1
1.0 Introduction
2
1.0 Introduction
Course Week Morning Programme Afternoon Programme
1 Time Subject: Trainer: Time Subject: Trainer:
Day 1.
08:00-
11.30
Introduction to Training Course
Training Course Programme
Hand-out of Documentation
Course Organizational Matters
VSB/JP 13.30-
17.00
Tour of Plant
Main Machinery Lay-Out
General Maintenance Matters
General Inspection and Trouble-Shooting
Routines
VSB/JP
Day 2. 08:00-
11.30
EV 200x300 Hammer Crusher
Design, Functioning and Maintenance
Spare Parts and Repairs
JP
13.30-
17.00
Raw Material Storages
Stacking and Reclaiming Machinery-
Design, Functioning and Maintenance
VSB
Day 3. 08:00-
11.30
EV 200x300 Hammer Crusher
Visit to Site Maintenance Matters
Introduction to FLS Hydraulic Systems
JP 13.30-
17.00
Raw Material Storages
Stacking and Reclaiming Machinery-Visit
to Site Maintenance Matters
VSB
Day 4. 08:00-
11.30
Atox Raw Mill
Design - Components and Functioning
VSB 13.30-
17.00
Transport and Feeding Machines
Types, Design, Maintenance Matters
Visit to Site
JP
Day 5.
08:00-
11.30
Atox Raw Mill
Mill Inspections, Preventive Maintenance,
Wear and Spare Parts, Repairs
VSB 13.30-
17.00
Fans
Fan Types, Maintenance Matters
Visit to Site
Introduction to Balancing of Rotary
Parts
JP
*This programme may be changed if found beneficial to training needs
MECHANICAL TRAINING PROGRAMME*
Chakwal Cement Plant, Pakistan
3
1.0 Introduction
Course Week Morning Programme Afternoon Programme
2 Time Subject: Trainer: Time Subject: Trainer:
Day 6.
08:00-11.30
Atox Hydraulic Tensioning System
Diagrammes, Components and
Maintenance
Visit to Site
JP
13.30-17.00
Gear Maintenance-General
Introduction to Vibration Measurements and
Vibration Analysis
VSB
Day 7.
08:00-11.30
Atox Drive System
Gears, Lubrication Stations,
Maintenance
Visit to Site
JP
13.30-17.00
Lubricants
Lubrication Matters
Hydraulic Oils
Maintenance of Hydraulic Systems
VSB
Day 8.
08:00-11.30
Atox Roller Lubrication System
Diagrammes, Components and
Maintenance
Visit to Site
VSB
13.30-17.00
CF-Silo
Design, Functioning and Maintenance
Visit to Site
JP
Day 9.
08:00-11.30
Computer Aided Training
Atox Mill Trouble-Shooting
VSB
13.30-17.00
Jet Puls Filters
Types, Design and Functioning,
Inspections and Maintenance Matters
JP
Day 10.
08:00-11.30
Trimming of Dedusting Installations
Exercises
Visit to Site
JP
13.30-17.00
Chosen Topics
Repetition of Chosen Topics
Training Status-Training Evaluation
VSB
MECHANICAL TRAINING PROGRAMME*
Chakwal Cement Plant, Pakistan
4
1.0 Introduction
Course Week Morning Programme Afternoon Programme
3 Time Subject: Trainer: Time Subject: Trainer:
Day 11.
08:00-11.30
Introduction to Kiln Maintenance
Kiln Shell
Kiln Ovality and Tyre Migration
Kiln Crank
JP
13.30-17.00
Preheater Tower
Design and Maintenance Matters
Visit to Site
VSB
Day 12.
08:00-11.30
Kiln Tyres and Kiln Inlet and Outlet Seals
Design, Functioning and Maintenance
Kiln Supports
Supporting Rollers and Frames-Design,
Functioning and Maintenance
JP
13.30-17.00
Clinker Cooler Coolax 1284
Design, Functioning and Maintenance
VSB
Day 13.
08:00-11.30
Kiln Hydraulic Thrust Device HTD
Diagramme, Components and
Maintenance
Kiln Drive System
Design, Functioning and Maintenance
JP
13.30-17.00
Coolax Cooler Hydraulic Drive System
Hydraulic Diagrammes
Visit to Site
VSB
Day 14.
08:00-11.30
Kiln Mechanical (Axial) Balance
Kiln Alignment
Kiln Inspections
JP
13.30-17.00
Computer Based Training
Kiln Trouble-Shooting
VSB
Day 15.
08:00-11.30
NTD Testing
Kiln Repairs
JP
13.30-17.00
Discussion
Main Machinery Maintenance Matters
Maintenance Tools
VSB
MECHANICAL TRAINING PROGRAMME*
Chakwal Cement Plant, Pakistan
5
1.0 Introduction
Course Week Morning Programme Afternoon Programme
4 Time Subject: Trainer: Time Subject: Trainer:
Day 16.
08:00-11.30
Introduction to Cement Mill
Mill Shell and Internals-Design,
Functioning and Maintenance
Visit to Site
VSB
13.30-17.00
Separator
Design, Functioning and Maintenance
Visit to Site
JP
Day 17.
08:00-11.30
Cement Mill-cont.
Mill Bearings-Design and Maintenance
Matters
Lubrication System-Diagramme,
Components and Maintenance
VSB
13.30-17.00
UKC 90x160 Crusher
Design, Functioning and Maintenance
Visit to Site
JP
Day 18.
08:00-11.30
Cement Mill Drive System
Main Components, Maintenance,
Trouble-Shooting
Visit to Site
JP
13.30-17.00
Spare Parts and Stock Management
Modern Maintenance Systems
VSB
Day 19.
08:00-11.30
Electrostatic Precipitator
Design, Functioning and Maintenance
VSB
13.30-17.00
Repetition of Chosen Topics
Safety Instructions and Procedures
JP
Day 20.
08:00-11.30
Electrostatic Precipitator
Visit to ESP
VSB
13.30-17.00
Final Discussion
Course Evaluation
Farewell
JP/VSB
MECHANICAL TRAINING PROGRAMME*
Chakwal Cement Plant, Pakistan
