Current Transformer From Definition to Manufacturing
January 2012
GRID
Agenda
1 Critical data for Current Transformer Design and Calculation
Standard Lead time
Current transformer From Definition to Manufacturing 2012-01-06
Agenda
1 Critical data for Current Transformer Design and Calculation
Standard Lead time
RMC Export Plan 2011-12-08
Critical data for Current Transformer Design and Calculation
Electrical Parameters and Site conditions
Critical data for Current Transformer Design and Calculation
Electrical Parameters and Site conditions Cores definition is now needed to definte the right Core Box, Head and Insulator Size
CT Type
Head Size 1
OSKF 170
Size 2 Size 3
Core Box
Insulator
Critical data for Current Transformer Design and Calculation
Secondary Cores Definition
Size of cores depend among others on
Accuracy class & burden Transformation ratios Short circuit current
Size (and price) of CT depends on
Size of core box holding the cores Type of ratio changes
Misestimated requirements may lead to unnecessary costs
Critical data for Current Transformer Design and Calculation
Secondary Cores Definition has direct impact on Cores Box, Head and Insulator size
Secondary core + winding
Core cross section
10 VA 5P20
20 VA 5P20
50 VA 5P20
Critical data for Current Transformer Design and Calculation
Impact due to Class X defintion and choice of Rct value
Secondary core + winding
Core cross section
2000/1 A
2000/1 A
Vkp>240 Volts with Rct=10 ohms
Vkp>240 Volts with Rct=5 ohms
Critical data for Current Transformer Design and Calculation
Impact due to Class X defintion and choice of Vkp value
Secondary core + winding
Core cross section
1600/1 A Vkp>800 Volts with Rct=4 ohms
1600/1 A Vkp>1600 Volts with Rct=4 ohms
Critical data for Current Transformer Design and Calculation
Secondary Cores Definition
Core definition is not possible without Class X parameters Input
Critical data for Current Transformer Design and Calculation
Secondary Cores Definition
For each Core with Class X : Vk, Io and Rct have to be defined
Agenda
1 Critical data for Current Transformer Design and Calculation
Standard Lead time and Manufacturing Process
Standard Lead time and Manufacturing Process
Standard Lead time and Manufacturing Process
Standard Lead time and Manufacturing Process
Cores are placed in such a way to make best possible use of the available space. (Simulation)
Standard Lead time and Manufacturing Process
Magnetic sheet secondary cores design & manufacturing Winding of secondaries Mounting of secondary cores in an aluminum shell
Standard Lead time and Manufacturing Process
Magnetic sheet secondary cores design & manufacturing Winding of secondaries Mounting of secondary cores in an aluminum shell
Standard Lead time and Manufacturing Process
Magnetic sheet secondary cores design & manufacturing Winding of secondaries Mounting of secondary cores in an aluminum shell High voltage insulation : paper taping
Standard Lead time and Manufacturing Process
Magnetic sheet secondary cores design & manufacturing Winding of secondaries Mounting of secondary cores in an aluminum shell High voltage insulation : paper taping Intermediate semi-conductive screens
Standard Lead time and Manufacturing Process
Magnetic sheet secondary cores design & manufacturing Winding of secondaries Mounting of secondary cores in an aluminum shell High voltage insulation : paper taping Intermediate semi-conductive screens More paper taping
Standard Lead time and Manufacturing Process
Magnetic sheet secondary cores design & manufacturing Winding of secondaries Mounting of secondary cores in an aluminum shell High voltage insulation : paper taping Intermediate semi-conductive screens More paper taping Final conductive screen
Standard Lead time and Manufacturing Process
Assembling:
Porcelain mounting Secondary terminal box
cabling
Primary winding assembly
Standard Lead time and Manufacturing Process
Assembling:
Porcelain mounting Secondary terminal box
cabling
Primary winding assembly
Treatment:
Heat (105 C)
Vacuum (0.1 mBar)
Standard Lead time and Manufacturing Process
Assembling:
Porcelain mounting Secondary terminal box
cabling
Primary winding assembly
Treatment:
Heat (105 C)
Vacuum (0.1 mBar)
Oil treatment:
Oil filling under vacuum
Standard Lead time and Manufacturing Process
Top cover mounting Final inspection Routine tests:
Dielectric
Partial discharges Accuracy
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GRID
