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Implementasi Reliability Centered Maintenance (RCM) Pada Sistem Plate-Shearing Machine (Studi Kasus: Pt. Ometraco Arya Samanta)

The goal is to apply RCM techniques like failure mode and effects analysis and decision worksheets to determine the most appropriate maintenance tasks and develop recommendations to improve the machine's efficiency and reliability.

Uploaded by

Abdul Gofur
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© © All Rights Reserved
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
145 views

Implementasi Reliability Centered Maintenance (RCM) Pada Sistem Plate-Shearing Machine (Studi Kasus: Pt. Ometraco Arya Samanta)

The goal is to apply RCM techniques like failure mode and effects analysis and decision worksheets to determine the most appropriate maintenance tasks and develop recommendations to improve the machine's efficiency and reliability.

Uploaded by

Abdul Gofur
Copyright
© © All Rights Reserved
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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IMPLEMENTASI RELIABILITY CENTERED MAINTENANCE

(RCM) PADA SISTEM PLATE-SHEARING MACHINE


(STUDI KASUS: PT. OMETRACO ARYA SAMANTA)
Oleh:
David Imanuel Sitompul
2114 105 054

Dosen Pembimbing:
Ir. Sudijono Kromodihardjo, MSc., PhD
Latar Belakang
Data Frekuensi Kerusakan Plate-
Shearing Machine (Periode 2010-
1016)
30

Frekuensi Penggantian Komponen


25

20

15

10

0
Eccentric Hydraulic Brander
Machines
Plate-Shearing Machine Guillotine 16mm

Corrective
Maintenance (Recent)

Downtime tinggi

Reliabity Centered
Machine (RCM)
Rumusan Masalah
Bagaimana menyusun strategi pemeliharaan yang paling tapat
untuk meningkatkan efisiensi suatu mesin dengan
menggunakan metode Reliability Centered Maintenance
(RCM)?
Tujuan

Mendapatkan strategi pemeliharaan


yang tepat RCM
Batasan Masalah
◦Proses reparasi dilakukan pada sistem Plate-Sharing Machine
Guillotine 16mm (Eccentric) buatan Tiongkok 2009.
◦Periode perawatan yang dilakukan oleh perusahaan terhadap
sistem dengan interval waktu 6 tahun (2010-2016).
MAINTENANCE

Scheduled Maintenance Unscheduled Maintenance

Preventive Corrective
Maintenance Maintenance
Breakdown Maintenance
Preventive

RCM Predictive
SIMULTANEOSLY!!!

Proactive

Engineers
Data dan
Informasi

RCM
Keamanan
dan Biaya
Keselamatan Perawatan
Efektif

Menambah
Umur
Komponen
Proses RCM
Analisa RCM Decision
Sistem Worksheet

Selection of
Functional
Maintenance Rekomendasi
Block Diagram Task

Failure Mode and RCM


Effect Analysis Information
(FMEA) Worksheet
Plant

LEVEL OF
ANALYSIS System

Selection of
Component FMEA Maintenance
Task
Failure Mode and Effect Analysis (FMEA)
Function
Component: • Meshing with the adaptor of big gear
Rotary Key (Upper tool holder will have a reciprocating
movement in idle rotation with idle position
30o)
Functional Failure
• Upper tool holder won’t be having a
reciprocating movement

Failure Mode
• Clicking Sound
Oops!
Something Failure Effect
wrong is about • Reciprocating movement tertahan

to exist!!!
RCM Information Worksheet
Functional Failure Failure Mode Failure Effect
Function (Fungsi)
(Kegagalan Fungsi) (Modus Kegagalan) (Efek Kegagalan)

Meshing with the Upper tool won’t Clicking Sound Reciprocating


adaptor of big be having a movement
gear (Upper tool reciprocating tertahan
holder will have a movement
reciprocating
movement in idle
rotation with idle
position 30o)
RCM Decision Worksheet
H1 H2 H3

Information Consequence Default


Reference Evaluation S1 S2 S3 Action
Proposed Task

O1 O2 O3

F FF FM H S E O N1 N2 N3 H4 H5 S4
MULAI A

Studi literatur dan studi lapangan


Pendefinisian batas sistem

Perumusan masalah Deskripsi sistem dan blok


diagram fungsi
Bagaimana menyusun strategi pemeliharaan yang
paling tepat pada sistem Plate-Shearing Machine
dengan menggunakan metode Reliability RCM Information Worksheet
Centered Maintenance (RCM) untuk
meningkatkan efisiensi mesin.
Failure Management Techniques
(RCM Decision Worksheet)
Pengumpulan data

1. Data komponen Plate-Shearing Machine


Merancang kegiatan pemeliharaan Plate
2. Data downtime Plate-Shearing Machine Shearing Machine
3. Data kerusakan komponen Plate-Shearing Machine

Rekomendasi
Metode pemecahan masalah

Reliability Centered Maintenance


(RCM) SELESAI

A
Terima Kasih

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