Operations Management
Operations Management
F O U R T H E D I T I O N AQUILANO
CHASE
chapter 3 New
New Product
Product and
and Service
Service
Development,
Development, and
and Process
Process
PowerPoint
Presentation
Selection
Selection
by
Charlie
Cook
© The McGraw-Hill Companies, Inc., 2003
Chapter
Chapter Objectives
Objectives
• Illustrate the importance of the development of new
products and services to a firm’s competitiveness.
• Identify the various types of new products that are
developed by companies.
• Introduce the new product design process and the
concept of a product’s life cycle.
• Demonstrate the necessity of concurrent product and
process design as a new product or service is
developed.
• Present a framework for understanding how new
services are developed and introduced into the
marketplace.
Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 3–2
Managerial
Managerial Issues
Issues
• Product life cycles becoming shorter.
–The need to bring products to market more
quickly and efficiently.
• Conducting product development on a
continuous basis.
–New products may represent a majority of sales
and profits.
–3M an innovative company, having strength to
introduce new products in the market at a faster
pace with a great success record.
Exhibit 3.1a
Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 3–6
The
The Impact
Impact of
of Speed
Speed to
to Market
Market on
on
Profit
Profit Margins
Margins
Exhibit 3.1b
Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 3–7
The
The Impact
Impact of
of Speed
Speed to
to Market
Market on
on Profits
Profits
Exhibit 3.1c
Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 3–8
Categories
Categories of
of New
New Products
Products
• Incremental or Derivative Products
Cost-reduced versions of existing products or
products with added functions & features.
Are hybrids or enhancements of existing
products.
Require minimal changes in design or process,
allowing for quick development.
Require fewer resources to develop new
features or functions.
Help ensure near-term cash flows by
maintaining current market share.
Source: Reprinted with the permission of the Free Press, an imprint of Simon &
Schuster from Fast Cycle Times: How to Align Purpose, Strategy, and Structure
for Speed by Christopher Meyer. Copyright © 1993 by Christopher Meyer. Exhibit 3.3
Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 3–14
The
The New
New Product
Product
Development
Development (NPD)
(NPD) Process
Process
• Concurrent Engineering
The simultaneous and coordinated efforts of all
functional areas which accelerates the time to
market for new products.
Exhibit 3.4
Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 3–16
The
The New
New Product
Product Development
Development
(NPD)
(NPD) Process
Process (cont’d)
(cont’d)
• Idea Generation
Market pull: the “voice of the customer” in providing
feedback to determine product specifications.
Technology push: a product developed by the firm’s R&D
is “pushed” into the market. Polaroid Cameras, PCs and
3M’s Post-it Notes are examples
• Concept Development
Initial product design developed and tested.
Analysis of the market and customer requirements.
Businesses today recognize the need to involve their
customers in all aspects of design, production and
delivery of goods and services.
Exhibit 3.5
Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 3–20
QFD
QFD Details
Details
Process used to ensure that the product meets customer
specifications
Voice of the
engineer
Voice Customer-based
benchmarks
of the
customer
Technical
Benchmarks
Targets
Exhibit 3.6
Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 3–25
Factors
Factors contributing
contributing to
to Successful
Successful Product
Product
Design
Design
• Design from the outside in. Make the customer’s use
of the product the focus of all product development.
• Partner Deeply. Involve all of the relevant functional areas
(marketing, engineering, purchasing & manufacturing) early in
the design process to assist in defining the new product
(concurrent engineering).
• Partner Widely. Organizational boundaries are becoming
fused. Designers should involve all stakeholders – internal &
external.
• Design the product upfront. Match the right product to
the right market niche. Upfront design analysis will eliminate the
faulty concepts early.
One remedy may be for the medicine containers themselves to remind patients
when it's time to take a pop. Aprex Corp. in Fremont, Calif., builds a "smart" bottle
cap that's equipped with its own chip, alarm clock, and a tiny display. The cap
keeps track of how often the bottle is opened and can nudge patients with
electronic beeps.
Now, Aprex has added a modem that reads the cap's memory and automatically
relays to Aprex the number of times the cap was removed that day. If the count
isn't right, the patient gets a reminder call in the morning. The service, called
Dosing Partners, costs less than $2 a day--but isn't covered by insurance. Still,
Aprex has drawn some big backers. Last fall, Pfizer invested $2 million to join
Johnson & Johnson and New York Life as an equity partner.
Exhibit 3.7
Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 3–31
Process
Process Selection
Selection in
in Manufacturing
Manufacturing
• The Product-Process Matrix
–High production volumes and narrow product
lines make specialized equipment and
standardized materials economically feasible.
• Remaining in a process niche after the product
cycle has advanced to its next stage dooms a firm
to market failure.
Source: Adapted from Robert Hay and Steven Wheelwright, Restoring Competitive Edge: Exhibit 3.8
Competing through Manufacturing (New York: John Wiley & Sons, 1984).
Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 3–33
Product
Product and
and Process
Process Life
Life Cycles
Cycles
Exhibit 3.9
Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 3–34
New
New Service
Service Development
Development
Types
Types of
of Incremental
Incremental and
and New
New Services
Services
Exhibit 3.10
Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 3–36
Categories
Categories of
of New
New Services
Services
• Incremental services
– Service line extensions
• New services that augment current services.
– New items on restaurant menu, new airline routes.
– Service improvements
• New services in which features have changed relative
to existing services.
– E-ticketing for airlines.
– Style changes
• Modest forms of new services that change only the
appearance of the service.
• Aimed to impact the customer’s perceptions, emotions
and attitudes.
– Renovation of a restaurant, exterior painting of airplane with a new
logo.
Exhibit 3.11
Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 3–39
Categories
Categories of
of New
New Services
Services
Service C
“Window D
Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 3–41
New
New Service
Service Development
Development Process
Process
• NSD is very similar to NPD.
• Designing of Product and Process is carried
out simultaneously.
• It is impossible to separate product from
process.
• The process starts with IDEA.
• R & D in services occurs primarily in the
operations process w.r.t. how the service is
delivered.
Stage Activity
Design Formulating the objectives and strategy of the
new service.
High
HighDegree
Degree Low
LowDegree
Degree
of
ofCustomer
Customer of
ofCustomer
Customer
Contact
Contact Contact
Contact
Exhibit 3.12
Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 3–47
Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 3–48
The
The Service
Service Process
Process Matrix
Matrix
Exhibit 3.14
Fundamentals of Operations Management 4e © The McGraw-Hill Companies, Inc., 2003 3–54
Service-System
Service-System Design
Design Matrix
Matrix –– Contd.
Contd.
• Buffered Core – physically separated from the
customer.
• Permeable System – customer can penetrate via
phone or face-to-face contact
• Reactive System – Penetrable and reactive to
customer requirements
• Greater the amount of customer contact, the greater
the opportunity to generate additional sales.
• Face-to-face loose specs
– Fast food restaurants and Disneyland, neither customer
nor server has much discretion on creating the service
• Face-to-face total customization
– Where the specs. to be developed through some
interaction b/w customer and server, e.g., legal and
medical services