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Generation Reliability: C&I System Management

This document discusses objectives and functions for ensuring generation reliability through C&I (control and instrumentation) system management. The objectives are to plan equipment overhauls and inspections, ensure safety during operations, and generate reports for decision making. Functions include breakdown, overhauling, and preventative maintenance, operating a C&I lab for repairs, addressing obsolete systems through developing substitutes and stocking spares, and monitoring plant parameters through online logs and alarms. Strict planning, monitoring, quality standards, and employee training are emphasized for reliable C&I system management.

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77 views

Generation Reliability: C&I System Management

This document discusses objectives and functions for ensuring generation reliability through C&I (control and instrumentation) system management. The objectives are to plan equipment overhauls and inspections, ensure safety during operations, and generate reports for decision making. Functions include breakdown, overhauling, and preventative maintenance, operating a C&I lab for repairs, addressing obsolete systems through developing substitutes and stocking spares, and monitoring plant parameters through online logs and alarms. Strict planning, monitoring, quality standards, and employee training are emphasized for reliable C&I system management.

Uploaded by

cmc
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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GENERATION RELIABILITY

THROUGH

C&I SYSTEM MANAGEMENT


OBJECTIVES---CONTD..…

 To plan for overhauls,statutory inspection &


provide measurement and control of
environmental parameters for the safe running
of the equipments & units.

 To ensure safety & quality during operation,


maintenance & recommissioning.

 To generate reports & MIS for decision making.


B. Breakdown Maintenance :

 Planning for maintenance based on feedback from


Operation (reported defects E/A/B/C).

 Preperation of bar chart in consultation with MTP.

 Proper isolation before start of job.

 To ensure availability of required


spares,materials,
T&Ps, before start of job—Resource mobilization.
Overhauling Maintenance — contd…

 100% checking of Annunciation System from source.


 Servicing & checking of SADC, Aux.PRDS, HP/LP
BYPASS, Hydrastep System (with Opn).
 Complete checking & testing of Boiler Metal Temp.
points. Provision of Additional Points, if any.
 TSI, Load Transducer and LSR checking & calibration
(with FQA ,Elect. & Opn.).
 Checking & calibration of RC Feeders (with O&E).
 Replacement of seal kits,diaphgrams on pre-defined
interval.
 Critical spares from OEMs.
C&I LAB WITH LATEST FACILITY
(100 % repair capability)

 OEM supplied Test Jigs / Kits.


 Inhouse development of calibration instruments.
 Load testing facility of critical field instts.
 Computerised IC Tester with uptodate library.
 Temp. controlled Soldering / De soldering Stations.
 Portable & High temp. bath.
 One set of drawings & documents of all instts.,
systems and computerised records.
 Spares & equivalents planning --- continuous
prodess.
Fighting -- OBSOLESCENCE
 C & I Systems in service for > 20-25 Years.
 Most Systems declared obsolete by OEMs – Tech.
innovations or no tie-up or non willingness or truly
obsolete ?

FSSS ATRS
ACS
FEEDER CONTROLS
?
Fighting – OBSOLESCENCE

# SOLUTIONS #
 Development of substitute / equivalent— contd
process
 Search vendors through INTERNET.
 Be in touch with OEMs / OESs , other users and
situation assessment well in advance.
 Development of reputed vendors— Design I / O.
 Stocking of sufficient (life time -?) spares.
 Brainstorm & put up proposal for upgradation cosidering
quick payback period.
FUNCTIONS AND PRACTICES contd….

 Heatrate Deviation -----------------------------On


Line.
 Shift Log (Important Parameters) ----- On Line Daily.
 Daily Log (Important Parameters)----- On Line Daily.
 Boiler Metal Temp. ----- On Line/Shift.
 Sequence of events Log ----- On initiation.
 Pre & Post Trip Logs ----- On initiation.
 Demand Log ----- On Demand.
 Trending of Parameters ----- On Line Daily.
 X-Y and X-T Plots ------ On Line Daily.
FUNCTIONS AND PRACTICES contd….

 Mimics --------- Available On


Line.
 Plant Layout --------- Available On
Line.
 Displays—Group,Bar Chart,Operator Guidance
Message,Start Up & Shut Down GuidanceMessage etc.
 Station wide LAN.
 HSR & Long term storage –Daily avg./max./min. &
duration above critical value on monthly / yearly bases.
 Alarm analysis.
 Equipments running Hours ---- Daily /
Cumulative.
FUNCTIONS AND PRACTICES contd….

 Rond the clock shift maintenance.


 Review & analysis of Unusual Occurances.
 Unit Protections Checking with Operation --- Quarterly.
 Walk down checks --- Daily.
 Electronic & Mechanical Lab with state of the art Test
Equipments.
 Standered checks for trouble shooting.
 Detail Work Instructions & records for field & panel job.
 Unit replacement.
CONCLUSION
 Maticulous Planning.
 Obsolence is FAST– Think Solutions.
 Target Setting.
 Strict Monitoring & Review.
 Adherence to Proven laiddown Systems & Procedures.
 Quality & Complete Overhaul.
 Quality Spares & Material.
 Analysis & Innovations.
 Employee Development – Training.
 Safety.
CONCLUSION
 C&I must be treated like

“HEART OF HUMAN BEING ”


&
therefore it MUST be given
due importance.
THANKS

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