2007, Respironics, Inc. and affiliates. All rights reserved.

1031208, REV. 02 M SERIES SERVICE & TECHNICAL INFORMATION

COPYRIGHT/WARRANTY - PAGE 1

WARRANTY
Respironics, Inc. warrants that the system shall be free from defects of workmanship and materials and will perform in accordance with the product specifications for a period of two (2) years from the date of sale by Respironics, Inc. to the dealer. If the product fails to perform in accordance with the product specifications, Respironics, Inc. will repair or replace at its option the defective material or part. Respironics, Inc. will pay customary freight charges from Respironics, Inc. to the dealer location only. This warranty does not cover damage caused by accident, misuse, abuse, alteration, and other defects not related to material or workmanship. Respironics, Inc. disclaims all liability for economic loss, loss of profits, overhead, or consequential damages which may be claimed to arise from any sale or use of this product. The warranty for repair parts is 90 days for labor and one year on the replaced part(s). This warranty is given in lieu of all other express warranties. In addition, any implied warranties including any warranty of merchantability or fitness for the particular purpose are limited to two years. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. To exercise your rights under this warranty, contact your local authorized Respironics, Inc. dealer or contact Respironics, Inc. at: Respironics, Inc. 1001 Murry Ridge Lane Murrysville, Pennsylvania 15668-8550 U.S.A. and Canada Phone:1-800-345-6443 Fax: 1-800-886-0245 International Phone: 1-724-387-4000 Fax: 1-724-387-5012

www.respironics.com

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1031208, REV. 02

REVISION HISTORY
SECTION NAME (NO.)
Copyright/Warranty (1031208) Introduction (1031209)

REV. #
02 04

DATE
01/19/2007 07/20/2007

DESCRIPTION
Changed copyright year from 2006 to 2007 Changed screen shots to reflect web site change to my.respironics.com. Added reference to REMstar ProE M Series device. No Significant Modifications Added reference to the REMstar ProE M Series device. No changes to specifications. Added Information regarding M Series Bi-Level products Added reference to the REMstar ProE M Series device Changed Failed Component column name to Corrective Action and deleted Error Tag as well as several unused and For Debugging Only codes. Also added more descriptive text in The Corrective Action column as well as a Special Note at the beginning of the Error Code table. Modified to include VER2 device components as well as M Series ProE information Changed photo on page 12 Changed screen shots to reflect web site change to my.respironics.com. Updated Schematics to latest revision Updated Schematics to latest revision

Warnings (1031210)

&

Cautions

01 04 02 04 04

07/20/2006 07/20/2007 11/15/2006 07/20/2007 09/05/2007

Specifications/Classifications (1031211) Theory (1031212) of Operation

Setup (1031254) Error Codes (1031255)

Sleep Therapy Device Repair & Replacement (1031256) Humidifier Repair Replacement (1031466) Testing (1031257) CPAP Device (1031260) Schematics &

04 03 04 03 02

07/20/2007 09/05/2007 09/05/2007 03/05/2007 09/13/2006

Heated Humidifier Schematics (1031698)

1031207, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION

REVISION HISTORY - PAGE 1

This page intentionally blank.

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1031207, REV. 04

INTRODUCTION
M SERIES OVERVIEW ...............................................................................................................1 C-FLEX FEATURE.....................................................................................................................1 A-FLEX FEATURE.....................................................................................................................2 BI-LEVEL DEVICES ...................................................................................................................2 PRODUCT OPERATING SOFTWARE UPGRADES ..........................................................................3 SERVICE NOTICE ......................................................................................................................8 SERVICE TRAINING ...................................................................................................................8 PRODUCT SUPPORT STATEMENT ..............................................................................................8

WARNINGS, CAUTIONS, & NOTES

WARNINGS...............................................................................................................................1 CAUTIONS ................................................................................................................................2 NOTES .....................................................................................................................................2

SPECIFICATIONS & CLASSIFICATIONS

INTRODUCTION....................................................................................................................1 SPECIFICATIONS.......................................................................................................................2 ELECTROMAGNETIC EMISSIONS ................................................................................................4 ELECTROMAGNETIC IMMUNITY ..................................................................................................5 RECOMMENDED SEPARATION DISTANCES BETWEEN PORTABLE & MOBILE RF COMMUNICATIONS AND THE M SERIES BASE PLATFORM SLEEP THERAPY DEVICES ...............................................7

THEORY OF OPERATION
INTRODUCTION .........................................................................................................................1 REAL-TIME CLOCK ...................................................................................................................1 CRYSTAL .................................................................................................................................1 BATTERY .................................................................................................................................1 FLOW SENSOR .........................................................................................................................2 HEATER ...................................................................................................................................2 AUTO NULL .............................................................................................................................2 AMPLIFIER ...............................................................................................................................2 CALIBRATION ...........................................................................................................................2 PRESSURE SENSOR FOR PRESSURE CONTROL .........................................................................2 SENSOR PLUS ASIC................................................................................................................3 SENSOR CALIBRATION .............................................................................................................3 AUTO NULL .............................................................................................................................3 BOARD CALIBRATION ...............................................................................................................3 PRESSURE SENSOR FOR SNORE DETECTION ............................................................................3 AMPLIFIER AND DC REMOVAL ..................................................................................................3 AMPLIFIER AND LPF ................................................................................................................4 COMMUNICATIONS CHANNEL ....................................................................................................4
1032926, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION PAGE 1 - TABLE OF CONTENTS

SPI BUS ..................................................................................................................................4 RESETS ...................................................................................................................................4 OTHER I/O...............................................................................................................................4 POWER SUPPLIES ....................................................................................................................4 ANALOG SNORE OUTPUT .........................................................................................................4 DEBUG PORT ...........................................................................................................................5 LIST OF CONNECTORS .............................................................................................................5 PRESSURELESS SENSOR BOARD .............................................................................................6 COMPONENTS CRITICAL TO QUALITY ........................................................................................7 ERROR CODES ........................................................................................................................8

SETUP
INTRODUCTION .........................................................................................................................1 APPLYING POWER TO THE DEVICE ...........................................................................................2 AC POWER ...........................................................................................................................2 DC POWER .............................................................................................................................3 MODES ....................................................................................................................................4 PATIENT/SUMMARY DATA SCREENS .........................................................................................4 USER MODE ............................................................................................................................5 NAVIGATING THE USER MODE SCREENS...................................................................................6 PROVIDER MODE .....................................................................................................................7 NAVIGATING THE PROVIDER MODE SCREENS............................................................................8

ERROR CODES
INTRODUCTION .........................................................................................................................1 ERROR TYPES .........................................................................................................................1 REPAIR SUGGESTIONS .............................................................................................................9

M SERIES SLEEP THERAPY DEVICE REPAIR & REPLACEMENT

OVERVIEW ...............................................................................................................................1 VER2 M SERIES DEVICES ....................................................................................................1 BENCH CHECKOUT ..................................................................................................................4 PART REMOVAL FLOW CHART .................................................................................................5 M SERIES CPAP DEVICE REPLACEMENT PARTS QUICK REFERENCE ........................................6 M SERIES BI-LEVEL DEVICE REPLACEMENT PARTS QUICK REFERENCE ....................................7 REPLACEMENT INSTRUCTIONS ..................................................................................................8 TOOLS & EQUIPMENT ..............................................................................................................8 REPLACING THE NAVIGATION DOOR .........................................................................................9 REPLACING THE OUTLET PORT/ISO COVER ...........................................................................10 REPLACING THE ACCESSORY MODULE ...................................................................................12 REPLACING THE FILTER COVER ASSEMBLY ............................................................................15 REPLACING THE TOP ENCLOSURE ..........................................................................................17
PAGE 2 - TABLE OF CONTENTS M SERIES SERVICE & TECHNICAL INFORMATION 1032926, REV. 04

REPLACING THE THERAPY PCA .............................................................................................21 REPLACING THE KEYPAD AND/OR LCD...................................................................................23 REPLACING THE INTERNAL TOP CAP ......................................................................................27 REPLACING THE BLOWER ASSEMBLY .....................................................................................28 REPLACING THE FLOW TUBE (REMSTAR M SERIES ONLY)......................................................34 REPLACING THE POWER CABLE (HUMIDIFIER INTERFACE CONNECTOR)...................................36 REPLACING THE ACCESSORY INTERFACE PCA (W / CABLE) ...................................................37 REPLACING THE BOTTOM ENCLOSURE ...................................................................................38 ADDITIONAL RP KITS .............................................................................................................40 CLEANING AND DISINFECTING.................................................................................................42

HUMIDIFIER REPAIR & REPLACEMENT

OVERVIEW ...............................................................................................................................1 REPLACEMENT INSTRUCTIONS ..................................................................................................3 TOOLS & EQUIPMENT ...............................................................................................................3 REPLACING THE HUMIDIFIER DOOR...........................................................................................4 REPLACING THE HUMIDIFIER TANK ...........................................................................................5 REPLACING THE HUMIDIFIER INLET/OUTLET SEAL .....................................................................7 REPLACING THE HUMIDIFIER TANK TOP ....................................................................................9 REPLACING THE HUMIDIFIER TANK TOP O-RING ......................................................................10 REPLACING THE HUMIDIFIER TANK BOTTOM ...........................................................................11 REPLACING THE LOWER BASE ASSEMBLY ..............................................................................12 REPLACING THE HEATER PLATE ASSEMBLY ...........................................................................14 REPLACING THE HUMIDIFIER PCA ..........................................................................................16 REPLACING THE POWER CORD ...............................................................................................18 REPLACING THE UPPER BASE ASSEMBLY...............................................................................20 ASSEMBLING THE HUMIDIFIER ................................................................................................22

TESTING
PRESSURE VERIFICATION .........................................................................................................2 REQUIRED EQUIPMENT FOR THE PRESSURE VERIFICATION TEST ...............................................2 PRESSURE VERIFICATION PROCEDURE .....................................................................................2 FINAL MANUAL TESTING FOR M SERIES CPAP AND BI-LEVEL DEVICES ....................................5 EQUIPMENT REQUIRED FOR THE MANUAL SOFTWARE TEST ......................................................5 DOWNLOADING M SERIES SERVICE CENTER TEST & SERVICE CENTER TOOLS SUITE SOFTWARE .............................................................................7 CONNECTING THE M SERIES SLEEP THERAPY DEVICE TO A PC ..............................................10 USING THE M SERIES SERVICE CENTER TOOLS SOFTWARE ....................................................11 CALIBRATING THE M SERIES SLEEP THERAPY DEVICES RTC ................................................12 CLEARING THE M SERIES DEVICES ERROR LOG ....................................................................13 PERFORMING THE FINAL MANUAL TEST USING THE SERVICE CENTER TEST SOFTWARE ..........14 HUMIDIFIER TESTING ..............................................................................................................20 DOWNLOADING THE RESPIRONICS M SERIES HEATED HUMIDIFIER SOFTWARE.........................20
1032926, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION PAGE 3 - TABLE OF CONTENTS

USING THE M SERIES HUMIDIFIER TEST SOFTWARE................................................................23 M SERIES CPAP & BI-LEVEL DEVICE PRESSURE VERIFICATION DATA SHEET ........................26 M SERIES HUMIDIFIER TEST DATA SHEET ..............................................................................27

M SERIES SLEEP THERAPY DEVICE SCHEMATICS

PROPRIETARY STATEMENT .......................................................................................................1

M SERIES HEATED HUMIDIFIER SCHEMATICS

PROPRIETARY STATEMENT .......................................................................................................1

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1032926, REV. 04

INTRODUCTION
CAUTION
U.S. federal law restricts this device to sale by or on the order of a physician. This section provides an introduction to Respironics M Series family of sleep therapy products as well as contact and service training information.

M SERIES OVERVIEW
The Respironics M Series sleep therapy devices are low-pressure, electrically-driven sleep apnea systems with electronic pressure control for the treatment of adult Obstructive Sleep Apnea (OSA) only in spontaneously breathing patients weighing >66 lbs. (>30 kg). The devices pressure controls are adjusted to deliver pressure support to the patient. The M Series devices are intended to augment patient breathing by supplying pressurized air through a patient circuit. M Series devices available at the time of publication of this Service & Technical Information package are listed as follows:

REMstar M Series CPAP Device (no SmartCard) REMstar Pro M Series CPAP Device REMstar ProE M Series CPAP Device (not available in the Domestic U.S.) REMstar Plus M Series CPAP Device REMstar Auto M Series CPAP Device (C-FlexTM and A-FlexTM Models) BiPAP Plus M Series Bi-Level Device (no SmartCard) BiPAP Auto M Series Bi-Level Device M Series Integrated Heated Humidifier

NOTE
There are two REMstar Auto M Series devices - REMstar Auto M Series with CFlex and REMstar Auto M Series with A-Flex. Unless specified, references to the REMstar Auto M Series throughout this Service and Technical Information package include both the C-Flex and A-Flex models.

C-FLEX FEATURE
M Series Continuous Positive Airway Pressure (CPAP) sleep therapy devices (listed above) provide patients with the special comfort feature C-Flex. When enabled, C-Flex enhances patient comfort by providing pressure

1031209, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION

INTRODUCTION - PAGE 1

relief during the expiratory phase of breathing. C-Flex levels of 1, 2, or 3 progressively reflect increased pressure relief.

NOTE
The REMstar M Series is not equipped with C-Flex. The REMstar Pro M Series, REMstar Plus M Series, and REMstar Auto M Series are equipped with C-Flex.

A-FLEX FEATURE
A-Flex is a special comfort feature that is only active if Auto-CPAP therapy is enabled. When A-Flex is enabled, patient comfort is enhanced by a small amount of pressure relief during the latter stages of inspiration and during active exhalation (the beginning part of exhalation). A-Flex levels of 1, 2, or 3 progressively reflect increased pressure relief.

NOTE A-Flex must be enabled by the Home Care provider. A-Flex transitions from no A-Flex at 4.0 cm H2O to full A-Flex at 6 cm H2O. AFlex is top limited at 20.0 cm H2O pressure.

BI-LEVEL DEVICES
The BiPAP Plus M Series and BiPAP Auto M Series bi-level devices sense the patients breathing effort by monitoring airflow in the patient circuit and adjust the output pressure to assist in inhalation and exhalation. This assistance is provided by the administration of two levels of positive pressure. During exhalation, pressure is variably positive or near ambient. During inspiration, pressure is variably positive and always equal to or higher than the expiratory level. The BiPAP Plus M Series can operate in either Bi-level mode or Bi-level with Bi-Flex. The BiPAP Auto M Series can also operate in Auto Bi-Level or Auto Bi-Level with Bi-Flex. Bi-Flex "softens" the airflow in inhalation and exhalation, making the patients breathing more comfortable. In the Bi-Flex mode, the amount of pressure relief at the end of inhalation and at the beginning of exhalation is established. Patient-adjustable settings of 1, 2, or 3 provide progressively increased pressure relief.

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1031209, REV. 04

PRODUCT OPERATING SOFTWARE UPGRADES

Most Respironics products can be upgraded with the latest available software via an Internet connection and a Respironics SleepLink cable. Connect this end of the SleepLink Cable to the serial port of a PC that has Internet access

Insert this end of the SleepLink Cable into the SmartCard slot on the Respironics sleep therapy device you are upgrading. (Refer to the following note.) FIGURE A: SLEEPLINK CABLE

NOTE The SmartCard connector on the end of the SleepLink

Cable is removable. Some Respironics Sleep Therapy devices do not have a SmartCard slot. For such devices, remove the SmartCard connector from the SleepLink Cable and connect to a PC via the DIN connector on the device.

The M Series devices that do not have a SmartCard slot

require the use of an M Series SmartCard Accessory Module. Refer to the Sleep Therapy Device Repair & Replacement section of the Service and Technical Information package for more information.

IMPORTANT NOTES!!! The REMstar M Series can not receive software upgrades without the
use of a Respironics Multifunction Test Station.

The BiPAP Plus M Series devices is equipped with a Blank Accessory

Module that must be removed from the inside of the device. Refer to the Testing section of the Service & Technical Information package for additional information.

1031209, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION

INTRODUCTION - PAGE 3

You must be a registered user to download the M Series Service Center Test and Service Center Tools Suite software. If you are not a registered user, go to http://my.respironics.com and complete the on-line registration process. You will be granted same day access. Once you have access to download the software, perform the following: 1. Log into http://my.respironics.com.

NOTE
Respironics service software is now available at http://my.respironics.com. In the event that you are unable to access this site, log onto http://servicesoftware.respironics.com. to download Respironics service software. 2. Click on the Service Software link.

http://my.respironics.com Login Here

Service Software Link

FIGURE B: DOWNLOADING OPERATING SOFTWARE

PAGE 4 - INTRODUCTION M SERIES SERVICE & TECHNICAL INFORMATION

1031209, REV. 04

3. Select Product Operating Updates from the drop-down menu.

FIGURE C: SERVICE SOFTWARE MENU

1031209, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION

INTRODUCTION - PAGE 5

4. Click on the Download button adjacent to REMstar M Series.

FIGURE D: OPERATING SOFTWARE UPGRADES

NOTE
The REMstar M Series Upgrade software is part of the Service Center Tools Suite. The REMstar M Series upgrade software downloads to the Respironics folder in your Windows Start Menu. 5. Click on Run to install the software on your PC, or click on Save to download the software and save it to a specific location on your PC. Choose the Save option if you wish to copy the software to a CD ROM and install it on other PCs.

NOTE
Clicking on Run installs the software onto your PC. The program will be accessible from the Respironics folder in your Windows Start menu.

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1031209, REV. 04

To upgrade M Series devices, open Service Center Tools from the Respironics folder in your Windows Start Menu, then select M Series Upgrade Software and Set Phone-in Compliance Bit. Refer to Figure E.

FIGURE E: UPGRADING M SERIES DEVICES

NOTE Respironics recommends that you use the Service Center Tools software to Clear
the devices error log. Refer to the Testing section of this Service & Technical Information package for additional information.

Remember to periodically log onto http://my.respironics.com and check for

software upgrades.

1031209, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION

INTRODUCTION - PAGE 7

SERVICE NOTICE
The M Series products are designed so that trained Service Technicians can perform repair and testing procedures. Only trained and qualified personnel should repair these products.

SERVICE TRAINING
Respironics offers service training for the M Series products. Training includes complete disassembly of the device, troubleshooting subassemblies and components, and necessary safety testing. For more information, contact the Service Marketing department at: E-mail: [email protected] Phone: (724) 755-8220 Fax: (724) 755-8230

PRODUCT SUPPORT STATEMENT

For product support, please contact Respironics Customer Satisfaction. U.S.A. and Canada Phone:1-800-345-6443 Fax: 1-800-886-0245 International Phone: 1-724-387-4000 Fax: 1-724-387-5012

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1031209, REV. 04

WARNINGS, CAUTIONS, & NOTES

Warnings, cautions, and notes are used throughout this manual to identify possible safety hazards, conditions that may result in equipment or property damage, and important information that must be considered when performing service and testing procedures on Respironics M Series sleep therapy products. Please read this section carefully before servicing Respironics M Series sleep therapy products.

WARNING
Warnings indicate the possibility of injury to people.

CAUTION
Cautions indicate the possibility of damage to equipment.

NOTE
Notes are used to emphasize a characteristic or important consideration.

WARNINGS
WARNINGS Use only accessories provided by Respironics with this
device.

Do not service M Series products in the presence of

flammable anesthetics or other flammable substances in combination with air, oxygen-enriched environments, or nitrous oxide.

Never use an extension cord with the power supply. Perform Service procedures only in an ESD-protected
environment.

Do not immerse this device in water, solvents, or

cleaning solutions.

This device is not intended for life support. If oxygen is used with this device, the oxygen flow must
be turned off when the device is not in use.

Repairs and adjustments must be performed by

Respironics-authorized service personnel only. Unauthorized service could cause injury, invalidate the warranty, or result in costly damage.

1031210, REV. 01

PAGE 1 - WARNINGS, CAUTIONS, & NOTES M SERIES SERVICE & TECHNICAL INFORMATION

CAUTIONS
CAUTIONS Perform the functional checkout at regular intervals. The device may only be operated at temperatures between
5 C (41 F) and 35 C (95 F).

Do not place liquids on or near the device. If this device has been exposed to either very hot or very
cold temperatures, allow it to adjust to room temperature before starting therapy.

NOTES
NOTE
Please refer to the M Series Devices Provider and User Manuals for additional Warnings, Cautions, Notes, and Operating Instructions.

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1031210, REV. 01

SPECIFICATIONS & CLASSIFICATIONS

INTRODUCTION
This chapter identifies the classifications and specifications of the following M Series Sleep Therapy devices:

REMstar M Series CPAP Device REMstar Pro M Series CPAP Device REMstar ProE M Series CPAP Device REMstar Plus M Series CPAP Device REMstar Auto M Series CPAP Device (C-Flex and A-Flex models) BIPAP Plus M Series Bi-level Device BIPAP Auto M Series Bi-level Device

NOTE
The REMstar M Series is not equipped with a Sensor PCA or the C-Flex comfort feature.

NOTE
1 hPa = 1 cm H2O

1031211, REV. 04

SPECIFICATIONS & CLASSIFICATIONS - PAGE 1 M SERIES SERVICE & TECHNICAL INFORMATION

SPECIFICATIONS
Environmental Temperature Humidity Atmospheric Pressure Elevation Dimensions Weight This device is designed to conform to the following standards Operating: 41 F to 95 F (5 C to 35 C) Storage: -4 F to 140 F (-20 C to 60 C) Operating & Storage: 15-95% (non-condensing) 77-101 kPa (0 to 7500 ft. [0 to 2286 m]) 0 to 7500 ft. (0 to 2286 m) Physical 7.5(L) 5.0 (W) 3.125 (H) (19.0 x 12.7 x 7.9 cm) Approx. 2.2 lbs. (1.0 kg) without humidifier Standards Compliance

IEC 60601-1 General Requirements for Safety of Medical Electrical

Equipment

EN ISO 17510-1 Sleep Apnea Breathing Therapy Devices

Electrical 100-240VAC, 50/60 Hz, 1.0 A Max. 12 VDC, 3.0 A max.

AC Power Consumption DC Power Consumption

Type of Protection Against Class II Electric Shock Degree of Protection Against Electric Shock Degree of Protection Against Ingress of Water AC Power Supply (Reorder number 1015642) Mode of Operation Electromagnetic Compatibility Pressure Output (CPAP Devices) Type BF Applied Part Drip Proof, IPX1 Drip Proof, IPX1

Continuous The device meets the requirements of EN 60601-1-2, 2nd edition Operating Characteristics 4.0 to 20.0 hPa (4.0 to 20.0 cm H2O) in 0.5 increments

Pressure Output (Bi-level 4.0 to 25.0 hPa (4.0 to 25.0 cm H2O) in 0.5 increments Devices) <10 hPa (<10 cm H2O) 0.5 >10-20 hPa (>10-20 cm H2O) 1.0 Pressure Stability with Auto Altitude Control

Dynamic pressure accuracy is measured at the patient end of the circuit

with a Whisper Swivel II and varying flow conditions.

Measured in accordance with EN ISO 17510-1 @ 1/3, 2/3, and Pmax set to
10, 15, and 20 BPM @ 68 F 3 F (20 C [2 C]), 50% RH (5%), and an atmospheric pressure of 101.54 kPascals.

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1031211, REV. 04

35 LPM Maximum Flow

Measured in accordance with EN ISO 17510-1 @ 1/3, 2/3, and Pmax with
BPM set to 10, 15, and 20 BPM @ 23 C (2 C), 50% RH (5%), and an atmospheric pressure of 101.54 kPascals. Parameter IPAP Range Accuracy 4.0 to 25.0 hPa (4.0 0.5 from static setpoint* to 25.0 cm H2O) 4.0 to 25.0 hPa (4.0 0.5 from static setpoint* to 25.0 cm H2O)

Bi-level device Control Accuracy

EPAP

*Measured at the patient end of the circuit with a Whisper Swivel II exhalation device and no patient flow. Ramp Duration 0 to 45 minutes 10% of setting 0 to 3 25% Rise Time** (Bi-level devices) **Rise time settings are adjustable by the patient and the provider from 0 (off) to 3. Rise time varies from 150 msec to 400 msec dependent on patient setting and the pressure differential from IPAP to EPAP. The rise time setting should be adjusted according to the patient comfort level.

1031211, REV. 04

SPECIFICATIONS & CLASSIFICATIONS - PAGE 3 M SERIES SERVICE & TECHNICAL INFORMATION

ELECTROMAGNETIC EMISSIONS
This device is intended for use in the electromagnetic environment specified below. Use, service, and testing of the device should be performed in such an environment.

GUIDANCE & MANUFACTURER S DECLARATION - ELECTROMAGNETIC EMISSIONS EMISSIONS TEST

RF emissions CISPR 11

COMPLIANCE
Group 1

ELECTROMAGNETIC ENVIRONMENT GUIDANCE

The device uses RF energy only for its internal function. Therefore, its RF emissions are very low and are not likely to cause any interference in nearby electronic equipment. The device is suitable for use in all establishments, including domestic establishments and those directly connected to the public low-voltage power supply network.

RF emissions CISPR 11 Harmonic emissions IEC 61000-3-2 Voltage fluctuations/ flicker emissions IEC 61000-3-3

Class B Class A Complies

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1031211, REV. 04

ELECTROMAGNETIC IMMUNITY
This device is intended for use in the electromagnetic environment specified below. Use, service, and testing of the device should be performed in such an environment.

GUIDANCE & MANUFACTURER S DECLARATION - ELECTROMAGNETIC IMMUNITY IMMUNITY TEST

Electrostatic Discharge (ESD) IEC 61000-4-2

IEC 60601 TEST LEVEL

6 kV contact 8 kV air

COMPLIANCE
6 kV contact 8 kV air

EMC ENVIRONMENT GUIDANCE

Floors should be wood, concrete, or ceramic tile. If floors are covered with synthetic material, the relative humidity should be at least 30%. Mains power quality should be that of a typical home or hospital environment. Mains power quality should be that of a typical home or hospital environment. Mains power quality should be that of a typical home or hospital environment. If the user of the device requires continued operation during power mains interruptions, it is recommended that the device be powered from an uninterruptible power supply or a battery. Power frequency magnetic fields should be at levels characteristic of a typical location in a typical hospital or home environment.

Electrical fast Transient/burst IEC 61000-4-4 Surge IEC 61000-4-5 Voltage dips, short interruptions, and voltage variations on power supply input lines IEC 61000-4-11

2 kV for power supply lines 1 kV for I/O lines 1 kV Differential Mode 2 kV common mode <5% UT (>95% dip in UT) for 0.5 cycle 40% UT (60% dip in UT) for 5 cycles 70% UT (30% dip in UT) for 25 cycles <5% UT (>95% dip in UT) for 5 sec

2 kV for supply mains 1 kV for I/O lines 1 kV differential mode 2 kV common mode <5% UT (>95% dip in UT) for 0.5 cycle 40% UT (60% dip in UT) for 5 cycles 70% UT (30% dip in UT) for 25 cycles <5% UT (>95% dip in UT) for 5 sec

Power frequency (50/60 Hz) magnetic field IEC 61000-4-8

3 A/m

3 A/m

NOTE: UT is the AC mains voltage prior to application of the test level.

1031211, REV. 04

SPECIFICATIONS & CLASSIFICATIONS - PAGE 5 M SERIES SERVICE & TECHNICAL INFORMATION

GUIDANCE & MANUFACTURER S DECLARATION - ELECTROMAGNETIC IMMUNITY IMMUNITY TEST IEC 60601 TEST LEVEL COMPLIANCE EMC ENVIRONMENT GUIDANCE
Portable and mobile RF communications equipment should be used no closer to any part of the device, including cables, than the recommended separation distance calculated from the equation applicable to the frequency of the transmitter. Recommended separation distance: Conducted RF IEC 61000-4-6 Radiated RF IEC 61000-4-3 3Vrms 150 kHz to 80 MHz 3 V/m 80 MHz to 2.5 GHz 3 Vrms d = 1.2 P

3 V/m

d = 1.2 P

80 MHz to 800 MHz of the to the = the meters

d = 2.3 P 800 MHz to 2.5 GHz P = maximum output power rating transmitter in watts (W) according transmitter manufacturer and d recommended separation distance in (m).

Field strengths from fixed RF transmitters, as determined by an electromagnetic site survey,a should be less than the compliance level in each frequency range.b Interference may occur in the vicinity of equipment marked with the following symbol:

NOTE 1 At 80 MHz and 800 MHz, the higher frequency range applies. NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from structures, objects, and people.
a

Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land mobile radios, amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy. To assess the electromagnetic environment due to fixed RF transmitters, an electromagnetic site survey should be considered. If the measured field strength in the location in which the device is used exceeds the applicable RF compliance level above, the device should be observed to verify normal operation. If abnormal performance is observed, additional measures may be necessary, such as reorienting or relocating the device. Over the frequency range 150 kHz to 80 MHz, the field strengths should be less than 3 V/m.

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1031211, REV. 04

RECOMMENDED SEPARATION DISTANCES BETWEEN PORTABLE & MOBILE RF COMMUNICATIONS AND THE M SERIES BASE PLATFORM SLEEP THERAPY DEVICES
This device is intended for use in an electromagnetic environment in which radiated RF disturbances are controlled. Electromagnetic interference may be prevented by maintaining a minimum distance between portable and mobile RF communications equipment (transmitters) and this device as recommended in the table below, according to the maximum output power of the communications equipment.

RATED MAXIMUM POWER OUTPUT OF TRANSMITTER (W)

SEPARATION DISTANCE ACCORDING TO FREQUENCY OF TRANSMITTER (m)

150 kHz to 80 MHz d = 1.2 P 80 MHz to 800 MHz d = 1.2 P 0.12 0.38 1.2 3.8 12 800 MHz to 2.5GHz d = 2.3 P 0.23 0.73 2.3 7.3 23

0.01 0.1 1 10 100

0.12 0.38 1.2 3.8 12

For transmitters rated at a maximum output power not listed above, the recommended separation distance d in meters (m) can be estimated using the equation applicable to the frequency of the transmitter, where P is the maximum output power rating of the transmitter in watts (W) according to the transmitter manufacturer. Note 1: At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies. Note 2: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from structures, objects, and people.

1031211, REV. 04

SPECIFICATIONS & CLASSIFICATIONS - PAGE 7 M SERIES SERVICE & TECHNICAL INFORMATION

This page intentionally blank.

PAGE 8 - SPECIFICATIONS & CLASSIFICATIONS M SERIES SERVICE & TECHNICAL INFORMATION

1031211, REV. 04

THEORY OF OPERATION
NOTE
The following M Series devices are equipped with a Sensor PCA:

REMstar Pro M Series REMstar Plus M Series REMstar Auto M Series BiPAP Plus M Series BiPAP Auto M Series

INTRODUCTION
This chapter describes the operation of the M Series Sensor Board Printed Circuit Assembly (PCA). Operation of the various circuits on the board are explained. Also included are the specifications for the inputs and outputs of the board.

REAL-TIME CLOCK
The Real-time Clock on the Sensor Board is the source of time for the M Series sleep therapy devices. It takes advantage of Timer 1 on the PIC16LF818 and its ability to run while the rest of the processor is in sleep mode.

CRYSTAL
The Real-time Clock uses a 32.768kHz crystal attached to the Timer 1 oscillator ports on the PIC. This is a common watch crystal frequency because 2^15 cycles equals one second. A crystal specified with 20ppm accuracy rating and 12.5pf load capacitance is used. Based on experimental testing, capacitors C4 and C5 have been set at 15pf to get accurate timekeeping. Reducing those capacitors will make the clock run faster, while increasing those capacitors will make the clock run slower.

BATTERY
When the +5V system voltage is present, the PIC runs in an active state from that supply. When the +5V system voltage is not present, the PIC software shuts down most of it functions and enters sleep mode. The Real-time Clock on Timer 1 will continue to run off of a 3V lithium coin style battery. CR1 is a dual package common cathode Schottky diode used for steering between the supply voltage, when present, and the battery. Reverse leakage of the diode must be less than 1% of the battery capacity for the expected lifetime because reverse charging currents may reduce the life of the battery. (1% * 235 mAh) / (8760 h/year * 5 years) = 53.7 nA. R21 is required by UL to limit the reverse charging current to prevent a safety hazard in the event that the diode fails. Current must be limited to 25mA. J2 is a two pin header that allows the battery to be soldered to the circuit board but remain disconnected from the circuit before the PIC is programmed and properly reset. Before a proper reset, the current draw of the PIC is large and will drain the battery prematurely. A shunt is placed on the header to connect the battery after it has been programmed and is verified to be operating correctly. The shunt is installed for the operating life of the board.

1031212, REV. 02 M SERIES SERVICE & TECHNICAL INFORMATION

THEORY OF OPERATION - PAGE 1

FLOW SENSOR
The flow sensor is used in a bypass configuration where a flow element in the main air path creates a small pressure drop so that a portion of the airflow will travel through the sensor.

HEATER
The flow sensor operates by airflow transferring heat between heated resistors and sense resistors. The sense resistors are the bottom half of a resistive bridge. The bridge output voltage is then an indicator of the mass airflow through the sensor. The heater resistors are kept at about 160 C above ambient temperature by the heater control circuit. The circuit used includes the addition of Q2, which is used to increase the drive capability of the op amp.

AUTO NULL
Offset error is achieved by applying an appropriate voltage into the reference input of the instrumentation amplifier U2 so that at zero flow, the voltage being read at the A/D of the PIC is at mid-scale, nominally 2.5V (half of the 5V supply). The PIC uses a PWM output to create a square wave of approximately 4kHz. The square wave is filtered with an RC network and buffered with gate B of op amp U1 to create the DC voltage for the reference. A level shifting OR gate is used to buffer the square wave. This bases the pulse width modulation (PWM) voltage directly on the +5V supply instead of the Vdd supply on the PIC, which is a diode drop below +5V supply. The voltage drop across the diode will vary with temperature, and could cause a shift in the offset voltage if the PWM were not buffered. When the blower is not running and the signal from the flow sensor is stable, the PIC will adjust the duty cycle of the PWM so that the output of the flow sensor amplifier is at mid-scale of the PIC A/D converter input. The PWM value is maintained at a fixed value once the blower is started or a patient begins breathing into the device.

AMPLIFIER
The bridge output of the flow sensor goes into an INA321 instrumentation amplifier. A nominal gain of approximately 24.7 provides the most resolution in the flow signal, while allowing enough range to measure at least +/- 128 LPM of flow, over the entire range of flow sensor variability. The reference input of this amplifier provides a simple means for adding the auto null offset value directly to the amplified flow signal.

CALIBRATION
The Sensor Board must be calibrated in order to provide accurate flow measurements. The calibration procedure involves applying known flow rates to the sensor board and reading out the raw A/D counts. A calibration table is calculated and then the data is populated into a lookup table. The table is then programmed into the Sensor Board PIC. During regular use, the PIC will take the raw A/D counts measured from the flow sensor and amplifier, perform a linear interpolation between points in the lookup table, and calculate the actual flow.

PRESSURE SENSOR FOR PRESSURE CONTROL

The custom version pressure sensor is a gauge style sensor which is amplified, calibrated, and temperature compensated.

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1031212, REV. 02

SENSOR PLUS ASIC

The sensor provides an amplified, calibrated, and temperature compensated voltage output by combining a resistive bridge style silicon sensing element and an ASIC. The ASIC consists of a 12 bit analog/digital (A/D) converter, a 16 bit microcontroller, and an 11 bit D/A converter. The ASIC also senses chip temperature so that it can compensate the pressure value for temperature effects. The ASIC has a digital interface available so that the pressure values can be read directly. This would eliminate any potential errors from the D/A of the ASIC and the A/D of the PIC.

SENSOR CALIBRATION
The pressure sensor calibrated prior to installation. For each sensor, three different pressures are measured at two different temperatures. The results are used to calculate seven coefficients for the correction calculation. The sensor is calibrated to output 0.5V at -5 hPa (-5 cm H2O) and 4.5V at 40 hPa (40 cm H2O) when the supply voltage is 5.0 V. The ASIC has a sampling rate of approximately 10ms and the analog output has a resolution of approximately 3 mV.

AUTO NULL
The analog voltage output of the sensor goes directly into an A/D channel of the PIC. When the blower is not running and the signal from the flow sensor is stable, the PIC performs a mathematical auto null for the pressure sensor. It assumes there is zero pressure, so it will record the raw A/D value as the zero pressure point. When the blower is on, the PIC will subtract the offset value that it has stored.

BOARD CALIBRATION
After the sensor is installed on the Sensor Board, there is a board level calibration. The calibration procedure involves applying known pressures to the sensor board and reading out the raw A/D counts. This data is populated into a lookup table, and then programmed into the Sensor Board PIC. During regular use, the PIC will take the raw A/D counts, perform a linear interpolation between points in the lookup table, and calculate the actual pressure. This calibration will compensate for any changes that have occurred to the sensor during the assembly process or any mechanical strain on the sensor from mounting it on the circuit board.

PRESSURE SENSOR FOR SNORE DETECTION

The compensated output is sampled too slowly and has too little resolution to be used to detect snores. Therefore, access to the actual resistive bridge is provided by the sensors vendor.

AMPLIFIER AND DC REMOVAL

The bridge output of the pressure sensor goes into U5, an INA321 instrumentation amplifier. A nominal gain of approximately 24.7 will provide the largest signal level while allowing enough range to remove the DC component of the signal across the expected variations in sensor sensitivity. The reference input of this amplifier provides a simple means for removing the DC component of the signal, and setting the DC level to approximately 1.5V. The A/D input on the Therapy Board is referenced to 3V, so the DC level of the Snore Signal is half-scale. Op amp U3, gate B provides the DC removal. It adjusts its output, which goes into the reference input of U5 so that the output of U5 is equal to the approximate 1.5V reference created by R11 and R12. AC signals can pass through C15 so that they will not be removed. The cutoff frequency for R10 and C15 is provided by the formula 1/(2RC) or 15.9Hz.

1031212, REV. 02 M SERIES SERVICE & TECHNICAL INFORMATION

THEORY OF OPERATION - PAGE 3

AMPLIFIER AND LPF

The output of U5 is then amplified again to create a large enough signal for detecting snores. Op amp U3, gate A along with R13 and R27 provide a gain of 49.9 while maintaining the approximate 1.5VDC offset. C16 in parallel with R13 provides a low pass filter to remove higher frequencies. The cutoff frequency for R13 and C16 is provided by the formula 1/(2RC) or 319Hz.

COMMUNICATIONS CHANNEL
The PIC communicates with the device therapy board by way of an SPI bus. There are also two reset signals available.

SPI BUS
The PIC has a built in SPI port for communications. This bus requires 5V signaling levels because the PIC runs off of 5V when the unit is powered up. The SPI Bus is the means for transferring sensor data, clock data, calibration data, and other information to and from the Therapy PCA.

RESETS
There are two reset lines coming into the Sensor Board. One called Therapy Reset is used as a piece of information by the PIC software for the decision when to transition from sleep mode to active mode. The PIC looks for any edge on this signal as an indication to wake up. The second line is called Sensor Reset. It can be used by the Therapy Processor to reset the Sensor Processor as a final action when the Therapy Processor can not communicate with the Sensor Processor. This signal is active high. Transistor Q1 is used to provide an open collector, active low reset signal to the ~MCLR pin on the PIC.

OTHER I/O
The sensor board requires two voltage supplies and ground. The amplified snore signal is output in analog form to the therapy board.

POWER SUPPLIES
The Sensor Board circuitry requires a +5V supply and a +8V supply. The +8V is required for the flow sensor heater circuit. The rest of the board runs on +5V, except for the real-time clock when +5V is not present. To be within the specified limits of the pressure sensor, the +5V supply must be between 4.75 and 5.25V. The +8V supply must be greater than 7.3V to supply enough voltage to the flow sensor heater under worst case conditions. It should be less than 8.5V, so that the supply divided down by R19 and R30 will not exceed Vdd of the PIC. The sensor board creates the +5V supply from the +8V supply with a linear regulator. This will ensure that, for each sensor board, the same +5V supply will be used at time of calibration and during normal operation of the device.

ANALOG SNORE OUTPUT

The Sensor Processor does not have the processing capacity to run snore detection software, so the snore output is provided as an analog signal. The amplified AC signal rides on an approximately 1.5V DC level. The nominal signal level is 568mV per hPa (cm H2O) of pressure.

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1031212, REV. 02

DEBUG PORT
A connector on the board allows the connection of a Microchip MPLAB ICD 2 In-Circuit Debugger that can be used for programming and debugging the PIC. This connector will not be used during normal operation of the device.

LIST OF CONNECTORS
TABLE 1: J1 DEBUG CONNECTOR Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 VPP/~MCLR VDD GND PGD PGC

TABLE 2: J2 BATTERY ENABLE (FOR A SHUNT TO ENABLE BATTERY POWER) Pin 1 Pin 2 Battery positive terminal CR1, and U4 Vdd

TABLE 3: J3 CONNECTION TO THERAPY PCA Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Pin 10 pin 11 Pin 12 +8V input, 13-17 mA typical, 40 mA max, 7.3 V min, 8.5 V max Not connected. Reserved for +5V input, 4.75 V min, 5.25 V max Sensor Reset, active high, minimum 2 us pulse width SS SDO SDI SCK GND Snore Analog Output GND ~Therapy Reset, edge triggered No Connect

1031212, REV. 02 M SERIES SERVICE & TECHNICAL INFORMATION

THEORY OF OPERATION - PAGE 5

PRESSURELESS SENSOR BOARD

Some M Series units do not need a pressure sensor. Table 4 includes the components not installed on the Pressureless Sensor Board: TABLE 4: COMPONENTS NOT INSTALLED ON PRESSURELESS SENSOR BOARD MT2 U5 U3 R8 R9 C15 R10 R11 R12 C20 R27 R13 C16 R16 C18 Pressure sensor Instrumentation Amp Op Amp 80.6k 20.5k 1.0 microfarad 10k 20.5k 8.66k 0.1 microfarad 1.0k 49.9k 0.01 microfarad 100 0.1 microfarad

A 100 resistor may be installed at R33 on the pressureless sensor board as a hardware indicator to the therapy board that the pressure sensor is not installed. On the therapy board, a 100kresistor pulls this signal toward the midpoint (nominally 1.5 V) of Vref (3.0 V). The 100 resistor on the sensor board will pull this signal toward ground.

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1031212, REV. 02

COMPONENTS CRITICAL TO QUALITY

The following components on the Sensor board are considered critical to quality: TABLE 5: CRITICAL COMPONENTS MT1 B1 MT2 XFT U4 Y1 Flow Sensor Battery Pressure Sensor Flow Tube Assembly PIC Microcontroller 32.768kHz Crystal

1031212, REV. 02 M SERIES SERVICE & TECHNICAL INFORMATION

THEORY OF OPERATION - PAGE 7

ERROR CODES
The following M Series device error codes relate to the sensor board: TABLE 6: ERROR CODES RELATING TO THE SENSOR BOARD 005 006 009 022 023 024 026 027 028 030 032 035 037 040 062 070 081 ERR_RTC_DRIFT ERR_PRESSURE_SENSOR_ABSENT ERR_FLOW_SENSOR_ABSENT ERR_SENSOR_TIMEOUT_RESET ERR_SENSOR_TIMEOUT_REBOOT ERR_SENSOR_STATUS_TIMEOUT_STOP ERR_RTC_VALUE ERR_RTC_CHECKSUM ERR_FLOW_SENSOR_PWM_REBOOT ERR_SENSOR_RX_REBOOT ERR_SENSOR_REQUEST_OVERRUN ERR_FLOWOFFSET_STOP ERR_PRESSUREOFFSET_STOP ERR_SENSOR_TABLE_CHECKSUM ERR_RTC_STOPPED ERR_SENSOR_BOARD_ABSENT ERR_SENSOR_HANDLER_OVERRUN

PAGE 8 - THEORY OF OPERATION M SERIES SERVICE & TECHNICAL INFORMATION

1031212, REV. 02

SETUP
NOTE
Please refer to the appropriate M Series Provider and/or User Manual for additional information.

INTRODUCTION
This section provides instructions for supplying power to the device and accessing the User and Provider menu modes.

NOTE
There are two REMstar Auto M Series devices - REMstar Auto M Series with CFlex and REMstar Auto M Series with A-Flex. Unless specified, references to the REMstar Auto M Series throughout this Service and Technical Information package include both the C-Flex and A-Flex models.

1031254, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION

SYSTEM SETUP - PAGE 1

APPLYING POWER TO THE DEVICE

The device can be powered using either alternating current (AC) or direct current (DC).

CAUTION
If the device has been exposed to either very hot or very cold temperatures, allow it to adjust to room temperature before beginning the following setup procedures.

WARNING
This device is activated when the power cord is connected. Pressing the Start/Stop button turns the airflow on or off.

AC POWER
Complete the following steps to operate the device using AC power. 1. Plug the socket end of the AC power cord into the power supply, as shown in Figure A.

FIGURE A: CONNECTING THE POWER CORD TO THE POWER SUPPLY 2. Plug the pronged end of the AC power cord into an electrical outlet that is not controlled by a wall switch. 3. Plug the power supply cords connector into the power inlet on the back of the device, as shown in Figure B.

PAGE 2 - SYSTEM SETUP M SERIES SERVICE & TECHNICAL INFORMATION

1031254, REV. 04

FIGURE B: CONNECTING THE POWER SUPPLY CORD TO THE DEVICE 4. Ensure that all connections are secure.

WARNING
To remove AC power, disconnect the power supply cord from the electrical outlet.

WARNING
Inspect the power cord often for any signs of damage. Replace a damaged power cord immediately.

DC POWER
The Respironics DC Power Cord (Reorder Number 1001956) can be used to operate this device in a stationary recreational vehicle, boat, or motor home. The Respironics DC Battery Adapter Cable (Reorder Number 532209), when used with the DC Power Cord, enables the device to be operated from a 12VDC free-standing battery.

CAUTION When DC power is obtained from a vehicle battery, the device should not be used while the
vehicles engine is running. Damage to the vehicle or the device may occur.

Only use a Respironics DC Power Cord and Battery Adapter Cable. Use of any other system
may cause damage to the device or vehicle. Refer to the instructions supplied with the DC power cord and adapter cable for information on how to operate the device using DC power. 1031254, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION SYSTEM SETUP - PAGE 3

MODES
PATIENT/SUMMARY DATA SCREENS
To view Patient/Summary Data screens, press the left or right arrow key when the device is powered on and the Standby screen is displayed.
Provider Mode Standby Screen
Data

Setup +

User Mode Standby Screen

Setup +

FIGURE C: STANDBY SCREENS Depending on the type of device, the following may be displayed:

Therapy Hours Number of hours the Blower is on and patient breathing is detected since last reset. Blower Hours Number of hours the Blower is on since last reset.

NOTE
Blower hours in the provider menu cannot be reset. It shows the total number of blower hours on the device for all patients.

Total Sessions Patient breathing detected for greater than four hours without a break greater than 1 hour during this period of time. Compliance Check Number generated by the device that Encore Pro uses to verify that the information provided by the patient is accurate. 90% Therapy Pressure Screen (if enabled in provider mode) - Displays a 7-day and 30-day average of the 90% pressure used by the Patient. The 90% pressure is the pressure at which the patient spent 90% of the session time at or below. (BiPAP Auto M Series only) System Leak Screen (if enabled in provider mode) - Displays a 7-day and 30-day average of the system leak history for the device in liters per minute (LPM). Apnea/Hypopnea Index Screen (if enabled in provider mode) - Displays the patients Apnea/ Hypopnea index (AHI) for the last 7 and 30 days.

NOTE Summary data can be reset by pressing the minus button for more than five seconds when
in the Therapy Usage screen in Provider Mode. This will erase all other patient therapy statistics (i.e., 7 and 30 day averages for Therapy Usage and Session > 4).

Software upgrade will reset device. Existing patient statistic information will be erased.
PAGE 4 - SYSTEM SETUP M SERIES SERVICE & TECHNICAL INFORMATION 1031254, REV. 04

USER MODE
User Mode is the default mode when the device is powered on.

Previous Screen Button Decrease Button

Next Screen Button Increase Button

Start/Stop Button Ramp Button Flex Button (refer to the note below)

FIGURE D: CONTROL PANEL (REMSTAR PRO M SERIES, REMSTAR PLUS M SERIES, REMSTAR AUTO M SERIES, BIPAP PLUS M SERIES, AND BIPAP AUTO M SERIES

NOTE
The Flex button is present on the following M Series sleep therapy devices:

BiPAP Auto M Series (Bi-Flex is printed on the button) The Flex button is not present on the REMstar M Series sleep therapy device.

REMstar Pro M Series (C-Flex is printed on the button) REMstar Plus M Series (C-Flex is printed on the button) REMstar Auto M Series (C-Flex or Flex is printed on the button) BiPAP Plus M Series (Bi-Flex is printed on the button)

1031254, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION

SYSTEM SETUP - PAGE 5

Previous Screen Button Decrease Button

Next Screen Button Increase Button

Ramp Button

Start/Stop Button

FIGURE E: REMSTAR M SERIES AND REMSTAR PROE M SERIES CONTROL PANEL NAVIGATING THE USER MODE SCREENS To navigate the User Mode display screens: 1. Apply power to the device. User Mode is the default mode when power is applied to the device. 2. Press the + button. 3. Use the Next Screen button to advance and the Previous Screen button to go back. 4. Use the Decrease and Increase buttons to adjust the settings on the Setup screens. The following settings can be modified when in User Mode:

C-Flex, Bi-Flex, or A-Flex setting (if enabled by the provider [REMstar Pro M Series, REMstar Plus M Series, REMstar Auto M Series, BiPAP Plus M Series, and BiPAP Auto M Series]) Altitude Ramp starting pressure Mask disconnect alert (enable/disable [REMstar Pro M Series, REMstar Plus M Series, REMstar Auto M Series, BiPAP Plus M Series, and BiPAP Auto M Series]) Auto-Off (enable/disable [REMstar Pro M Series, REMstar Plus M Series, REMstar Auto M Series, BiPAP Plus M Series, and BiPAP Auto M Series]) FOSQ questions (if SmartCard is installed [REMstar Pro M Series, REMstar Plus M Series, REMstar Auto M Series, BiPAP Plus M Series, and BiPAP Auto M Series]) Therapy usage hours Number of sessions greater than four hours Summary Data Compliance Check 1031254, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION

Additionally, the following data can be viewed when in User Mode:

PAGE 6 - SYSTEM SETUP

PROVIDER MODE
The following settings can be modified when in Provider Mode:

Therapy Mode (Max) IPAP (BiPAP Auto M Series only - Max if in Auto Bi-LEvel Mode) (Min) EPAP (BiPAP Auto M Series only - Min if in Auto Bi-LEvel Mode) Max Pressure Support (BiPAP Plus M Series and BiPAP Auto M Series - If in Auto Bi-LEvel Mode) Pressure setting (REMstar Pro M Series, REMstar Plus M Series, and REMstar Auto M Series) Flex setting (REMstar Pro M Series, REMstar Plus M Series, REMstar Auto M Series, BiPAP Plus M Series, and BiPAP Auto M Series) Altitude adjustment setting (REMstar M Series and REMstar Plus M Series) Fine pressure adjustment setting Ramp time setting Ramp starting pressure Mask disconnect alert (enable/disable [REMstar Pro M Series, REMstar Plus M Series, and REMstar Auto M Series]) Auto-off setting (enable/disable [REMstar Pro M Series, REMstar Plus M Series, and REMstar Auto M Series]) Split Night Time (REMstar Auto M Series and BiPAP Auto M Series - If in Auto mode) Patient Reminder (REMstar Pro M Series, REMstar Plus M Series, and REMstar Auto M Series) Therapy usage hours Number of sessions greater than four hours Blower hours
Simultaneously Hold Down These Buttons While Applying Power to Access Provider Mode

Additionally, the following data can be viewed when in Provider Mode:

Previous Screen Button Decrease Button

Next Screen Button Increase Button

Press this Button to Exit Provider Mode and Enter User Mode

FIGURE F: ACCESSING PROVIDER MODE (REMSTAR PRO M SERIES, REMSTAR PLUS M SERIES, AND REMSTAR AUTO M SERIES) 1031254, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION SYSTEM SETUP - PAGE 7

NOTE
Provider Mode unlocks additional settings that are not available to the patient. To prevent patients from tampering with the settings, do not reveal the directions to access the Provider Mode screens. Always refer to the Provider Manual for the device with which you are working if you need additional information on menu navigation. NAVIGATING THE PROVIDER MODE SCREENS To access Provider Mode, simultaneously hold down the Previous Screen and Next Screen buttons while applying power to the device. To navigate the Provider Mode display screens: 1. Use the Next Screen button to advance and the Previous Screen button to go back. 2. Use the Decrease and Increase buttons to adjust the settings on the Setup screens.

Data

Setup +

Press

Press + Press

Therapy Mode
Press

CPAP
Patient Reminder
Off 90 180 270 365

CPAP Pressure

10.0 cmH2O

Show AHI/Leak Feature: ON

C-Flex Setting

off 1 2 3

Auto Off

Ramp Time

Feature: OFF

0:25 Min

Mask Alert

Ramp Start Pres

Feature: OFF

4.0 cmH2O

FIGURE G: REMSTAR PRO M SERIES PROVIDER MODE SETUP SCREENS PAGE 8 - SYSTEM SETUP M SERIES SERVICE & TECHNICAL INFORMATION 1031254, REV. 04

Data

Setup +

Press

Press +

Therapy Mode

CPAP
Press

Press

Patient Reminder
Off 90 180 270 365

CPAP Pressure

15.0 cmH2O

Auto Off

C-Flex Setting

Feature: ON

off 1 2 3

Mask Alert

Altitude

Feature: ON

1 2 3

Ramp Start Pres

Fine Pres. Adj

4.0 cmH2O
Ramp Time

-1.2 cmH2O

0:25
FIGURE H: REMSTAR PLUS M SERIES PROVIDER MODE SETUP SCREENS

1031254, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION

SYSTEM SETUP - PAGE 9

Press + Press
x

PAP
CPAP

Press

cm H2O

0 90

180

270

365

15.0 cmH2O

AHI-LPM

0:25

4.0 cmH2O

FIGURE I: REMSTAR PROE M SERIES PROVIDER MODE SETUP SCREENS

PAGE 10 - SYSTEM SETUP M SERIES SERVICE & TECHNICAL INFORMATION

1031254, REV. 04

Data

Setup +

Press

Press +

Therapy Mode
CPAP Press AUTO Press

Patient Reminder
Off 90 180 270 365

CPAP Pressure

10.0 cmH2O

Note: Only appears if CPAP therapy is enabled.

Show AHI/Leak Feature: ON

Auto: Max
10.0 cmH2O

Note: Only appears if Auto-CPAP therapy is enabled.

Note: Only appears if Auto-CPAP therapy is enabled.

Split Night Time

Off 120 180 240

Auto: Min
5.0 cmH2O

Note: Only appears if Auto-CPAP therapy is enabled.

Auto Off

C-Flex Setting

Feature: OFF

off 1 2 3
Note: Will display Autoramp Time if Auto-CPAP therapy is enabled.

Mask Alert

Ramp Time

Feature: OFF
Ramp Start Pr.

0:25 Min

4.0 cmH2O
Note: Will display Autoramp if Auto-CPAP therapy is enabled.

FIGURE J: REMSTAR AUTO M SERIES PROVIDER MODE SETUP SCREENS (C-FLEX MODEL)

1031254, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION

SYSTEM SETUP - PAGE 11

Press +
Data Setup +

Patient Reminder
Off 90 180 270 365

Therapy Mode
CPAP AUTO

Show AHI/Leak Feature: ON

CPAP Pressure Comfort Type
Off C-Flex A-Flex

10.0 cmH2O
Split Night Time
Off 120 180 240
Note: Only appears if Auto-CPAP therapy is enabled.

Off

C-Flex

A-Flex

Auto: Max
Auto Off

Auto: Max
10.0 cmH2O

Auto: Max
10.0 cmH2O

10.0 cmH2O

Feature: OFF

Auto: Min
Mask Alert

Auto: Min
5.0 cmH2O

Auto: Min
5.0 cmH2O

5.0 cmH2O

Feature: OFF
C-Flex Setting Ramp Start Pres
Note: Will say Autoramp if Auto-CPAP therapy is enabled.

C-Flex Setting

A-Flex Setting

off 1 2 3

off 1 2 3

1 2 3

4.0 cmH2O

Ramp Time

0:25 Min

Note: Will say Autoramp Time if Auto-CPAP therapy is enabled.

FIGURE K: REMSTAR AUTO M SERIES PROVIDER MODE SETUP SCREENS (A-FLEX MODEL)

PAGE 12 - SYSTEM SETUP M SERIES SERVICE & TECHNICAL INFORMATION

1031254, REV. 04

Press

FIGURE L: BIPAP PLUS M SERIES PROVIDER MENU NAVIGATION

1031254, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION

SYSTEM SETUP - PAGE 13

Data Press

Setup + Press + Press

Press

Therapy Mode
BiLEVEL AUTO BILEVEL

Patient Reminder
off 90 180 270 365

IPAP
5.0 cmH2O

Note: Only appears if Bi-Level therapy is enabled.

Show AHI/Leak Feature: ON

EPAP
4.0 cmH2O

Note: Only appears if Bi-Level therapy is enabled.

Note: Only appears if Auto Bi-Level therapy is enabled.

Split Night Time

off 120 180 240

Max IPAP
15.0 cmH2O

Note: Only appears if Auto Bi-Level therapy is enabled.

Auto Off Feature: ON

Min EPAP
4.0 cmH2O

Note: Only appears if Auto Bi-Level therapy is enabled.

Mask Alert Feature: ON

Max Press Sup

4.0 cmH2O

Note: Only appears if Auto Bi-Level therapy is enabled.

Note: If the device is in Auto Bi-level mode, this screen will read Autoramp instead of Ramp Start Pres.

Ramp Start Pres 4.0 cmH2O

Bi-Flex Setting off 1 2 3

Note: If the device is in Auto Bi-level mode, this screen will read Autoramp Time instead of Ramp Time.

Ramp Time 0:25 Min

Rise Comfort off 1 2 3

Note: Only appears if Bi-Flex has been disabled.

FIGURE M: BIPAP AUTO M SERIES PROVIDER MENU NAVIGATION

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1031254, REV. 04

ERROR CODES
INTRODUCTION
This section provides a list of the error codes for the M Series CPAP devices. Error codes are stored in the devices memory. To view and clear the devices error log, refer to the Testing section of this Service & Technical Information package.

NOTE
To Read and Clear Error Logs, you must log onto http://my.respironics.com and download the Utility Tools Software. The error codes listed in this section are shared by the following M Series products:

REMstar M Series CPAP Device REMstar Pro M Series CPAP Device REMstar Plus M Series CPAP Device REMstar Auto M Series CPAP Device (C-Flex and A-Flex models) BiPAP Pus M Series Bi-level Device BiPAP Auto M Series Bi-level Device M Series Integrated Heated Humidifier

NOTE
Please note that not all error codes apply to all devices. For example, the REMstar M Series device is not equipped with a Sensor PCA; therefore, error codes that indicate a failed Sensor PCA are not used on the device.

ERROR TYPES
The four types of errors are described as follows:

ERROR TYPE
STOP REBOOT CONTINUE LOG_ONLY &

DESCRIPTION
Service Required is reported as soon as the condition is detected. The device will restart for no more than four occurrences of these Error Types within a 24 hour period, otherwise, the device displays Service Required. These Error Types do not interrupt the performance of the device and are only recorded in the log.

1031255, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION

PAGE 1 - ERROR CODES

ERROR CODE CHART

NOTE
Repair suggestions are included on page 9 of this section for Error Codes marked with an asterisk (*) in the following table.

SPECIAL NOTE
When examining the Error log, pay close attention to the type of error code that is logged and the number of times each error is logged. This will help you to determine the correct action to take when servicing the device. When five REBOOT level events occur within a twenty-four hour period, the device will enter Service Required Mode. If as many as four REBOOT level errors occur in a single 24 hour period, the device is considered to be within operating specifications and no action is necessary. A REBOOT error has several potential root causes. To better determine the actual cause, the error log should be examined to determine if any other REBOOT level errors occurred during the same time period. These errors may offer a better diagnosis of the actual problem.

ERROR CODE
000

ERROR TYPE
CONTINUE

DESCRIPTION
No Error - you should only see this code in the error log when the log entry is empty - never in the middle of an otherwise full log. Failed the destructive power on self test of external RAM's address lines. Failed the destructive power on self test of external RAM's data lines. Failed the non-destructive power on self test of internal RAM. Failed the non-destructive continuous self test of external RAM. Failed the continuous comparison test of the RTC against the crystal oscillator clock by more than 4 seconds in a minute. The device has been improperly configured to a type that requires a pressure sensor but none is present. This indicates an error in program flow which is most likely a programming defect.

CORRECTIVE ACTION
N/A

001

REBOOT

Refer to the Special Note on page 2 before replacing the Therapy PCA Refer to the Special Note on page 2 before replacing the Therapy PCA Refer to the Special Note on page 2 before replacing the Therapy PCA Refer to the Special Note on page 2 before replacing the Therapy PCA No action necessary

002

REBOOT

003

REBOOT

004

REBOOT

005

CONTINUE

006 007

STOP REBOOT

Replace the Sensor PCA Refer to the Special Note on page 2 before replacing the Therapy PCA

PAGE 2 - ERROR CODES M SERIES SERVICE & TECHNICAL INFORMATION

1031255, REV. 04

ERROR CODE
008

ERROR TYPE
REBOOT

DESCRIPTION
A non-volatile RAM storage unit has been corrupted upon power-up. All M Series devices in this platform that report this error require a flow sensor but it is absent. A watchdog timeout occurred after intialization has been completed. A watchdog timeout occurred before intialization has been completed. Failed the power on self test of the watchdog timer - the RAM flag indicating that the test is occurring failed. Failed the power on self test of the watchdog timer.

CORRECTIVE ACTION
Refer to the Special Note on page 2 before replacing the Therapy PCA Replace the Sensor PCA Refer to the Special Note on page 2 before replacing the Therapy PCA Refer to the Special Note on page 2 before replacing the Therapy PCA Refer to the Special Note on page 2 before replacing the Therapy PCA Refer to the Special Note on page 2 before replacing the Therapy PCA Refer to the Special Note on page 2 before replacing the Therapy PCA Refer to the Special Note on page 2 before replacing the Therapy PCA Refer to the Special Note on page 2 before replacing the Therapy PCA Refer to the Special Note on page 2 before replacing the Therapy PCA Refer to the Special Note on page 2 before replacing the Therapy PCA Replace the Therapy PCA No action necessary. System

009 011

STOP REBOOT

012

REBOOT

013

REBOOT

015

REBOOT

016

REBOOT

The DSP crystal appears to have fallen off the board while operating. Therapy controller constant registers used for compiler optimization have had their values corrupted. Programming error - stack memory overrun.

017

REBOOT

018

REBOOT

019*

REBOOT

Therapy controller application software has been corrupted in Flash memory. Therapy controller has vectored to an undefined interrupt. Indicates that a device is trying to access external RAM that doesn't exist. 100 ms have elapsed without a pressure/flow message from the sensor PCA. Reset the sensor PCA. Another 100 ms have elapsed without a pressure/flow message after resetting the sensor PCA. Reboot the therapy controller. 3 seconds have elapsed without receiving a TOD message from the sensor PCA.

020

REBOOT

021 022* 023*

STOP CONTINUE REBOOT

024

STOP

Replace the Sensor PCA

1031255, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION

PAGE 3 - ERROR CODES

ERROR CODE
025

ERROR TYPE
REBOOT

DESCRIPTION
DSP watchdog timeout has occurred.

CORRECTIVE ACTION
Refer to the Special Note on page 2 before replacing the Therapy PCA No action necessary No action necessary Sensor PCA Therapy PCA or Blower (Refer to the Special Note on page 2 before replacing the Therapy PCA) System Refer to the Special Note on page 2 before replacing the Therapy PCA System Test the Humidifier. Refer to the Testing section of this Service & Technical Information package. Humidifier Replace the Sensor PCA Refer to the Special Note on page 2 before replacing the Therapy PCA Replace the Sensor PCA

026 027 028 029

CONTINUE CONTINUE REBOOT REBOOT

Indicates that the sensor PCA battery may be dead. Could also indicate that the RTC has never been set. Sensor PCA has reported a RTC checksum error. The only way to correct this is to set the RTC. Sensor PCA has reported a flow signal processing error. The only way to correct this is to reset the sensor PCA. During spinup of the motor, the drive detected that the rotor was not spinning or wires were broken.

030* 031*

REBOOT REBOOT

Sensor PCA has reported >30 communication errors within the last minute. DSP application software has been corrupted in Flash memory. Sensor PCA has reported that it cannot keep up with the rate of comm messages being received. Humidifier plate is not making heat. Could be TCO open, AC disconnected.

032 033

REBOOT CONTINUE

034 035 036

CONTINUE STOP REBOOT

Humidifier plate temperature is at maximum (183 F). Could be shorted thyristor. Sensor PCA has reported a flow offset error (offset exceeded 40 lpm range) for 5 minutes consecutively. DSP boot software has been corrupted in Flash memory.

037

STOP

Sensor PCA has reported a pressure offset error (offset exceeded 3 cm H2O range) for 5 minutes consecutively. A RAM copy of NVRAM storage unit is corrupted. Either an invalid key is depressed at startup or one has been held for 30 seconds after startup. The blower has been commanded on when a sensor PCA calibration table is corrupted.

038 039 040

STOP CONTINUE STOP

Replace the Therapy PCA No action necessary Replace the Sensor PCA

PAGE 4 - ERROR CODES M SERIES SERVICE & TECHNICAL INFORMATION

1031255, REV. 04

ERROR CODE
041 042

ERROR TYPE
LOG_ONLY REBOOT

DESCRIPTION
The therapy controller's 10 ms periodic loop has exceeded 10 ms. The therapy controller's 10 ms periodic loop has exceeded 10 ms. Both NV Images of the Daily Values data used to calculate the 7 and 30 day averages were corrupted and defaulted. DSP not responding to request for software version at startup. This indicates an error in program flow which is most likely a programming defect. Therapy processor cannot shut the drive down via hardware - power on self test. DSP has reported a fault that the therapy controller is unable to translate to an error code. DSP not getting messages from the therapy controller.

CORRECTIVE ACTION
No action necessary Refer to the Special Note on page 2 before replacing the Therapy PCA No action necessary

043*

CONTINUE

044

REBOOT

Refer to the Special Note on page 2 before replacing the Therapy PCA No action necessary Refer to the Special Note on page 2 before replacing the Therapy PCA Refer to the Special Note on page 2 before replacing the Therapy PCA Refer to the Special Note on page 2 before replacing the Therapy PCA Refer to the Special Note on page 2 before replacing the Therapy PCA Refer to the Special Note on page 2 before replacing the Therapy PCA Refer to the Special Note on page 2 before replacing the Therapy PCA Therapy PCA or Blower (Refer to the Special Note on page 2 before replacing the Therapy PCA) Refer to the Special Note on page 2 before replacing the Therapy PCA Therapy PCA or Blower (Refer to the Special Note on page 2 before replacing the Therapy PCA)

045 047

LOG_ONLY REBOOT

048

REBOOT

050

REBOOT

051

REBOOT

DSP has seen the hardware trip line activate.

052*

REBOOT

V bus has dropped below 7.08 VDC for 25 ms.

053*

REBOOT

V bus has risen above 17.3 VDC for 25 ms.

054

REBOOT

Motor cannot be controlled: Not spinning, broken wires, broken motor drive, wrong motor calibration.

055*

REBOOT

DSP application data has been corrupted in Flash memory. Motor cannot be controlled (speed detected as too high): Blower Control, broken wires, broken motor drive, wrong motor calibration.

056

REBOOT

1031255, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION

PAGE 5 - ERROR CODES

ERROR CODE
057

ERROR TYPE
REBOOT

DESCRIPTION
Motor cannot be controlled (speed detected as negative): Not spinning, broken wires, broken motor drive, wrong motor calibration. Motor thermistor is open circuit. Could be a broken wire or bad or missing connector.

CORRECTIVE ACTION
Therapy PCA or Blower (Refer to the Special Note on page 2 before replacing the Therapy PCA) Therapy PCA or Blower (Refer to the Special Note on page 2 before replacing the Therapy PCA) Therapy PCA or Blower (Refer to the Special Note on page 2 before replacing the Therapy PCA) Therapy PCA or Blower (Refer to the Special Note on page 2 before replacing the Therapy PCA) Replace the Therapy PCA or Blower (Refer to the Special Note on page 2 before replacing the Therapy PCA) No action necessary Refer to the Special Note on page 2 before replacing the Therapy PCA No action necessary No action necessary No action necessary No action necessary Refer to the Special Note on page 2 before replacing the Therapy PCA System Refer to the Special Note on page 2 before replacing the Therapy PCA Refer to the Special Note on page 2 before replacing the Therapy PCA

058

CONTINUE

059

CONTINUE

Motor thermistor is shorted. Could be caused by the motor being very high temperature.

060

REBOOT

This indicates an error in program flow which is most likely a programming defect.

061

STOP

Measurement of motor parameters could not be found within 18s. Could be defective motor drive, broken wires.

062 063

CONTINUE REBOOT

The RTC has not incremented within one minute should increment every second. Motor drive calibration data has become corrupted

064 065 066 067 069

CONTINUE CONTINUE CONTINUE CONTINUE REBOOT

Communications to the humidifier has been lost for 5 seconds after being successfully established. Humidifier's thermistor may be shorted. Humidifier's thermistor may be opened. Humidifier has reported a fault that the therapy controller is unable to translate to an error code. DSP has vectored to an undefined interrupt.

070* 071

REBOOT STOP

At startup, the Sensor PCA's software version or serial number could not be read. Motor drive detected development boot code. DSP contains the wrong software. Therapy controller detected the DSP running in boot mode. Likely caused by Therapy to DSP reset line hardware failure.

072

STOP

PAGE 6 - ERROR CODES M SERIES SERVICE & TECHNICAL INFORMATION

1031255, REV. 04

ERROR CODE
073 074

ERROR TYPE
CONTINUE REBOOT

DESCRIPTION
This indicates an error in program flow which is most likely a programming defect. Failed the non-destructive power on self test of DSP internal RAM. Motor cannot be controlled (Attempts to start the motor have failed). Motor cannot be controlled (An attempt to accelerate the motor has failed). Motor cannot be controlled (An attempt to decelerate the motor has failed). The DSP's 20 kHz periodic loop has exceeded 50 s.

CORRECTIVE ACTION
No action necessary Refer to the Special Note on page 2 before replacing the Therapy PCA REMstar M Series Only REMstar M Series Only REMstar M Series Only Refer to the Special Note on page 2 before replacing the Therapy PCA Refer to the Special Note on page 2 before replacing the Therapy PCA Refer to the Special Note on page 2 before replacing the Therapy PCA No action necessary

075 076 077 078

REBOOT REBOOT REBOOT REBOOT

079

REBOOT

The DSP's 100 Hz periodic loop has exceeded 10 ms.

080

REBOOT

Programming error - DSP stack memory overrun.

081

CONTINUE

The therapy controller's handler of sensor PCA communications has exceeded the period of the fastest sensor comm message (5 ms). Indicates that the Therapy Event Queue in an Auto device is full. The present therapy or DSP software does not support this hardware version. The Event Type and length do not match. Auto data or titration cannot be performed unless the pressure sensor is the digital type with the gain stored to accommodate snore detection. The flow sensor tubing may be occluded with water resulting in a constant near zero output. STOP error only if in an Auto Therapy Mode after blower is turned off. Error is persistent through power cycles. The flow sensor tubing may be occluded with water resulting in a constant near zero output. LOG-ONLY error only if not an Auto Therapy Mode after blower is turned off.

082 083*

CONTINUE REBOOT

No action necessary Refer to the Special Note on page 2 before replacing the Therapy PCA No action necessary Replace the Sensor PCA

084 085

CONTINUE STOP

087*

STOP

Defective Flow Sensor. Replace the Sensor PCA.

088*

LOG ONLY

No action necessary

1031255, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION

PAGE 7 - ERROR CODES

ERROR CODE
089

ERROR TYPE
REBOOT

DESCRIPTION
One of the tasks in the background thread has somehow gotten stuck preventing the remaining tasks from executing.

CORRECTIVE ACTION
Refer to the Special Note on page 2 before replacing the Therapy PCA

PAGE 8 - ERROR CODES M SERIES SERVICE & TECHNICAL INFORMATION

1031255, REV. 04

REPAIR SUGGESTIONS
ERROR CODE
019 022 023 30 31 43 52

REPAIR SUGGESTION
If error occurred after reflashing, reflash again to correct this. Otherwise, replace the Therapy PCA. Check the connection between the Therapy PCA and Sensor PCA. If OK, then one of the PCAs is defective. May indicate a problem with Sensor PCA, connectors/cable, or Therapy PCA. May indicate a problem with Sensor PCA, connectors/cable, or Therapy PCA. If error occurred after reflashing, reflash again to correct this. Otherwise, replace the Therapy PCA. May occur once after reflashing device software. Clear error log. If it persists replace Therapy PCA May be user induced if running from noisy DC power. If using RI supplied Power Supply, it may be the Therapy PCA or power supply. May be user induced if running from DC power that is too high. If using RI supplied power supply, it may be the Therapy PCA or power supply. If error occurred after reflashing, reflash again to correct this. Otherwise, replace the Therapy PCA. May indicate a problem with Sensor PCA, connectors/cable, or Therapy PCA Reflash with latest device software. If reflashing doesnt correct this, replace the Therapy PCA. Inspect the flow sensor for water damage. Replace the Sensor PCA. Reset occlusion detection using Service Software. Inspect the flow sensor for water damage. Replace the Sensor PCA. Reset occlusion detection using Service Software.

53

55 70 83 87 88

1031255, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION

PAGE 9 - ERROR CODES

This page intentionally blank.

PAGE 10 - ERROR CODES M SERIES SERVICE & TECHNICAL INFORMATION

1031255, REV. 04

M SERIES SLEEP THERAPY DEVICE REPAIR & REPLACEMENT

OVERVIEW
This section provides procedures for removing and replacing M Series CPAP and Bi-level device components and identifies the replacement part (RP) kits available for the devices.

IMPORTANT REMINDER
There are two REMstar Auto M Series devices - REMstar Auto M Series with C-Flex and REMstar Auto M Series with A-Flex. Unless specified, references to the REMstar Auto M Series throughout this Service and Technical Information package include both the C-Flex and A-Flex models.

NOTE
The M Series Sleep Therapy device must be run-in for two hours and final tested after any repair. Refer to the Testing & Calibration section of this M Series Service and Technical Information package for instructions on testing M Series devices.

VER2 M SERIES DEVICES

In May of 2007, Respironics implemented a design change to the following M Series parts:

Therapy PCA Sensor PCA Accessory Interface PCA Sensor PCA Cable Accessory Interface PCA Cable

These parts are not compatible with the previously designed parts. M series devices manufactured with these parts can be identified by a VER2 marking on the Serial Number/Model Number Label located on the bottom of the device. Refer to the following illustration.

M Series devices that contain the redesigned parts can be identified by VER2 on the Serial Number/Model Number Label

FIGURE A: SERIAL NUMBER/MODEL NUMBER LABEL 1031256, REV. 04 SLEEP THERAPY DEVICE REPAIR & REPLACE - PAGE 1 M SERIES SERVICE & TECHNICAL INFORMATION

IMPORTANT NOTE
When ordering any of the following parts, be sure to let the Customer Service Representative know whether or not your device is marked VER2.

Therapy PCA Sensor PCA Accessory Interface PCA Sensor PCA Cable and Accessory Interface PCA Cable

Both the previously designed parts and the VER2 parts will be available for an indefinite period of time. The following illustrations identify the differences between previously designed parts and VER2 parts:

Connectors are not compatible with previously designed parts

Connectors J6 and J7 have been relocated

Previous Design
FIGURE B: THERAPY PCA COMPARISON

VER2 Design

PAGE 2 - SLEEP THERAPY DEVICE REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION

1031256, REV. 04

Different Connector Types

Previous Design

VER2 Design

FIGURE C: ACCESSORY INTERFACE PCA

Sensor PCA Cable

Accessory Interface PCA Cable

Previous Design

VER2 Design

Previous Design

VER2 Design

FIGURE D: SENSOR PCA AND ACCESSORY INTERFACE PCA CABLES

NOTE
The Sensor PCA Cable and Accessory Interface PCA Cable installed in VER2 M Series Devices are identical and have the same RP kit #. However, the Accessory Interface PCA Cable requires the use of a ferrite (not included in the kit). Therefore, you must reuse the ferrite from the defective Accessory Interface PCA Cable. 1031256, REV. 04 SLEEP THERAPY DEVICE REPAIR & REPLACE - PAGE 3 M SERIES SERVICE & TECHNICAL INFORMATION

BENCH CHECKOUT
Prior to performing repair and replacement procedures on M Series devices: 1. Visually inspect the outside of the device for physical damage and broken or missing parts. 2. Apply power to the device and verify the buttons are properly backlit and the LCD is working. 3. Turn on the device and verify proper operation of the unit. Listen to the device for noisy operation or loose components. 4. Using the Service Center Tools software, view the devices error codes. Refer to the Testing & Calibration section for instructions on using the Service Center Tools software. 5. Run the device for two hours. 6. Conduct the Performance Verification Procedure in the Testing & Calibration section of this Service & Technical Information package. 7. Perform repairs to the device as necessary.

PAGE 4 - SLEEP THERAPY DEVICE REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION

1031256, REV. 04

PART REMOVAL FLOW CHART

The Flow Chart shown in Figure E can be used as a quick reference tool.

Accessory Module

Outlet Port/ISO Cover

Navigation Door

Rubber Feet

Filter Cover Assembly

Top Enclosure

Internal Top Cap w/Foam

Accessory Interface PCA w/Cable

Accessory Interface Cable (10-pin)

Therapy PCA

Blower Assembly

Keypad/LCD

Flow Tube (REMstar M Series device only)

LCD

Sensor PCA w/ Cable

Sensor Cable

Power Cable

Bottom Enclosure

FIGURE E: PART REMOVAL FLOW CHART

NOTE
The REMstar M Series device is not equipped with the following:

Accessory Module Sensor PCA Sensor Cable

1031256, REV. 04

SLEEP THERAPY DEVICE REPAIR & REPLACE - PAGE 5 M SERIES SERVICE & TECHNICAL INFORMATION

M SERIES CPAP DEVICE REPLACEMENT PARTS QUICK REFERENCE

REMstar REMstar Pro REMstar ProE REMstar Plus REMstar Auto (w/ C-Flex) REMstar Auto (w/ A-Flex)

Acc. Interface PCA Cable Acc. Interface PCA Cable (for VER2 devices) Acc. Interface PCA w/Cable Acc. Interface PCA w/Cable (for VER2 devices) Blank Accessory Module Blower Assembly Bottom Enclosure (Domestic U.S.) Bottom Enclosure (International) Communication Cable Dog Bone Coupler Filter Cover Assembly Flow Tube Internal Top Cap w/Foam Keypad LCD M Series Test Port Navigation Door Outlet Port/ISO Cover Outlet Assembly Pollen (Inlet) Filter (one pack) Pollen (Inlet) Filter (two pack) Power Cable Rubber Feet Sensor Cable Sensor Cable (for VER2 devices) Sensor PCA w/Cable Sensor PCA w/Cable (for VER2 devices) Shipping Box (for devices w/carry case) Shipping Box (for devices w/out carry case) SmartCard Accessory Module Therapy PCA Therapy PCA (for VER2 devices) Top Enclosure Ultra-fine Filter (two pack) Ultra-fine Filter (six pack) Wired Modem Accessory Module Wired Modem Cable and Splitter (does not include Module)

N/A N/A N/A N/A N/A 1035063 1035313 1035355 1029603 1024610 1027931 1035064 1030335 1035065 N/A 1034283 1024620 1024615 1035066 1035443 1029330 1030339 1030550 N/A N/A N/A N/A 1036864 1036885 1027563 1035153 N/A 1035071 1035442 1029331 N/A N/A

1030337 1044504 1030338 1044502 1030333 1022754 1027905 1030359 N/A 1024610 1027931 N/A 1030335 1024617 1024621 N/A 1024620 1024615 N/A 1035443 1029330 1030339 1030550 1030342 1044504 1035169 1044501 1036864 1036885 1027563 1028897 1042134 1030330 1035442 1029331 1037688 1046821

1030337 1044504 1030338 1044502 1030333 1022754 N/A 1030359 N/A 1024610 1027931 N/A 1030335 1035410 1024621 N/A 1024620 1024615 N/A 1035443 1029330 1030339 1030550 1030342 1044504 1035169 1044501 1036864 1036885 1027563 1028890 1042133 1030376 1035442 1029331 N/A N/A

1030337 1044504 1030338 1044502 1030333 1022754 1027905 1030359 N/A 1024610 1027931 N/A 1030335 1024617 1024621 N/A 1024620 1024615 N/A 1035443 1029330 1030339 1030550 1030342 1044504 1027929 1044503 1036864 1036885 1027563 1027930 1042132 1027924 1035442 1029331 1037688 1046821

1030337 1044504 1030338 1044502 1030333 1022754 1027905 1030359 N/A 1024610 1027931 N/A 1030335 1024617 1024621 N/A 1024620 1024615 N/A 1035443 1029330 1030339 1030550 1030342 1044504 1035169 1044501 1036864 1036885 1027563 1028898 1042135 1035068 1035442 1029331 1037688 1046821

1030337 1044504 1030338 1044502 1030333 1022754 1027905 1030359 N/A 1024610 1027931 N/A 1030335 1040972 1024621 N/A 1024620 1024615 N/A 1035443 1029330 1030339 1030550 1030342 1044504 1035169 1044501 1036864 1036885 1027563 1040480 1042138 1040999 1035442 1029331 1037688 1046821

PAGE 6 - SLEEP THERAPY DEVICE REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION

1031256, REV. 04

M SERIES BI-LEVEL DEVICE REPLACEMENT PARTS QUICK REFERENCE

BiPAP Plus Accessory Interface PCA Cable Accessory Interface PCA Cable (for VER2 devices) Accessory Interface PCA w/Cable Accessory Interface PCA w/Cable (for VER2 devices) Blank Accessory Module Blower Assembly Bottom Enclosure (Domestic U.S.) Bottom Enclosure (International) Communication Cable Dog Bone Coupler Filter Cover Assembly Flow Tube Internal Top Cap w/Foam Keypad/LCD LCD M Series Test Port Navigation Door Outlet Port/ISO Cover Outlet Assembly Pollen (Inlet) Filter (one pack) Pollen (Inlet) Filter (two pack) Power Cable Rubber Feet Sensor Cable Sensor Cable (for VER2 devices) Sensor PCA w/Cable Sensor PCA w/Cable (for VER2 devices) Shipping Box (for devices w/carry case) Shipping Box (for devices w/out carry case) SmartCard Accessory Module Therapy PCA Therapy PCA (for VER2 devices) Top Enclosure Ultra-fine Filter (two pack) Ultra-fine Filter (six pack) Wired Modem Accessory Module Wired Modem Cable and Splitter (does not include Module) 1030337 1044504 1030337 1044502 1030333 1038121 1027905 1030359 N/A 1024610 1027931 N/A 1030335 1038122 1024621 N/A 1024620 1024615 N/A 1035443 1029330 1030339 1030550 1030342 1044504 1035169 1044501 1036864 1036885 1027563 1028899 1042136 1038124 1035442 1029331 N/A N/A BiPAP Auto 1030337 1044504 1030337 1044502 1030333 1038121 1027905 1030359 N/A 1024610 1027931 N/A 1030335 1038122 1024621 N/A 1024620 1024615 N/A 1035443 1029330 1030339 1030550 1030342 1044504 1035169 1044501 1036864 1036885 1027563 1028900 1042137 1038123 1035442 1029331 1037688 1046821

1031256, REV. 04

SLEEP THERAPY DEVICE REPAIR & REPLACE - PAGE 7 M SERIES SERVICE & TECHNICAL INFORMATION

REPLACEMENT INSTRUCTIONS
WARNING
Remove AC power from the unit prior to performing any repairs.

CAUTION
Perform repair and replacement procedures only in an antistatic, ESD-protected work environment.

NOTE
The information contained in this section pertains to the following M Series Sleep Therapy Devices:

TOOLS & EQUIPMENT

REMstar M Series REMstar Pro M Series REMstar ProE M Series REMstar Plus M Series REMstar Auto M Series (C-Flex and A-Flex models) BiPAP Plus M Series BiPAP Auto M Series

The following tools and supplies are necessary for repairing M Series Sleep Therapy Devices:

Torx screwdrivers (RI p/n 1040889) Small Flat-blade Screwdriver Needle Nose Pliers Probing tool smaller than 0.07 (1.78 mm) diameter Antistatic, Electrostatic Discharge (ESD) protected work station - minimum requirement is a grounded work station.

PAGE 8 - SLEEP THERAPY DEVICE REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION

1031256, REV. 04

REPLACING THE NAVIGATION DOOR RP KIT NAME M SERIES NAVIGATION DOOR

RP KIT # 1024620
Included in Kit Navigation Door Tools Required None Applicable M Series Device(s) All M Series Sleep Therapy Devices

Navigation Door

FIGURE F: NAVIGATION DOOR

TO REMOVE THE NAVIGATION DOOR:

1. Open the Navigation Door. 2. Separate the two locking tabs that secure the Navigation Door to the Top Enclosure and remove the Navigation Door.

NOTE
It may be necessary to remove the Top Enclosure to remove the Navigation Door. Refer to Replacing the Top Enclosure on page 17 if necessary.

TO INSTALL THE NAVIGATION DOOR:

Insert the locking tabs into the holes on the Top Enclosure until the Navigation Door snaps into place. SLEEP THERAPY DEVICE REPAIR & REPLACE - PAGE 9 M SERIES SERVICE & TECHNICAL INFORMATION

1031256, REV. 04

REPLACING THE OUTLET PORT/ISO COVER RP KIT NAME M SERIES OUTLET PORT/ISO COVER

RP KIT # 1024615
Included in Kit ISO Cover Tools Required None Applicable M Series Device(s) All M Series Sleep Therapy Devices

Outlet Port/ISO Cover

FIGURE G: OUTLET PORT/ISO COVER

TO REMOVE THE OUTLET PORT/ISO COVER:

1. Depress the bottom of the Outlet Port/ISO Cover until the locking tabs are free from the Bottom Enclosure. 2. Remove the Outlet Port/ISO Cover from the Bottom Enclosure.

PAGE 10 - SLEEP THERAPY DEVICE REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION

1031256, REV. 04

Depress Here to Release Locking Tabs

FIGURE H: OUTLET PORT/ISO COVER REMOVAL

TO INSTALL THE OUTLET PORT/ISO COVER:

1. Align the Outlet Port/ISO Covers locking tabs with the holes in the Bottom Enclosure. 2. Press the Outlet Port/ISO Cover until it snaps into place.

1031256, REV. 04

SLEEP THERAPY DEVICE REPAIR & REPLACE - PAGE 11 M SERIES SERVICE & TECHNICAL INFORMATION

REPLACING THE ACCESSORY MODULE ACCESSORY PART NAME M SERIES SMARTCARD ACCESSORY MODULE

PART # 1027563
Included in Kit SmartCard Module (w/SmartCard) Tools Required None Applicable M Series Device(s)

REMstar Pro M Series REMstar ProE M Series REMstar Plus M Series REMstar Auto M Series BiPAP Plus M Series BiPAP Auto M Series

ACCESSORY PART NAME

M SERIES ACCESSORY MODULE, BLANK

PART # 1030333
Included in Kit Blank Accessory Module Tools Required None Applicable M Series Device(s)

REMstar Pro M Series REMstar ProE M Series REMstar Plus M Series REMstar Auto M Series BiPAP Plus M Series BiPAP Auto M Series

ACCESSORY PART NAME

M SERIES WIRED MODEM ACCESSORY MODULE

PART # 1037688
Included in Kit Tools Required Applicable M Series Device(s)

Wired Modem Accessory Module None Modular Connector Phone Cable

REMstar Pro M Series REMstar Plus M Series REMstar Auto M Series BiPAP Auto M Series

PAGE 12 - SLEEP THERAPY DEVICE REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION

1031256, REV. 04

ACCESSORY PART NAME

M SERIES WIRED MODEM CABLE AND SPLITTER

PART # 1046821
Included in Kit Tools Required None Applicable M Series Device(s)

Modular Connector Phone Cable

NOTE

REMstar Pro M Series REMstar Plus M Series REMstar Auto M Series BiPAP Auto M Series

The REMstar M Series device is equipped with a non-removable blank Accessory Module. The non-removable blank Accessory Module is not available by itself and comes installed in the Bottom Enclosure RP Kits 1035313 (Domestic U.S.) and 1035355 (Intl).

Depress Here to Release Locking Tab

SmartCard Accessory Module

FIGURE I: REMOVING THE ACCESSORY MODULE (SMARTCARD SHOWN) 1031256, REV. 04 SLEEP THERAPY DEVICE REPAIR & REPLACE - PAGE 13 M SERIES SERVICE & TECHNICAL INFORMATION

TO REMOVE THE ACCESSORY MODULE:

1. Depress the locking tab located on the bottom of the Bottom Enclosure to free the SmartCard Module from its mounting location. 2. While depressing the locking tab, slide the SmartCard Module out of the front of the Bottom Enclosure.

TO INSTALL THE ACCESSORY MODULE:

1. Align the SmartCard Module with the slot in the Bottom Enclosure. The cutout side on the front of the Module should face the outside of the Bottom Enclosure. 2. Slide the SmartCard Module into the Bottom Enclosure until it locks into place.

FIGURE J: WIRED MODEM ACCESSORY MODULE, SPLITTER, AND CABLE

PAGE 14 - SLEEP THERAPY DEVICE REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION

1031256, REV. 04

REPLACING THE FILTER COVER ASSEMBLY RP KIT NAME M SERIES FILTER COVER ASSEMBLY RP KIT # 1027931
Included in Kit Tools Required T8 or T9 Torx Screwdriver Applicable M Series Device(s) All M Series Sleep Therapy Devices

Filter Cover Pollen Filter Foam Noise Trap Screw

Foam Noise Trap

Pollen (Inlet) Filter

FIGURE K: FILTER COVER ASSEMBLY

NOTE
Additional Pollen Filter Kits:

1035443 - One pack 1029330 - Two pack

TO REMOVE THE FILTER COVER ASSEMBLY:
1. Turn the unit over on an ESD-protected work surface to expose the bottom of the unit. 2. Using a T8 or T9 Torx screwdriver, remove the screw that secures the Filter Cover Assembly to the Bottom Enclosure. 3. Remove the Filter Cover Assembly. Under normal usage, the gray foam filter should be cleaned at least once every two weeks and replaced with a new one every six months. If present, a white ultra-fine filter is disposable and should be replaced once per month or sooner if it appears dirty. DO NOT clean the ultra-fine filter.

CAUTION
Dirty filters may cause high operating temperatures that may affect device performance. Regularly examine the filters as needed for integrity and cleanliness. 1031256, REV. 04 SLEEP THERAPY DEVICE REPAIR & REPLACE - PAGE 15 M SERIES SERVICE & TECHNICAL INFORMATION

Screw

FIGURE L: FILTER COVER SCREW LOCATION

TO INSTALL THE FILTER COVER ASSEMBLY:

1. Position the Filter Cover Assembly so that the screw hole in the Filter Cover aligns with the hole in the Bottom Enclosure. 2. Secure the Filter Cover to the Bottom Enclosure using the screw.

NOTE
Clean the Pollen Filter at least once every two weeks and discard and replace the Filter each time the unit is used on a different user.

NOTE
An optional Ultra-fine Filter is available for use with all M Series Sleep Therapy devices. The Ultra-fine filter is not washable or reusable and should be replaced every 30 nights of use or sooner if it appears dirty.

PAGE 16 - SLEEP THERAPY DEVICE REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION

1031256, REV. 04

REPLACING THE TOP ENCLOSURE RP KIT NAME TOP ENCLOSURES 1035071 - REMSTAR M SERIES 1030330 - REMSTAR PRO M SERIES 1030376 - REMSTAR PROE M SERIES 1027924 - REMSTAR PLUS M SERIES 1035068 - REMSTAR AUTO M SERIES WITH C-FLEX 1040999 - REMSTAR AUTO M SERIES WITH A-FLEX 1038124 - BIPAP PLUS M SERIES 1038123 - BIPAP AUTO M SERIES
Tools Required

RP KIT #S

Included in Kit

Top Enclosure Navigation Door

T8 or T9 Torx Screwdriver T15 Torx Screwdriver

Top Enclosure (shown w/Navigation Door)

FIGURE M: TOP ENCLOSURE

TO REMOVE THE TOP ENCLOSURE:

1. Remove the Filter Cover Assembly. Refer to page 15.

1031256, REV. 04

SLEEP THERAPY DEVICE REPAIR & REPLACE - PAGE 17 M SERIES SERVICE & TECHNICAL INFORMATION

2. Using a T15 Torx screwdriver, remove the three screws that secure the Top Enclosure to the Bottom Enclosure.

FIGURE N: SCREW LOCATION 3. While securely holding the Top and Bottom Enclosures together, carefully return the unit to its upright position.

NOTE
The Top Enclosure is still connected to the unit via the Therapy PCA. The Therapy PCA is secured to the Top Enclosure with locking tabs. 4. Partially separate the Top Enclosure from the Bottom Enclosure. 5. Disconnect the wiring harnesses from the Therapy PCA. Refer to Figure O.

PAGE 18 - SLEEP THERAPY DEVICE REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION

1031256, REV. 04

REMstar M Series

FIGURE O: WIRING HARNESS CONNECTIONS (CONNECTION LOCATION ON VER2 DEVICES DIFFERS FROM THAT SHOWN ABOVE) 6. Remove the Top Enclosure. The Therapy PCA is secured to the Top Enclosure via locking tabs. 1031256, REV. 04 SLEEP THERAPY DEVICE REPAIR & REPLACE - PAGE 19 M SERIES SERVICE & TECHNICAL INFORMATION

7. Remove the Therapy PCA from the Top Enclosure. Refer to page 21. 8. Remove the Keypad/LCD assembly from the Top Enclosure. Refer to page 24.

TO INSTALL THE TOP ENCLOSURE:

1. Install the Keypad/LCD Assembly into the Top Enclosure. 2. Connect the LCD Ribbon Cable to the Therapy PCA, if necessary. 3. Place the Therapy PCA into the Top Enclosure. Allow the locking tabs to secure the Therapy PCA to the Top Enclosure. 4. Position the Top Enclosure onto the Bottom Enclosure and connect all wiring harnesses and ribbon cables to the Therapy PCA. 5. Fully seat the Top Enclosure onto the Bottom Enclosure. 6. While holding the Top and Bottom Enclosures together, turn the unit over to expose the bottom of the unit. 7. Secure the Top Enclosure to the Bottom Enclosure using the three Torx screws. 8. Assemble the remainder of the device as necessary.

PAGE 20 - SLEEP THERAPY DEVICE REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION

1031256, REV. 04

REPLACING THE THERAPY PCA IMPORTANT NOTE

Refer to the VER2 M Series Devices section on page 1 for additional information regarding redesigned parts installed in VER2 M Series Devices.

RP KIT NAME THERAPY PCA 1035153 - REMSTAR M SERIES 1028897 - REMSTAR PRO M SERIES 1042133 - REMSTAR PROE M SERIES 1027930 - REMSTAR PLUS M SERIES 1028898 - REMSTAR AUTO M SERIES W/C-FLEX 1040480 - REMSTAR AUTO M SERIES W/A-FLEX 1028899 - BIPAP PLUS M SERIES 1028900 - BIPAP AUTO M SERIES
Tools Required

RP KIT #S

Included in Kit Therapy PCA

T8 or T9 Torx Screwdriver T15 Torx Screwdriver

RP KIT NAME THERAPY PCA (INSTALLED IN VER2 DEVICES) 1042132 - REMSTAR PLUS M SERIES 1042134 - REMSTAR PRO M SERIES 1042133 - REMSTAR PROE M SERIES 1042135 - REMSTAR AUTO M SERIES W/C-FLEX 1042138 - REMSTAR AUTO M SERIES W/A-FLEX 1042136 - BIPAP PLUS M SERIES PCA 1042137 - BIPAP AUTO M SERIES PCA
Tools Required

RP KIT #S

Included in Kit

Therapy PCA

T8 or T9 Torx Screwdriver T15 Torx Screwdriver

1031256, REV. 04

SLEEP THERAPY DEVICE REPAIR & REPLACE - PAGE 21 M SERIES SERVICE & TECHNICAL INFORMATION

Locking Tabs

Therapy PCA for REMstar M Series device. Note the LCD is installed on the PCA and is not a replaceable part.

LCD Ribbon Cable

FIGURE P: THERAPY PCA (VER2 NOT SHOWN)

TO REMOVE THE THERAPY PCA:

1. Remove the Filter Cover Assembly. Refer to page 15. 2. Remove the Top Enclosure. Refer to page 17. 3. Remove the LCD Ribbon Cable from the connector on the Therapy PCA. Refer to Figure Q.

Lift up to release the Ribbon Cable

Unlocked

FIGURE Q: REMOVING THE RIBBON CABLE 4. Separate the locking tabs that secure the Therapy PCA to the Top Enclosure and remove the PCA. 5. Lift the Therapy PCA out of the Top Enclosure.

TO INSTALL THE THERAPY PCA:

1. Insert the LCD Ribbon Cable into its connector on the Main PCA. 2. Place the Therapy PCA into the Top Enclosure. 3. Press on the Therapy PCA until the Top Enclosures locking tab snaps into place. 4. Assemble the unit as necessary. PAGE 22 - SLEEP THERAPY DEVICE REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION 1031256, REV. 04

REPLACING THE KEYPAD AND/OR LCD RP KIT NAME RP KIT #

Included in Kit Keypad

M SERIES KEYPAD 1024617

Tools Required Applicable M Series Device(s)

T8 or T9 Torx Screwdriver T15 Torx Screwdriver

REMstar Pro M Series REMstar Plus M Series REMstar Auto M Series with C-Flex

RP KIT NAME M SERIES A-FLEX KEYPAD RP KIT # 1040972

Included in Kit Keypad Tools Required Applicable M Series Device(s)

T8 or T9 Torx Screwdriver T15 Torx Screwdriver

REMstar Auto M Series with A-Flex

RP KIT NAME M SERIES KEYPAD, 2 BUTTON RP KIT # 1035065

Included in Kit Keypad Tools Required Applicable M Series Device(s) REMstar M Series

T8 or T9 Torx Screwdriver T15 Torx Screwdriver

RP KIT NAME M SERIES KEYPAD, 2 BUTTON PROE RP KIT # 1035410

Included in Kit Keypad Tools Required Applicable M Series Device(s) REMstar ProEM Series

T8 or T9 Torx Screwdriver T15 Torx Screwdriver

1031256, REV. 04

SLEEP THERAPY DEVICE REPAIR & REPLACE - PAGE 23 M SERIES SERVICE & TECHNICAL INFORMATION

RP KIT NAME BIPAP M SERIES KEYPAD RP KIT # 1038122

Included in Kit Keypad Tools Required Applicable M Series Device(s)

T8 or T9 Torx Screwdriver T15 Torx Screwdriver RP KIT NAME M SERIES DISPLAY LCD KIT RP KIT # 1024621

BiPAP Plus M Series BiPAP Auto M Series

Included in Kit LCD

Tools Required

Applicable M Series Device(s)

T8 or T9 Torx Screwdriver T15 Torx Screwdriver

REMstar Pro M Series REMstar ProE M Series REMstar Plus M Series REMstar Auto M Series BiPAP Plus M Series BiPAP Auto M Series

NOTE
For the REMstar M Series device, the LCD is soldered to the PCA. The LCD is not a replaceable part on the REMstar M Series device.

Keypad for REMstar Pro M Series, REMstar Plus M Series, and REMstar Auto M Series

Keypad for REMstar M Series Device

FIGURE R: KEYPADS

PAGE 24 - SLEEP THERAPY DEVICE REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION

1031256, REV. 04

IMPORTANT NOTE!!!
M Series devices may be equipped with a dark gray colored Keypad, as shown in or a white colored Keypad (shown below). During manual testing of M Series Devices, technicians will be asked to choose which Keypad is installed in the device.

TO REMOVE THE KEYPAD:

1. Remove the Top Enclosure.Refer to page 17. 2. Remove the Therapy PCA. Refer to page 21. 3. Remove the Keypad from the Top Enclosure.

CAUTION
For REMstar Pro M Series, REMstar Plus M Series, REMstar Auto M Series, BiPAP Plus M Series, and BiPAP Auto M Series, the LCD is installed in the Keypad. Use caution when removing the Keypad so as not to damage the LCD. 4. Remove the LCD from the Keypad.

TO INSTALL THE KEYPAD ON REMSTAR PRO M SERIES, REMSTAR PROE M SERIES, REMSTAR PLUS M SERIES, REMSTAR AUTO M SERIES, BIPAP PLUS M SERIES, AND BIPAP AUTO M SERIES:
1. Place the LCD into the Keypad as shown in Figure S.

FIGURE S: LCD INSTALLATION 2. Install the Keypad/LCD Assembly into the Top Enclosure. 1031256, REV. 04 SLEEP THERAPY DEVICE REPAIR & REPLACE - PAGE 25 M SERIES SERVICE & TECHNICAL INFORMATION

3. Assemble the remainder of the unit as necessary.

TO INSTALL THE KEYPAD ON REMSTAR M SERIES DEVICES:

1. Place the Keypad into the Top Enclosure as shown in Figure T.

FIGURE T: KEYPAD INSTALLED IN TOP ENCLOSURE (REMSTAR M SERIES ONLY)

PAGE 26 - SLEEP THERAPY DEVICE REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION

1031256, REV. 04

REPLACING THE INTERNAL TOP CAP RP KIT NAME M SERIES INTERNAL TOP CAP RP KIT # 1030335
Included in Kit Tools Required Applicable M Series Device(s) All M Series Sleep Therapy Devices

Internal Top Cap Foam

T8 or T9 Torx Screwdriver T15 Torx Screwdriver

TO REMOVE THE INTERNAL TOP CAP:

1. Remove the Top Enclosure. Refer to page 17. 2. The Internal Top Cap is secured in the Bottom Enclosure by three locking tabs. Release the locking tabs in the Bottom Enclosure to remove the Internal Top Cap.

Locking Tabs

FIGURE U: INTERNAL TOP CAP

NOTE
A piece of foam is installed inside the Internal Top Cap.

TO INSTALL THE INTERNAL TOP CAP:

1. Place the Internal Top Cap (with foam) over the Blower. 2. Press down on the Internal Top Cap until it snaps into place. 1031256, REV. 04 SLEEP THERAPY DEVICE REPAIR & REPLACE - PAGE 27 M SERIES SERVICE & TECHNICAL INFORMATION

REPLACING THE BLOWER ASSEMBLY RP KIT NAME M SERIES BLOWER RP KIT # 1022754
Included in Kit Tools Required Applicable M Series Device(s)

Blower Dog Bone Coupler

T8 or T9 Torx Screwdriver T15 Torx Screwdriver

REMstar Pro M Series REMstar ProE M Series REMstar Plus M Series REMstar Auto M Series

RP KIT NAME REMSTAR M BLOWER ASSEMBLY RP KIT # 1035063

Included in Kit Tools Required Applicable M Series Device(s) REMstar M Series

Blower Dog Bone Coupler

T8 or T9 Torx Screwdriver T15 Torx Screwdriver

RP KIT NAME BIPAP M SERIES BLOWER ASSEMBLY RP KIT # 1038121

Included in Kit Tools Required Applicable M Series Device(s)

Blower Dog Bone Coupler

T8 or T9 Torx Screwdriver T15 Torx Screwdriver

BiPAP Plus M Series BiPAP Auto M Series

PAGE 28 - SLEEP THERAPY DEVICE REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION

1031256, REV. 04

Blower for REMstar M Series (RP Kit #1035063)

One Wiring Harness

Two Wiring Harnesses

Dog Bone Coupler Removed

FIGURE V: BLOWER ASSEMBLY

NOTE
The Dog Bone Coupler is available by itself (RP Kit #1024610).

TO REMOVE THE BLOWER ASSEMBLY:

1. Remove the Top Enclosure.Refer to page 17. 2. Remove the Internal Top Cap. Refer to page 27. 3. Lift the Blower Assembly out of the Bottom Enclosure.

TO INSTALL THE BLOWER ASSEMBLY:

1. If necessary, install the Dog Bone Coupler onto the Blower. 2. Position the Blower Assembly in the Bottom Enclosures foam cutout. 3. Connect the Dog Bone Coupler to the Sensor PCA. 4. Fully seat the Blower Assembly in the Bottom Enclosure.

1031256, REV. 04

SLEEP THERAPY DEVICE REPAIR & REPLACE - PAGE 29 M SERIES SERVICE & TECHNICAL INFORMATION

REPLACING THE SENSOR PCA/OUTLET ASSEMBLY RP KIT NAME REMSTAR PLUS M SENSOR PCA RP KIT #S
Included in Kit

1027929 1044503 (FOR VER2 DEVICES)

Tools Required Applicable M Series Device(s) REMstar Plus M Series

Sensor PCA Sensor Cable

T8 or T9 Torx Screwdriver T15 Torx Screwdriver <.07 Probing Tool Small Flat Blade Screwdriver

RP KIT NAME M SERIES PRO/PLUS/AUTO SENSOR PCA RP KIT #S

Included in Kit

1035169 1044501 (FOR VER2 DEVICES)

Tools Required Applicable M Series Device(s)

Sensor PCA Sensor Cable

T8 or T9 Torx Screwdriver T15 Torx Screwdriver <.07 (1.78 mm) Probing Tool Small Flat Blade Screwdriver

REMstar Pro M Series REMstar ProE M Series REMstar Auto M Series BiPAP Plus M Series BiPAP Auto M Series

RP KIT NAME REMSTAR M OUTLET ASSEMBLY RP KIT # 1035066

Included in Kit Outlet Assembly support brace) (w/ Tools Required Applicable M Series Device(s) REMstar M Series

T8 or T9 Torx Screwdriver T15 Torx Screwdriver <.07 Probing Tool Small Flat Blade Screwdriver

PAGE 30 - SLEEP THERAPY DEVICE REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION

1031256, REV. 04

Sensor PCA

FIGURE W: BLOWER ASSEMBLY AND SENSOR PCA INSTALLED

Sensor Cable

Sensor PCA is connected to the Outlet Assembly for REMstar Pro M Series, REMstar Plus M Series, REMstar Auto M Series, BiPAP Plus M Series, and BiPAP Auto M Series

This Outlet Assembly is used only on the REMstar M Series device. It does not have a Sensor PCA connected to it.

FIGURE X: SENSOR PCA AND OUTLET ASSEMBLY 1031256, REV. 04 SLEEP THERAPY DEVICE REPAIR & REPLACE - PAGE 31 M SERIES SERVICE & TECHNICAL INFORMATION

NOTE
A Sensor PCA is present only in REMstar Pro M Series, REMstar ProE M Series, REMstar Plus M Series, REMstar Auto M Series, BiPAP Plus M Series, and BiPAP Auto M Series.

TO REMOVE THE SENSOR PCA/OUTLET ASSEMBLY:

1. Remove the Top Enclosure. Refer to page 17. 2. Insert a small probing tool (less than 0.07, approx. 1/16) into the access hole located above the Power Cable in the Bottom Enclosure. Push on the latch on the Sensor PCA to free the PCA and proceed to Step 4. Refer to Figure Y.

NOTE
During early stages of production, not all M Series device Bottom Enclosures were manufactured with a 0.07 diameter access hole. 3. If the 0.07 diameter hole is not present, use a small flat blade screwdriver to depress the Power Cable locking tabs and push the Power Cable into the device. 4. Push on the latch on the bottom of the Sensor PCA and lift the Sensor PCA out of the Bottom Enclosure.

Insert a <0.07 dia. Probing Tool Here to Release the Outlet Assembly/Sensor PCA

Push Here with Probing Tool to Free the Sensor PCA/Outlet Assembly from Bottom Enclosure

If 0.07 dia. hole is not present, use a small flat blade screwdriver to release the Locking Tabs, then push the Power Cable into the unit to access the latch on the bottom of the Sensor PCA

FIGURE Y: SENSOR PCA REMOVAL

PAGE 32 - SLEEP THERAPY DEVICE REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION

1031256, REV. 04

TO INSTALL THE SENSOR PCA/OUTLET ASSEMBLY:

1. Align the slot in the outlet with the cutout in the Bottom Enclosure. Refer to Figure Z. 2. Push the Sensor PCA Assembly onto the foam in the Bottom Enclosure. The locking tabs on the side of the Bottom Enclosure help to secure the Sensor PCA. Also make sure the latch on the bottom of the Outlet Assembly snaps into place.

Locking Tabs Verify Slot Aligns with Cutout in Bottom Enclosure. (Foam is not shown)

FIGURE Z: INSTALLING THE SENSOR PCA

1031256, REV. 04

SLEEP THERAPY DEVICE REPAIR & REPLACE - PAGE 33 M SERIES SERVICE & TECHNICAL INFORMATION

REPLACING THE FLOW TUBE (REMSTAR M SERIES ONLY) RP KIT NAME REMSTAR M FLOW TUBE RP KIT # 1035064
Included in Kit Flow Tube Tools Required Applicable M Series Device(s) REMstar M Series

T8 or T9 Torx Screwdriver T15 Torx Screwdriver Small Flat Blade Screwdriver NOTE

The Flow Tube is present only in REMstar M Series devices.

Flow Tube

FIGURE AA: FLOW TUBE

TO REMOVE THE FLOW TUBE:

1. Remove the Outlet Port/ISO Cover. Refer to page 10. 2. Remove the Top Enclosure. Refer to page 17. 3. Remove the Internal Top Cap. Refer to page 27. 4. Remove the Blower Assembly. Refer to page 28. 5. Remove the Outlet Assembly. Refer to page 30. 6. Remove the Flow Tube from the Outlet Assembly.

TO INSTALL THE FLOW TUBE:

Refer to Figure AB. 1031256, REV. 04

PAGE 34 - SLEEP THERAPY DEVICE REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION

Blower Dog Bone Coupler Flow Tube

Outlet Assembly Short End

Verify Dog Bone Touches Shoulder on Both Ends

Verify Outlet Touches Shoulder

Verify Wires Over Flow Tube and Not Pinched

Verify Slot of Outlet Fits into Feature in Enclosure

FIGURE AB: OUTLET ASSEMBLY INSTALLATION 1031256, REV. 04 SLEEP THERAPY DEVICE REPAIR & REPLACE - PAGE 35 M SERIES SERVICE & TECHNICAL INFORMATION

REPLACING THE POWER CABLE (HUMIDIFIER INTERFACE CONNECTOR) RP KIT NAME M SERIES POWER CABLE

RP KIT # 1030339
Included in Kit Power Cable Tools Required Applicable M Series Device(s) All M Series Sleep Therapy Devices

T8 or T9 Torx Screwdriver T15 Torx Screwdriver Small Flat Blade Screwdriver

TO REMOVE THE POWER CABLE:

1. Remove the Outlet Port/ISO Cover. Refer to page 10. 2. Remove the Top Enclosure. Refer to page 17. 3. Remove the Internal Top Cap. Refer to page 27. 4. Remove the Blower Assembly. Refer to page 28. 5. Remove the Sensor PCA/Outlet Assembly. Refer to page 30. 6. Using a small flat-blade screwdriver, depress the locking tabs from the outside of the unit. Refer to Figure AC.

Locking Tabs

Alignment Pin

FIGURE AC: POWER CABLE REMOVAL 7. Remove the Power Cable from the inside of the unit.

TO INSTALL THE POWER CABLE:

1. While working from inside the unit, align the Power Cables locking tabs and alignment pin with the cutouts in the Bottom Enclosure. 2. Push the Power Cable through the opening in the Bottom Enclosure until the Power cable locks into place.

PAGE 36 - SLEEP THERAPY DEVICE REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION

1031256, REV. 04

REPLACING THE ACCESSORY INTERFACE PCA (W / CABLE) RP KIT NAME M SERIES ACCESSORY INTERFACE PCA (W/CABLE)

RP KIT # 1030338
Included in Kit Tools Required Applicable M Series Device(s)

Acc. Interface PCA Acc. Interface Cable (installed) Ferrite

T8 or T9 Torx Screwdriver T15 Torx Screwdriver Needle Nose Pliers

REMstar Pro M Series REMstar ProE M Series REMstar Plus M Series REMstar Auto M Series BiPAP Plus M Series BiPAP Auto M Series

FIGURE AD: ACCESSORY INTERFACE PCA INSTALLED IN UNIT (VER2 NOT SHOWN)

TO REMOVE THE ACCESSORY INTERFACE PCA:

1. Remove the Top Enclosure. Refer to page 17. 2. Carefully grasp the Accessory interface PCA with needle nose pliers and release the locking tab that secures the Accessory Interface PCA in the Bottom Enclosure. 3. Pull the Accessory Interface PCA straight up until it is free from the Bottom Enclosure.

TO INSTALL THE ACCESSORY INTERFACE PCA:

1. Position the Accessory Interface PCA in its mounting location so that the white terminal Block connector faces the outside of the device. Refer to Figure AD. 2. Push the Accessory Interface PCA into its mounting location until it snaps into place. 3. Assemble the unit as necessary. 1031256, REV. 04 SLEEP THERAPY DEVICE REPAIR & REPLACE - PAGE 37 M SERIES SERVICE & TECHNICAL INFORMATION

REPLACING THE BOTTOM ENCLOSURE RP KIT NAME RP KIT #S

Included in Kit

M SERIES BOTTOM ENCLOSURE 1027905 (DOMESTIC U.S.) 1030359 (INTL)

Tools Required Applicable M Series Device(s)

Acc. Interface PCA Acc. Interface Cable (installed) Power Cable (installed) Rubber Feet - x4 (installed) Warning Label Clear Overlay (x2)

T8 or T9 Torx Screwdriver T15 Torx Screwdriver Needle Nose Pliers Small Flat Blade Screwdriver

REMstar Pro M Series REMstar ProE M Series REMstar Plus M Series REMstar Auto M Series BiPAP Plus M Series BiPAP Auto M Series

RP KIT NAME RP KIT #S

Included in Kit

REMSTAR M BOTTOM ENCLOSURE 1035313 (DOMESTIC U.S.) 1035355 (INTL)

Tools Required Applicable M Series Device(s) REMstar M Series

Power Cable (installed) Rubber Feet - x4 (installed) Warning Label Clear Overlay (x2)

T8 or T9 Torx Screwdriver T15 Torx Screwdriver Needle Nose Pliers Small Flat Blade Screwdriver

FIGURE AE: BOTTOM ENCLOSURE (POWER CABLE NOT SHOWN) PAGE 38 - SLEEP THERAPY DEVICE REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION 1031256, REV. 04

TO REPLACE THE BOTTOM ENCLOSURE:

1. Remove the Outlet Port/ISO Cover. Refer to page 10. 1. Remove the Accessory Module. Refer to page 12. 2. Remove the Filter Cover. Refer to page 15. 3. Remove the Top Enclosure. Refer to page 17. 4. Remove the Internal Top Cap. Refer to page 27. 5. Remove the Blower Assembly. Refer to page 28. 6. Remove the Sensor PCA. Refer to page 30. 7. Remove the Accessory Interface PCA. Refer to page 37. 8. Install all components into the new Bottom Enclosure and assemble the device as necessary.

NOTE
You must place a new Serial Number label on the Bottom Enclosure. Refer to the instruction sheet provided with the Bottom Enclosure RP kit.

1031256, REV. 04

SLEEP THERAPY DEVICE REPAIR & REPLACE - PAGE 39 M SERIES SERVICE & TECHNICAL INFORMATION

ADDITIONAL RP KITS
The following RP Kits are available from Respironics. RP Kit # Description

1034283

M Series Test Port

1029603

Communication Cable

1030550

Rubber Feet (x4)

1036864

Shipping Box (for devices with a carrying case)

Photo Not Available

1036885

Shipping Box (for devices without a carrying case)

1030342

Sensor Cable

PAGE 40 - SLEEP THERAPY DEVICE REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION

1031256, REV. 04

1044504

Sensor Cable (installed in VER2 devices)

1030337

Accessory Interface PCA Cable

1044504 (Ferrite not included)

Accessory Interface PCA Cable (installed in VER2 devices)

1035443 (single) 1029330 (2 pack)

Pollen (Inlet) Filter

1035442 (2 pack) 1029331 (6 pack)

Ultra-fine Filter

1024610

Dog Bone Coupler

1031256, REV. 04

SLEEP THERAPY DEVICE REPAIR & REPLACE - PAGE 41 M SERIES SERVICE & TECHNICAL INFORMATION

CLEANING AND DISINFECTING

WARNING
To avoid electrical shock, be sure that the M Series device is not plugged in to an electrical outlet while cleaning.

CAUTION
Do not immerse the device in liquid or allow any liquid to enter the enclosure, inlet filter, or any opening.

TO CLEAN THE M SERIES DEVICE:

1. Wipe the outside of the device with a cloth slightly dampened with water and a mild detergent. Let the device dry completely before plugging in the power cord. 2. Inspect the device and all circuit parts for damage after cleaning. Replace any damaged parts. 3. Discard and replace the Pollen Filter. 4. Allow the device to dry completely before plugging in the power cord.

TO DISINFECT THE M SERIES DEVICE:

1. Disinfect the outside of the device only. Use a cloth with one of the following cleaning agents to clean the exterior of the device:

Hydrogen Peroxide, 3% 100% Isopropyl Alcohol Vinegar, 5% acidity Water Chlorine bleach, household, 5.25% Sodium Hypochloride, 1 to 5 part reduction with water.

2. Allow the device to dry completely before plugging in the power cord.

PAGE 42 - SLEEP THERAPY DEVICE REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION

1031256, REV. 04

HUMIDIFIER REPAIR & REPLACEMENT

OVERVIEW
This section provides procedures for removing and replacing M Series Heated Humidifier components.

Humidifier Door (RP Kit #1028114)

Humidifier Tank (RP Kit #1028115)

Lower Base Assembly (RP Kit #1028118)

Inlet/Outlet Seal (RP Kit #1028116)

Heater Plate w/ Compression Springs (RP Kit #1040059)

PCA (RP Kit #1028119)

Humidifier Tank Bottom (RP Kit #1031576)

Humidifier Tank Top (RP Kit #1031575)

Upper Base Assembly (RP Kit #1028120)

Power Cord (RP Kit #1028182)

Tank Top O-ring (RP Kit #1029358)

FIGURE A: COMPONENT REMOVAL FLOW CHART

IMPORTANT NOTES! During early stages of production, the M Series Integrated Heated
Humidifiers Upper Base Assembly included only one docking post (refer to Figure B). Both the one post docking and two post docking versions of the Upper Base Assembly are compatible with the Lower Base Assembly.

The Humidifier must be tested after any repairs are performed. Refer to
the Testing & Calibration section of this M Series Service & Technical Information package for testing procedures.

When assembling the M Series Heated Humidifier after a repair, refer to

Assembling the Humidifier on page 22 of this section. Respironics requires that the Humidifier Assembly Fixture Shown in be used when assembling the Humidifier. In addition, it is important to properly route and secure all wiring harnesses with glass cloth electrical tape prior to securing the Lower Base Assembly to the Upper Base Assembly.

1031466, REV. 03

HUMIDIFIER REPAIR & REPLACE - PAGE 1 M SERIES SERVICE & TECHNICAL INFORMATION

One Post Docking

Two Post Docking

FIGURE B: UPPER BASE ASSEMBLY

PAGE 2 - HUMIDIFIER REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION

1031466, REV. 03

REPLACEMENT INSTRUCTIONS
WARNING
Remove AC power from the unit prior to performing any repairs.

CAUTION
Perform repair and replacement procedures only in an antistatic, ESD-protected work environment.

CAUTION
When assembling the M Series Heated Humidifier after a repair, refer to Assembling the Humidifier on page 22 of this section. Respironics requires that the Humidifier Assembly Fixture Shown in be used when assembling the Humidifier. In addition, it is important to properly route and secure all wiring harnesses with glass cloth electrical tape prior to securing the Lower Base Assembly to the Upper Base Assembly.

TOOLS & EQUIPMENT

The following tools and supplies are necessary for troubleshooting, testing, and repairing the M Series Heated Humidifier:

T15 Torx Screwdriver Humidifier Assembly Fixture Needle Nose Pliers Glass Cloth Electrical Tape Antistatic, Electrostatic Discharge (ESD) protected work station - minimum requirement is a grounded work station.

1031466, REV. 03

HUMIDIFIER REPAIR & REPLACE - PAGE 3 M SERIES SERVICE & TECHNICAL INFORMATION

REPLACING THE HUMIDIFIER DOOR RP KIT NAME M SERIES HUMIDIFIER DOOR

RP KIT # 1028114
Included in Kit Humidifier Door Tools Required None

Locking Tabs

FIGURE C: HUMIDIFIER DOOR

TO REMOVE THE HUMIDIFIER DOOR:

1. Open the door. 2. Separate the two locking tabs that secure the door to the Humidifiers Lower Base Assembly and remove the Humidifier Door.

TO INSTALL THE HUMIDIFIER DOOR:

Insert the locking tabs into the holes on the Upper Base Assembly until the Humidifier Door snaps into place. 1031466, REV. 03

PAGE 4 - HUMIDIFIER REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION

REPLACING THE HUMIDIFIER TANK RP KIT NAME M SERIES HUMIDIFIER TANK

RP KIT # 1028115
Included in Kit Tools Required None

Humidifier Tank Inlet/Outlet Seal O-Ring

Humidifier Tank

FIGURE D: HUMIDIFIER TANK INSTALLED

TO REMOVE THE HUMIDIFIER TANK:

1. Open the Humidifier Tank Door. 2. Pull the Humidifier Tank out of the Humidifier Base Assembly.

1031466, REV. 03

HUMIDIFIER REPAIR & REPLACE - PAGE 5 M SERIES SERVICE & TECHNICAL INFORMATION

FIGURE E: HUMIDIFIER TANK REMOVED

TO INSTALL THE HUMIDIFIER TANK:

1. Push the Humidifier Tank into the Base Assembly until it seats into place. 2. Close the Humidifier Tank Door.

PAGE 6 - HUMIDIFIER REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION

1031466, REV. 03

REPLACING THE HUMIDIFIER INLET/OUTLET SEAL RP KIT NAME M SERIES HUMIDIFIER INLET/OUTLET SEAL RP KIT # 1028116
Included in Kit Inlet/Outlet Seal Tools Required None

RP KIT NAME M SERIES HUMIDIFIER INLET/OUTLET SEAL (10 PACK) RP KIT # 1029357
Included in Kit Inlet/Outlet Seal (x10) Tools Required None

Inlet/Outlet Seal

FIGURE F: INLET/OUTLET SEAL

TO REMOVE THE INLET/OUTLET SEAL:

1. Remove the Humidifier Tank. Refer to page 5. 2. Remove the Inlet/Outlet Seal from the Humidifier Tank.

WHEN INSTALLING THE INLET/OUTLET SEAL:

Be sure that the groove in the Inlet/Outlet Seal is properly seated in the Humidifier Tank Top to ensure a good seal. HUMIDIFIER REPAIR & REPLACE - PAGE 7 M SERIES SERVICE & TECHNICAL INFORMATION

1031466, REV. 03

Groove

FIGURE G: INSTALLING THE INLET/OUTLET SEAL

PAGE 8 - HUMIDIFIER REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION

1031466, REV. 03

REPLACING THE HUMIDIFIER TANK TOP RP KIT NAME M SERIES HUMIDIFIER TANK TOP RP KIT # 1031575
Included in Kit Tools Required None

Humidifier Top O-ring Inlet/Outlet Seal

FIGURE H: HUMIDIFIER TANK TOP

TO REMOVE THE HUMIDIFIER TANK TOP:

1. Remove the Humidifier Tank. 2. Separate the Humidifier Tank Top from the Bottom.

1031466, REV. 03

HUMIDIFIER REPAIR & REPLACE - PAGE 9 M SERIES SERVICE & TECHNICAL INFORMATION

REPLACING THE HUMIDIFIER TANK TOP O-RING RP KIT NAME M SERIES HUMIDIFIER O-RING RP KIT # 1029358
Included in Kit O-ring Tools Required None

RP KIT NAME M SERIES HUMIDIFIER O-RING (10 PACK) RP KIT # 1029359

Included in Kit O-ring (x10) Tools Required None

FIGURE I: O-RING

TO REMOVE THE O-RING:

1. Remove the Humidifier Tank. Refer to page 5. 2. Separate the Humidifier Tank Top from the Bottom. 3. Remove the O-ring from the Humidifier Tank Top.

TO INSTALL THE O-RING:

Install the O-ring in the groove in the Humidifier Tank Top as shown in Figure J. Make sure that the O-ring is properly seated in the groove to ensure a good seal.

FIGURE J: O-RING INSTALLATION PAGE 10 - HUMIDIFIER REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION 1031466, REV. 03

REPLACING THE HUMIDIFIER TANK BOTTOM RP KIT NAME M SERIES HUMIDIFIER TANK BOTTOM RP KIT # 1031576
Included in Kit Humidifier Bottom Tools Required None

FIGURE K: HUMIDIFIER TANK BOTTOM

TO REMOVE THE HUMIDIFIER TANK BOTTOM:

1. Remove the Humidifier Tank. Refer to page 5. 2. Separate the Humidifier Tank Top from the Bottom.

1031466, REV. 03

HUMIDIFIER REPAIR & REPLACE - PAGE 11 M SERIES SERVICE & TECHNICAL INFORMATION

REPLACING THE LOWER BASE ASSEMBLY RP KIT NAME M SERIES HUMIDIFIER LOWER BASE ASSEMBLY

RP KIT # 1028118
Included in Kit Tools Required T15 Torx Screwdriver

Lower Base Warning Labels (Intl & Dom.) #6 x 1/4 screw (x6)

Lower Base Assembly

Rubber Feet (x4) RP Kit #1029360

FIGURE L: HUMIDIFIER LOWER BASE

TO REMOVE THE LOWER BASE ASSEMBLY:

1. Remove the six screws that secure the Lower Base Assembly to the Upper Base Assembly.

NOTE
Four compression springs rest freely on the Heater Plate Assembly. While removing the Lower Base Assembly, use care so as not to misplace the springs. Humidifier Springs are available separately in RP kit #1031770. 2. Remove the Lower Base Assembly. PAGE 12 - HUMIDIFIER REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION 1031466, REV. 03

TO INSTALL THE LOWER BASE ASSEMBLY:

CAUTION
When assembling the M Series Heated Humidifier, refer to Assembling the Humidifier on page 22 of this section. Respironics requires that the Humidifier Assembly Fixture (RI p/n 1031860) be used when assembling the Humidifier. In addition, it is important to properly route and secure all wiring harnesses prior to securing the Lower Base Assembly to the Upper Base Assembly. 1. Place the Lower Base Assembly onto the Upper Base Assembly. 2. Ensure that the Humidifier Springs are in place on the Heater Plate Assembly. 3. Secure the Lower Base Assembly to the Upper Base Assembly using the six screws.

1031466, REV. 03

HUMIDIFIER REPAIR & REPLACE - PAGE 13 M SERIES SERVICE & TECHNICAL INFORMATION

REPLACING THE HEATER PLATE ASSEMBLY RP KIT NAME M SERIES HUMIDIFIER HEATER PLATE

RP KIT # 1040059
Included in Kit Tools Required

Heater Plate Assembly Humidifier Springs (x4) Star Washer RP KIT NAME

T15 Torx Screwdrivers Glass Cloth Electrical Tape

M SERIES HUMIDIFIER SPRINGS

RP KIT # 1031770
Included in Kit Tools Required

Humidifier Springs (x4) Star Washer RP KIT NAME

T15 Torx Screwdrivers Glass Cloth Electrical Tape M SERIES STAR WASHER (10 PACK)

RP KIT # 1036278
Included in Kit Star Washer Tools Required

T15 Torx Screwdrivers Glass Cloth Electrical Tape

FIGURE M: HEATER PLATE, HUMIDIFIER SPRINGS, AND STAR WASHER

TO REMOVE THE HEATER PLATE ASSEMBLY:

1. Remove the Lower Base Assembly. Refer to page 11.

PAGE 14 - HUMIDIFIER REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION

1031466, REV. 03

2. Remove the Glass Cloth Electrical Tape that secure the Wiring Harnesses to the Upper Base Assembly. 3. Disconnect the Heater Plates wiring harnesses from the PCA. 4. Lift the Heater Plate Assembly out of the Upper Base Assembly.

TO INSTALL THE HEATER PLATE ASSEMBLY:

NOTE
During early stages of production, the Humidifier Springs were of longer length than those provided in Humidifiers during latter stages of production. When assembling the Humidifier, verify that all four compression springs are of equal length. 1. Set the Heater Plate Assembly in the Upper Base Assembly. 2. Connect the wiring harness to the PCA. 3. Route the Wiring Harnesses as shown in Figure N.

CAUTION
When assembling the M Series Heated Humidifier after a repair, refer to Assembling the Humidifier on page 22 of this section. Respironics requires that the Humidifier Assembly Fixture (RI p/n 1031860) be used when assembling the Humidifier. In addition, it is important to properly route and secure all wiring harnesses prior to securing the Lower Base Assembly to the Upper Base Assembly. 4. Use Glass Cloth Electrical Tape to secure the wiring harnesses to the Upper Base Assembly as shown in Figure N.
Humidifier Spring, verify that all four springs are of equal length

Star Washer

FIGURE N: WIRING HARNESSES SECURED 1031466, REV. 03 HUMIDIFIER REPAIR & REPLACE - PAGE 15 M SERIES SERVICE & TECHNICAL INFORMATION

REPLACING THE HUMIDIFIER PCA RP KIT NAME M SERIES HUMIDIFIER PCA RP KIT # 1028119
Included in Kit Humidifier PCA Tools Required

T15 Torx Screwdriver Needle Nose Pliers

FIGURE O: HUMIDIFIER PCA

TO REMOVE THE HUMIDIFIER PCA:

1. Remove the Lower Base Assembly. Refer to page 11. 2. Disconnect the wiring harnesses and ribbon cable from the PCA. Refer to Figure P.

PAGE 16 - HUMIDIFIER REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION

1031466, REV. 03

FIGURE P: WIRING HARNESSES CONNECTED TO HUMIDIFIER PCA 3. Remove the PCA from the Upper Base Assembly.

CAUTION
The Power Cord is connected to the Main PCA via terminal connectors. Use caution when removing the PCA so as not to damage the terminals.

TO INSTALL THE HUMIDIFIER PCA:

1. Connect the wiring harnesses and ribbon cable to the PCA. 2. Set the PCA in the Upper Base Assembly.

CAUTION
When assembling the M Series Heated Humidifier after a repair, refer to Assembling the Humidifier on page 22 of this section. Respironics requires that the Humidifier Assembly Fixture (RI p/n 1031860) be used when assembling the Humidifier. In addition, it is important to properly route and secure all wiring harnesses prior to securing the Lower Base Assembly to the Upper Base Assembly.

1031466, REV. 03

HUMIDIFIER REPAIR & REPLACE - PAGE 17 M SERIES SERVICE & TECHNICAL INFORMATION

REPLACING THE POWER CORD RP KIT NAME M SERIES HUMIDIFIER POWER CORD

RP KIT # 1028182
Included in Kit Power Cord Tools Required

T15 Torx Screwdriver Needle Nose Pliers

FIGURE Q: POWER CORD

TO REMOVE THE POWER CORD:

1. Remove the Lower Base Assembly. Refer to page 11. 2. Disconnect the Power Cords terminal connectors from the Humidifier PCA.

PAGE 18 - HUMIDIFIER REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION

1031466, REV. 03

FIGURE R: POWER CORD CONNECTED TO PCA

TO INSTALL THE POWER CORD:

1. Connect the Power Cords terminal connectors to J9 (blue) and J10 (brown) on the Humidifier PCA. 2. Assemble the Humidifier as necessary.

CAUTION
When assembling the M Series Heated Humidifier after a repair, refer to Assembling the Humidifier on page 22 of this section. Respironics requires that the Humidifier Assembly Fixture (RI p/n 1031860) be used when assembling the Humidifier. In addition, it is important to properly route and secure all wiring harnesses prior to securing the Lower Base Assembly to the Upper Base Assembly.

1031466, REV. 03

HUMIDIFIER REPAIR & REPLACE - PAGE 19 M SERIES SERVICE & TECHNICAL INFORMATION

REPLACING THE UPPER BASE ASSEMBLY RP KIT NAME M SERIES HUMIDIFIER UPPER BASE ASSEMBLY

RP KIT # 1028120
Included in Kit Upper Base Assembly Tools Required T15 Torx Screwdriver

IMPORTANT NOTES!
During early stages of production, the M Series Integrated Heated Humidifiers Upper Base Assembly included only one docking post (refer to Figure S). Both the one post docking and two post docking versions of the Upper Base Assembly are compatible with the Lower Base Assembly.

One Post Docking

Two Post Docking

FIGURE S: UPPER BASE ASSEMBLY (TOP VIEW)

PAGE 20 - HUMIDIFIER REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION

1031466, REV. 03

FIGURE T: UPPER BASE ASSEMBLY (BOTTOM VIEW)

TO REPLACE THE UPPER BASE ASSEMBLY:

1. Remove the Humidifier Door. Refer to page 4. 2. Remove the Humidifier Tank. Refer to page 5. 3. Remove the Lower Base Assembly. Refer to page 11. 4. Remove the Heater Plate Assembly. Refer to page 14. 5. Remove the Humidifier PCA. Refer to page 16.

CAUTION
When assembling the M Series Heated Humidifier after a repair, refer to Assembling the Humidifier on page 22 of this section. Respironics requires that the Humidifier Assembly Fixture (RI p/n 1031860) be used when assembling the Humidifier. In addition, it is important to properly route and secure all wiring harnesses prior to securing the Lower Base Assembly to the Upper Base Assembly.

1031466, REV. 03

HUMIDIFIER REPAIR & REPLACE - PAGE 21 M SERIES SERVICE & TECHNICAL INFORMATION

ASSEMBLING THE HUMIDIFIER RP KIT NAME M SERIES HUMIDIFIER ASSEMBLY FIXTURE

RP KIT # 1034284
Included in Kit Humidifier Assembly Fixture Tools Required T15 Torx Screwdriver

CAUTION
Respironics requires the use of the Humidifier Assembly Fixture shown in when assembling the M Series Heated Humidifier.

IMPORTANT NOTE!
During early stages of production, the Humidifier Springs were of longer length than those provided in Humidifiers during latter stages of production. When assembling the Humidifier, verify that all four compression springs are of equal length.

FIGURE U: HUMIDIFIER ASSEMBLY FIXTURE

PAGE 22 - HUMIDIFIER REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION

1031466, REV. 03

1 3 6 4 2 5 Torque screws to 8 in.-lbs

Compression Springs (x4)

Ensure Washer is present Verify the power cords strain relief is properly seated

FIGURE V: ASSEMBLING THE HUMIDIFIER

1031466, REV. 03

HUMIDIFIER REPAIR & REPLACE - PAGE 23 M SERIES SERVICE & TECHNICAL INFORMATION

This page intentionally blank.

PAGE 24 - HUMIDIFIER REPAIR & REPLACE M SERIES SERVICE & TECHNICAL INFORMATION

1031466, REV. 03

TESTING
IMPORTANT REMINDER
There are two REMstar Auto M Series devices - REMstar Auto M Series with C-Flex and REMstar Auto M Series with A-Flex. Unless specified, references to the REMstar Auto M Series throughout this Service and Technical Information package include both the C-Flex and A-Flex models. This section provides instructions for conducting Pressure Verification (for verifying the operation of the device prior to performing any repairs) and Manual Testing of M Series CPAP/Bi-level devices and the M Series Heated Humidifier. The Manual Testing procedure provided in this section must be performed after any repairs have been made to an M Series device. Docking and undocking of M Series CPAP and Bi-level devices onto an M Series Heated Humidifier is necessary when performing the testing described in this section. Note that there are both single post and two post versions of the M Series Heated Humidifier Upper Base Assembly. The following illustration demonstrates proper docking procedures.
Single Post Docking Two Post Docking

3
llllll l

FIGURE A: DOCKING THE M SERIES DEVICE 1031257, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION TESTING - PAGE 1

PRESSURE VERIFICATION
NOTE
The Pressure Verification test may be used to determine that M Series devices are functioning properly. The manual test software described later in this section can not be used with the REMstar M Series device (with the non-removable Blank Accessory Module), and therefore, the following Pressure Verification test acts as the final test for the REMstar M Series model device.

NOTE
M Series Sleep Therapy devices may display either hPa or cm H2O. 1 hPa = 1 cm H2O The Pressure Verification test may be used to determine that the device is functioning properly. This verification should be performed for preventive maintenance at periodic intervals commensurate with hospital or home care provider guidelines, between rentals, during normal patient usage (as routine maintenance), or whenever a device is returned for service.

REQUIRED EQUIPMENT FOR THE PRESSURE VERIFICATION TEST Pressure Measurement Kit (RI p/n 1026062), which includes the following:
a. Whisper Swivel II (RI p/n 332113) b. O2 Enrichment Attachment (RI p/n 312710) c. End cap or similar device for occluding the O2 Enrichment Attachment

0.25 Test Adapter (RI p/n 332353) Pressure tubing: PVC Tubing, 1/8 (3.75mm) I.D. x 1/4 (6.35mm) O.D., 6-12 (15.24 to 30.48cm) long (RI p/n 304018) Respironics Digital Manometer (RI p/n 302227) or equivalent with the following minimum specifications:

0 70 hPa (0-70 cm H2O) 0.3 hPa (0.3 cm H2O) accuracy 0.1 hPa (0.1 cm H2O) resolution

M Series Tubing and Swivel kit (RI p/n 1029532) Pollen (Inlet) Filter (1035443) M Series Power Supply

PRESSURE VERIFICATION PROCEDURE

Perform the following: 1. Install a gray foam Pollen (Inlet) Filter into the device. 2. Connect the 0.25 Test Adapter to the outlet of the device and run in the device for at least two hours. PAGE 2 - TESTING M SERIES SERVICE & TECHNICAL INFORMATION 1031257, REV. 04

3. With the device unplugged, connect the system as shown in Figure B.

NOTE
If the M Series Sleep Therapy device was returned for service with a Humidifier, Respironics recommends that the Pressure Verification procedure be performed both with and without the Humidifier.

If a Humidifier was returned for service with the device, perform the pressure verification test without the Humidifier first.

Whisper Swivel II

Then dock the device onto the Humidifier and perform the pressure verification test again.

FIGURE B: PRESSURE VERIFICATION SETUP 4. Turn the manometer on and adjust it to read zero. 5. Plug in the device while simultaneously holding down the left arrow and right arrow buttons to enter Provider Mode. 6. Set the device to 4 hPa (4 cm H2O). 1031257, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION TESTING - PAGE 3

7. Press the M Series Sleep Therapy devices Start/Stop button to turn the blower on. 8. Verify the manometer reads 4 hPa (4 cm H2O) 1 hPa (1 cm H2O). If the pressure setting does not match the measured value, adjust the devices Fine Pressure setting (if available) as necessary. Refer to the devices Provider Manual for additional information on menu options.

NOTE
The Fine Pressure setting is not available on all M Series devices.

NOTE
Output pressures may vary at local altitude and barometric pressure. Because of these factors, devices may slightly vary in output pressure over the range of the altitude settings. 9. Set the device to the maximum output pressure setting as follows:

20 hPa (20 cm H2O) for CPAP devices 25 hPa (25 cm H2O) for Bi-level devices

10. Verify the manometer reads 20 hPa (20 cm H2O) 2 hPa (2 cm H2O) for CPAP devices or 25 hPa (25 cm H2O) 2.5 hPa (2.5 cm H2O) for Bi-level devices. If the pressure setting does not match the measured value, adjust the devices Fine Pressure setting (if available) as necessary. Refer to the devices Provider Manual for additional information on menu options. 11. If the M Series Sleep Therapy device was returned for service with a Heated Humidifier, perform the following: a. Dock the M Series device onto the M Series Heated Humidifier. b. Connect the Whisper Swivel, 0.25 Test Adapter, tubing, manometer, etc., as shown in Figure B. c. Perform the preceding steps 3 through 10.

IMPORTANT NOTE
A slight drop in output pressure is expected when the M Series device is docked onto a Humidifier. The tolerance for the output pressure is 0.3 hPa (0.3 cm H2O) of the measured values taken from the device without the Humidifier. Therefore, when the device is set to 20 hPa (20 cm H2O), the minimum acceptable output pressure value is 17.7 hPa (17.7 cm H2O). d. Turn the Humidifier to any setting other than zero while the Sleep Therapy device is on and verify the LED on the Humidifier dial is on. 5. Record all information on the Pressure Verification Data Sheet(s) provided on page 26 and page 27.

PAGE 4 - TESTING M SERIES SERVICE & TECHNICAL INFORMATION

1031257, REV. 04

FINAL MANUAL TESTING FOR M SERIES CPAP AND BI-LEVEL DEVICES

NOTE
The M Series Service Center Test Software can not be used to test the REMstar M Series model device. The software can be used to test the following M Series devices:

REMstar Pro M Series REMstar ProE M Series REMstar Plus M Series

REMstar Auto M Series BiPAP Plus M Series BiPAP Auto M Series

Manual Testing must be performed after repairs have been made to the M Series Sleep Therapy device. Prior to Manual Testing, calibrate the devices RTC, clear the error log, and run in the device for at least two hours.

NOTE
Run in for the CPAP and Bi-Level devices must be performed at the maximum pressure setting with the 0.25 O2 Enrichment Attachment installed on the outlet of port, as follows:

Set CPAP devices to CPAP mode and set the pressure to 20 hPa (20 cm H2O). Set Bi-Level devices EPAP and IPAP settings to the maximum pressure setting25 hPa (25 cm H2O). EQUIPMENT REQUIRED FOR THE MANUAL SOFTWARE TEST Pressure Measurement Kit (RI p/n 1026062), which includes the following:
a. Whisper Swivel II (RI p/n 332113), not used during Manual Testing b. O2 Enrichment Attachment (RI p/n 312710) c. End cap or similar device for occluding the O2 Enrichment Attachment

Pressure tubing: 1/8 (3.75mm) I.D. x 1/4 (6.35mm) O.D., 6-12 (15.24 to 30.48cm) long (RI p/n 304018) Known-good M Series Heated Humidifier M Series Power Supply PC running Microsoft Windows Internet Connection M Series Service Center Test and Service Center Tools Suite software (available on the internet) Respironics SleepLinkTM communication cable (RI p/n 1007492) M Series SmartCard Accessory Module (RI p/n 1024611) 18 Patient Tubing (RI p/n 1008198) (x3) Any Respironics CPAP device capable of delivering 20 hPa (20 cm H2O) to be used as a negative flow source Flow Valve (RI p/n 1037985) Flow Meter (with range capability of 0-300 Std. LPM) TESTING - PAGE 5 M SERIES SERVICE & TECHNICAL INFORMATION

1031257, REV. 04

Printer (if you wish to keep hard copies of test results.) Respironics Digital Manometer (RI p/n 302227) or equivalent with the following minimum specifications:

0 40 hPa (0-40 cm H2O) 0.3 hPa (0.3 cm H2O) accuracy 0.1 hPa (0.1 cm H2O) resolution

3
5

Item # 1 2 3 4 5

Description SmartCard Accessory Module O2 Enrichment Attachment w/End Cap Pressure Tubing Digital Manometer 18 patient Tubing (x3)

Item # 6 7 8 9

Description CPAP Device (Neg. Flow Source) Flow Valve SleepLink Cable Flow Meter Personal Computer (not shown)

FIGURE C: MANUAL TEST EQUIPMENT

PAGE 6 - TESTING M SERIES SERVICE & TECHNICAL INFORMATION

1031257, REV. 04

DOWNLOADING M SERIES SERVICE CENTER TEST & SERVICE CENTER TOOLS SUITE SOFTWARE NOTE
Respironics service software is now available at http://my.respironics.com. In the event that you are unable to access this site, log onto http://servicesoftware.respironics.com. to download Respironics service software. You must be a registered user to download the M Series Service Center Test and Service Center Tools Suite software. If you are not a registered user, go to http://my.respironics.com and complete the on-line registration process. Once you have access to download the software, perform the following: 1. Log into http://my.respironics.com. 2. Click on the Service Software link.

http://my.respironics.com

Login Here

Service Software Link

FIGURE D: RESPIRONICS MY RESPIRONICS WEB PAGE

1031257, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION

TESTING - PAGE 7

NOTE
The Respironics Service Center Tools software is used to upgrade M Series devices. When you download M Series Product Operating Software Upgrades, the latest version of the Service Center Tools will be automatically installed onto your PC. 3. Select Utility Tools from the drop-down menu.

Select Utility Tools

FIGURE E: SELECT UTILITY TOOLS FROM THE DROP-DOWN MENU 4. Click on the Download button adjacent to the software you wish to download - Service Center Tools Suite or M Series Service Center Test Software.

NOTE
The Respironics Service Center Tools Suite is used for several Respironics products. Remember to periodically log onto http://my.respironics.com and check for software updates.

PAGE 8 - TESTING M SERIES SERVICE & TECHNICAL INFORMATION

1031257, REV. 04

Click here to download the Service Center Tools Suite software (for calibrating the RTC)

Click here to download the M Series Service Center Test Software (for conducting the manual test) FIGURE F: DOWNLOADING SOFTWARE

IMPORTANT NOTE
If the Service Center Tools Suite is already installed on your PC, clicking on the download button will remove the current version of the software from the PC. Verify that the installed version is the latest version, otherwise, you must perform the Download procedure two times. 5. When you click on the Download button, the Run or Save? window will appear as shown in Figure G.

FIGURE G: RUN OR SAVE WINDOW 1031257, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION TESTING - PAGE 9

6. Click on Run to install the software on your PC, or click on Save to download the software and save it to a specific location on your PC. Choose the Save option if you wish to copy the software to a CD ROM and install it on other PCs.

NOTE
Clicking on Run installs the software onto your PC. The program will be accessible from the Start menu in your Windows Task Bar. 7. Follow the on-screen prompts to Run or Save the software.

CONNECTING THE M SERIES SLEEP THERAPY DEVICE TO A PC

Connect a SleepLink Communication Cable between the devices SmartCard slot and com1 of the PC. If the device is not equipped with a SmartCard Accessory Module, install one (refer to the M Series Sleep Therapy Device Repair & Replacement section of this Service & Technical Information package). For BiPAP Plus M Series devices, refer to the following information.

NOTE
The Blank Accessory Module installed in BiPAP Plus M Series can only be removed by accessing the inside of the device. 1. Remove the devices Top Enclosure enough to gain access to the Blank Accessory Modules locking tab as shown below. Refer to the M Series Sleep Therapy Device Repair & Replacement section of this Service and Technical Information Package for additional information on removing the Top Enclosure. 2. Using a flat screwdriver or similar tool, depress the locking tab while pulling the Blank Accessory Module from the BiPAP Plus M Series. Refer to Figure H.

FIGURE H: REMOVING THE BLANK ACCESSORY MODULE FROM THE BIPAP PLUS M SERIES PAGE 10 - TESTING M SERIES SERVICE & TECHNICAL INFORMATION 1031257, REV. 04

3. Assemble the BiPAP Plus M Series and install a SmartCard Accessory Module. 4. Insert the SleepLink Cable into the SmartCard slot of the device and connect the cables serial port connector to your PC.

NOTE
Prior to performing testing on the BiPAP Plus M Series device, reassemble the device. Once testing is complete, install the non-removable Blank Accessory Module. It is not necessary to disassemble the device to install the Nonremovable Blank Accessory Module.

USING THE M SERIES SERVICE CENTER TOOLS SOFTWARE

Prior to performing the Manual Test, you must calibrate the M Series devices RTC, clear the devices error log, and run in the device for at least two hours. To calibrate the RTC and clear the error log, perform the following:

NOTE
The Respironics Service Center Tools Suite is used for several Respironics products. Remember to periodically log onto http://my.respironics.com and check for software updates. 1. Connect the M Series device to a PC. Refer to the Connecting an M Series Device to a PC section on page 10 of this Testing section. 2. Apply power to the M Series device. 3. Open Service Center Tools from the Start menu. Refer to Figure I.

FIGURE I: START MENU 1031257, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION TESTING - PAGE 11

CALIBRATING THE M SERIES SLEEP THERAPY DEVICES RTC To Calibrate the M Series Sleep Therapy Devices RTC, perform the following: 1. When you open the Service Center Tools software, select Real Time Clock Calibration from the drop-down menu. Refer to Figure J.

Click here then select Real Time Clock Calibration

FIGURE J: REAL TIME CLOCK CALIBRATION TOOL 2. Click on the Execute Tool button. The following window will appear:

FIGURE K: SET OR VERIFY CLOCK 3. Click on the Set RT Clock button. 4. When the RTC is set, the CLOCK HAS BEEN VERIFIED AND HAS PASSED screen will appear. 5. Click on the OK button and return to the Service Center Tools main screen. PAGE 12 - TESTING M SERIES SERVICE & TECHNICAL INFORMATION 1031257, REV. 04

CLEARING THE M SERIES DEVICES ERROR LOG The Clear Error Log Tool allows you to remove all errors stored in an M Series sleep therapy devices memory. To use the Clear Error Log tool, perform the following: 1. Click on the drop-down arrow next to Please Select a Tool to Execute. 2. Select Clear Error Log from the drop-down menu. 3. Click on the Execute Tool button to Clear the Error Log of the sleep therapy device.

FIGURE L: SELECT THE CLEAR ERROR LOG TOOL 4. The ERROR LOG HAS BEEN CLEARED screen will appear once the error log has been successfully cleared. 5. Click on the OK button, then click on the Close button to return to the Service Center Tools main screen.

1031257, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION

TESTING - PAGE 13

PERFORMING THE FINAL MANUAL TEST USING THE SERVICE CENTER TEST SOFTWARE NOTE
You must calibrate the M Series sleep therapy devices RTC and clear the error log. In addition, run in the device for at least two hours. 1. Once you have installed the software, open M Series Service Center Test from the Windows Start menu. Refer to Figure M.

FIGURE M: START MENU

NOTE
Remember to periodically log onto http://my.respironics.com and check the site for software updates. 2. Before starting the test, perform the following (refer to Figure N):

Install the SmartCard Accessory Module into the M Series Device (if not already installed). Connect the SleepLink Cable between the device and Com1 of the PC (if not already connected). Connect the O2 Enrichment Attachment (occluded) to the Outlet Port of the M Series Device. Attach the Pressure Tubing to the O2 Enrichment Attachment and the manometer. Turn on and zero the manometer.

PAGE 14 - TESTING M SERIES SERVICE & TECHNICAL INFORMATION

1031257, REV. 04

SleepLink Cable connected between M Series Device and PC

O2 Enrichment Attachment w/End Cap, Pressure Tubing, & Manometer

FIGURE N: SETUP 3. Click on the white arrow in the upper left corner to begin the test. Refer to Figure O.

Click here to begin test

FIGURE O: BEGIN TEST 1031257, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION TESTING - PAGE 15

4. Follow the on-screen prompts to perform the test. During the test, you will be asked if you want to perform the Humidifier Test. Perform this test only under the following conditions:

The test is performed with a known-good Humidifier, and The M Series device was returned for service without a Humidifier.

NOTE The Humidifier Test portion of the M Series Service Center Test quickly
verifies that the M Series Sleep Therapy device and the Humidifier are communicating.

If the M Series device was returned with a Humidifier, it is not necessary to

perform the Humidifier test at this time. Thorough testing of the Humidifier with the M Series Sleep Therapy device is conducted using the M Series Humidifier Test software. Refer to page 23 for instructions on using the software. 5. Follow the on-screen prompts to continue with the test. When the Open Flow Control Valve and Connect Flow Meter window appears, connect the Flow Control Valve and Flow Meter to the M Series device. Refer to Figure P.

Flow Control Valve

Flow Meter

FIGURE P: SETUP FOR FLOW TESTING PAGE 16 - TESTING M SERIES SERVICE & TECHNICAL INFORMATION 1031257, REV. 04

6. Follow the on screen prompts to continue with the test.

Click here to adjust flow

FIGURE Q: INCREASE OR DECREASE FLOW 7. When the Connect and Apply Negative Flow Source window appears, connect the negative flow source device as shown in Figure R. Set the negative flow source to 20 hPa (20 cm H2O). Refer to the devices provider manual as necessary.

Negative Flow Source

FIGURE R: NEGATIVE FLOW SOURCE CONNECTION 1031257, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION TESTING - PAGE 17

8. Continue following the on-screen prompts to complete the test. Once the test is complete and the device has passed, the following window will appear:

NOTE
If the device does not pass, perform repairs as necessary and retest the device.

FIGURE S: PASS WINDOW

PAGE 18 - TESTING M SERIES SERVICE & TECHNICAL INFORMATION

1031257, REV. 04

9. Click on the OK button to view the test results data sheet. Print the test results data sheet and maintain for future reference.

FIGURE T: TEST RESULTS DATA SHEET

1031257, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION

TESTING - PAGE 19

HUMIDIFIER TESTING
DOWNLOADING THE RESPIRONICS M SERIES HEATED HUMIDIFIER SOFTWARE
You must be a registered user to download the M Series Heated Humidifier Software. If you are not a registered user, go to http://my.respironics.com and complete the on-line registration process. You will be granted same day access. Once you have access to download the software, perform the following: 1. Log into http://my.respironics.com. 2. Click on the Service Software link.

http://my.respironics.com

Login Here

Service Software Link

FIGURE U: RESPIRONICS MY RESPIRONICS WEB PAGE

PAGE 20 - TESTING M SERIES SERVICE & TECHNICAL INFORMATION

1031257, REV. 04

3. Select Utility Tools from the drop-down menu.

FIGURE V: SELECT UTILITY TOOLS FROM THE DROP-DOWN MENU 4. Click on the Download button adjacent to M Series Heated Humidifier Software.

Click Here

FIGURE W: DOWNLOADING SOFTWARE 1031257, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION TESTING - PAGE 21

5. When you click on the Download button, the Run or Save? window will appear as shown in Figure X.

FIGURE X: RUN OR SAVE WINDOW 6. Click on Run to install the software on your PC, or click on Save to download the software and save it to a specific location on your PC. Choose the Save option if you wish to copy the software to a CD_ROM and install it on other PCs.

NOTE
Clicking on Run installs the software onto your PC. The program will be accessible from the Start menu in your Windows Task Bar. 7. Follow the on-screen prompts to install the software.

PAGE 22 - TESTING M SERIES SERVICE & TECHNICAL INFORMATION

1031257, REV. 04

USING THE M SERIES HUMIDIFIER TEST SOFTWARE

1. Once you have installed the software, open M Series Humidifier Test from the Start menu. Refer to Figure Y.

FIGURE Y: START MENU

NOTE
Remember to periodically log onto http://my.respironics.com and check the site for software updates. 2. Before starting the test, perform the following:

Install the SmartCard Accessory Module into a known-good M Series device (if not already installed). Dock the M Series device onto the Humidifier. Connect the SleepLink Cable between the device and Com1 of the PC (if not already connected).

3. Follow the on-screen prompts to complete the test.

1031257, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION

TESTING - PAGE 23

4. Once the test is complete and the device has passed, the Test Report sheet will print out, as shown in Figure AA and the following window will appear:

FIGURE Z: TEST RESULTS WINDOW

NOTE
If the device does not pass, perform repairs as necessary and retest the device.

PAGE 24 - TESTING M SERIES SERVICE & TECHNICAL INFORMATION

1031257, REV. 04

FIGURE AA: HUMIDIFIER TEST REPORT PRINTOUT

1031257, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION

TESTING - PAGE 25

M SERIES CPAP & BI-LEVEL DEVICE PRESSURE VERIFICATION DATA SHEET

CPAP or Bi-Level Device Notification # (if applicable): Serial #: Model #: Blower Hours Pre Run-in: Post Run-in: Measured Pressure (w/out Humidifier) Measured Pressure (with Humidifier) Tolerance: 0.3 hPa (0.3 cm H2O) of Measured Pressure w/out Humidifier Humidifier (If returned with CPAP or Bi-Level)

4 hPa (4 cm H2O) (1 hPa [1 cm H2O]): 20 hPa (20 cm H2O) (2 hPa [2 cm H2O]): 25 hPa (25 cm H2O) (2.5 hPa [2.5cm H2O]): (Bi-Level devices only) Humidifier Test LED on Humidifier Works Properly Pass / Fail / NA

NOTES Mark Unused sections of this Data Sheet with N/A. Attach this sheet to the software Test Results Data Sheet.
Tested By (Print / Sign): / Date: / /

PAGE 26 - TESTING M SERIES SERVICE & TECHNICAL INFORMATION

1031257, REV. 04

M SERIES HUMIDIFIER TEST DATA SHEET

Humidifier Notification # (if applicable): Serial #: Model #:

Humidifier Test LED on Humidifier Works Properly Pass / Fail

Humidifier Test Did Humidifier Pass Software Test? Yes / No

Tested By (Print / Sign):

Date:

NOTE
Attach this sheet to the software Test Results Data Sheet.

1031257, REV. 04 M SERIES SERVICE & TECHNICAL INFORMATION

TESTING - PAGE 27

This page intentionally blank.

PAGE 28 - TESTING M SERIES SERVICE & TECHNICAL INFORMATION

1031257, REV. 04

M SERIES SLEEP THERAPY DEVICE SCHEMATICS

PROPRIETARY STATEMENT
Schematics are supplied in direct support of the sale and purchase of this product. The Schematics are proprietary and confidential. Do not copy the schematics or disclose them to third parties beyond the purpose for which they are intended. The schematics are intended to satisfy administrative requirements only. They are not intended to be used for component level testing and repair. Any changes of components could effect the reliability of the device, prohibit lot tracking of electronic components, and void warranties. Repairs and testing are supported only at the complete board level. The schematics are of the revision level in effect at the time this manual was last revised. New revisions may or may not be distributed in the future.

1031260, REV. 03

SLEEP THERAPY DEVICE SCHEMATICS - PAGE 1 M SERIES SERVICE & TECHNICAL INFORMATION

VBULK R1 499 1/4W Q27 MMBT3904L 1 T VBULK GN D 1uF 499 1/4W R6 0 C 80

PW M_AT

R4 Q2 MMBT3904L 1 T 90.9K R3 4.22K

R129 R5 4.22K
GN D 3 MMBT3906L 1 T 1 Q3 2 C 86 GN D Q31 MMBT3904L 1 T 3
Q4_GATE Q3_GATE

R131 100
Q29 VBULK IRF R5305 1uF GN D 1 2 R1 2 90.9K IRF R3505 Q4

GN D R7 R6 1 499 1/4W 499 1/4W

+3.3V

R125

4.22K

PW M_AB

R1 0 Q6

4.22K

R132

100

MMBT3904L 1 T GN D MMBT3906L 1 T Q30 R1 1 GN D Q33 MMBT3904L 1 T VBULK GN D .005 2W 499 1/4W 1uF R2 499 1/4W R6 2 C 87 VBULK

R 13

4.22K

GN D

GN D

R133

100

100

P HASE _ A

CO NN M 3 PI 100 N

10

R8

R141

100

P WM_B T

R1 8 Q8 90.9K R2 7 10 3 MMBT3906L 1 T VBULK Q32 C 88 2 R6 .005 2W GN D GN D 3 Q35 1uF IRF R5305 Q9 R1 5 R6 3 499 1/4W 499 1/4W 1
Q9_GATE

R2 0

4.22K

R9

10

R134

100

R 21

4.22K

10

R 16

+3.3V

Q10_G AT E 1

R143

100

2 R2 5 90.9K

IRF R3505 R2 9 10
IMOTS E NSB HI IMOTS E NSB LO

R126

4.22K

100

P WM_B B

R2 3 Q12 MMBT3906L 1 T Q34 499 1/4W Q37 MMBT3904L 1 T VBULK GN D 1uF GN D 499 1/4W R1 9 R6 4 C 89 VBULK MMBT3904L 1 T

4.22K

R 26

4.22K

GN D

GN D

R142

GN D

R 17

10

100

R145

R 31

R144

100

4.22K

PAGE 2 - SLEEP THERAPY DEVICE SCHEMATICS

J 2:A 1 MMBT3904L 1 T GN D
IMOTS E NSALO IMOTS E NSAHI P HASE _ B
CO NN M 3 PI 100 N

GN D

J 2:B

T MMBT3904L 1 Q10

P HASE _ C

CO NN M 3 PI 100 N

P WM_C T

R2 8 Q14 90.9K MMBT3904L 1 T GN D

Q15_G AT E

R3 0

J 2:C

4.22K

100

R127

4.22K

R147

MMBT3904L 1 T GN D Q38 MMBT3906L 1 T

R146

100

R 36

GN D GN D

1031260, REV. 03

4.22K

M SERIES SERVICE & TECHNICAL INFORMATION

3 MMBT3906L 1 T Q15 2 VBULK R2 2 R6 5 499 1/4W 1uF Q39 GN D 3
Q16_G AT E 1

1 IRF R5305

D GN

Q36

C 90

GN D
PR ODUCT LINE:

+3.3V MMBT3904L 1 T

499 1/4W

MIC ROPAP
P ROCES S : TITLE :

Q16 2 IRF R3505

DRN BY: C HK B Y: AP P RB Y:

T HE R APY SC HEMAT IC
SI E Z DRAWING NO.

MOT OR DRIVE
RE V.

R3 5 Q18 90.9K GN D

P WM_C B

R3 3

D
SC ALE

S1023002
N/A
PA T NO. R

12 1023002
SHE E T

4.22K

C .HALLW IRT H ED MS ED MS

9-1-04 ED MS ED MS

OF

10

VBULK

R3 8

R3 9

C 91

1uF

R7 1

R 56
IMOTORBUS LO IMOTORBUS HI
R7 3 C 17 3.32K .1uF

GND

GND

16.9K

B AS40-04

GND IRFR5305

C R2

1 Q20

*
*

1000uF 25V

C R7

S M J10CA B

C R30

S M J10CA B

R4 5

499 1/4W

R4 4

499 1/4W

R191

1.00K

R4 9

4.22K

15 1W R195

GND VBULK VBULK

HIGH_LIMIT
R8 7 10.0K

R194

15 1W R196

15 1W

R4 7

499 1/4W

R8 8

B AS40-04

R7 7

499 1/4W

3 R 89 1 2 Q19 IRFR3505
R190

10.0K

C R20

M SERIES SERVICE & TECHNICAL INFORMATION

GND VBULK GND
/BR AKE

BRAKE

Q42 BS S138LT1 GND GND

GND

2.00K 0.1W

1031260, REV. 03
+3.3V 3

+ C1
GND

S CALED_VBULK

S CALED_VBULK = VBULK * 0.1642

F1 7A

12V DC INPUT FROM AC POWER S UPPL Y

J1

SC

L 1 SS 3 2

GND

GND

VBULK

3 1 IRFR5305 Q1 2

GND Q40 BS S138LT1 GND

Q41 BS S138LT1

FAULT

LOW_LIMIT

BRAKE _S ENSE

10.0K

PRODUCT LINE:

MICROPAP
PROCES S : TITLE :

THE RAPY S CHEMATIC

DRN BY: CHK BY: APPRBY: S IZE DRAWING NO.

POWER E NTRY AND BRAKING

R EV.

D
S CALE

S1023002
N/A
PART NO.

12 1023002
SHE E T

SLEEP THERAPY DEVICE SCHEMATICS - PAGE 3

C .H ALLWIRTH E DMS E DMS

9-1-04 E DMS E DMS

OF

10

+3.3V

R 50

69.8

HIGH_LIMIT

+5V
LOW_LIMIT HIGH_LIMIT

100

R 51 R 59 C 12 .1uF C3 10uF 25V

LOW_LIMIT

IMOTS E NSBHI

8 +IN OUT 1.00K VRE F 5 VRE F 7 1 3 VRE F 2 2 R7 6 1 -IN 4 NC GND AD8205A R GND GND

V+

B AS40-04

GND

C R12

U5

R 57
GND

100

100

IB

IMOTS E NSBLO

S CALING = .0833 VOLTS /A MP

C 81

C 11

.1uF

1
GND R9 0 1.00K VRE F

C R13

IMOTS E NSAHI

8 +IN OUT 5 VRE F 7 1 3 VRE F 2 1 -IN 4 NC GND AD8205A R GND GND 2

V+

B AS40-04

U6

PP1 0

C 82

C 15

C R14

IMOTORBUS H I

8 +IN OUT 5 VRE F VRE F 7 1 3 VRE F 2 R9 1

PP1 1 GND GND 2

4 NC

C 85

M SERIES SERVICE & TECHNICAL INFORMATION

PP9

*
U12
V+ 6 GND 1 -IN

PAGE 4 - SLEEP THERAPY DEVICE SCHEMATICS

+5V
HIGH_LIMIT

LOW_LIMIT

IA

IMOTS E NSALO

S CALING = .0833 VOLTS /A MP

+5V
HIGH_LIMIT

LOW_LIMIT

*
IMOTORBUS

IMOTORBUS L O

*
PRODUCT LINE:

S CALING = .0833 VOLTS /A MP

GND

MIC ROPAP
PROCES S : TITLE :

SC HEMATIC
DRN BY: C HK BY: AP P RBY: SI E Z DRAWING NO.

THE RAPY C UR R E AND VOLTAGE NT S ENSING

RE V.

D
S CALE

S1023002
N/A
PA T NO. R

12 1023002
SHE E T

1031260, REV. 03

C .HALLWIRTH ED MS ED MS

9-1-04 ED MS ED MS

OF

10

3 MMBD914LT1

C R4 1

C 74

C R16

R109

8.2uH PP7 SH DN 6 GND GND SW 5 3

C 20

C 92

2.2uF 25V

.1uF

R110

SY NC FB GND GND VC LT1767EMS8E 1.00K

GND

GND

C 22

GND

C R5 C R6 S 1M +5V +3.3V U3 LM1117MP X-3.3 3 IN GND OUT

TAB

S 1M U8 KA78M05R 1 IN GND 4 OUT OUT

+8V

3900pF

GND GND

7.32K

8 4 9 7 R119

MBR S130LT 3

C 28

.1uF

C 29

.1uF

+ C 36
100uF 6.3V

GND GND

GND GND GND

+5V

R186

C 83

C 84

R185

GND GND

2.00K 0.1W

10uF 25V

.1uF

R183

10.0K 0.1W

M SERIES SERVICE & TECHNICAL INFORMATION

+5V VRE F Q25 MMBT3904LT1 MMBT3906LT1 Q26
PRODUCT LINE:

U22

LM431

GND GND
PROCES S :

1.00K 0.1W

2.2uF 25V

V IN

U7 BOOST 1

41.2K

C 21

1031260, REV. 03
.1uF
+8V L1 8.2uH

VBULK

L2

MIC ROPAP
TITLE :

THE RAPY SC HEMATIC

DRN BY: SI E Z C HK BY: AP P RBY: DRAWING NO.

P OWER S UP P L IES
RE V.

GND

D
S CALE

S1023002
N/A
PA T NO. R

12 1023002
SHE E T

SLEEP THERAPY DEVICE SCHEMATICS - PAGE 5

C .HALLWIRTH ED MS ED MS

9-1-04 ED MS ED MS

OF

10

VRE F

4 R N17:A 1 1K

+3.3V

C 37

C 39

C 41

C 42

C 43

C 38

.1uF

.1uF

.1uF

C 40

.01uF

.01uF

.01uF C 44
GND

R 79

R 81

100K

100K

2 R N17:B 3 1K

GND GND GND GND 3:A 8 1 RN 3:B 7 2 RN 3:C 6 3 RN 1 TD0 2 TD1 3 TD2 GND 4:C 3 6 RN 10 30 FAULTA0 VRE F +3.3V 41 VCAPC 1 18 VCAPC 2 10 10 10

GND

GND

GND

GND

GND

U10

BRAKE

PP5

/BR A KE

VDD VDD VDD VDD VDDA

10 20 28 42 26

FAULT

.01uF

100uF 6.3V

.1uF

+ C 35

+ C 46
100uF 6.3V

C 45
GND

C 47

2.2uF 25V

C 48

R 78

IA TEMP_WINDING

T MS T DI

10.0K

GND
T CK

IB T DO /DS P_TR S T DSP _S S DSP _S O DSP _S I DSP _S C K

GND

GND

2.2uF 25V

SC ALED_VBULK

.1uF
GND

VRE F

34

C 51

.1uF

IMOTORBUS

P RES S U E R _SNOR E

BRAKE _ E S NSE

7 8 5 6 7 8 5 6 ANA0 ANA1 ANA2 ANA3 ANA4 ANA5 ANA6 ANA7 TCK T MS TDI DE TDO TRS T RN 3:D RN 10:A RN 10:B RN 10:C 4 1 2 3 14 15 17 12 23 24 10 10 10 10 10 10 6 5 7 7 6 5 3 4 2 2 3 4 RN 5:C RN 5:D RN 7:B RN 5:B RN 7:C 7:D RN

RN 4:B RN 4:A RN 6:D RN 6:C RN 6:B RN 6:A 9:D RN RN 9:C 2 1 4 3 2 1 4 3 10 10 10 10 10 10 10 10 31 32 33 35 36 37 38 39

PWM_AT PWM_AB

P WM_BT

4 SS 5 MIS O 6 MOS I 7 SC LK 5 8 7 6

10 10 10 10

P WM_BB

R113

10.0K

R114

10.0K

R 83

499 1/4W

VBULK LM339M (3=VBULK, 12=G ND) Q23 MMBT3904LT1 3.32K +3.3V GND

VBULK

U11:A
/DS P _RE S E T

7 R N8:B 2 1K

R 66

499 1/4W

R 82

39.2K

R102

LM339M 10

R 85

C 65

20.0K

LM431 6 LM339M (3=VBULK, 12=G ND) R117 3.32K

GND +3.3V Q24 MMBT3904LT1

GND

GND

.1uF

U11:B

8 R N8:A 1 1K

8 LM339M (3=VBULK, 12=G ND)

U11:C

14

6 R N8:C 3 1K

R115

10.0K

M SERIES SERVICE & TECHNICAL INFORMATION

7 8 5 6 7 8 P WMA0 P WMA1 P WMA2 P WMA3 P WMA4 P WMA5 8 TXDO 11 RX D0 PP1 6 PP1 7 RN 5:A 10:D 4 10 5 R N 10 8 1 RN 9:B RN 9:A RN 11:D RN 11:C RN 11:B RN 11:A 2 1 4 3 2 1 10 10 10 10 10 10 40 44 45 46 47 48 4:D 4 10 5 RN 7:A 8 10 1 RN GND GND GND 25 RESE T 16 IRE QA 21 TAL EX 22 XTAL R8 0 1.00M Y1 4 GND 56F801FA80 TCS VSS VSS VSS VSS VS S A 13 9 19 29 43 27 1 8.00MHZ VBULK +3.3V 5

U11:D
13 (3=VBULK, 12=GND) 7

11

U23

10.0K

PAGE 6 - SLEEP THERAPY DEVICE SCHEMATICS

R116
EX T_DSP _R E S E T /DS P_TR S T

P WM_C T

P WM_C B

/DS P _RE S E T

/IR E QA

+3.3V

VBULK

PP1 8

8:D 5 4 RN 1K

PP1 9

GND
PRODUCT LINE:

/THER A Y_RE S E T P
P ROCES S :

MIC ROPAP
TITLE :

THE RAPY SC HEMATIC

DRN BY: SI E Z C HK BY: AP P RBY: DRAWING NO.

DSP
RE V.

GND

D
S CALE

S1023002
N/A
PA T NO. R

12 1023002
SHE E T

1031260, REV. 03

C .HALLWIRTH ED MS ED MS

9-1-04 ED MS ED MS

OF

10

+5V +8V +3.3V J 6:A 1 2 3 4 5 J 6:F J 6:G GND

HIGH_LIMIT
1 2

J 6:B
S ENSOR_RE S E T

C R19

R148

MC74VHC1GT32 (3=GND,5=+3.3V) GND

20.0K

MICRO_S I

B AS40-04

C R11

R120

10.0K

R130

1.00K

R123

MICRO_S O

2 1 MC74VHC1GT32 (3=GND,5=+5V)
R121 10.0K

GND

U15

GND

10.0K

R112

2
MICRO_S CK

3.83K

10.0K

C 66

R5 3

10.0K

DSP PROGR AMMER

TCK TDO TDI TMS /DS P_RE S E T

R128

M SERIES SERVICE & TECHNICAL INFORMATION

U13
1
PRE S S U E_SNOR E R

+3.3V GND

*
GND
PROG_SCK

.1uF

MC74VHC1GT32 (3=GND,5=+3.3V)

R122

1031260, REV. 03
B AS40-04

GND 2 J 6:D J 6:E 4

J 6:C

S ENSOR_SS

U4
1

TO S ENSOR BOARD
6 7

LOW_LIMIT

J 6:H R 135 1.00K J 6:J J 6:I

8 9 10

MC74VHC1GT32 (3=GND,5=+3.3V)
/THER APY_RE S E T

2 1

+3.3V GND
PROG_SI

U24

R192 100

GND

J 6:K PP1 2 J 6:L

11 12

MC74VHC1GT32 (3=GND,5=+5V) GND

GND VRE F

TEMP_WINDING

R 42 24.9

J 4:A
CONN M 2 PIN 100

1 R 84 24.9 J 4:B
CONN M 2 PIN 100

U14
1

MOTOR
2

J10:A

GND

GND

J10:B

PP3

3
/DS P_TR ST

J10:C

PP4
PRODUCT LINE:

J10:D

J10:E

J10:F

MICROPAP
PROCES S : TITLE :

J10:G

GND

THE RAPY S CHEMATIC

DRN BY: CHK BY: APPRBY: S IZE DRAWING NO.

J10:H

J10:I

I/O C ONNEC TORS

R EV.

10

J10:J

11

J10:K

D
S CALE

S1023002
N/A
PART NO.

12 1023002
SHE E T

C .H ALLWIRTH E DMS E DMS

9-1-04 E DMS E DMS

OF

10

SLEEP THERAPY DEVICE SCHEMATICS - PAGE 7

GND

+3.3V 1 1 1 +3.3V +3.3V 1 1

R118 1.00K

S W1

S W2

S W3

S W4

5 R N14:D 4 10K

6 R N14:C 3 10K

7 R N14:B 2 10K

8 R N14:A 1 10K 5 R N13:D 4 10K

6 R N13:C 3 10K

S W6 1
C 10 .1uF C6 .01uF C 60 .01uF C 61 .01uF

S W7 100uF 6.3V +3.3V +3.3V

1 2

2 100uF 6.3V
.1uF C 63 .1uF C8

7 R N13:B 2 10K

S W5

+ C7

+ C5

S W8 1 1 GND GND
C R10 B AS40-04

S W9

S W10 GND GND GND GND

VP P _ FLMD0 /THER A Y_RE S E T P

2 GND GND GND 1 1 1 VP P IC / 1

SE NSOR_RE S E T /E E _ S C

U1

S W11

P ROGR A MMING C ONNEC TOR

1:A 8 1 RN 1K 1:B 7 2 RN 1K 1:C 6 3 RN 1K 1:D 5 4 RN 1K 2:A 8 1 RN 1K 9 VDD 70 BVDD 34 EV DD

3

S W13

J 5:A J 5:D R137

VPP1

S W14 +3.3V
1 2 1 1 2

2 +3.3V +3.3V
2

2:B 7 2 RN 1K 2:C 6 3 RN 1K 61 P CM0/ WAIT 62 P CM1/CLKOUT 63 P CM2/ HLDAK 64 P CM3/ HLDR Q

/CS 0 /CS 1

6 7 17 18 19 20 21 P00/TOH0 P01/TOH1 P02/NMI P03/INTP0 P04/INTP1 P05/INTP2 P06/INTP3

J 5:B

VBULK
VP P _ FLMD0 AC C _ A P R S _TXD

R 43

59 P CS 0 CS 0 / 60 P CS 1 CS 1 /
C R8 C R9 C R15

ACC_ A P R S _RXD

GND GND
3
/UP WR 0

GND

C 55

C 32

C 56

C 33

C 59

C 58

B AS40-04

100pF

100pF

100pF

100pF

100pF C 34

100pF

100pF

B AS40-04

B AS40-04

FAULT SE NSOR_SS HUMID_COMM /THER A Y_RE S E T P /UP RD DSP _S S P ROG_SI A16 A17 MIC RO_S O P ROG_SC K

GND J 5:E J 5:F J 5:G J 5:J GND J 5:K R136 ZER O J 5:H
VPP2

10.0K

GND

GND

3 P10/ANO0 4 P11/ANO1

R 67

499 1/4W

R 68

499 1/4W

R187

499 1/4W

R188

R189

*
R5 8 ZER O
ACC_ D S A0 AC C _ C S L0 MIC RO_S I MIC RO_S O MIC RO_S C K EX T_DSP _R E S E T EESI EESO EES K C

*
+3.3V GND
R193 10.0K

65 P CT0/ WR 0 66 P CT1/ WR 1 67 P CT4/ RD 68 P CT6/AS T B

BLUE C R25 22 P40/S I00 23 P41/S O00 24 P42/S C K00

BLUE C R26

BLUE C R27

*
P DH0/A16 P DH1/A17 P DH2/A18 P DH3/A19 P DH4/A20 P DH5/A21 87 88 89 90 91 92

25 26 27 28 29 30 31 32 35 36 P30/TXD0 P31/R X D0 P32/ASC K0 P33/TI000/TO00 P34/TI001 P35/TI010/TO01 P 36 P 37 P38/S DA0 P39/S CL0

C R28

C R29

R 24

499 1/4W

R 37

499 1/4W

R138

1 GND
VER S ION A0

LS1

10.0K

C R1

R 54

B AS40-04

C R31

A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15

P50/TI011/R T P00/K R0 P51/TI50/R T P01/K R1 P52/TO50/R T P02/K R2 71 P DL0/AD0 P 53/S IA 0/RTP03/KR 3 72 P DL1/AD1 P54/S OA0/RTP04/K R4 73 P DL2/AD2 P55/S C KA0 /RTP05/K R 74 P DL3/AD3 75 P DL4/AD4 P70/ANI0 76 P DL5/AD5 P71/ANI1 77 P DL6/AD6 P72/ANI2 78 P73/ANI3 P DL7/AD7 79 P DL8/AD8 P74/ANI4 80 P75/ANI5 P DL9/AD9 81 P DL10/AD10 P76/ANI6 82 P DL11/AD11 P77/ANI7 83 P DL12/AD12 P90/A0/TXD1/K R6 84 P DL13/AD13 P91/A1/RXD1/K R7 85 P DL14/AD14 P92/A2/TI020/TO02 86 P DL15/AD15 P93/A3/TI021
D0 D1 D2 D3 D4 D5_FLMD1 D6 D7

2.00K 0.1W

B AS40-04

R197

10.0K

P CA C ONFIG C ODE
GND 12 X1 13 X2 4
R198 10.0K

R199 VOLT

R EASON F OR C HANG E

43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 +3.3V 10 RE C G P94/A4/TI030/TO03 P95/A5/TI031 P 96/A6/TI51/TO51 P97/A7/SI01 P98/A8/SO01 P99/A9/ SC K01 P910/A10/S IA 1 P 911/A11/S OA1 P912/A12/ S C KA1 P913/A13/INTP4 P914/A14/INTP5 P915/A15/INTP6 RESE T 14 1 AVR E F0 5 AVR E F1

/THER A Y_RE S E T P

+3.3V

0
+3.3V Y2 1 15 XT1 16 XT2
22pF

R5 2 100

GND

1.54K 0.440

C HANG E THE RMIS TOR R A NGE -10 TO +130C

+ C 62
C 57 .1uF

2
10.00MHZ
C 52 22pF C 53

3.32K 0.822

R199

6
+3.3V

30.1K 2.477

7
GND

69.8K 2.886

1.54K

R 41

R 40

10.0K

10.0K

R 32

10.0K R 34

10.0K R 46

+3.3V
/E E _ S C EES O

U2
1 2 3 4 CS SO WP VSS 25AA640 GND VCC HOLD SC K SI 8 7 6 5

10.0K

M SERIES SERVICE & TECHNICAL INFORMATION

DSP _S O

6.04K 1.243

2 AVS S 69 BVS S 33 EV S S 11 VSS uPD70F3215 GND

100uF 6.3V

10.0K 1.650

GND

GND

5
GND GND

16.2K 2.041

+3.3V

3900pF

GND

C 93

PAGE 8 - SLEEP THERAPY DEVICE SCHEMATICS

J 5:C FOR uPD70F3214 INS T ALL R137 FOR uPD70F3215 INS T ALL R136 PP1 PP2 J 5:I J 5:L VBULK
SC ALED_VBULK P RE S S U E R _SNOR E AC C _ C S _TYPE S _SWITCH AC C _ C DSP _S I DSP _S C K

Q28 BS S 138LT1

GND

37 38 39 40 41 42

2 PP6
A1 A2

100 99 98 97 96 95 94 93

+3.3V

GND

PULL BAC K PLANE S +3.3V VBULK

TO HUMIDIF IE R
GND F2 .25A
HUMID_COMM

E1 1000 OHMS @ 100 MHZ R5 5 100 E2 1000 OHMS @ 100 MHZ E3 1000 OHMS @ 100 MHZ GND

J 7:A

J 7:B J 7:C J 7:D

Q22 BS S 138LT1

NOTE: R E 6 AND E A L V R IER PCA'S . DO NOT HAVE U1-3 (P10) GROUNDE D

13:A 1 8 RN 10K +3.3V 2:D 5 4 RN 1K

PRODUCT LINE:

MIC ROPAP
PROCES S : TITLE :

EES K C EESI

THE RAPY S CHEMATIC

DRN BY: C HK BY: AP P RBY: SI E Z DRAWING NO.

MIC ROPR OC ES S O R
RE V.

D
S CALE

S1023002
N/A
PAR T NO.

1031260, REV. 03

C .HALLWIRTH ED MS ED MS

9-1-04 ED MS ED MS

1023002

SHE E T

OF

*
1 4 2 5 6 7 10 11 3 8 9 12 1 2 3 4

S W12

12 10

C 64

U9
8 GND

A0 A1 A2 A3 A14 A13 A12 A11 D7 D6 D5_FLMD1 D4 D3 D2 D1 D0 A6 A5 A15 A4 A10 A7 A9 A8 A16

+3.3V

R139

/CS 1

10.0K

21 22 23 25 26 27 28 29

+3.3V
A17

/UP WR 0 /UP RD

20 19 18 17 16 15 14 13 3 2 31 1 12 4 11 7 10 30 6 5 32 9 24 A0 A1 VCC A2 A3 A4 A5 A6 A7 I/O0 A8 I/O1 A9 I/O2 A10 I/O3 A11 I/O4 A12 I/O5 A13 I/O6 A14 I/O7 A15 A16 C E1 C E2 NC WE OE VSS N01L083WC 2AT

M SERIES SERVICE & TECHNICAL INFORMATION

GND
PRODUCT LINE:

.1uF

1031260, REV. 03
+3.3V

MIC ROPAP
PROCES S : TITLE :

THE RAPY S CHEMATIC

DRN BY: C HK BY: APPRBY: SI E Z DRAWING NO.

MEMOR Y
RE V.

D
S CALE

S1023002
N/A
PAR T NO.

12 1023002
SHE E T

SLEEP THERAPY DEVICE SCHEMATICS - PAGE 9

C .HALLWIRTH E DMS E DMS

9-1-04 E DMS E DMS

OF

10

VB ULK

+3.3V

+3.3V +3.3V +3.3V +3.3V +3.3V

+3.3V

4 3

1 CR24
GN D

CR17

CR18

CR21

CR22

BAS40-04

BAS40-04

BAS40-04

BAS40-04

CR23

1 R N12:A 1K 2 R N12:B 1K 3 R N12:C 1K 4 R N12:D 1K 1 R N16:A 1K 2 R N16:B 1K

BAS40-04

J 3:B

J 3:C

BAS40-04

1 GN D GN D GN D GN D GN D

J 3:A

AC C _ C S L0 AC C _ A P R S _TXD AC C _ D S A0 AC C _ A P R S _RXD AC C _ C S _SWIT C H AC C _ C S _TY P E

J 3:D

PAGE 10 - SLEEP THERAPY DEVICE SCHEMATICS

PR ODUCT LINE:

AC C E S O Y S R B US

J 3:E

J 3:F

J 3:G

J 3:H

J 3:I

10

J 3: J

GN D

MIC R OPAP
PR OCES S : TI L : T E

T HE R APY SC HEMAT IC
DRN B Y : CH BY K : : AP P RB Y SI E Z DRAWING NO.

CO NNEC T IONS
RE V.

D
SC ALE

S1023002
N/A
PA T NO. R

12 1023002
SHE E T

M SERIES SERVICE & TECHNICAL INFORMATION

C. HALLW IRT H ED MS ED MS 9-1-04 ED MS ED MS

OF

10

1031260, REV. 03

+3.3V

IRS

J 8:A

/HP M

J 8:B

P /S

J 8:C

C 86
GN D C 70 1uF C 71 1uF C 69 1uF C 68 1uF C 72 1uF PP1 4 PP1 5 +3.3V

J 8:D

C 2-

14

J 8:N

C 1C 79 C 78 1uF 1uF

15

J 8:O

C 1+ 16

J 8:P

C3
PP1 3

17

J 8:Q

C5

18

J 8:R

LCD_VOUT

19

J 8:S

C 77 1uF C 75 1uF

1031260, REV. 03
+3.3V GN D

J 8:E

VR

V5

J 8:F

V4

J 8:G

V3

J 8:H

V2

J 8:I

V1 10

J 8:J

T O LCD

VR5 11

J 8:K

C 4 12

J 8:L

C 2+

13

J 8:M

VSS 20

J 8:T

VDD 21

J 8:U

R140

/RE S 33

J 8:AG

/THER A Y_RE S E T P /CS 0

SLEEP THERAPY DEVICE SCHEMATICS - PAGE 11

+ C 73
100uF 6.3V GN D
D7 D6 D5_FLMD1 D4 D3 D2 D1 D0

/CS 1

34

J 8:AH

10.0K

M SERIES SERVICE & TECHNICAL INFORMATION

PRODUCT LINE:

D7

22

J 8:V

MIC ROPAP
P ROCES S : TITLE :

D6

23

J 8:W

D5

24

J 8:X

T HE R APY SC HEMATIC
DRN BY: C HK BY: AP P RBY: SI E Z DRAWING NO.

D4

25

J 8:Y

LCD C ONNEC TOR

RE V.

D3

26

J 8:Z

D2

27

J 8:AA

D
SC ALE

S1023002
N/A
PA T NO. R

12 1023002
SHE E T

D1

28

J 8:AB

C .HALLWIRT H ED MS ED MS

9-1-04 ED MS ED MS

10

OF

10

D0
/UP RD /UP WR 0 A0

29

J 8:AC

/RD

30

J 8:AD

+3.3V

/WR 31

J 8:AE

A0

32

J 8:AF

J 2:B 2 1 R 21 J 2:A 200 R7 20.5K R6 C R1 C R2 80.6K +5V +8V +5V C 14 .1uF 10.0K 8 .1uF G ND R 22 10.0K R 16 6 G ND R 15 C7 4.7uF C 23 .01uF 100 +5V 5 7 LM358DP C3 G ND
RESE T S DI S DO S CK SS

+5V B1 C R2032RH1

S D101C W

R1

3.16K

R3

MT1 5 +5V

R2 +5V G ND R 14 49.9K 6 1uF R 17 VDD 16 VDD 15 C 19 1uF

8.25K

1 RG DOWN 2 V+ VIN3 VIN+ VOUT 4 VRE F INA321

1.00K

G ND 7

R 19

+5V

C 28 +8V

U2

S D101C W

G ND

J 3:A 10.0K J 3:B J 3:C R N1:B 7 R N1:C 6 R N1:A 8 R N1:D 5 R N2:D 5 100 100 100 100 100 2 3 1 4 4 J 3:F J 3:E J 3:G J 3:D J 3:K J 3:L

U4

1 2 3 6 5 7 4 11 12

U1:B

R4

C 27

AIR F LOW S ENSOR DOWN G ND +5V +8V C 26 .1uF C 18 G ND 8

S DA

U5
+8V +8V R5 4.22K R 11 C 21

+8V

+8V V+ 7 6 VOUT 5 RE F

G ND

.1uF

1 2 3 4 5 6 7 8 8.25K (4=GND, 8 =+8V)

R 24

1.82K

R 31

4.22K

C6

1uF

C 17

.01uF

2 6 G ND C4 G ND 2 G ND G ND 4 R 12 C 20 G ND 4

R 18

G ND R 34 C 15

(4=GND, 8 =+8V)

49.9K

U3:B

10.0K

20.5K

*
5 R 30 G ND G ND P IC16LF819-I/S S

U1:A
R9

R 29 G ND

*
.1uF

LM358DP

1 RG 2 VIN3 VIN+ 4 V-

*
S CL

19 20 1 2 3 4 17 18 R A0/AN0 R A1/AN1 RA 2/AN2/VRE FRA 3/AN3/VRE F+ R A4/AN4/T 0C KI R A5/MCLR/VP P R A6/OSC 2/CLKO R A7/OSC 1/CLKI RB 0/INT 7 R B DI/S DA 8 1/S R B DO/C C P 9 2/S 1 R B C P 1 M 10 3/C /PG R B CK /S CL 11 4/S R B5/S S 12 R B6/T1OSO/T1C KI/P GC 13 RB 7/T1OSI/P GD 14 32.768 K HZ Y1 5 VSS 6 VSS

TO MAIN B OARD

Q2

MMBT3906LT 1

J 3:H
S NORE

8 J 3:I C5 15pF PP4 PP5 15pF J 3:J R 20 G ND G ND 49.9K 9 10 G ND G ND

C 30

+5V

C 10

.22uF

3 R8 R 27 2 +5V R 13 G ND C 22 C 16 R 32 10.0K .1uF R 33 100

G ND

U3:A

MT2 1 +VS S CL 2 VOUT VPP 3 G ND S DA 4 B OUT- B OUT+ +5V

5 6 7 8

G ND 1

R 10

G ND

* *

C 29

.01uF

R 28

+8V +5V

10.0K

PAGE 12 - SLEEP THERAPY DEVICE SCHEMATICS

*
U6
1 MC74VHC1GT 32 (3=GND,5 =+5V) G ND

* * *

VP P /MCLR VDD

3 R N2:C 6 100

J 1:A J 1:B J 1:C

P GD P GC

1 2 3 J 1:D J 1:E G ND 4 5 2 R N2:B 7 100 1 R N2:A 8 100

G ND

G ND

RESE T

R 23 1.00K

Q1 MMBT3904LT 1

EN

BP

U7 G ND 2.2uF

G ND

VIN

VO

1uF

C 25

G ND

G ND

C 24

M SERIES SERVICE & TECHNICAL INFORMATION

P RODUCT LINE:

G ND 2

LP2985

G ND

MPAP
P ROCES S : T IT LE :

S CHEMATIC
S IZ E DRN BY: C HK BY: AP P RBY:

P RES S U ELES S R S ENSOR B OARD

C .HALLWIRT H ED MS ED MS 5-5-05 ED MS ED MS
DRAWING NO. R EV.

D
S CALE

S1026637
1:1
P AR T NO. 1026637 S HE E T

2
1
OF

1031260, REV. 03

C R1

C R2

S D101C W

+8V +5V .1uF 10.0K C 28 .1uF G ND R 22 10.0K R 16 G ND 100 R 15 C7 4.7uF C 23 .01uF 100 +5V

8 7 6 5

R1

3.16K

G ND R3 8.25K

MT1

R2 +5V G ND +5V 5 7 R 14 49.9K 6 C3 1uF VDD 16 VDD 15 C 19 1uF

1 RG DOWN 2 V+ VIN3 VIN+ VOUT 4 VRE F INA321

C 14

R 19

+5V

S D101C W

R 17

R4

C 27

AIR F LOW S ENSOR 8

S DA

U5
+8V G ND +8V C 26
S CL

.1uF

1 2 3 4 5 6 7 8

8.25K

LM358DP (4=GND, 8 =+8V)

G ND
RESE T S DI S DO S CK SS

10.0K

R 24

1.82K

R 31

.1uF C 18

.1uF

4.22K

R5

R 11

4.22K

C6

20.5K

1uF

C 17

C 21

.01uF

.1uF

R 12

C 20

8.66K

G ND (4=GND, 8 =+5V) G ND C 15 G ND G ND 1uF

.1uF

(4=GND, 8 =+8V)

49.9K

LM358DP

R 18

3 20.5K G ND 6

G ND

U3:B

10.0K

20.5K

R 30

C4

15pF

PP4 PP5

15pF

R 34

2 4

C5

* *
R 10 10.0K 3 R8 2 LM358DP +5V R 33 (4=GND, 8 =+5V) +5V 49.9K C 16 R 32 10.0K .01uF G ND R 13 G ND C 22 .1uF 80.6K 1.00K R 27

1 MC74VHC1GT 32 (3=GND,5 =+5V) G ND G ND

G ND

49.9K

U6

R 20

C 30

C 10

.22uF

.01uF

R 28

+8V +5V

10.0K

1uF

C 25

C 24

2.2uF

M SERIES SERVICE & TECHNICAL INFORMATION

U4 U1:B
7 +5V G ND 6 5 5 VSS 6 VSS 5 R9 G ND G ND 19 20 1 2 3 4 17 18 R A0/AN0 R A1/AN1 RA 2/AN2/VRE FRA 3/AN3/VRE F+ R A4/AN4/T 0C KI R A5/MCLR/VP P R A6/OSC 2/CLKO R A7/OSC 1/CLKI RB 0/INT 7 R B DI/S DA 8 1/S R B DO/C C P 9 2/S 1 R B C P 1 M 10 3/C /PG R B CK /S CL 11 4/S R B5/S S 12 R B6/T1OSO/T1C KI/P GC 13 RB 7/T1OSI/P GD 14 1 RG DOWN 2 VINV+ 3 VIN+ VOUT 4 VRE F INA321 G ND P IC16LF819-I/S S

C 29

1031260, REV. 03
J 2:B R 21 200 R7 20.5K R6 80.6K +5V +5V B1 C R2032RH1 J 2:A 2 1 G ND

U2

+8V

1.00K

J 3:A J 3:B J 3:C R N1:B 7 R N1:C 6 R N1:A 8 R N1:D 5 R N2:D 5 32.768 K HZ Y1 100 100 100 100 100 2 3 1 4 4 J 3:F J 3:E J 3:G J 3:D J 3:K J 3:L J 3:H
S NORE

1 2 3 6 5 7 4 11 12 8 J 3:I J 3:J 9 10 G ND G ND

+8V

+8V

G ND

+8V

TO MAIN B OARD

LM358DP

Q2

U1:A

R 29

MMBT3906LT 1

+5V

G ND 1

G ND

U3:A

MT2 1 5 +VS S CL 2 6 VOUT VPP 3 7 G ND S DA 4 8 B OUT- B OUT+ S Z76105 ASDX001D44R

*
VP P /MCLR VDD

G ND

3 R N2:C 6 100

J 1:A J 1:B J 1:C

P GD P GC

1 2 3 J 1:D J 1:E G ND R 23 4 5 2 R N2:B 7 100 1 R N2:A 8 100

G ND

RESE T

1.00K

Q1 MMBT3904LT 1

EN

BP

U7 G ND

G ND

VIN

VO

LP2985

P RODUCT LINE:

G ND 2

MPAP
P ROCES S : T IT LE :

G ND

S CHEMATIC
S IZ E DRN BY: C HK BY: AP P RBY:

S ENSOR B OARD
C .HALLWIRT H ED MS ED MS 9-14-04 ED MS ED MS
DRAWING NO. R EV.

G ND

G ND

D
S CALE

S1023226
1:1
P AR T NO. 1023226 S HE E T

4
1
OF

SLEEP THERAPY DEVICE SCHEMATICS - PAGE 13

This page intentionally blank.

PAGE 14 - SLEEP THERAPY DEVICE SCHEMATICS M SERIES SERVICE & TECHNICAL INFORMATION

1031260, REV. 03

M SERIES HEATED HUMIDIFIER SCHEMATICS

PROPRIETARY STATEMENT
Schematics are supplied with this manual in direct support of the sale and purchase of this product. The Schematics are proprietary and confidential. Do not copy the schematics or disclose them to third parties beyond the purpose for which they are intended. Patents are pending. The schematics are intended to satisfy administrative requirements only. They are not intended to be used for component level testing and repair. Any changes of components could effect the reliability of the device, prohibit lot tracking of electronic components, and void warranties. Repairs and testing are supported only at the complete board level. The schematics are of the revision level in effect at the time this manual was last revised. New revisions may or may not be distributed in the future.

1031698, REV. 02

M SERIES HEATED HUMIDIFIER SCHEMATICS - PAGE 1 M SERIES SERVICE & TECHNICAL INFORMATION

VBULK +3.3V

C 14

1uF

C R2 VBULK U2 LP2950CDT-3.3
DATA

GND

TO MAIN B OARD
100 R1 0 1 IN GND OUT +3.3V 1uF GND GND
AMBIE N T_TEMP

2 3 +3.3V

J 2:B

GND

J 2:C

B AS40-04

C R3

J 2:A +3.3V

S 1M

GND

R6

8.66K

B AS40-04

GND

C R6

J 2:D

R 19
GND

3 +3.3V

J 4:C

C5

1 GND +3.3V
RH %

J 4:A

J 4:B

100

R1 1

R 12

49.9K

+3.3V

*
C3 1uF C4
GND
RH %

4 +3.3V

U3
HEAT_LE V L E

C6

.1uF

GND GND

R5

10.0K

P LATE _TEMP

VDD 16 VDD 15

+3.3V +3.3V
AMBIE N T_TEMP

PP1 PP2 PP3

LED_CONTROL HEAT_CONTROL

GND

C9

.1uF

C R4

+3.3V GND PP4

DATA P GC P GD

CO F 5 PIN 1.25mm S M NN T

5 1
HEAT_LE V L E

J 7:E Y1 4 P IC16LF819-I/S S GND 5 VSS 6 VSS

B AS40-04

VPP/MCLR

19 20 1 2 3 4 17 18 RA 0/AN0 RA 1/AN1 RA 2/AN2/VRE F RA 3/AN3/VRE F + RA 4/AN4/T0C KI R A MCLR /VP P 5/ RA 6/OSC 2/CLKO RA 7/OSC 1/CLKI RB 0/INT 7 R B DI/S DA 8 1/S R B DO/C C P 9 2/S 1 R B C P GM 10 3/C 1/P RB C 4/S K/S C 11 L R B S S 12 5/ RB 6/T1OSO/T1C KI/P GC 13 R B7/T 1OSI/P GD 14

2 8.00MHZ

J 7:B

GND

CO F 5 PIN 1.25mm S M NN T

C8

C 11

.1uF

R 13

22pF

C 12

R8

GND

165 1/8W

R 15

267 1/8W

C7

R7

.1uF

1.00K

PAGE 2 - M SERIES HEATED HUMIDIFIER SCHEMATICS

2 B AS40-04 .1uF 3 1
C2 2.2uF C1 GND GND GND GND R9
LED_CONTROL

TO HUMIDITY S ENSOR

GND

T O C ONTR OL K NOB

VBULK

J 7:D

C 10

CO F 5 PIN 1.25mm S M NN T

.01uF

J 7:A

CO F 5 PIN 1.25mm S M NN T

Q2 MMBT3904LT1 100

100K

22pF

J 7:C

CO F 5 PIN 1.25mm S M NN T

.01uF

J 4:D

C R5

GND

+3.3V GND

VPP/MCLR

1:D 5 4 RN 100

J 1:A +3.3V J 1:B J 1:C

J 6:A

*
2 3 GND
P GD P GC

TO P LATE THE RMIS TOR

P LATE _TEMP

J 6:B

DEB UG C ONNEC TOR

J 1:D J 1:E 4 5 1:B 7 2 RN 100 1:A 8 1 RN 100

GND

GND

F1

3.15A 250V

R 14

R V1

402K 1/8W

C 13

S14K320

.068uF 275V

R 17

165 1/8W

CO FA ON TA NN ST B

R 16

AC IN

402K 1/8W

M SERIES SERVICE & TECHNICAL INFORMATION

8 MM B AR R I E R
VBULK

U1
R2 R1 8 6 5 4 MOC3062 Q1 MMBT3904LT1 C R1 Q6008N H4 8A 3 267 1/8W R4 100 2 R1 1 11 11

J 3:A

CO M 2 PIN 156 NN

HEATE R P LATE

J 3:B

CO M 2 PIN 156 NN

NOT ES :
1. R E FER TO S E AR A BILL OF MATER I LS FOR ADDITIONAL P AR T INFOR M P TE A ATION.
HEAT_CONTROL

PP5

1:C 6 3 RN 100 2.

PP6

8 MM B AR R IER

- INDIC ATES ITE M NOT INS T S ALLED.

PRODUCT LINE:

J9

MIC ROPAP
PROCES S : TITLE :

J 10

S CHEMATIC
GND
DRN BY: C HK BY: AP P RBY: SI E Z

HEATE D HUMIDIF IE R
DRAWING NO. RE V.

CO FA ON TA NN ST B

D
S CALE

S1024897
N/A
PAR T NO. 1024897 SH ET E

4 1
OF

1031698, REV. 02

C .HALLWIRTH ED MS ED MS

11-4-04 11-4-04 11-4-04