Chapter3 Automotive Embedded Applications
Chapter3 Automotive Embedded Applications
Pressure
Valve Dump/Vent Valve Speed
Sensor
Anti Lock
Anti-Lock
Brake Module
12 V
abs2010_revised.flv
Video - Anti-lock brake system animation - Detroit Automotive Examiner.com.mp4
ANTI-LOCK BRAKES
Major components of the anti-lock brake
system consist of a
Brake control module,
Solenoid valve assembly,
Speed sensor's
Wiring, and the amber ABS brake warning
light.
ANTI-LOCK BRAKES
Solenoid Valve Assembly:
Is a pair of valves that can:
A. Increase pressure
B. Hold pressure steady
C. Decrease pressure
ANTI-LOCK BRAKES
Wheel speed Sensor
ANTI-LOCK BRAKES
Wheel speed Sensor
The lateral force that maintains directional control of the car is shown as FL .
ABS brake circuit
Traction Control Systems
An Introduction
Traction Control Systems
The definition of a “Traction Control System”
for automotive use is any mechanical or other
system designed to maximize the traction of
the drive wheels to propel an automobile,
especially under wet, icy or other conditions
which provide either a low or uneven
coefficient of friction.
Traction Control Systems.
An Introduction
Electronic Stability Program
An Introduction
Braking done by ESP or TCS
An Introduction
Brake pressure release
An Introduction
Electronic Stability Program
An Introduction
Electronic Stability Program
Also known as
ESC,DSC,VSC,AdvanceTrac
Traction Control
Electronic Systems
Stability Program
Electronic Stability Program
Traction Control Systems
Electronic Stability Program
Traction Control Systems
Traction Control Systems
Topic 4 Lesson 2
Vehicle Control
Actual Path (Understeer)
Exit
Apex
Entry
Apex
Entry
Cornering
Traction Control Systems
How to solve it ?
Input: buttons on
the steering wheel,
brake, clutch, gas
pedal and feedback
signal
Processor
Sensor
Output: the throttle
position
Background
First laser-based system – Toyota’s
Progress, a compact luxury sedan, in
1998
First radar-based system – Nissan’s
Cima 41LV-2, a luxury sedan
First American ACC model – Lexus’
LS 430, in 2000
How ACC is operated in
car
Cruise ? pictured below can accelerate or
control
decelerate the car by 1 mph with the tap of a button
The set/accel button
tells the car to
maintain the speed
you are currently
driving. If you hit the
set button at 45 mph,
the car will maintain
your speed at 45 mph
How ACC is operated in
car ? Holding
set/accel
down the
button will
make the car
accelerate; and on this
car, tapping it once
will make the car go 1
mph faster
The contribution from the integral term is proportional to both the magnitude of
the error and the duration of the error
You can think of derivative control as predicting the error in future, based on the
current slope of the error.
The derivative control mode gives a controller additional control action when the
error changes consistently.
Electronic suspension system
Purpose
To isolate the car body motion as much as possible from wheel motion due to rough
road input.
Handling refers to how well the car body responds to dynamic vehicle motion such as
cornering or hard braking.
In traditional suspension design, the damping parameter is fixed and is chosen to
achieve a compromise between ride and handling
In electronically controlled suspension systems, this damping can be varied
depending on driving conditions and road roughness characteristics.
That is, the suspension system adapts to inputs to maintain the best possible ride
subject to handling constraints that are associated with safety.
In this system, the shock absorber damping is regulated to absorb the power of the
wheel motion in accordance with the driving conditions.
A good ride for as much of the time as possible without sacrificing handling.
Good ride is achieved if the car’s body is isolated as much as possible from the road.
A semiactive suspension controls the shock absorber damping to achieve the best
possible ride.
suspension system has another major function. It must also dynamically maintain the
tire normal force as the unsprung mass (wheel assembly) travels up and down due to
road roughness
For low damping, the unsprung mass moves relatively freely due to road input while
the sprung mass motion remains relatively low.
As shown in graph,this low damping results in relatively high variation in normal force,
particularly near the two peak frequencies.
This acceleration acting through the center of gravity causes the vehicle to roll in a
direction opposite to the maneuver.
Car handling generally improves if the amount of roll for any given maneuver is
reduced. The rolling rate for a given car and maneuver is improved if spring rate and
shock absorber damping are increased.
Although the semiactive control system regulates only the damping, handling is
improved by increasing this damping as lateral acceleration increases.
The earliest active or semiactive suspension systems employed variable aperture.
One scheme for achieving variable damping is to switch between two aperture sizes
using a solenoid.
The fluid for such a system consists of a synthetic hydrocarbon with suspended iron
particles.
In the absence of the magnetic field, the iron particles are randomly distributed and
the MR fluid has relatively low viscosity corresponding to low damping.
As the magnetic field is increased from zero, the iron particles begin to align with
the field, and the viscosity increases in proportion to the strength of the field.
suspension system are influenced by the springs as well as the shock absorber
damping.
The spring rate for such pneumatic springs is proportional to the pressure in the
bladder.
A motor-driven pump is provided that varies the pressure in the bladder, yielding a
variable spring rate suspension.
Newer electric or electronic power steering (EPS) systems eliminate the hydraulic
portion
Either EPAS or EPS systems are required instead of belt-driven hydraulic power
steering (HPS) systems on hybrid vehicles where the engine is off at idle.
According to a Frost & Sullivan report , EPS systems to almost completely overtake
HPS systems by 2020 in Japan.
In Europe, where fuel economy is also important to drivers, the acceptance and
adoption rate of EPS and EPAS is also quite high with some estimates showing as
high as 50% of new vehicles equipped with these systems.
TRW projects that by 2010, 50% of cars produced worldwide will incorporate some
form of electrically assisted steering system.
The accuracy of these projections depends on the added functionality that EPS
provides to drivers
EPS provides fuel savings as high as 0.2 to 0.3 liters per 100 kilometers compared to
HPS systems and EPS has a higher capability for integration
system consists of a rack-and-pinion steering gear with an electric motor
installed concentrically around the rack.
The motor transmits its power through a recirculating ball drive mechanism to
push the rack right or left.
A "steering sensor" is located on the input shaft where it enters the gearbox
housing.
The steering sensor is actually two sensors in one: a "torque sensor" that
converts steering torque input and its direction into voltage signals, and a
"rotation sensor" that converts the rotation speed and direction into voltage
signals.
An "interface" circuit that shares the same housing converts the signals from
the torque sensor and rotation sensor into signals the control electronics can
process.
Inputs from the steering sensor are digested by a microprocessor control
unit that also monitors input from the vehicle's speed sensor.
The sensor inputs are then compared to determine how much power assist
is required according to a preprogrammed "force map" in the control unit's
memory.
The control unit then sends out the appropriate command to the "power unit"
which then supplies the electric motor with current.
The motor pushes the rack to the right or left depending on which way the
voltage flows (reversing the current reverses the direction the motor spins).
Increasing the current to the motor increases the amount of power assist.
The system has three operating modes: a "normal" control mode in which
left or right power assist is provided in response to input from the steering
torque and rotation sensor's inputs;
and a "damper" control mode that changes with vehicle speed to improve
road feel and dampen kickback
If the steering wheel is turned and held in the full-lock position and steering
assist reaches a maximum, the control unit reduces current to the electric
motor to prevent an overload situation that might damage the motor.
The control unit is also designed to protect the motor against voltage surges
from a faulty alternator or charging problem
electronic steering control unit is capable of self-diagnosing faults by monitoring the
system's inputs and outputs, and the driving current of the electric motor.
If a problem occurs, the control unit turns the system off by actuating a fail-safe relay
in the power unit. This eliminates all power assist, causing the system to revert back
to manual steering.
A dash EPS warning light is also illuminated to alert the driver. To diagnose the
problem, a technician jumps the terminals on the service check connector and reads
out the trouble codes
• What is “Automotive Infotainment”
– The system delivering information (bidirectional) and entertainment
content to the vehicle occupants
• Broadcast Radio (AM, FM, Digital Radio)
• Audio/Video Playback (CD/DVD, USB, iPod, Bluetooth Streaming)
• Driver Convenience and Safety (hands-free calling, 911 Assist in USA)
• Navigation (position and directions, traffic reports)
• Emerging and Future Extensions
– Mobile TV, Mobile broadband internet
– Car-Roadway Communication, Pay-per-mile tolls, position aware driver
assist
97
What is In-Vehicle Infotainment (IVI) system?
The navigation system compares the determined position with a digital map.
Consists of two dozen GPS satellites in medium Earth orbit (The region of space
between 2000km and 35,786 km)
To get the distance to each satellite, the GPS transmits a signal to each
satellite.
The signal travels at a known speed.
The system measures the time delay between the signal transmission
and signal reception of the GPS signal.
The signals carry information about the satellite’s location.
Determines the position of, and distance to, at least three satellites, to
reduce error.
The receiver computes position using trilateration.
Trilateration
Position determination
Dead reckoning
Map matching
Destination entry
Route computation
Route guidance
Position determination
The direction of travel is quickly sensed from the differences in the receive
Frequency of satellites which are brought by about the Doppler effect.
When car drives towards a satellite, GPS receiver of the navigation device
Sees a higher frequency than the transmit frequency.
The speedometer signal transmitted over CAN bus is used to measure the
distance.
In this way , the direction of travel is determined starting out from an absolute
direction which was calculated with GPS signals receive last via doppler effect.
Map Matching
In this way the exact vehicle position can also be shown on the
map
Destination entry
The system allows the user to enter the destination via navigation
device panel with buttons or via touch screen or voice input.
Route computation
Standard computing:
Starting from the current location , the navigation system
calculates a route leading to the entered destination.
System can provide with multiple route options for the specified
destination based on
driving time
driving distance
estimated fuel consumption
avoiding interstates/expressways….etc
Route computation
Dynamic computing:
Many radio stations transmit traffic messages not only as spoken text, but also in
encoded form.
The ALERT-C standard for Traffic Message Channel(TMC) is provided for this purpose.
A navigation system can receive such an encoded message and determine whether a
hold up is situated on a planned route.
Occupant detector
Seat Belt Pretensioner
crash sensor
Seat position sensor
Safing sensor
BELT PRETENSIONER
The seatbelt pretensioner automatically winds the seatbelt at the frontal collision to
restrain the forward travel of the passenger. The seatbelt pretensioner operates in ahead
of the SRS airbag deployment to restrain the forward travel of the passenger at the
frontal collision, for achieving the effective SRS airbag.
BELT PRETENSIONER
Seatbelt pretensioner operation
1.When the pretensioner is inactivated, the clearance between the roller and
the sleeve is secured, and thus the sleeve rotates freely. The spool which
winds the seatbelt rotates together as with the sleeve.
2.At the frontal collision, SRS-ECU which has detected the impact exceeding
the threshold from the front impact sensors is energized to ignite the gas
generator. Then the gas is generated, and the gas pressure moves up the
piston.
3.When the piston moves up, the rack gear of the piston is engaged with the
pinion gear of the pinion to rotate the pinion. When the pinion rotates, the
pinion is tilted to move the roller to the center, and the pinion, sleeve, and
spool are incorporated.
4.The gas pressure moves up the piston farther, and the pinion rotates the
spool to wind the belt.
Occupant detector
Seat occupied sensor, G128 is a plastic foil, which covers the rear part of the front
passenger seat. It consists
Sensorsofused
several individual
by the pressure sensors. This ensures that
Airbag unit
the relevant part of the seat is sensed. The seat occupied sensor, front passenger
side, reacts to pressure and changes its resistance, depending on the load. If seat
occupied sensor, front passenger side, G128 is subjected to a load greater than
approx. 5kg, the airbag control unit detects ”Seat occupied”. As long as the front
passenger seat is unoccupied, the seat occupied sensor has a high resistance. If
the seat is occupied, the resistance drops. If the resistance exceeds480ohms, the
airbag control unit detects an interruption and sets a fault in the fault memory. The
airbag control unit uses the information from the seat occupied sensor and the belt
lock switch for the wearing belt detector.
Safing sensor
To prevent false deployments that might result from bumping into objects or a slow speed fender
bender, most air bag systems also have one or two "safety" or "arming" sensors which are
usually located inside the passenger compartment (under the dash or seat, in the airbag control
module, or in Sensors
the steering wheel
used air bag
by the module).
Airbag unit The safety sensor will not allow the bag to
deploy unless it also experiences a certain rate of deceleration (usually less than that of the
crash sensors If both the crash sensors and safety sensor(s) are triggered by a collision, then
and only then does the electronic control module say okay and ignite the air bag inflator.
The safing sensor is dual contact electromechanical switch, which closes if it experiences a
deceleration exceeding a specified threshold.
The operation of the sensor is completely independent of all electronic components in the
SRSCM and firing current must flow across the safing sensor contact to activate the squibs.
This provides additional protection against an unwanted deployment for the airbag firing circuits.
Ball and Tube type Crash Sensor
Two types of airbag sensors used in cars are electrical and mechanical. Electrical sensors vary in design.
Some use an electromechanical "ball and tube" mechanism, which basically consists of a small tube
containing a circuit switch and ball that's held together by a small magnet. If a collision occurs, the ball is
dislodged from the magnet and rolls forward in the tube, hitting a switch that completes the electrical
circuit. Other electrical designs are similar in principle, using a metal roller or spring loaded weight instead
of a ball, or in newer cars, an accelerometer to trip the sensor.
Sensors used by the Airbag unit