Jakson Limited Go Live Navigation of SAP and Overview: Orane Consulting Private Limited
Jakson Limited Go Live Navigation of SAP and Overview: Orane Consulting Private Limited
Presentation No:-1
/2010-2011/0003 By:
Version :1.0
Orane Consulting Private Limited
Corp Office :
B 23 IInd Floor, Sector 65,
NOIDA (UP) 201306 , INDIA,
Phone - +91-120- 4325118, 19
www.oraneconsulting.com
Email : [email protected]
ERP - SAP OVERVIEW
• Overview of SAP
• Modules in SAP
• Why SAP
Navigation
SAP Overview
SAP – What, How & Why
-------------------------------
SAP R/3 is an Enterprise Resource Planning application, or
ERP.
An ERP is an integrated information system that usually
serves many departments within a company.
German phrase meaning “Systems, Applications, and
Products in Data Processing.”
SAP was founded in 1972 in Mannheim, Germany.
SAP – What, How & Why
• Integrated Software
SD FI
Sales & Financial
Distribution Accounting
MM CO
R/3
R/3
Materials Controlling
Mgmt.
PP TR
Product Treasury
Planning
QM
Quality
Client/Server
Client/Server PS Project
PM ABAP/4
Mgmt.
ABAP/4 WF
System
Exit Keys
Back Cancel
Exit Transaction
Or Log Off
Status Bar [
(Bottom Right) [
Window Functions in SAP
(ME51N)
Options
Push Buttons
Checkboxes
Tabs
Status Bar
Typical Icons
Back Scroll buttons
First page, previous page, next page and
Returns to previous screen
Enter without saving data
last page
Confirms entered
data Does F1 Help
not save work Provides help on the field where
Save the cursor is positioned
Saves the work
Command field
Used to enter command, transaction Print Create shortcut
code. To display it, click the arrow Print current screen Create a shortcut to any
report, transaction
Cancel Create session
Exit current task
Create a new session
without saving data
Exit
Returns to initial screen
without saving data Find and Find next
Search for data in current screen; extend research
Easy Access
SAP Easy Access is new front
end-user interface implemented
from SAP 4.6A
SAP Easy Access allows the
definition of user-specific
menus
It can contain transactions,
reports, web addresses the user
needs to perform his daily tasks
It appears when the user logs
on in SAP
The user can also define his
favorites list
Easy Access
Select Extras>Settings in the menu bar. The window comes up.
Click one or many options. Click Enter.
Each user can specify whether:
Her/His favorites appear before or after the menu
Only the favorites appear
Technical transaction names appear in the tree menu
The graphic on the right side of the screen appears
Menu Paths
F1 F4
Org.Structure
Client
1000
400
Company
code Company
code
1000
0001 2000
0002
Plant
Plant 1P01
1000 Plant
Plant 1P02
1100 Plant
Plant 2P01
2000
SAP
AG 2002
SAP Terminology
TRANSACTION
• A transaction is a task
that you perform in
SAP.
• Any time you view a
report, or create or
display a document,
• you are running a
transaction.
TRANSACTION CODE
Master data is
important, long-
term data stored
within the SAP
system.
Project systems
Production
Quality
Version :1.0
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Presentation No:-1
/2010-2011/0003
Version :1.0
Production Planning
Master Data
Manufacturing Planning & Execution
PLANNING PROCESS
EXECUTION PROCESS
Master Data in PP
• Material Master
• Bills of Material
• Work Centers
• Routings
Master Data in PP
Routing Work
Center
Production
Order
Material
BOM Master
Concept of Material Master in SAP.
• Basic data
• MRP1
• MRP2
• MRP3
• MRP4
• Forecasting
• Work scheduling,
MRP CONTROLLER
Role of MRP controller (cont..)
• The most important exception messages are rescheduling and reversal
proposals. These messages refer to receipt components that cannot
automatically be changed by the system (for example, production orders or
purchase orders).
• In the SAP system, new dates are also proposed for firmed order proposals
if the requirements situation has changed since the order proposal was
firmed.
• In case of capacity planing the MRP controller receives the information on
possible bottlenecks and overloads from the comparison of the available
capacity with the capacity requirements. As a result, planned orders can be
re-planned in the planning run before the master plan is passed on to
production.
• Exception messages provide information that refer to a situation that may
require attention, for example, start date of the planned order in past, stock
level fallen below the safety stock level, and so on.
Role of MRP controller (cont..)
• During availability check In the planning results and in the evaluations of
the planning run, the MRP controller can use the ATP quantity to
determine whether all issues are covered by the master plan and how
many of the receipts are still open for new issues (such as sales orders)
that may arise.
• This provides the MRP controller with all the information he requires for
deciding whether the master plan has to be changed.
• After the planning run, the MRP controller can check and edit the order
proposals created using the various evaluation functions available.
• The MRP controller can also firm order proposals so that the system
makes no changes to them in the next planning run.
Production Control
Production Orders
• Production orders are used to control production
within a company.
• A production order defines
– Which material is to be processed or produced,
– At which location I.e work center,
– At what time (When to produce ?),
– How much work (quantity) is required,
– Which materials are required,
– Which resources are to be used and
– How the order costs are to be settled.
Elements of Production Order
Creation of Production Order
• An order can be generated in the following ways:
– By converting a planned order to a production order
– Without any previous requirement, that is by creating it manually
• When a production order is created the following actions are carried out:
– A routing is selected, its operations and sequences are transferred to the order.
– The bill of materials is exploded and the items in the bill of material are transferred
to the order.
– Reservations are generated for bill of material items held in Stock.
– The planned costs for the order are generated.
– The capacity requirements are generated for the work centers.
– Purchase requisitions are generated for non-stock items and externally-processed
operations.
Production Order Creation
The following information is listed for every operation:
The operation number (this number specifies the sequence
• When a production order is settled, the actual costs incurred for the order are
settled to one or more receiver cost-objects (for example, to the account for the
material produced or to a sales order).
• If the costs for the production order are settled to a material account, the order
is credited each time material is delivered to stock. The material stock account is
debited accordingly.
• If the costs for the production order are settled to another receiver (for example
to a sales order), the order is credited automatically at the time of settlement.
Settlement
Single FG
RM cost
5 Rs
FG cost
= 15 Rs
+
Processing cost
10Rs
Settlement
Multiple FG
RM cost
5 Rs FG1 cost
? Rs
=
+
FG2 cost
Processing cost ? Rs
10Rs
Goods Movement
Before you can start producing a material, all the necessary
material components have to be issued from stock via
goods issues. The delivery to stock of the manufactured
material is documented in the system via a goods receipt. :