ABB AS - 1 2007

Power Management System for Industrial Plants

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IndustrialIT for PMS

Introduction Electrical Process System configuration Functionality PMS References Benefits

Tasc of Power Management Systems

Avoiding blackouts in industrial plants!

Power Sharing Load Shedding

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Operational Drivers for IndustrialIT for PMS

Several Generators Power Sharing with other plants/grids
Critical Loads Limited In-plant Generation Insufficient reliability of grid supply Generator Modes and Operation Transformer Control and Monitoring Circuit Breaker Operation Connection to other plants/grids Bus-Tie operation

Power Control

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Load Shedding

Object Control

Synchronization

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Why ABB IndustrialIT for PMS?

In-depth knowledge of the electrical process 20 years experience in PMS implementations across the world (green-field and brown-field plants) Standard software, well documented, tested, proven technology Fast Response Time for Load Shedding and Power Control High Resolution and Accuracy of Sequence of Event recording Comply to class 3 EMC immunity Single responsibility: One supplier for PMS integrated with switchgear, protection, governor, excitation, transformer, tapchanger, Motor Control Centre, Variable Speed Drive, etc. Experience with EPCs like: ABB Lummus, Bechtel, Chiyoda, Fluor Daniel, Foster Wheeler, JGC, Kellogg, Larson & Tubro, Mitsubisi, Snamprogetti, Technip, Toyo, Toshiba, etc.

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Functionality Power Management Systems

Load Shedding Active and Reactive Power Control Supervision, Control and Data Acquisition (SCADA):

Generator and Turbine Transformer and Tapchanger Circuitbreaker, Disconnector and Earthing switches

Motor

Synchronization

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Different names for the same system

PMS :

Power Management System

ENMC : Electrical Network Monitoring and Control system ELICS : ELectrical Integrated Control System

PDCS : Power Distribution and Control System

LMS : ECS : Load Management System Electrical Control System

etc.

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Information Enabled Product . . .

Drivers

Fonts Utilities

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Object approach
Technical Spec.

Mech. Drawing

Elec. Diagram

Simulation Model

Control Program

Test Report

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The global standard common for IEC and ANSI ...

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800xA architecture for Power Management System

Plant & Enterprise Management Systems Remote Users TCP/IP Network

Server

Operator Station

Engineering Station

Control Network

Router AC800M Controller

DCS
ProfiNet IO

IEC 61850

MV M G M M M

LV

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Substation 1

Substation 2

Substation N

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Substation Z

ControlIT AC 800M Hardware

ControlIT

AC 800M

Built in redundant Ethernet Very low power consumption Communication & fieldbus interfaces Hot swap of communication- and I/O modules

Local and remote I/O options

Industry quality hardware with excellent EMC and MTBF properties

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Functionality IndustrialIT for PMS

Load Shedding

With Without Load Load Shedding Shedding

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Load Shedding: The types

Fast Load Shedding on Loss of Power Resources

Load Shedding on Frequency Drop Slow Load Shedding on Overload Slow Load Shedding for Peak Shaving Manual Load Shedding

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Load Shedding: Keywords

Fast Exact Flexible Co-ordinated Deterministic Security and Reliability Accurate Event Logging Operator Guidance Independent Back-up System (Click here for details)
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ABBs starting-point for Load Shedding

15MW G1

20MW
G2

30MW

Secure electrical power to critical loads

Minimal disturbance to plant operation

No spurious operation

M1

M2

M3

M4

M5

M6

M7

9MW 6MW (5) (3)

1MW 20MW (1) (3)

10MW 7MW 12MW (2) (4) (5)

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Contingency Load Shedding

33 kV level (back-up)
G G G G G G

6 kV levelG (back-up)
M M

400 V level
G G G

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Fast Load Shedding Required data

Substation 1
G G G G G G

33 kV
M M

Substation 2 6 kV

Substation N 6 kV

BLUE bays (Critical Signals): CB position 5-10 ms.

Power Flow
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1 s.

RED bays (Load Shed Groups): Open Command 5-10 ms. CB position 1 s. Power Flow 1 s.

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Fast Load Shedding Busbar Load Tables

16 MW 16 MW

G1

G2

M1

M2

M3

M4

M5

M6
5MW 5MW (3) (7)

M7

M8

2MW 2MW 5MW 5MW (2) (6) (5) (1)

2MW 2MW (4) (8)

Busbar Left 1. 0 MW 2. 2 MW 3. 2 MW 4. 2 MW 5. 7 MW 6. 9 MW 7. 9 MW 8. 9 MW

Busbar Right 1. 0 MW 2. 0 MW 3. 5 MW 4. 5 MW 5. 5 MW 6. 5 MW 7. 10 MW 8. 12 MW

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Fast Load Shedding Contingency Load Table

16 MW 16 MW

G1

G2

M1

M2

M3

M4

M5

M6
5MW 5MW (3) (7)

M7

M8

2MW 2MW 5MW 5MW (2) (6) (5) (1)

2MW 2MW (4) (8)

Busbar L + Busbar R = 1. 0 MW 0 MW 2. 2 MW 0 MW 3. 2 MW 5 MW 4. 2 MW 5 MW 5. 7 MW 5 MW 6. 9 MW 5 MW 7. 9 MW 10 MW 8. 9 MW 12 MW

Cont. 1 0 MW 2 MW 7 MW 7 MW 12 MW 14 MW 19 MW 21 MW

PInhibit = PGeneration PLoads = 32 21 = 11 MW

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Fast Load Shedding Trip of Generator 2

16 MW 16 MW

Power Balance:

G1

G2

PGen + PSR PLoad + PInhibit PSR = 5 MW 16 + 5 21 + 11 21 32 Shed 11 MW Check Table Shed Prio 5 Shed M1, M3 and M5

M1

M2

M3

M4

M5

M6
5MW 5MW (3) (7)

M7

M8

2MW 2MW 5MW 5MW (2) (6) (5) (1)

2MW 2MW (4) (8)

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Display Load Shedding SLD (before)

5.7 MW 7.2 MW 1.5 MW 50.12. Hz 3.3 kV

Generator trip
MW

2.2

MW

1.8

1.8 MW

2.1 MW

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Display Load Shedding SLD (after)

3.9
MW

4.8 MW
1.5 MW 50.12. Hz

3.3 kV

MW

0.0

MW

1.8

1.8 MW

2.1 MW

Ethernet TCP/IP

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Display Load Shedding SLD (after)

3.9
MW

4.8 MW
1.5 MW 50.12. Hz

3.3 kV

MW

0.0

MW

1.8

1.8 MW

2.1 MW

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Display Accumulated LoadShed table

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IT for Functionality Industrial PMS Display Generator Capability Diagram

Load Shedding Active and Reactive Power Control

P Rotor Instability Line

Maximum Excitation (Rotor Heating) Turbine Maximum

MVA-circle (Stator Heating)

Minimum Minimum PF-Leading Excitation Minimum PF-lagging

Operating Minimum Q-Lead ABB AS - 27 Q-Lag

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Turbine Control

Primary Turbine Controller

Droop or isochronous Manual control (Droop) Manual MW setpoint Automatic frequency control Automatic setpoint control (MW sharing) Automatic mode change:

PMS provides:

CB trip Turbine trip etc.

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Generator Control

Primary AVR:

Droop or voltage control Manual control (Droop) Manual setpoint control (setpoint is PF) Automatic Voltage Control (AVR receives raise/lower from PMS) Automatic setpoint control (MVar sharing)

PMS provides:

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Automatic mode change:

CB trip

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Active and Reactive Power Control

In island operation:

Maintain system frequency

Maintain system voltage Control active power exchange Control re-active power exchange Participation factors Efficient Power Generation optimization Spinning Reserve optimization Standby optimization NOx constraints
Q-Lead Q-Lag

Connected to grid:

Share active and reactive power amongst the machines

P

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Objectives

Coordinated control of power generation Achieve stable operation

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Generator Control
5.7 MW 7.2 MW 1.5 MW 50.12. Hz 3.3 kV
MW

2.2

MW

1.8

1.8 MW

2.1 MW

1.6

3.3 3.3 50.0 50.0 2.2 2.2 0.9 0.9 0.9 0.9 120.0 120.0 20.0 20.0

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Integration with Protection & Control Units

Protection Measuring of U,I,E, calculation of P & Q

Monitoring & Control Interlockings

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Alarm annunciation
Event Time Tagging Disturbance Recording Local storage of trip-events Communication to PMS

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Synchronisation

Automatic Synchronisation
Manual Synchronisation Adjust voltage magnitude Adjust voltage frequency Adjust voltage angle Rough adjustments by PMS Fine tuning by a Synchroniser Close the breaker by the Synchoniser

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Industrial plants / complexes / platforms

Customers needs

Reliable Electrical Power. Stable operation to avoid blackouts.

ABBs response

Power Management system including Load Sheding system based on dynamic fast loadbalance Power Control.

Customers benefits

No more blackouts due to trip chain of own generation units.

Reduced consumption electrical power from utility company due to better inhouse generation control. N+1 purpose.

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QatarGas II LNG
Customers needs

Experienced PMS supplier to be able to cope with new concept for LNG Compressor drives systems

ABBs response

Intelligent Power Management System controlling: 3* STGs (each 44 MW) 1* GTG (33 MW) 6* VFD/GTG (each 45 MW) including: * NOx constrains considerations * Power flow limitations to QG 1 and QG 3 & 4 * Contingency Load Shedding.

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Customers benefits

Reliable operation and avoiding black-outs.

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Malaysia MLNG, Petronas/Shell

Customers needs

Extension of Power Distribution System with 100 MW to 300 MW for two extra LNG trains

ABBs response

Intelligent Power Management System including Load Shedding and Power Control Is-limiters between the three 33 kV substations (triangle configuration)

Customers benefits

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No need for a 132 kV substation including six 132/33 kV Power Transformers Reliable operation and avoiding black-outs.

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Named Project References

HAR, refinery in Greece Shell Pernis refinery in the Netherlands Shell BLNG in Brunei Shell PDO in Oman ThaiOil, ThaiLube, RRC refineries in Thailand La Roche, CHP in UK Petrobras: REPAR, REDUC, RLAM refineries in Brazil Reliance: Hazira, Jamnagar & Haldia refineries in India

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AFPC, Omar refinery in Syria ABF, Petronas MLNG Satu, Dua & Tiga in Malaysia StatOil Gullfaks, LNG Hammersfest & BP Amoco Valhall QatarGas II, III & IV, PS2 & PS3 in Qatar

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Named Customer References

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ABB PMS allows you to:

Avoid black-outs (up to 500 kUSD / hour)

Power control including voltage control, frequency control, sharing power among generators and tie-line(s).

High Speed Contingency Load Shedding (< 100 ms.)

Reduce electricity costs

ABB Network Partner

FEEDER TERMINAL

REF541

Peak-shaving Re-active Power Control & Sharing

ABB Transmit Oy Network Partner

Minimize operational costs

Decreased number of operators Event driven maintenance Transformer Overload Management Single Window concept Minimized cabling and engineering The Optimizing Power shortcurrents Human Control, the Machine stability by Standby a Interfaces circuitbreaker of the Optimization, operation for all or the of secure the available power to critical loads Optimized network design

Uaux = 80...2 65 Vdc/ac

fn = 50 Hz

Ion = 1/5 A (Io)

Un = 100/110 V (U)

1MRS xxxxxx
98 15 0

In = 1/5 A (I)

Uon = 100/110 V (Uo)

9 50 9

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Reduce investment costs The total switched-off In case of a accumulated shortage of electrical power,

n+1 Limit electrical theswitching Criteria, electrical electrical the sub-systems number SCADA, generationimport of none generator etc. during can are and be peak performed integrated distribution starts and by in Serial by interfaces off the with protection important &time control loads No need for big oversizing of primary equipment the Maintaining the are system reduce Energy a spaghetti network trigger and peak Management adynamic good not for based of maintenance by a Power plant the charges System Factor units according avoid to wiring load &operators cable tables ducts

ABB