Machine Shop Theory and Practice

Review - Exercises
Please get one(1) whole yellow paper or
bond paper and test your ability by
answering the questions honestly.

Good luck!
It is a reciprocating type machine tool used for
machining flat, cylindrical and irregular surfaces.

A. Planer

B. Shaper

C. Slotter

D. Lathe
Which of the following is used for all general
purposes.

A. Production slotter

B. Puncher slotter

C. Tool room slotter

D. None of the above

A machine tool used for all general purposes.

A. Planer

B. Shaper

C. Slotter

D. Lathe
It is a machine tool used to machine plane
curved surfaces, slots, grooves, teeth, with a fast
rotating multipoint cutter.

A. Milling

B. Planer

C. Shaper

D. Grinder
It is an operation of milling two opposite sides of
work piece at a time by using two side milling
cutters on the same arbor.

A. Gang milling

B. Straddle milling

C. Side milling

D. Face milling
It is an operation to produce narrow slots or
grooves using a sitting ___ milling cutter.

A. Saw milling

B. Form milling

C. End milling

D. Side milling
It is an operation to produce irregular contours
using a form cutter.

A. Face milling

B. Form milling

C. Side milling

D. End milling
It is an operation to divide the periphery of the
job into number of equal parts accurately.

A. Dividing head

B. Indexing

C. Slotting

D. None of the above

It is a device, which is used to change the shape
of a piece by removing material in the form of
chips.

A. Cutting tool

B. Machine tool

C. Chisel

D. Hacksaw
The best method of avoiding accident is by
observing _________ related to job, machine
and work piece.

A. emery

B. opponent

C. safety precautions

D. cleanliness
The size of try square measured from the inner
edge of stock to the end of its _________.

A. base

B. blade

C. edge

D. body
Angle of center punch is

A. 30°

B. 45°

C. 60°

D. 90°
Mallets are made of _________.

A. hardwood

B. Soft wood

C. steel

D. Cast iron
The size of bench vise is measured from the
_________ of its jaws.

A. width

B. length

C. thickness

D. curvature
For cutting oil grooves in bearing ________
chisel is used

A. Full round nose

B. Half round nose

C. Square nose

D. rectangular
Staggering of hacksaw blade teeth on both sides
alternatively is called

A. Positioning to teeth

B. Arrangement of teeth

C. Setting of teeth

D. None of the above

The size of a flat file is measured from
_________ to heel of the file.

A. edge

B. base

C. tip

D. body
A triangular scraper has ________ sharp cutting
edges.

A. one

B. two

C. three

D. four
Reamer should also be turned in __________
direction when taking it out.

A. Same direction

B. Opposite direction

C. clockwise

D. Counter clockwise
Cupola furnace is used to produce _________.

A. Cast iron

B. Cast steel

C. aluminum

D. Stainless steel
Percentage of carbon in high carbon steel is

A. 0.10% to 0.50%

B. 0.70% to 1.5%

C. 3% to 7%

D. 5% to 10%
It is done to decrease the brittleness and to
increase the toughness.

A. Annealing

B. Normalizing

C. Tempering

D. Nitriding
A hole, which is drilled for a particular size of a
tap, is called

A. Drilling hole

B. Reaming hole

C. Tapping hole

D. Plugging hole
A ________ gage is used to check the clearance
between the mating parts.

A. feeler

B. plug

C. tap

D. dial
The material for laps should always be ________
than the material or part to be tapped.

A. harder

B. shorter

C. softer

D. longer
Jigs are generally used for holding the job and
________ the tool.

A. support

B. guide

C. control

D. regulate
Measuring and other setting methods can be
eliminated by using ______ and fixtures

A. guide

B. support

C. jigs

D. structure
The ________ gears are used for changing the
plane direction.

A. spur

B. helical

C. worm

D. bevel
Solder is an alloy of __________.

A. Lead and zinc

B. Lead and tin

C. Lead and tungsten

D. Lead and antimony

Flash point is the _________ at which the
sufficient vapor is given off from the oil without
actual setting fire to the oil.

A. Gage temperature

B. Lower temperature

C. Higher temperature

D. Absolute temperature
When hard material is to be drilled, the cutting
angle of drill should be _______ 118°.

A. Less than

B. Equal to

C. More than

D. Either more than or less than

If the taper shank of the drill is too large as
compared to the spindle hole, then ________ is
used.

A. Drill socket

B. planer

C. Electric drill

D. Copping saw
CNC in machine shop means

a. computer number control

b. computer numerical control
c. communication network control
d. computer network center
A _______ is used between the cutting tool
and work piece to minimize the friction head.

a. Lubricant
b. Coolant
c. Water
d. alcohol
A tool used for turning nuts or bolts

a. Plier
b. Wrench
c. Long nose
d. C-clamps
A sharp pointed steel tool used to scribe
lines on metal being laid out

a. Divider
b. Scriber
c. Trammel
d. Hermaphrodite caliper
A_____ consists of a hardened and ground
steel bar in which two hardened and ground
plugs of the same diameter are set.
a. Caliper
b. Gage block
c. Sine bar
d. micrometer
A______ consists of a slide and a swivel
vise mounted on the compound rest in place
of the tool post.

a. Milling attachment
b. Relieving attachment
c. Grinding attachment
d. Reaming attachment
_____ are hardened steel devices with a
taper shank on one end and a 60-degree
point at the other end.

a. Tailstock centers
b. Lathe centers
c. Live centers
d. Dead centers
It is a work- holding device

a. Arbor
b. Mandrel
c. Jigs
d. fixtures
The operation of producing a beveled edge
at a specified angle on the end of a turned
diameter.

a. Chamfering
b. Knurling
c. Honing
d. undercutting
It is a large casting located on the left end of
the bed

a. Tailstock
b. Head stock
c. Carriage
d. chuck
The distance between the crest and the
base of the thread measured perpendicular
to the axis

a. Depth of thread
b. Length of engagement
c. Depth of engagement
d. Axis of thread
Used to permit lever shift for vertical travel of
rail

a. Ball crank
b. Clamp plates
c. Plunger knob
d. None of the above
Refers to circular milling attachment that is
bolted to the top of the table of a plain or
universal milling machine

a. Slotting attachment
b. Rotary attachment
c. Milling attachment
d. Spiral attachment
The process of removing burrs and the
gates and risers left on castings after the
molding process

a. Reaming
b. Snagging
c. Honing
d. knurling
The ______ supports the table on the cross
rail and moves across it from left to right.

a. Apron
b. Bearing
c. Spindle
d. handle
A fine grained, slaty silica rock used for
sharpening edged tools

a. Oilstone
b. Surface grinder
c. Rocky oil
d. None of the above
A hand tool used to measure tension on
bolts

a. Tensile range
b. Torque wrench
c. Hooke’s gauge
d. Spring balance
A hand tool used to measure engine crank
web deflection

a. Feeler gage
b. Compound gage
c. Distortion gage
d. Dial gage
It is used to true and align machine tools,
fixtures and works

a. Dial indicator
b. Radial indicator
c. Dial gage
d. Feeler gage
The operation of making a cone-shaped
enlargement of the end of a hole, as for a
recess for a flattened screw

a. Counter boring
b. Counter sinking
c. Reaming
d. drilling
A kind if chuck, which has reversible jaws,
which could be adjusted separately.

a. Independent chuck
b. Combination chuck
c. Magnetic chuck
d. Universal chuck
It is the stretching or spreading of metal by
hammering

a. Peening
b. Flaring
c. Upsetting
d. bending
A machine for shaping a work piece by gripping
it in a holding device and rotating it under
power against a suitable cutting tool for turning,
boring facing or threading.
A. Shaper

B. Lathe

C. Planer

D. Engine Lathe
A machine for the removal of metal by feeding a
work piece through the periphery of a rotating
circular cutter.

A. Milling machine

B. Milling planer

C. Milling cutter

D. Milling shaper
It is a machine tool used for cutting flat-on-flat-
an-toured surfaces by reciprocating a single-
point tool across the work piece.

A. Planer

B. Shearing machine

C. Shaper

D. Slab cutter
It is a machine for the shaping of long, flat or flat
contoured surfaces by reciprocating the work
piece under a stationary single-point tool or
tools.
A. Planer

B. Shaper

C. Lathe

D. Turret lathe
It is the machine used for shaping of metal or
plastic by pushing or pulling a broaching across a
surface or through an existing hole in a work
piece.
A. Planning

B. Shaping

C. Broaching

D. Milling
It is a device, usually motor-driven, fitted with
an end cutting tool that is rotated with sufficient
power either to create a hole or to enlarge an
existing hole in a solid material.
A. Drill jigs

B. Drill press

C. Drill chuck

D. Drilling machine
7. It is a machine tool designed to machine
internal work such as cylinders, holes in castings,
and dies, types are horizontal, vertical jig and
single.
A. Boring machine

B. Broaching machine

C. Drilling machine

D. Boring mill
It is a milling method in which parts placed in a
row parallel to the axis of the cutting tool end
are milled simultaneously.

A. Abreast milling

B. Angular milling

C. Helical milling

D. None of the above

A tool - steel cutter used for finishing surfaces of
angles greater or less than 90° with its axis of
rotation called ________.

A. Circular cutter

B. Helical cutter

C. Angle cutter

D. Asphalt
What is the main alloying element in high speed steel?

A. Chromium

B. Tungsten

C. Vanadium

D. Nickel
The value of one micron is

A. 1.00 mm

B. 0.01 mm

C. 0.10 mm

D. 0.001 mm
For the accurate measurement of bores, the instrument
to use is

A. dial test indicator

B. inside micrometer

C. plug gauge

D. vernier calliper
The operation of finishing a drilled hole to the correct
size is known as

Counter-boxing

Counter sinking

Reaming

Spot facing
Removing the sharp edges from a piece of stock
referred to as

A. polish material

B. roughen material

C. sharpen material

D. smooth material
Knurling is done to ____________.

A. Boring

B. Chamfering

C. Planning

D. Turning
A scriber is made from

A. carbon steel

B. cold-rolled steel

C. hot-rolled steel

D. tool steel
Copper is annealed by heating to a cherry red color
and

A. cooling slowly in air

B. dousing in cold water

C. dousing in hot water

D. dousing in oil
When drilling a hold in a piece of work held in a lathe
chuck, one would use the

A. head stock

B. compound rest

C. cross-feed

D. tallstock and drill chuck

When using a drill press, the work should be held
with

A. A pair of pliers

B. a vise or clamp

C. gloves on

D. the hand
Files are divided into two general classes, namely

A. flat shapes and round shapes

B. large and small

C. rough and smooth

D. single-cut and double-cut

Test sometimes referred to as upsetting test called

a. Bend

b. Flaring

c. Flange

d. Crush
It is a machine used for the testing of very thin steel
or surface layers.

a. Charpy test

b. Izod test

c. Description test

d. Rockwell test
A machine used in testing steel generally strikes the
specimen with an energy from 220 to 265 ft-lb.

a. Izod test

b. Charpy test

c. Rockwell test

d. Test blocks
The area of the machine shop whose metal is being
melted to form a new shape is the

a. Foundry area

b. Tool and die area

c. Welding area

d. Mass production area

A machine tool in which an abrasive wheel is used
as a cutting tool to obtain a very smooth finish.

a. Broaching machine

b. Planer

c. Tool grinder

d. Milling machine
A machine tool used principally to machine flat or
plane surfaces with a single pointed tool.

a. Shaper

b. Planer

c. Drill

d. Power saw
A tool with hardened steel points for scribing or
laying of distances.

a. Plain scriber

b. Divider

c. Trammel

d. Hermaphrodite
_____ used to machine flat or curved surfaces with a
tool, which moves in a reciprocating motion.

a. Planer

b. Shaper

c. Grinder

d. Lathe
_____ used in the production of flat surfaces on
pieces two large or too heavy to hold in a shaper.

a. Planer

b. Shaper

c. Grinder

d. Shaver
A machine tool used to produce a variety of surfaces
by using a circular type cutter with a multiple teeth
called.

a. Lathe machine

b. Milling machine

c. Broaching machine

d. Grinding
A cutting tool used to finish internal and external
surfaces by the use of a cutter called a broach,
which has a series of cutting edges of teeth.

a. Lathe machine

b. Broaching machine

c. Planer

d. Shaper
The method of cold working by compression

a. Broaching

b. Lapping

c. Piercing

d. Reaming
A group of thin steel strips used for measuring
clearances

a. Feeler gage

b. Tachometer

c. Micrometer

d. Caliper
The process of working metals by the application of
sudden blows or by a steady pressure called

a. Rolling

b. Forging

c. Casting

d. Turning
A kind of chuck, which should not be used where
accuracy is required called

a. Collet chuck

b. Magnetic chuck

c. Four Jack Shuck

d. Universal chuck
_____ is a lathe carriage part that bridge across the
bed to carry the cross slide and tool rest.

a. Automatic feed

b. Apron

c. Compound rest

d. Saddle
The five principal parts of the shaper are the table,
tool slide, base, ram and

a. Column

b. Vise

c. Drive motor

d. Apron
An act of cutting out a piece of material at a desired
shape and size

a. Broaching

b. Blanking

c. Slitting

d. Dinking
A research agency handling assistance to all
foundry, machine shop and metallurgical plant
operation.

a. MIRDC

b. BOI

c. DOST

d. All of these
It is a symbol _____ that the work surfaces should
be machined finished and placed on the line that
represents the surface to be machined.

a. f

b. 5

c. 20

d. F. A. O.
It is axially located rectangular groove in a hub and
shaft

a. Key seat

b. Cotter pin set

c. Flute

d. Set screw point

In a cutting tool the cutting end can also be generally
called

a. End cutting edge

b. Nose

c. Back rake

d. Side rake
A machine shop equipment that can filter
horizontally, vertically or angular plane called

a. Shaper machine

b. Welding machine

c. Drill machine

d. Power saw
It is petroleum by product used as electrodes in an
electric arc furnace melting operation.

a. Anthracite coke

b. Foundry coke

c. Graphite electrodes

d. Bituminous coke
Which of the following is an unsafe condition in
operating machine?

a. Wearing denim pants / safety shoes

b. Wearing a canvass apron

c. Operating with safety gloves

d. Wearing safety goggles / heating aid

Common defects encountered in the foundry shop
steel casting operation and also in welding practices.

a. Cracks

b. Cold shot

c. Parting line

d. Blow / pin holes

Lathe operator, to remove the taper shank from the
taper hole uses drift. It is also called

a. Tong

b. Morse taper

c. Chuck taper

d. Pyrometer
It is the best instrument for measuring a thousand of an
inch

a. Micrometer

b. Tachometer

c. Caliper

d. Pyrometer
What tool will be used in making wood pattern in the
foundry shop?

a. Band saw

b. Drill machine

c. Saw and chisel

d. Hammer
Machine tool used for lying straight lines on metal
surfaces made of sharp tool steel is called

a. Plain scriber

b. A trammel

c. Hermaphrodite caliper

d. Divider
A lathe machine threading mechanism is called

a. Reverse gear and lever

b. Spindle gear

c. Changed stud gear

d. All of these
A lathe with multiple cutting stations is called

a. Turret lathe

b. Engine lathe

c. Manual lathe

d. None of these
Device used to measure accurately speed called

a. Speedometer

b. Dial indicator

c. Tachometer

d. Dial gage
A mechanism, which usually do the indexing in a
machine tool, is called

a. Universal chuck

b. Slotter

c. Dividing head

d. Indexing
A machinery operation where by done with the work
accurately fastened has a reciprocating motion and
the tool head is stationary is called

a. Shaping

b. Planning

c. Turning

d. Reaming
A hand tool used to measure tension on
bolts

a. Tensile range
b. Torque wrench
c. Hooke’s gauge
d. Spring balance
 Thank you!

Repeat answering
The Review – Exercises

Objective:
This is to determine your progress the
second time the
power-point is shown.