474

DESOLDERINGSTATION

INSTRUCTION MANUAL

Thankyouforpurchasing474DesolderingStation. Pleasereadthemanualbeforeusingtheunit. Keepmanualinaccessibleplaceforfuturereference.

CAUTION
Manufacturer: AOYUETONGYIELECTRONICEQUIPMENTFACTORY JishuiIndustrialZone,Nantou,ZhongshanCity, GuangdongProvince,P.R.China http://www.aoyue.com

Please remember to remove the pump securing screw (M410 marked red) from the bottom of the station before using. Failure to do so may cause damage to the unit.

12

SPAREPARTSLIST
No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PartNo.
20411 201412 10046 10474A 10017 10020 10014 20401 P006 10117 30120X 10127 3001X 30180X 3006X 10009

PartName
StationTopCover SpringHolder 80WTransformer CircuitBoard FuseHolder 3AFuse PowerCordReceptacle StationBase DiaphragmPump Switch ControlKnob SolderingIronReceptacle VacuumReceptacle CarbonFilter VacuumCover PowerCord

No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

PartNo.
3024X 201252 3022X 30180X 3025X 3021X 3072D 3043J 10050 3020X 4023 201282 C004 20129 10232 20130 20169

PartName
Casing SpringFilter FilterPipe CeramicPaperFilter BackHolderAssembly ReleaseKnob Housing Hose CordAssembly Trigger 3*6Screw MetalRing HeatingElement TipCylinder TipLockCylinder Nozzle TipEnclosure OuterNut

PartNo. No.
1 2 3 3022X 201242 201212 202092 202082 201252 20178 30180X

PartName
FilterPipe CleaningPin 1.8mm 1.5mm 1.2mm SpringFilter CleaningDrill CeramicPaperFilter

11

4 5 6

MAINTENANCE
I.CarefortheNozzle.
1. Pluginthepowercord,turnonthepowerswitchonandlet thenozzleheatup. 2. After the nozzle has heat up, clean the nozzle using the cleaning pin. The cleaning pin will not pass through the nozzle unless the solder inside the nozzle melts, so please makesurethatnozzleisproperlyheatedup.Ifthecleaning pin still did not pass through, clean with the cleaning drill instead. 3. Check the condition of the solder plating on the tip of the nozzle.Ifitisslightlyworn,recoatthetipwithfreshsolder topreventoxidation. 4. Checktheconditionofthesurfaceandholeofthenozzle,if either is worn, eroded or inside diameter seems unusually wide,replacethenozzle.

TABLEOFCONTENTS

Package Inclusion ....... Care and Safety Precaution .... Specifications .......... Features .............. Parts Guide .......... Operation Guidelines ...... Maintenance .......... Spare Parts List .........

4 5 6 6 7 89 10 11

II.ReplacingtheHeatingElement
Unplugthepowercordbeforestartingthisprocedure. The resistance value of the heating element is 30, the resistance value of the snesor is 1.52. If the value reading yougetisoutsidethisrange,replacetheheatingelement.
Desolder these points to remove oldheatingelementanreplacewith a new one. Bend the leads at the endtopreventshortcircuits

1. 2. 3. 4. 5.

Disassembletheheatingparts. Separatethehousing. Straighten tube Bend right angle Detachtheterminalandremovetheheatingelement. Insertanewheatingelementandreassemble. Recalibratethetemperature.

2.52in

10

PACKAGEINCLUSION

OPERATIONGUIDELINES
II.Cleanthetipofthenozzle.
Keepthesolderplatedsectionofthenozzlecoatedwithasmall amount ofsolder.If the tip of the nozzleis coated with oxide, the nozzles heat conductivity will be lowered. Coating the tip with a small amount of fresh solder ensures maximum heat conductivity.

201252 Spring Filter Desoldering Gun 474 Main Station

III.Meltthesolder
1. Applythenozzletothesolderedpartandmeltthesolder. *Donottouchnozzletoboard. 2. Trytochecktheinsideoftheholeandthebacksideofthe PCBifsolderismelted. 3. Try moving the solder using the desolder gun nozzle, if it moveseasilythenitmeansthatsolderiscompletelymelted butdonotforceit.

3022X Filter Pipe

30180X Ceramic Filter Paper

Gun Holder

IV.Absorbthesolder
1. Aftercheckingthatsolderiscompletelymelted,positionthe desoldergunthenabsorbthesolderbypullingthetrigger. *Becarefulnottoleaveanysolderremaininthehole.
20178 Cleaning Drill 201242 Cleaning Pin

3006X Vacuum Cover

2. After fully absorbing all the solder, cool the soldering junctioninordertopreventitfrombecomingresoldered.

Silicon Grease Instruction Manual Power Cord 202092 Desoldering Tip 202082 Desoldering Tip

OPERATIONGUIDELINES
I. Connections
1. Connect the cord assembly of the Desoldering Gun to the receptacle. 2. Connectthetubetothevacuumoutletcap. 3. Connectthepowercord.
Insert the cord assemble by keying the plug to the key on the receptacle. Secure the plug by turning it clockwise.

CAREandSAFETYPRECAUTIONS
CAUTION:Misusemaycauseextensivedamagetotheunit.
Foryourownsafety,besuretocomplywiththefollowingprecautions.

Upon using, please make sure that the plug is properly grounded. Donotdisassemble/modifyunit,highvoltagepressureinside unitmaycausedamages. Donotallownozzletiptotouchboarddirectly. Donotturnonwhenitisempty.Pourinadequatecleansing liquid.(around10mmbelowtherim) Unitproducesheat,useunderventilatedenvironment. Donotpourflammable/acidiccleansingliquid. HandlewithCare Neverdroporsharplyjolttheunit. Donotbeatordrumthebottomofthecleaner.

Fully insert the vacuum tube in the vacuum outlet cap.

Disconnect plug when not to be used for a long period of time.

NOTE: Confirm that the power switch is set to OFF, before

connectingthepowerplugtothepowersupply Check if the indicator light lights up when you turn the unitON. The suction nozzle begins to heat up as soon as the desolderingswitchisturnedon. AfterturningtheswitchtoON,waitforafewminutes (until suction nozzle fully heats up) before beginning desoldering operations.

SPECIFICATIONS
Power Input : Power Consumption: Temperature Range: Heating Element: Output Voltage: Tip to Ground Resistance: Tip to Ground Potential: Suction Flow: Vacuum Generator: Vacuum Pressure: Station Dimensions: Weight: available in 110V / 220V 70W 150C 380C PTC Heating Element 24V Below 2 Below 2mV 15 l /min (max) Double Cylinder 600mm Hg 188(w) x 127(h) x 244(d) mm 5.3Kg

PARTSGUIDE

Nozzle
.red los gnitlem rof taeh timsnarT .red los detlem rof ecnartnE

Filter Pipe
xulf dna redlos detlem part uoy erehW .retlif repap cimarec eht gnisu

Back Holder Assembly

Heating Element
.gninae lc raluger seriuqeR

Release Knob
evomer eht nehw ot nwod dna .epip ret lif eht hsuP

Trigger
ton si e lzzon .noitprosba trats ot ezeeuqS nehw sserp ton oD

Pressure Indicator
e lzzon eht nehw setacidnI deen tnemele gnitaeh dna

Cord Assembly

Vacuum Tube
.)noitats( revoc muucav eht ot stcennoC

FEATURES

Compact unit with air cylinder type strong suction vacuum pump.
C le an th e pu mp

he

ad

an

fix in

SuitedformultilayeredPCBreworking. The heating element and tip are designed closely to

Fixing plate Valve plate

guaranteeenoughtemperatureduringdesoldering.

Pump Head

Valve plate Fixing plate

.gnicalper deen sret lif

gninae lc .)noitats( e lcatpecer eht ot stcennoC

.pu detaeh y l luf