Scribd
Upload
101 views

Cold Forging (2d) Simulation of Cylindrical Part in An Open Die Using AFDEX

The document describes a 2D cold forging simulation of a cylindrical part in an open die, including the 3D CAD models of the component and die, material properties of the cylindrical billet, process parameters for the forging simulation, meshing details, solver settings, results showing effective strain, von mises stress, principal stress, nodal velocity, and a load vs. time graph, and observations about excessive barreling of the product due to the initial cylindrical preform profile.

Uploaded by

Ravi Kumar
Copyright
© © All Rights Reserved
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
101 views

Cold Forging (2d) Simulation of Cylindrical Part in An Open Die Using AFDEX

The document describes a 2D cold forging simulation of a cylindrical part in an open die, including the 3D CAD models of the component and die, material properties of the cylindrical billet, process parameters for the forging simulation, meshing details, solver settings, results showing effective strain, von mises stress, principal stress, nodal velocity, and a load vs. time graph, and observations about excessive barreling of the product due to the initial cylindrical preform profile.

Uploaded by

Ravi Kumar
Copyright
© © All Rights Reserved
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
You are on page 1/ 12

Objective

Forging simulation-
Cold forging (2d) simulation of cylindrical part in an
open die.
3D CAD Model of Component
Isometri Top
c View

Bottom
Side
View
View
Die Design Details
Isometri Top
c View

Side Bottom
View View
Material Properties Dia. 100
mm

Component Material Properties

Name: Cylindrical Part (Cold Forging)

Material Temperature : 25 deg. Cel.

mm
80
Billet Size: Dia. 100mm x 80mm Lg.

Billet (work piece) front


before forging
Process Parameters

Press Details:
1 mm/s Tabular motion (Upper
Die)
0 mm/s Tabular Motion (Lower
Dies)
Movement Range 40 mm
Lubrication :
Lubricant with coefficient of
friction 0.2
Meshing Details
Mesh Details
Element Type :
Tetrahedron Number of
Elements
Initial
Final : 719
Number of
Nodes Initial
Final : 782

Solver Settings
Solver Details
AFDEX : A3DCS_2014_SP1 (3D
Non_isothermal)
Results
Effective
Strain Rate
Min :
0.0022

Max :
0.0738
/s

Effective
Strain Min:
0.02
Max: 1.5
Results
Von
Mises
Stress
Min : 627.2 MPa
Max : 899.2
MPa

Principal Stress
Min : -500.2
MPa
Max : 644.5
MPa
Results
Flowlin
e

Nodal Velocity
Min : 0.000
mm/s Max :
1.00 mm/s
Results
Foldin
g

FOLDING IS
NOT APPLICABLE FOR 2D
SIMULATION

Under
fill
Results

Load vs Time, Min: 0 kN, Max: 3272.85 kN (Maximum Load is observed in


the Lower die)
Observations
Excessive barreling of product-

Reason- Due to the cylindrical profile of initial preform, it results in


barreling of product.

Solution- Design the initial preform for a fixed reduction so that the
barreling in the final product in minimized .

Present
Proposed

You might also like