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Unit18 Surface Finish Measurement

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307 views

Unit18 Surface Finish Measurement

PPT

Uploaded by

irfanajai
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
You are on page 1/ 14

PowerPoint to accompany

Technology of Machine Tools


6th Edition

Krar Gill Smid

Surface Finish Measurement


Unit 18
Copyright The McGraw-Hill Companies, Inc. Permission required for reproduction or display.

18-2

Objectives
Interpret the surface finish symbols that appear on a drawing Use a surface finish indicator to measure the surface finish of a part

18-3

Surface Finish Measurement


Modern technology demanding improved surface finishes
Often require additional operations: lapping or honing

System of symbols devised by ASA


Provide standard system of determining and indicating surface finish Inch unit is microinch (in) Metric unit is micrometer (m)

18-4

Surface Indicator
Tracer head and amplifier Tracer head has diamond stylus, point radius .0005 in that bears against work surface Movement caused by surface irregularities converted into electrical fluctuations Signals magnified by amplifier and registered on meter Reading indicates average height of surface
Copyright The McGraw-Hill Companies, Inc. Permission required for reproduction or display.

18-5

Readings

Either arithmetic average roughness height (Ra) or root mean square (Rq)
Copyright The McGraw-Hill Companies, Inc. Permission required for reproduction or display.

18-6

Symbols Used to Identify Surface Finishes and Characteristics

Copyright The McGraw-Hill Companies, Inc. Permission required for reproduction or display.

18-7

Surface Finish Definitions


Surface deviations: departures from nominal surface in form of waviness, roughness, flaws, lay, and profile Waviness: surface irregularities that deviate from mean surface in form of waves Waviness height: peak-to-valley distance in inches or millimeters Waviness width: distance between successive waviness peaks or valleys in inches or millimeters

18-8

Surface Finish Definitions


Roughness: relatively finely spaced irregularities superimposed on waviness pattern
Caused by cutting tool or abrasive grain action Irregularities narrower than waviness pattern

Roughness height: Ra deviation measured normal to centerline in microinches or m Roughness width: distance between successive roughness peaks parallel to nominal surface in inches or millimeters Profile: contour of specified section through a surface

18-9

Surface Finish Definitions


Roughness width cutoff: greatest spacing of repetitive surface irregularities included in measurement of roughness height
Must be greater than roughness width

Flaws: irregularities such as scratches, holes, cracks, ridges, or hollows that do not follow regular pattern Lay: direction of predominant surface pattern caused by machining process

18-10

Symbols that Indicate Direction of Lay


|| _|_ X M C R Parallel to boundary line of surface indicated by symbol Perpendicular to boundary line of surface indicated by symbol Angular in both directions on surface indicated by symbol Multidirectional Approximately circular to center of the surface indicated by symbol Approximately radial in relation to the center of surface indicated by symbol

18-11

Average surface roughness produced by standard machining processes Microinches Turning 100250 Drilling 100200 Reaming 50150 Grinding 20100 Honing 520 Lapping 110 Micrometers 2.56.3 2.55.1 1.33.8 0.52.5 0.130.5 0.0250.254

18-12

To Measure Surface Finish with a Surface Indicator


1. Turn on, allow instrument to warm up 2. Check machine calibration by moving stylus over test block 3. Adjust calibration control if necessary 4. Use .030-in cutoff range for surface roughness of 30 in or more. For less, use the .010 in. cutoff range
Unless specified otherwise

18-13

To Measure Surface Finish with a Surface Indicator


5. Thoroughly clean surface to be measured
Ensures accurate readings Reduces wear on rider cap protecting stylus

6. Using smooth, steady movement of stylus, trace work surface at approximately .125 in./s 7. Note reading from meter scale

18-14

Other Methods
Surface analyzer
Uses recording device to reproduce surface irregularities on graduated chart, providing inkline record

Comparison blocks
Used for comparing finish on workpiece with calibrated finish on test block using fingernail test

Commercial sets of standard finished specimens


Up to 25 different surface finish samples

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