Machine Drawing Is The Art of Representation of An Object by Systematic Lines On A Paper
Engineering drawings use lines and symbols to represent real objects. Drawings define the shape and size of objects to enable their manufacture and assembly. Standards help ensure interchangeability, replacements, reduced inventory, mass production, and specified quality. Dimensions on drawings include functional, non-functional, and auxiliary information. Drawings also use conventions to represent gears, welds, springs and other components. Tolerances allow for variation in manufactured parts to facilitate assembly while controlling fit and clearance.
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Machine Drawing Is The Art of Representation of An Object by Systematic Lines On A Paper
Engineering drawings use lines and symbols to represent real objects. Drawings define the shape and size of objects to enable their manufacture and assembly. Standards help ensure interchangeability, replacements, reduced inventory, mass production, and specified quality. Dimensions on drawings include functional, non-functional, and auxiliary information. Drawings also use conventions to represent gears, welds, springs and other components. Tolerances allow for variation in manufactured parts to facilitate assembly while controlling fit and clearance.
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Engineering drawing is the language of engineers.
It is a graphical representation of a real object.
The purpose of a drawing is to define & specify the shape & size of a particular object by means of lines.
Machine drawing is the art of representation of an object
by systematic lines on a paper. Need of standard in Machine Drawing:- A standard is a set of specification for parts, materials or processes intended to achieve uniformity, efficiency & specified quality. Interchangeability of parts: Consider a hexagonal bolt M10x40L of any company, which can easily be interchanged with that of the others. Easy replacements: As size relation are specified & limited the components can be stocked by dealers, thus easy replacement. Need of standard in Machine Drawing:- Reduced stock or inventory: Easy replacement from dealers reduce in-house inventory. reduce the inventory carrying costs. Better efficiency & specified quality: The indirect guarantee & expertise of the standard is passed to the user, thus reducing its design costs, with good assurance of required quality. Need of standard in Machine Drawing:- Mass production of components: With standardization, mass production of components is easier. Different components can also be manufactured at various plants & assembled together without affecting the assembly. Placing of dimension: 1. Aligned system: In the aligned system the dimension is placed perpendicular to the dimension line in such way that it may be read from the bottom edge or the right hand edge of the drawing sheet. The dimension should be placed near the middle & above, but clear the dimension line. Placing of dimension: 2. Unidirectional system: In this system the dimension is placed that they can be read from the bottom edge of the drawing sheet. The dimension lines are broken near the middle for inserting the dimension. This system mainly used for large drawings. For ex. Aircrafts , automobiles etc. Dimension techniques: Functional dimension: A functional dimension is a dimension that is essential to the function of a part For ex. The dimension F in a threaded part in a drill space. Dimension techniques: Non-functional dimension: Those dimensions, that are not essential for the functional requirement, but are still required for manufacturing. For ex. The dimension NF as shown in fig. Dimension techniques: Auxiliary dimension: It is an additional information given on the drawing. This dimension does not govern the manufacturing of inspection of the part. It is derived from other values. Writing a note:- Writing a note:- Writing a note:- Writing a note:- Conventional representation of machine component:- When a complete drawing of a machine component involves a lot of time or space, its convention may be drawn in its place to represent the actual machine component. Conventional representation of gears:- wheel whose periphery is provided with teeth.
The gears are wheels carrying on the circumference.
The teeth are capable of meshing with each other
while the gears are rotating. It is used to transmit the power when distance between two shafts is very small. Classification of Gear according to position of shaft axis :- Parallel Shaft 1) Spur gear 2) Helical gear 3)Rack and pinion Intersecting Shaft Bevel Gear straight and spiral Non parallel and non intersecting shaft 1) Spiral gear 2)Worm and worm wheel Spur Gear Gear whose axes are parallel and whose teeth are parallel to the center line of the gear are called spur gear. They are used for non intersecting parallel shaft. Helical Gear Used for parallel, non parallel or non intersecting shaft. Teeth are inclined at some angle to axis of shaft ( helix angle ) Runs quieter as compared to spur gear Used for high speed transmission Helical Gear Rack and pinion Special case of spur gear one gear have infinite diameter. Used to transmit rotary motion into reciprocating motion and vice versa. The wheel is known as pinion & straight strip is known as rack. Rack and pinion Bevel Gear Used when axes of shaft are intersecting to each other. The gear tooth are cut on conical surface of gear disc. Worm and Worm Wheel Used when shaft axes are non intersecting and right angle to each other. Conventional representation of Welds:- Welding is an effective method of making permanent joints between two or more metal parts. Cast iron, steel & its alloy, brass & copper are the metals that may be welded easily. When compared to riveting, welding is cheaper, stronger & simpler to execute at site. Hence, it is widely used in ship building & structural fabrication in place of riveting. Welds are characterized by symbols, which in general is similar to the shape of the weld. Types of welding Butt welds are welds where two pieces of metal are to be joined are in the same plane. Types of welding Fillet welding: Fillet welding refers to the process of joining two pieces of metal together whether they be perpendicular or at an angle. Conventional representation of Springs:- What is spring:-
A spring is defined as an elastic body, whose function
is to distort when loaded & recover its original shape when the load is removed. Conventional representation of Springs:- Application of spring:- Conventional representation of Springs:- Types of spring:- Conventional representation of Springs:- Types of spring:- Conventional representation of Springs:- Types of spring:- Conventional representation of Springs:- Types of spring:- Conventional representation of Springs:- Types of spring:-
Disc Spring Applications
Punch and Die Sets Clutch and Brake Mechanisms in Heavy Equipment Bearing Assemblies Valve Live Loading Conventional representations of Springs:- Cylindrical Helical Compression Spring with circular section Conventional representations of Springs:- Cylindrical Helical Compression Spring with square section Conventional representations of Springs:- Conical Helical Compression Spring with circular section Conventional representations of Springs:- Volute Spring Conventional representations of Springs:- Cylindrical Helical Tension Spring of Circular section Conventional representations of Springs:- Cylindrical Helical Tension Spring of rectangular section Conventional representations of Springs:- Cylindrical Helical Torsion Spring of Circular section Conventional representations of Springs:- Belleville Spring or Cup Spring Or Disc Spring Conventional representations of Springs:- Multiple Belleville Spring in Series Conventional representations of Springs:- Multiple Belleville Spring in Parallel Conventional representations of Springs:- Semi Elliptical Leaf Spring Conventional representations of Springs:- Semi Elliptical Leaf Spring with eyes Conventional representations of Springs:- Semi Elliptical Leaf Spring with center band Conventional representations of Springs:- Semi Elliptical Leaf Spring with center band & eyes Conventional representations of Springs:- Spiral springs Spring is close wound and fitted in a housing Tolerance:- No production process is good enough to produce all items of products exactly similar. Every production process involves a combination of three elements. Men, Machines & Materials. These variables results in the variation of size of components. For example- suppose a drilling operation is to be performed on castings. The variations in size of similar components will be within reasonable limits. Tolerance:- In engineering, manufactured consist of assembly of no. of component. A component manufactured is required to fit or match with some other mating component. For ex. If a shaft is to be rotate in a hole, there must be clearance between shaft & hole to allow an oil to maintained for lubrication. If the shaft is to be held tightly in the hole there must be enough degree of tightness between them. Tolerance:- Thus, we conclude that 1. It is not possible to make any part precisely to given dimension, due to variation of elements of production process. 2. Even if chance the part is made exactly to a given dimension, it is impossible to measure it accurately enough to prove it. 3. If attempts are made to achieve perfect size the cost of production will increase. It is obvious that some permissible variation in dimension has to be allowed. Terminology:- Shaft:- Any external dimension of a component. Hole:- Any internal dimension of a component. Basic or Nominal size:- It is standard size of a part with reference to which the limits of variation of a size are determined. It is referred to as matter of convenience. Zero line:- This is the line which represents the basic size. Limits:- These are two extreme permissible sizes for any dimension. Tolerance:- The permissible variation in size or dimension. Terminology:- Fit:- When two components are assemble the relation resulting from the difference between their sizes before assembly is called fit.
Allowance:- An intentional difference between the hole
dimension & shaft dimension for any type of fit is called that allowance. The permissible variations in the geometrical shape of individual objects or orientation or position w.r.to other objects are called geometric tolerance. Tolerance Zone:- It is an imaginary zone within which a component must be contained.
Datum:- It is a theoretical point, line or plane from
which dimensions are measured & geometric tolerances are referenced.
Datum feature:- It is a feature of component like
edge, surface which is taken as the basis for a datum. Datum Triangle:- Datum is shown by a triangle on the datum feature. There are three methods of representing a datum along with proportion of the triangle in terms of text height (H) ASME & BIS standards uses a right angle triangle. ISO method uses an equilateral triangle. ANSI represent datum only by an arrow only. Datum letter:- It is an upper case letter enclosed in a box to indicate an arbitrary name of a datum. A leader line is used to connect a frame & the datum triangle. Tolerance symbol:- It is a graphical representation of a tolerated feature. Tolerances are divided in the following three categories:-
Single feature tolerances:- straightness, flatness,
circularity, cylindricity, profile of line & profile of a surface. Related feature tolerance:- parallelism, perpendicularity, angularity, concentricity, symmetry & position. Runout tolerance:- Circular runout & total runout. Tolerances on Single features:- Straightness:- Straightness of line or surface is the perpendicular distance between two parallel line touching the crests & the valleys of the line or surface. Tolerances on Single features:- Flatness:- It is the distance between two imaginary planes enclosing the actual surface at the lowermost & uppermost position. Tolerances on Single features:- Circularity:- Any point an a cylindrical surface from the central axis should be at the same distance. Tolerance value of the circularity is the difference between maximum & minimum radii of a cylinder at any section. Tolerances on Single features:- Cylindricity :- It is the difference in value of radii between two imaginary cylinders, enveloping cylinders at outermost & innermost surface. Variation in the surface of a cylinder along its axis. Tolerances on Single features:- Profile of a line:- Tolerance zone for a line controls the contour of a curved profile. The variation lies between the two curves which envelope the actual curve. Tolerances on Single features:- Profile of a Surface:- Tolerance zone for a profile of a surfaces is the space between two surfaces of a same profile which envelop the highest point & the lowest point of the surface keeping the same profile. Tolerances on Related features:- Parallelism:- A surface which is required parallel to a datum may not be parallel. Fig. shows that the top plane which should be parallel to the base plane but is inclined to it. Tolerances on Related features:- Perpendicular:- Perpendicular tolerance is the zone between two perpendicular planes to the datum. It is also called tolerance on squareness. It is desired to have vertical face at right angles to the horizontal face. Tolerances on Related features:- Angularity:- Tolerance on angularity is the zone between two parallel planes inclined to the datum plane at the specified angle. Fig. shows that the top plane which should be parallel to the base plane but is inclined to it. Tolerances on Related features:- Concentricity:- it means that the axes of two coaxial cylinders are in a line & coincide. Fig. shows that axes of two cylinder A & B do not coincide. They are parallel but offset. Tolerances on Related features:- Symmetry:- symmetry means the position of a object is symmetry in relation to datum. Fig. shows v-block, the inclined faces or top faces are to be symmetrical about the central axis. Tolerances on Related features:- Position:- True position of a object is indicated by boxed dimension as shown in fig. The actual center of the hole may lie within a tolerance zone indicated by small circle of dia. 0.1mm. The hole having its center anywhere within this small circle is accepted. Tolerances on Runout features:- Circular runout:- it is the deviation from an ideal shape when a part is rotated by 360 degree. It could be radial or axial. It is measured by putting a dial indicator over the part. The change in its reading noted for one full turn of the part without changing the axial position of the dial indicator is the circular runout. Tolerances on Runout features:- Total runout:- it is not a circular runout at one particular position but dial indicator is moved axially over the entire surface parallel to the axis of datum while the part is being turned. It is not always possible to get complete information from conventional orthographic views. i.e. FV,TV & SV regarding size & true shape of the object. This is particularly important when the object contains irregular surface or surface inclined to principal planes. The true shape of an inclined surface can only be obtained by projecting it on an imaginary plane. This imaginary plane is called an Auxiliary plane & the view obtained on it is called as Auxiliary view. Types of Auxiliary plane:- Auxiliary Inclined plane:- It is plane, inclined to HP & perpendicular to VP. This plane is taken parallel to the inclined face of which true shape is required. The view obtained on this plane is called Auxiliary TV. Types of Auxiliary plane:- Auxiliary Vertical plane:- It is plane, inclined to VP & perpendicular to HP. This plane is taken parallel to the inclined face of which true shape is required. The view obtained on this plane is called Auxiliary FV. 1. Select the face that is to be drawn as i) a true surface, ii) a true length line, iii) an end view of a line. 2. Draw construction lines perpendicular to the surface/line/point of interest. This line should go in a direction, and far enough that leaves enough space for the view. 3. Draw a folding line at an appropriate distance. This will act as a reference plane. 4. Transfer distances from another view (adjacent view). This view will typically be the view adjoining the view that the auxiliary is drawn from. 5. Complete the view. Draw visible and hidden lines as seen from the direction of projection lines.
Bearings And Bearing Metals: A Treatise Dealing with Various Types of Plain Bearings, the Compositions and Properties of Bearing Metals, Methods of Insuring Proper Lubrication, and Important Factors Governing the Design of Plain Bearings