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Spinit Systems

The document describes a 3-in-1 machine that can spin, clean, and knit in a single process without requiring separate ring spinning or winding machines. It produces high quality single jersey knitwear directly from fiber roving using a false-twist spinning process followed by knitting, reducing costs and waste compared to traditional spinning and knitting methods.

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KathirrveluSubramainan
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© © All Rights Reserved
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259 views

Spinit Systems

The document describes a 3-in-1 machine that can spin, clean, and knit in a single process without requiring separate ring spinning or winding machines. It produces high quality single jersey knitwear directly from fiber roving using a false-twist spinning process followed by knitting, reducing costs and waste compared to traditional spinning and knitting methods.

Uploaded by

KathirrveluSubramainan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
You are on page 1/ 21

Prof.S.

Kathirrvelu
Professor, EiTEX, BDU.

Prof.Dr.SKV-Spinit Systems

The 3-in-1 Concept

Spinning,

cleaning

and

knitting with one machine


No ring spinning machines
required
No

winding

required

Prof.Dr.SKV-Spinit Systems

machines
2

spinitsystems is the innovation from Mayer


& Cie. That combines the spinning and the
knitting process. Knitwear is manufactured not
from yarn but straight from the fibre roving.
The three process steps spinning, cleaning
and knitting are combined in one machine.
The rewinding process that was previously
required has been eliminated. The single jersey
knitwear

production

process

Prof.Dr.SKV-Spinit Systems

can

thus

be
3

Shortening the process means that fewer


machines are needed and capital expenditure
is reduced. Significant space and energy
savings become possible, yarn storage can be
reduced and less waste is produced.
Production

costs

considerably
emissions

and

makes

overall
the
a

can

be

reduction

valuable

reduced
in

CO2

contribution

towards sustainability
Prof.Dr.SKV-Spinit Systems

Furthermore,
entirely

with

new

knitwear

types

qualities

spinitsystems
of

unplated
can

be

manufactured.
The unique quality, the so-called Spinit
Look & Feel, is a result of the false-twist
spinning process in which the fibre
roving is processed directly into knitwear.
Prof.Dr.SKV-Spinit Systems

High-quality single jersey knitwear is


produced with totally new properties:
fabulously soft, fluffy and even,
with a luxurious sheen and without
spirality after washing.
The fibres are knitted directly into
loops gently and without twisting.
Prof.Dr.SKV-Spinit Systems

The operating principle


Start: The process starts with fibre roving* from
the spinning mill, so-called flyer roving. It is
wound onto bobbins and fixed with bobbin
holders in the top creel of the machine. It is then
taken

to

the

drafting

system.

With

spinitsystems conventional roving of the kind


known in spinning mills can be processed, and in
many cases no special adjustment is required.
Prof.Dr.SKV-Spinit Systems

Spinning: The roving is drawn to a fine fibre bundle in


the drafting system. The modular, electronically
controlled 3-over-3 roller drafting system was
derived from proven drafting concepts known from
short-staple spinning.
A twin-jet false-twist spinning unit is connected
directly to the drafting system and transports the
drawn fibre bundle to the knitting unit. When the fibre
bundle

exits

the

yarn

guide,

the

false

twist

disintegrates and a fibre composite without a twist is


Prof.Dr.SKV-Spinit Systems

Cleaning: Prior to the knitting process the roving is


automatically cleared of irregularities such as thick
or thin places. These irregularities are identified by
the roving sensor in a 100% online process and
reported to the machine control.
In

an

automated

process,

irregularities

are

eliminated and flawless knitting is then resumed.


Cleaning takes place while the machine is running
so that the machines productivity is decreased only
marginally.

Prof.Dr.SKV-Spinit Systems

Knitting: After exiting the yarn guide attached


to the spinning unit, the drawn fibre composite
reaches the knitting units needle area.
There it is knitted and knitwear takes shape.
The knitting unit is a conventional single jersey
circular knitting machine fitted out with Mayer
&

Cie.s

tried

and

trusted

Relative

Technology, which ensures an


especially gentle loop formation process.
Prof.Dr.SKV-Spinit Systems

10

Prof.Dr.SKV-Spinit Systems

11

In the high-quality sector the Spinit Look


& Feel makes unique single jersey qualities
that are ideal for quality applications:
fabulously

soft

t-shirts,

fluffy

baby

linen and high-quality nightwear with


a luxurious sheen. These can all be
made of both pure raw materials and
quality blends!
Prof.Dr.SKV-Spinit Systems

12

In the cost-oriented sector the Spinit


3.0 Es 3-in-1 Concept delivers the
goods at an incredibly low cost.
High-volume articles that until now
could hardly be manufactured at a
profit now become interesting once
more. It is worthwhile costing them
again!
Prof.Dr.SKV-Spinit Systems

13

In the fashion sector totally new


pattern

possibilities

make

the

difference. With the optional Fancy


Module pattern effects are possible
that did not previously exist and can
be put to use in fashion collections as
a decisive differentiation potential!
Prof.Dr.SKV-Spinit Systems

14

Prof.Dr.SKV-Spinit Systems

15

Wide range of uses


With the Spinit 3.0 E a wide range of fabric
weights can be manufactured.
Weights from 80 g / m2 to 200 g / m2 are
possible. Some of which can even be made
from the same roving count. That makes
elaborate

and

expensive

yarn

storage

superfluous, which cuts costs and is helpful


for just-in-time production too.
Prof.Dr.SKV-Spinit Systems

16

Raw materials
Along with natural fibres like cotton, synthetic
fibres from the short staple area such as
viscose, modal or polyester can also be used.
The raw materials can be processed pure,
such as 100 % cotton combed or carded. In
addition, blends can be processed in all
standard blend ratios. A synthetic auxiliary
yarn is not required.
Prof.Dr.SKV-Spinit Systems

17

Prof.Dr.SKV-Spinit Systems

18

Prof.Dr.SKV-Spinit Systems

19

Spinit systems
3-in-1 Concept: Spinning, cleaning and knitting with
one machine
Electronically controlled 3-over-3 roller drafting
system
Twin-jet false-twist spinning unit
Automated cleaning process with 100 % online
sensor control
Proven Mayer & Cie. Relative Technology
Optional Fancy Module for pattern effects
Prof.Dr.SKV-Spinit Systems

20

THANK YOU VERY MUCH

Prof.Dr.SKV-Spinit Systems

21

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