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Cathodic Protection Systems: Acads (08-006) Covered 5.3.2.2

Cathodic protection systems are used to prevent corrosion of metal structures submerged in liquids. They work by making the metal structure a cathode and connecting anodes made of sacrificial metals like zinc or inert materials like platinum. A control panel uses a reference electrode mounted on the structure to monitor protection levels and power supplies to adjust the current from anodes to the structure. Common applications include tanks, condenser boxes, piers and piping where corrosion could damage the system over time. The control panel aims to provide enough current to protect different materials without excessively corroding the anodes.

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199 views

Cathodic Protection Systems: Acads (08-006) Covered 5.3.2.2

Cathodic protection systems are used to prevent corrosion of metal structures submerged in liquids. They work by making the metal structure a cathode and connecting anodes made of sacrificial metals like zinc or inert materials like platinum. A control panel uses a reference electrode mounted on the structure to monitor protection levels and power supplies to adjust the current from anodes to the structure. Common applications include tanks, condenser boxes, piers and piping where corrosion could damage the system over time. The control panel aims to provide enough current to protect different materials without excessively corroding the anodes.

Uploaded by

asma
Copyright
© © All Rights Reserved
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Cathodic Protection Systems

ACADs (08-006) Covered


5.3.2.2

Keywords
Cathodic protection, corrosion.
Description
Supporting Material

Cathodic Protection
systems

Objectives:
1. Explain the purpose of the CATHODIC PROTECTION SYSTEM.
2. Discuss where CATHODIC PROTECTION SYSTEMS are applied.
3. Understand why corrosion is a concern to the plant systems.
4. Discuss the Components associated with a Cathodic
Protection System.
5. Understand the range of operation for the system for
different materials.

What is CORROSION?

The word corrosion refers to the destruction of a metal or alloy


by chemical or electro-chemical reaction with its environment.
The most common types:
- Electro-chemical corrosion
- Galvanic corrosion
Two basic requirements must exist : 1-anodic and cathodic areas
must exist or have two dissimilar metals electrically joined. 2-Must
be a path for current flow or metals immersed in an electrolyte
(water)

Purpose
To eliminate the rusting or corrosion
which occurs on metals immersed in
water.

CAPAC
CAthodic Protection Automatically
Controlled
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Applies to fixed structures such as:

1. Tanks
2. Condenser Water Boxes
3. Piers
4. Docks
5. Evaporators
6. Valves piping and other metal
surfaces submerged in a liquids
which support corrosion.
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System Components

1. Control Amplifier
2. Power Supplies
3. Reference Electrode
4. Anodes
5. Metal surface of material
(CATHODE)

Controller (Control Panel)


An amplifier which
compares the level of
cathodic protection of the
metal as determined from
the reference electrode with
the desired level of
protection as set by the
operator. Amplifies the
difference between two
levels and sends an
electrical signal to the
power supply which controls
the amount of current
delivered to the anodes.

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Controller consist of
Control Amplifierwhich is connected
to the reference
electrode, delivers
a signal to one or
more power
supplies.

Power Supply- applies


a potential across the
anodes and metal to
be protected. Converts
AC power to low
voltage high current
DC and provides a
means of adjusting the
value of this DC over a
wide range as set by
controller.
11

System Probes
Reference
electrode
mounted next to
the or through the
metal surface to be
protected. Made of
a silver mesh
screen coated with
silver chloride.

Anodes- immersed in
corrosion medium,
mounted through walls
of tank or water box or
suspended from pier.
Electrically insulated
from metal cathode.
Made of Platinum
applied to a
subsurface of titanium,
niobium or tantalum.
12

Two General types of protection with


Cathodic protection systems
SACRIFICIAL ANODE

By the use of a metal which


will suffer galvanic corrosion,
such as Zinc, when zinc is
electrically connected to
steel, it has a higher
potential and will act as the
anode and emit current
which passes into the steel.
The steel is cathodically
protected and the zinc will
corrode, SACRIFICING itself
for the protection of the
steel.

IMPRESSED CURRENT
Places a voltage on a
conductive material
and forcing it to emit a
current, which
protects the steel. The
material chosen
(anode) has a high
resistance to corrosion
and is not destroyed
such as platinum.
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System Operation

14

Examples of potential values for


various types of materials

15

Example of Impressed
current

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Objectives:
1. Explain the purpose of the CATHODIC PROTECTION SYSTEM.
2. Discuss where CATHODIC PROTECTION SYSTEMS are applied.
3. Understand why corrosion is a concern to the plant systems.
4. Discuss the Components associated with a Cathodic
Protection System.
5. Understand the range of operation for the system for
different materials.

17

Questions?????

18

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