Cause and Effect Diagrams: Seven Quality Tools
Cause and Effect Diagrams: Seven Quality Tools
Definition
Scatter
Diagrams are used to study and identify the possible relationship between the changes observed in two different sets of variables.
Scatter Diagrams
25 20 15 10 5 0 0 20 40 60 80
collect two pieces of data and create a summary table of the data. Draw a diagram labeling the horizontal and vertical axes.
It is common that the cause variable be labeled on the X axis and the effect variable be labeled on the Y axis.
Plot
the data pairs on the diagram. Interpret the scatter diagram for direction and strength.
CASE
A
scatter diagram can be used to identify the relationship between the production speed of an operation and the number of defective parts made.
Displaying
the direction of the relationship will determine whether increasing the assembly line speed will increase or decrease the number of defective parts made. Also, the strength of the relationship between the assembly line speed and the number of defective parts produced is determined.
Definition
The
diagram is to act as a first step in problem solving by creating a list of possible causes.
How to Constructing?
First,
clearly identify and define the problem or effect for which the causes must be identified. Place the problem or effect at the right or the head of the diagram. Identify all the broad areas of the problem. Write in all the detailed possible causes in each of the broad areas. Each cause identified should be looked upon for further more specific causes. View the diagram and evaluate the main causes. Set goals and take action on the main
problem of incorrect deliveries. When a production team is about to launch a new product, the factors that will affect the final product must be recognized. The fishbone diagram can depict problems BEFORE they have a chance to begin.
The Benefits
Helps determine root causes Encourages group participation Uses an orderly, easy-to-read format Indicates possible causes of variation Increases process knowledge
CONTROL CHARTS
Seven Quality Tools
Definition
Control
charts are used to determine whether a process will produce a product or service with consistent measurable properties.
critical operations in the process where inspection might be needed. Identify critical product characteristics. Determine whether the critical product characteristic is a variable or an attribute. Select the appropriate process control chart. Establish the control limits and use the chart to monitor and improve. Update the limits.
An Example
Counting
services
Do
you count the number of defects in a given product or service? Is the number of units checked or tested constant?
Control Charts
Upper Limit
Lower Limit
Unacceptable deviation