Basic Concepts&Processes of Road and Bridge Maintenance
Basic Concepts&Processes of Road and Bridge Maintenance
MAINTENANCE
MANAGEMENT
SYSTEM
MAINTENANCE MANAGEMENT
SYSTEM
Contr
ol
Directing
Scheduli
ng
MAINTENANCE MANAGEMENT
SYSTEM
PLANNING
It
provides
direct
relationship
between
Programmed
Work
and
Budgeted Costs and bases
for meaningful comparisons
of Planned Work with Actual
Performance.
Planni
ng
Reportin
g
Contro
l
Directing
Scheduli
ng
UPDATE
MAINTENANCE
FEATURES
INVENTORY
IDENTIFICATION
AND
PRIORITIZATION
OF MAINTENANCE
NEEDS
UPDATE UNIT
COST OF LABOR,
MATERIALS &
EQUIPMENT
PREPARE DISTRICT
ANNUAL MAINT.
WORK PROGRAM/
PERFORMANCE
BUDGET
COMPUTE
MAINTENANCE
BUDGET
ALLOCATION
UPDATE
PLANNING VALUES
FORWARD
REGIONAL
AMWP/PB TO BOM
FORWARD
REGIONAL
AMWP/PB TO
CENTRALOFFICE
FOR APPROVAL
FORWARD
DISTRICT
AWMP/PB TO
REGIONAL
OFFICES
END
RETURN
APPROVED
AMWP/PB
REGIONAL
OFFICES
(Tad 5.1
Only inventories with changes shall be recorded
)
Prepare Summary
(Tad
5.2)
1
12
14
13
4
10
6
11
15
16
17
18
20
19
22
21
28
29
23
24
25
26
27
REGION:
AS OF DATE:
PREPARED BY:
APPROVED BY:
DISTRICT:
TOTAL
E-3
19
20
21
22
NO.
NO.
NO.
NO.
NO.
LM.
LM.
LM.
LM.
LM.
NO.
LM.
BRIDGES
23
NO.
24
WIDTH OF
WATERWAYS
18
CONCRETE DECKS
17
TOTAL
16
LENGTH
15
TIMBER
14
BAILEY
13
CONCRETE
12
STEEL
SHO. DITC
NO.
CL KMCL KMCL KMCL KMLN KMLN KMLN KM KM H KM
11
GUARDRAILS
10
FERRIES
ROADSIDE STRUCTURE
BITUMINOUS
TOTAL
CONCRETE
BITUMINOUS
BOX CULVERT
UNPAVED
MAINTENANCE FEATURE
INVENTORY SUMMARY
PAVEMENT
CROSS/LATERAL
DITCH
ROADS
UNPAVED SHOULDER
TOTAL
CONCRETE
INVENTORY ITEM:
LM.
twice a month
Determine maintenance needs
including observations and
complaint from the public
Estimate the maintenance activity
that needs to be performed
Carriageway
Maintenance
Roadside
Maintenance
10 Pavement Maintenance
11 Regravelling
12 Bridge and Structure
Maintenance
15 Shoulder Maintenance
16 Drainage Maintenance
17 Vegetation Control
18 Traffic Services
Maintenance
Activity
Number
Activity Name
ACTIVITY
STANDARD
Work Control
Work Units
Category
Maintenance
Feature
Inventory
Units
CARRIAGEWAY MAINTENANCE
Work Category No. 10 - Pavement Maintenance
101
Manual Repair of
Unpaved Road
Surfaces
Limited
centerline meters
repaired
Unpaved Road
Surfaces
centerline kilomters of
unpaved roads
102
Manual Patching of
Unpaved Road
Surfaces
Unlimited
cubic meters of
patching material
placed
Unpavede Road
Surfaces
centerline kilometers of
unpaved roads
103
Machine Patching of
Unpaved Road
Surfaces
Unlimited
cubic meters of
patching material
placed
Unpavede Road
Surfaces
centerline kilometers of
unpaved roads
104
Machine Grading
Unpaved Road
Surfaces
Limited
centerline
kilometers graded
Unpavede Road
Surfaces
centerline kilometers of
unpaved roads
Cont'.
Work Control
Category
Work Units
Maintenance
Feature
Inventory
Units
Premix Patching
Bituminous Pavements
Unlimited
cubic meters of
premix placed
Bituminous
Pavements
lane kilometers of
bituminous roads
112
Penetration Patching
Bituminous Pavements
Limited
cubic meters of
patching aggregate
placed
Bituminous
Pavements
lane kilometers of
bituminous roads
113
Sealing
Bituminous Pavements
Limited
liters of sealer
material placed
Bituminous
Pavements
lane kilometers of
bituminous roads
114
Replacement of
Bituminous Pavements
Variable
square meters
replaced
Bituminous
Pavements
lane kilometers of
bituminous roads
Cont'.
Activity
Number
Activity Name
Work Control
Category
Work Units
Maintenance
Feature
Inventory
Units
Patching Concrete
Pavements
Unlimited
cubic meters of
materials placed
Concrete
Pavements
lane kilometers of
concrete roads
122
Limited
liters of asphalt
material placed
Concrete
Pavements
lane kilometers of
concrete roads
123
Replaclement of
Concrete Pavements
Variable
square meters
replaced
Concrete
Pavements
lane kilometers of
concrete roads
171
Temporary Patching
Variable
limits of patching in
centerline meters
centerline kilometers of
all roads
401
Initial Response to
Emergencies - - Roads
Unlimited
man-days
All features,
except Bridges
centerline kilometers of
all roads
41X
Emergency Projects
Project
projects completed
All Features
centerline kilometers of
all roads
Work Control
Category
Work Units
Maintenance
Feature
Inventory
Units
Project
centerline
Unpaved Road
Kilometers resurfaced Surface
centerline kilometers of
unpaved roads
Activity
Number
Activity Name
Work Control
Category
Work Units
Maintenance
Feature
Inventory
Units
Cleaning Bridges
152
Patching Concrete
Decks
153
Limited
All Bridges
Unlimited
square meters of
deck patched
Concrete Bridge
Decks
linear meters of
concrete decks
Repairs to concrete
Bridges
Limited
number of bridges
repaired
Concrete Bridges
linear meters of
concrete bridges
154
Repairs to Steel
Bridges
Limited
number of bridges
repaired
Steel Bridges
(including composite
bridges)
linear meters of
steal
155
Repairs to Bailey
Bridges
Limited
number of bridges
repaired
Bailey Bridges
linear meters of
bailey bridges
156
Repairs to Timber
Bridges
Limited
number of bridges
repaired
Timber Bridges
linear meters of
timber bridges
157
Clearing Bridge
Waterways
Unlimited
number of waterways
cleared
Bridge with
Waterways
402
Initial Response to
Emergencies - - Bridges
Unlimited
man-days
All Bridges
Work Control
Category
Work Units
Maintenance
Feature
Inventory
Units
ROADSIDE MAINTENANCE
Work Category No. 15 - Shoulder Maintenance
131
Manual Repair of
Unpaved Shoulders
Limited
shoulder meters
repaired
Unpaved
Shoulders
unpaved shoulder
kilometers
132
Manual Patching of
Unpaved Shoulders
Unlimited
cubic meters of
patching materials
placed
Unpaved
Shoulders
unpaved shoulder
kilometers
133
Machine Grading of
Unpaved Shoulders
Limited
shoulder kilometers
graded
Unpaved
Shoulders
unpaved shoulder
kilometers
Activity
Number
Activity Name
Work Control
Category
Work Units
Maintenance
Feature
Inventory
Units
Unlimited
linear meters of
ditch cleaned
Drainage Ditches
kilometers lined or
unlined ditches
142
Manual Inlet/Outlet
Cleaning
Unlimited
number of inlets
and outlets cleaned
(including catch
basins, manhole)
Minor Drainage
Structures (culvert
inlets and outlets,
catch basins, etc.)
143
Limited
number of lines
cleaned
Culvert Lines
number of cross-drainage
and lateral lines
144
Repair and/or
Replacement of Minor
Drainage Structures
Variable
number of
structures repaired
or replaced
Minor Drainage
Structures
cross-drainage culverts
(pipe and box), catch
basins, drop inlets,
manhole.
199
Other Maintenance to
Road and Related
Features
Variable
man-days
centerline kilometers
of all roads
203
Repair to Major
Roadside Structures
Limited
number of
structure repaired
Major Roadside
Structures
(rip-rapped slopes,
sea walls, retaining
walls, etc.)
number of major
roadside features
Work Control
Category
Work Units
Maintenance
Feature
Inventory
Units
Vegetation Control
Variable
passmeters of
roadside mowed or
cleared
Roadside with
centerline kilometers of
Mowable Vegetation all roads
202
Limited
cubic meters of
material placed
209
Other Roadside
Maintenance
Variable
man-days
All Roadside
Features
centerline kilometers of
all roads
Work Control
Category
Work Units
Maintenance
Feature
Inventory
Units
Sign Maintenance
Unlimited
number of units
maintained
302
Limited
line kilometers
repainted
Centerline and
Lane lines
lane kilometers of
paved roads
303
Guardrail Maintenance
Unlimited
linear meters of
guardrail maintained
Guardrails
linear meters of
guardrails
304
Sight Distance
Mowing and Clearing
Unlimited
passmeters of
roadside mowed or
cleared
Roadside with
Mowable Vegetation
centerline kilometers of
all roads
309
Variable
man-days
centerline kilometers of
all roads
Labor Cost
Materials Standard
Unit Cost
26
29
Regional/District Allocation
based on EMK
10%
of the
for
a summary
REGION:
____________
PREPARED BY:
SUBMITTED BY:
APPROVED:
Regional Director
DATE:
PLANNED WORK
NO.
ACTIVITY NAME
FEATURE
WORKCTRL
CTGRY
INVENTORY
QTY.
STD.
QTY.
UNIT
(7)
(1)
111
112
113
114
121
122
123
101
102
103
104
171
401
41x
(2)
CARRIAGEWAY MAINTENANCE
Work Category No. 10 Pavement
Maintenance
Premix Patching Bituminuos
Pavements
Penetrating Patching Bituminuous
Pavements
Sealing Bituminuous Pavements
Replacement of Bituminuous
Pavements
Patching Concrete Pavements
Crack & Joints Sealing of Concrete
Pavements
Replacement of Concrete Pavement
Manual Repair of Unpaved Road
Surfaces
Manual Patching of Unpaved Road
Surfaces
Machine Patching of Unpaved Road
Surfaces
Machine Grading of Unpaved Road
Surfaces
Temporary Patching
Initial Response to Emergencies
Roadways
Emergency Project
(3)
(4)
(5)
(6)
un-ltd
L-km
3.631
ltd.
L-km.
ltd.
L-km
Var.
(10)
(9)
cu.m
8.5
cu.m
3.5
44.554
ltrs.
150
L-km
4.948
sq.m.
80
un-ltd
L-km
0.552
cu.m.
4x6
7/9
(11)
MANDAYS
REQ'D
(12)
(8)
10x11
ltd
L-km
28.366
ltrs.
130
var
L-km
0.201
sq. m.
ltd
Cl-km
CL-m
70
un-ltd
CL-km.
cu.m
10
un-ltd
CL-km.
CL-m
80
ltd.
CL-km
CL-km
3.5
var
CL-km 22.073
CL-m
90
unltd.
CL-km. 1.544
M-day
Proj.
Proj.
CL-km. 0.197
503
Var.
504
Var.
%
Budget
%
Budget
509
Foreman Supervision
Ltd.
Sheet 1 of
3
CY 201_ ANNUAL MAINTENANCE WORK PROGRAM AND PERFORMANCE BUDGET - ROADS AND BRIDGES (TOTAL)
0.4
0.004
0.004
4.5
4.5
2.5
crewday 0.538
s
Proj.
LABOR
EQUIPMEN
MATERIALS
T
CONTRACT
UAL &
OTHER EXP.
TOTAL
(17)
(13)
(14)
(15)
(16)
13+14+15+
16
MAINTENANCE MANAGEMENT
SYSTEM
SCHEDULING
Planni
ng
Contro
l
Directing
Scheduli
ng
DISTRICT MAINTENANCE
ENGINEER (DME)
Responsible for scheduling and
the immediate rectification of the
noted defects taking note of the
response time allowed for each
defect.
DO 13 series
2011
DISTRICT
ENGINEER (DME)
MAINTENANCE
Responsible for
Scheduling
Immediate Rectification
the noted defects
Response Time
of
QUINCENAL/SEMIMONTHLY SCHEDULES
TAD 5.3
NUMBE
DAYS SUBTOT EST.
R OF
IN
AL MANMANWORKM PERIO
DAYS
DAYS
EN
D
AVAIL.
LEAVE
MANDEPATRMENT OF PUBLIC
DAYS WORKS AND HIGHWAYS
AVAIL.
HIGHWAY MAINTENANCE
ACT. NO.
ACTIVITY NAME
R/S NO.
ROAD NAME/KMS.
DISTRICT/CITY
SCHEDULING PERIOD
AREA
FROM
SCHEDULED
BY:
APPROVED BY:
TO
MAN
NO. OF
CRE
DATES EQUIPMENT MATERIALS SUPERVISI
DAYS
WORK DAYS W
SCHEDULE
TO BE
TO BE
NG
SCHE
SCHEDULED SIZE
D
ASSIGNED ASSIGNED FOREMAN
D.
REMARKS
Region: ____________
District :
___________________________
Stationing/Station
Codes
Limits/Landmark
Date: _____________
Defects/Deficiencies
Submitted
by:
______________________________
Maintenance Point
Person
SCHEDULING
It is composed of
the following:
Identification of
maintenance needs
Preparation of
quincenal schedule
Work assignment
SCHEDULING
Work Assignment
District
Maintenance
Engineer
Foreman
Maintenance
Crew
Operator
SCHEDULING
District
Maintenance
Engineer
UNDERSTAND
Foreman
Maintenance
Crew
Instruction
Written/Verbal
Who? What?
Where? When?
How? & How Well
Operator
UNDERSTAND
UNDERSTAND
Who? What?
Where? When?
How? & How Well
Who? What?
Where? When?
How? & How Well
SCHEDULING
What an Area Engineer/MPP
Should know:
Activity number and name
Work Location
The names of the crew members
The equipment to be used
The materials to be used
Accomplishments units
Any special instruction
ACTIVITY CARD
(Final Draft)
SEPTEMBER 2013
Checkpoint
For manual patching of potholes, surfacing
materials are taken from side ditches or high
spots of the road.
When there is water ponding, remove water
prior to filling of surface materials.
When Telford base is observed, remove
boulders or oversized aggregates and fill
surface with required materials.
Photographs
1)
Filling pothole
Repair of pothole
using
surfacing
material which is
taken from side
ditches.
DIRECTING
Consists of actions
necessary to produce
acceptable work results
after work assignment
has received from the
supervising foreman.
The most important line
of communication is
that from the engineer
to the foreman and the
instructions are
communicated clearly
and accurately to the
person supervising the
actual work
Planni
ng
Reportin
g
Contro
l
Directing
Scheduli
ng
DIRECTING
ACTIVITY
STANDAR
D
WORK
METHOD
DAILY
PRODUCTIO
N RANGE
FOREMAN
DECISION
OTHER
PERTINEN
T INFO
CREW
MATERIAL
S
EQUIPME
NT
DIRECTING
Work
Quantity
per day
Range
Person
DECISION
Unanticipat
ed events
on site
Descripti
on
Purpose
FOREMAN
Crew
Materials
Equipme
nt
Specificatio
n
Constructio
n Method
ACTIVITY STANDARD
DPWH - HIGHWAY MAINTENANCE
ACTIVITY NO.:
101
DESCRIPTION:
PURPOSE:
APPROVING
AUTHORITY:
SCHEDULE:
REVISION
DATE:
SEPTEMBER
2014
WORK CONTROL
CATEGORY:
Limited
When defects affect traffic speed or the structure of the road and when
there are isolated spots on short sections.
CREW
WORK METHOD
Laborers
EQUIPMENT / TOOLS
1 Wheelbarrow
1 Hand Tamper
Safety Devices
Personal
Protective
Equipment
MATERIALS
None
WORK METHOD
5.The materials are spread in layers of
not more than 10
7.
NOTES: (1) If the primary purpose is ditching, use Activity No. 141 or 199.
(2) Use Activity No. 199 for subgrade repair (soft spots).
Limited - indicates 2nd priority, the activity should be performed
(3)
approximately in the quantity planned.
REPORTING
Act as the source of
information and data
upon which control of all
components of the
system depends
Planni
ng
Reportin
g
Contro
l
Directing
Scheduli
ng
Regional Summary
Source of Fund
: GAA - 101
Activities undetaken
CATEG
ORY
1 2
10
Pavement Maintenance
Cost
3
########
###
% of Accomplishment
This
Prev.
Total
Period month
6 = (4+5)
4
5
5.94% 14.27%
20.21%
Expenditures (Php)
%
Total vs. Remarks
Total
AWP
9 = (7+8)
10
11
8 = (3 x 5)
########
###
- ########
##
9.32%
101
1,071,360.0
Manual Repair of Unpaved Road Surfaces 0
10.30% 19.63%
29.93% 187,786.06
187,786.06
On17.53% going
102
1,426,544.0
0
4.95% 13.60%
18.55% 105,657.57
105,657.57
7.41% - do -
103
3,350,412.0
0
10.21% 12.07%
22.28% 525,924.16
525,924.16
15.70% - do -
104
6,392,298.0
0
6.44% 17.22%
23.67% 977,153.69
977,153.69
15.29% - do -
111
18,046,826.
00
4.64% 11.91%
1,030,869.5
16.55% 0
1,030,869.5
0
5.71% - do -
112
10,168,224.
00
7.07% 14.06%
21.13% 931,391.46
931,391.46
9.16% - do -
113
2,397,952.0
0
5.61% 11.39%
17.00% 206,834.65
206,834.65
8.63% - do -
114
272,815.00
0.00%
121
11,261,676.
00
5.67% 10.74%
0.00%
16.41% 808,885.07
808,885.07
- do On7.18% going
Region: ____________
District :
___________________________
Stationing/Station
Codes
Limits/Landmark
Date: _____________
Defects/Deficiencies
Submitted
by:
______________________________
Maintenance Point
Person
PREPARED BY:
TAD 2.2
APPROVED BY:
DISTRICT/CITY
AS OF DATE
No.
ACTIVITY
Name
102
104
105
Spot Replacement
Unpd. Roadway Surface
Reshaping Unpaved
Roadways
Regrading Unpd.
Roadways
Other Unpaved
109 Roadways Surface
Maintenance
REPORT
PERIOD
THIS
MONTH
TO DATE
THIS
MONTH
Wor
Workd Accomplis
k
ays
hment
Unit
TO DATE
THIS
MONTH
TO DATE
THIS
MONTH
THIS
MONTH
TO DATE
TOTAL
TO DATE
Man-Days
Standard Cost
EQUIPM
LABOR
MATERIALS
ENT
REPORTING
A Reporting System should:
1. Provide a source of document that records:
Type of work
Date & work location
Responsible of work directing and reporting
Type and quantity of resource use
Quantity of work accomplishment
Filed by Activity and date for easy retrieval
2. Provide a simple format for summarizing data
3. Provide reports of data summaries
4. Provide performance reports based on analysis
of summarized data
CONTROL
Ensuring the maintenance
work done as nearly as
possible to plans and
standards and that it is
carried out with the
financial constraints
Planni
ng
Reportin
g
Contro
l
Directing
Scheduli
ng
CONTROL
System
control
Operation
al control
is continuous.
To ensure
intelligent
decisions about
scheduling,
directing and
reporting.
SYSTE
M
CONT
ROL
BOM
OPERATIONAL
CONTROL
District/City & Region
usually occurs
annually to
correct system
procedures,
policies, plans
and standards.
CONTROL
Method/Procedures:
End of Presentation
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