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Presentation On FGD Overview

This document provides an overview of a sea water flue gas desulphurization (SWFGD) system. It describes the need to reduce SO2 emissions from coal burning to prevent acid rain. The SWFGD system uses sea water to absorb SO2 from flue gas in an absorber tower. The absorbed SO2 then undergoes oxidation and neutralization reactions in the sea water. Key components of the SWFGD system include booster fans, absorbers, gas-gas heaters, sea water pumps, and aeration systems. Diagrams and specifications for the equipment and civil structures are also presented. Benefits of the SWFGD system include its simplicity, proven effectiveness, and ability to meet emissions standards

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839 views62 pages

Presentation On FGD Overview

This document provides an overview of a sea water flue gas desulphurization (SWFGD) system. It describes the need to reduce SO2 emissions from coal burning to prevent acid rain. The SWFGD system uses sea water to absorb SO2 from flue gas in an absorber tower. The absorbed SO2 then undergoes oxidation and neutralization reactions in the sea water. Key components of the SWFGD system include booster fans, absorbers, gas-gas heaters, sea water pumps, and aeration systems. Diagrams and specifications for the equipment and civil structures are also presented. Benefits of the SWFGD system include its simplicity, proven effectiveness, and ability to meet emissions standards

Uploaded by

gnkamesh
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Presentation On Sea Water Flue Gas Desulperisation System

Why FGD?
Burning of fuels like Coal & oil produces a colourless

Gas - Sulphur Di-Oxide


So2 is very harmful to the environment & we know

that it causes Acid Rain; harm ful to plants environment

&

By employing FGD units, S02 emissions are cut down;

thus we will strive closer to a clean environment

Current Methodologies
Dry Absorption injection Systems

Spray Dry scrubbing (using sorbet slurries)


Wet Scrubbing

Emission Guarantees
So2 Removal Ph COD increase

89% 6.5 2.5 mg/Ltr 60 % @ 20- 25 Deg C 70 Deg C

DO Dissolved Oxygen Stack Inlet Gas Temp -

Emission Guarantees
Sea Water Temperature rise Increase of TSS Power Consumption

4 Deg C 10 ppm 38 MW (3 units)

The Process
Sea Water

Flue Gas

Dust Removal

So2 Absorption

Reheat

Treated Gas

Sea Water

Sea Water Treatment Plant

Air

Treated Sea Water

FGD System Comprises


Gas Circuit
Booster fan GGH Absorber

Water Circuit
Dilution Pump House Absorption Pump House

SeaWater Treatment Plant


Aeration Fans

FGD System Comprises


Auxiliary/ Common System
Cooling Water Pump House
CCC Pumps ACW Pump

Chlorination System Compressed Air System

Single Line Diagram

Reaction
Absorption SO2 + H2O SO32- + 2H-

So2 is absorbed in sea water

Reaction
Oxidation SO3 2- + 1/2O2 SO4 2(Sulphate ions)

SO3 2- Consumes oxygen to form sulphate Sea Water is further oxygenated to complete the oxidation reaction, and to bring the Dissolved oxygen to an environmentally acceptable level

Reaction
Neutralisation HCO3- + H+ Co2 + H2O

Bicarbonate ions in the sea water react with hydrogen ions, hence neutralises the acidifying effect of the sulphur oxidation and thereby raising pH

Gas Circuit

Single Line Diagram

Gas Circuit
70 Deg C 136.9 Deg C

Outlet Damper FGD Bypass Damper FGD Inlet Damper

Booster Fan
Type of Fan
Blade Type Rated Capacity Suction Pressure Static Pressure

Axial Flow
Variable Pitch Blade 25,20,000 Nm3/hr 100 Pa 3100 Pa

Temp/Density of gas
Rated Power of Motor

136 deg/ 0.88


6100 kw

GGH
Gas to Gas Heater
As the name implies it takes heat from the hot flue gas

and reheat the clean flue gas coming out of the absorber and let it to the chimney

GGH
Type
Heating Surface area Speed of rotation Drive

Bi-Sector
8600 sq.m 2 rpm Motor Driven

Absorber
Absorber is a concrete structure which houses the sea

water distribution pipes & fill packs


It acts like a cooling tower

Flue gas to Seawater interaction takes place And So2 is absorbed from flue gas by sea water and

clean gas leaves to GGH

Absorber

Absorber Lining
Lining Material Make

Ceilkote 242 MR Flakeline


Akzo Noble International Paint Co Ltd., 2.5 to 3.2 mm 48 hrs

Coating Thickness Curing Time

Water Circuit

Single Line Diagram

Dilution Pump House


It takes water from sea water reservoir

Pumps

the water to Absorption pump house

forebay/Distribution Channel

And Part of the water is sent to aeration basin for

diluting the effluent water

Steel Gate

Trash Rack

Dilution Pump House

Travelling Screen

Dilution Pump
Capacity Head Speed

35000 cum/hr 11.3 m 370 rpm

Motor Capacity MOC


Casings Shaft

1500 kw , 11 KV

HT200Ni2Cr
022Cr22Ni5Mo3N

Absorption Pump House


Pumps the sea water to absorbers located in unit 7, 8 &

9 for absorption of so2 from flue gas through FRP

piping.

Absorption Pump House

Absorption Pump
Capacity Head

15700 cum/hr 18.2 m

Speed

495 rpm
1100 kw , 11 KV

Motor Capacity -

Sea Water Treatment Plant

Aeration Fans - Function


Takes air from atmosphere

Pressurises and send the air to distribution pipes,

which are submerged by the effluent water from absorber.


Thereby Dissolved oxygen is increased in the water &

discharged to outfall channel.

Aeration Building Cross Sec

Aeration Fans - Spec


Type Flow

Radial Flow Fan 27.07 cum/s (110 TPH)

Pressure
Speed

30 kPa
2970 rpm

Motor Capacity -

1120 kw, 11 Kv

Auxiliary Systems

Cooling Water Pump House


Function of cooling water pump house is to provide

cooling water for HT motors & cooling of lub oil


system & equipment bearings

Cooling Water Pump House


It comprises
CCW Pumps

ACW Pumps
Plate Heat Exchangers Rotary Filters

Cooling Water System - SLD


DM Water from Phase IV OH Tank

CCCW Pump

ACW Pump

PHE
To BoosterFan To Compressor To Chlorination Sys To Dilution pump To Absorption Pump To Aeration System

Forebay

CCCW Pump
Capacity Head

1562 cum/hr 41 m

Speed

1480 rpm
250 kw , 11 KV

Motor Capacity -

ACW Pump
Capacity Head

2015 cum/hr 17.6 m

Speed

980 rpm
160 Kw, 415 v

Motor Capacity -

Chlorination System

Purpose
To dose the chlorine in the intake channel of Dilution

Pumps
It controls microbes like algae

Acts against Odor

Chlorination System- SLD

Booster Pump 120 Cum/hr Filter Hypo-Chlorite Generator

Hypochlorite Storage Tank

Sea Water From ACW System


Dosing Pump 192 Cum/hr To Dilution Pump Intake

Chlorination Sys - Spec


Type Generation Capacity

Electrochlorination 2 x 186 kg/hr

Sea Water Booster Pump


Continuous dosing Pump

120 cum/hr (3 Nos)


192 cum/hr (2 nos)

Hypochlorite Storage Tank

50 cum (3 nos)

Compressed Air System


Type of Compressor Capacity

Screw Compressor 35 cum/min

Pressure
Speed

1 mpa
2980 rpm

Power

260 kw, 11 Kv

Electrical Scheme
220 KV Line 1 from Phase I 220 KV Line 2 from Phase I

220 KV Bus 1 220 KV Bus 2

66/ 11 Kv 11 Kv Bus

Dilution Pump

Booster Fan

Absorption

Aeration

CCW

Chlorination

An Overview Civil Structures


Name of Structure ABSORBER Absorber (Unit #7,#8,#9 each) Duct Support (Unit #7,#8,#9 each) Booster Fan (Unit #7,#8,#9 each) SWTP Dilution Pump House Absorber Pump House Cooling Water Pump House Aeration Basin 16,150 2,650 400 10,800 1,800 750 700 Appx. Concrete (CUM) Total Concrete (CUM) 9,750 5,400 2,250 2,100 52,100 16,150 2,650 400 10,800

Aeration Enclosure
Outfall Channel Chlorination Building EC Building ( 2 Nos) GRAND TOTAL

3,050
4,650 650 750

3,050
4,650 650 1,500 58,000

An Overview Mechanical Structure


Common System
1 2 3 4 5 6 7 8 9 10 Dilution Pump house steel structure & EOT Dilution Pumps - 5 nos Absorption PP house steel structure & EOT erection Absorber Pumps -4 Nos. Compressed Air system ACW/CCCW system Chlorination system DG House structure + DG Set FGD Pipe / Cable Rack Str. Cooling water and service water piping MT MT MT MT MT MT MT MT MT MT 400 400 388 240 80 100 65 80 350 130

11

FGD GRP Pipe


Total

MT
MT

2712
4945

An Overview Mechanical Structure


Unit 7 Equipment
1 2 3 4 5 6 7 8 Unit-7 FGD Gas duct support Str Unit-7 Ducts Unit-7 Booster Fan Unit-7 GGH steel structure Unit-7 GGH Proper Aeration Fan enclosure #7 - 03 Nos. Unit-7 Seal Fir fan-2 nos Unit-7 Absorber Total MT MT MT MT MT MT MT MT MT 340 670 112 260 313 54 30 90 1869

An Overview Mechanical Structure


Summary

Common System
Unit 7 Equipment Unit 8 Equipment Unit 9 Equipment

4945 MT
1869 MT 1868 MT 1868 MT

Total

10550 MT

Benefits/ Features of SWFGD


Simple & reliable Proven Technology

Uses only sea water & air


No by-product handling No Chemicals Addition Fully automated operation Meeting emission standards

Thank You

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