PRE-FEASIBILITY REPORT

For

M/s.Venkata Narayana Active Ingredients Private Limited

(Formerly M/s.Nutra Specialities Private Limited)
(Change of product mix & Expansion of
Active Pharmaceutical Ingredients)
At
Chandrapadiya Village, Vinjamur Mandal,
SPSR Nellore District,
Andhra Pradesh

Submitted by

M/s. SV ENVIRO LABS & CONSULTANTS

ENVIRO HOUSE, BLOCK-B, B-1, IDA, AUTONAGAR,
VISAKHAPATNAM (Dt), ANDHRA PRADESH
QCI No-NABET/EIA/1720/RA 0097 Dt. 26.07.2018

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 EXECUTIVE SUMMARY

1.0 Introduction:
M/s. Venkata Narayana Active Ingredients Pvt Ltd (Formerly Nutra Specialities Private
Limited) promotes by a well known business house of South India,which has vast
experience in Pharma industry for more than four decades. VNAI is one of the
fatestgrowing Pharmacuetical companies in India combining the power of Science &
Technology.

Established in 2007 and head quartered in Chennai, the state of the art manufacturing
facility and is strategically located near Nellore in Andhra Pradesh with the ease of access
to port town of Krsihnapatnam. By virtue of the niche focus the company has registered
an impressive growth over the years and has gained significant market presence in API.
VNAI is poised to grow rapidly, with infrastructure capabilities to support development
of Active Pharmacetical Ingredients (API’s).

The industry is committed to keep up the tradition of deleviring value to the customers
beiong the heart of corporate focus. The management team is being headed by Managing
Director Abhaya Kumar, Director V.S.Pattabiraman, Plant Head Dr. Ramakrishna Reddy
and Marketing Head Sunil Baffna.

The industry is well equipped with glass lined and stainless steel reactors, driers ,
centrifuges, blenders and millers, dedicate ventilation systems etc. The industry is
accrideated and approved by US FDA, ISO 9001-2015 certified. The industry maintains a
good EH&S policy for employee welfare, Environment Management, Social
Resposibiliy, Sustainable procurement.

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1.1 Background:

M/s. Venkata Narayana Active Ingredients Private Limited (Formerly Nutra Specialties
Private Limited) is in operation at Sy. No. 69, Chandrapadiya Village, Vinjamur Mandal,
SPSR Nellore since 2007. The unit obtained Environmental Clearance in February, 2009
for expansion from 60.72 TPA to 142.32 TPA vide order no: F.No.J-11011/1313/2007-
IAII (I) Dated: 02.02.2009. The industry obtained CFE for an annual capacity of 36 TPA
in the month of April, 2010 (for any 4 products of 15 products proposed). The unit
obtained CFO of the Board in the month of December, 2012 for the same with a validity
date of 31.05.2013. The Company has also obtained CFO vide dated 16th June, 2016 and
this is valid till 31st May, 2021.

The industry had obtained CFE for 24 products with overall production capacity of 142
TPA vide CFE Order No. 174/APPCB/CFE/RO-NLR/HO/2011 Dt: 01.02.2016 and
obtained CFE product mix for interchanging of three products vide order No.
174/APPCB/CFE/RO-NLR/HO/2011 Dt: 28.05.2016.

Again the industry obtained CFE Change of product mix by replacing 10 existing products
with 12 new products and by changing by products quantity without increasing the overall
production capacity of 142.32 TPA and obtained CFO. After that the industry has obtained
CFE for change of product mix with 31 products vide order no. 174/APPCB/CFE/RO-
NLR/HO/2011 Dt: 08.02.2018 and in view of market demand the industry obtained
change of product mix by adding 4 new products by changing quantity of existing
products without increasing overall production capacity of 142.32 TPA mentioned in
Environmental Clearance for which the industry obtained CFE vide order no:
174/APPCB/CFE/RO-NLR/HO/2011 Dt:17.09.2018 and CFO for the same vide order no:
APPCB/VJA/NLR/10725/HO/CFO/2018 Dt:14.12.2018 for 35 products.

All the changes in product mix approvals are obtained from SPCB without any increase in
the previously granted over all total limits as per the EC Expansion obtained and are in
same category as per the circular from MoEF&CC vide order no: F.No.J-11013/41/2006-
IA-II(I) Dated:14.12.2006

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The name of the company M/s. Nutra Specialities Private Limited has been changed to
M/s. Venkata Narayana Active Ingredients Private Limited without any change in the
Board of Directors/Management, and thus necessitating transfer of all requisite approvals.
Transfer of Environmental Clearance received from MoEF & CC vide F.No. J-
11011/1313/2007-IA-II (I) Dt. 10.07.2019.

As per Ministry of Environment, Forest and Climate Change Notification S.O.1223 (E)
Dated 27.03.2020 our proposed expansion products are having similar symptoms to Novel
Corona Virus (COVID-19). Now the industry proposes to expand their existing product
capacities of Active Pharmaceutical Ingredients manufacturing from 142.32 TPA to 500
TPA under B2 category with increase in machinery and change in process technology
within the existing site premises.

Project Details:

S. No Particulars Details
1. Name of the Project M/s. Venkata Narayana Active Ingredients
Private Limited (Formerly M/s. Nutra
Specialties Private Limited)
Change of product mix & Expansion of Active
Pharmaceutical Ingredients.
2. Production Capacity Existing Production Capacity – 142.32 TPA
Total production capacity after change of
product mix & expansion - 500 TPA
3. Total Land Area The plant is spread over a total area of 33.0
acres. Proposed change of product mix &
expansion is within the existing plant premises
4. Location of the Project Sy. No. 69, Chandrapadiya Village, Vinjamur
Site Mandal, SPSR Nellore
Coordinates:
Latitude : 14°45'53.97"N
Longitude : 79°35'33.55"E
5. Elevation ~82 m above MSL

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 Nearest habitation Chandrapadiya Village at 0.35 km
6. Nearest town / city Vinjamur at 7.53 km
7. Nearest Airport Kadapa Airport at 92.59 km (SW)
8. Nearest Highway NH-16 at 42.47 km (E)
SH-57 at 9.91 km (S)
9. Nearest Port Krishnapatnam Port at 80.71 km (SE)
10. Water Bodies Biraperu River at 2.22 km in North East
NakkaVagu at 6.33 km in South West
Kothapalli Vagu at 2.35 km in South East
Kaveru Vagu at 6.89Km in South West
Nerella Vagu at 7.85Km in West
Boggeru River at 8.35Km in South West
Jangalapalli Cheruvu at 8.26Km in South West
11. Reserved / Protected Rajavulu Dubagunta RF at 0.5 Km
Forests Rajavulu Punugodu at 4.5 Km
Chintalapalem RF at 1.88 Km
Vinjamur RF at 3.45 Km
Abbasahedbupeta Gudipadu West RF at 4.24Km
Abbasahedbupeta Gudipadu and Pedda
Annaluru RF at 8.5 Km
Baylachiruvella RF at 7.5 Km
Nellurupalem RF at 9.90Km
12. Archeologically Nil within 15 km radius
Important Places

13. National parks / Nil within 15 km radius

Wildlife Sanctuaries/ Eco
sensitive zones as per
Wild Life Protection Act,
1972
14. Seismic Zone Zone III
15. Defense Installations Nil within 15 km radius

5
2.0 Introduction of the Project
2.1 Identification of Project & Project Proponent
Project Proponent: M/s. Venkata Narayana Active Ingredients Private Limited
( Formerly Nutra Specilaities Private Limited)
Regd Address:
Dr. S. Ramakrishna Reddy ,
Director,
Sy.No:69, Chandrapadiya Village,
Vinjamur Mandal,
SPSR Nellore District-524228

2.2 Nature of Project

The industry proposes to expand their existing capacities of products from 142.32 TPA to
500 TPA within the existing premises with increase in machinery and change in process
technology thus resulting in modification of process. A new shed for production is
proposed within the existing premises which bifuricates Active Pharmaceutical
Ingredients manufacturing which is at present happening in one block.

2.3 Need of Project

Due to huge market demand of the API the industry proposes to expand their existing
products from 142.32 TPA to 500 TPA. Globally active pharmaceutical ingredients (API)
is expanding due to an increase in the incidence of actue and chronic disease. So the
industry proposes to change of product mix and expand the production capacity. The
proposed products are having huge market value due to growing demand of the products.
Cureently India is one of the world largest and most developed in the pharmaceutical
industry.

2.4 Employment generation

The industry has a storng team of R & D, Quality Assurance, Quality Control,
Production, Technical Services, Manufacturing, Packing, testing with Doctorates, Post
Doctorates, Graduates and Chemical Engineers . 270 members employment oppurtunities
will be given for change of product mix & expansion preferabally who are local villagers
from economically weaker section in addition to the existing employment.

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3.0 Project Description
3.1 Type of Project
As per EIA Notification dated 14 Sep 2006 this projects falls under 5(f) .The proposed
change of product mix & expansion is in the existing industry premises. The industry
proposes to change of product mix and expand their existing product capacities of the
Active Pharmaceutical Ingredients with change in process technology and increase in
machinery.

3.2 Location
The project site is situated at Sy. No. 69, Chandrapadiya Village, Vinjamur Mandal,
SPSR Nellore. The project site falls in the SOI toposheet No. D44H5, D44H6, D44H9 &
D44H10 and lies between the Latitude: 14°45'49.82"N; Longitude: 79°35'37.69"E and
Latitude: 14°45'58.65"N; Longitude: 79°35'38.27"E. The proposed project is change of
product mix & expansion of product capacity from 142.32 TPA to 500 TPA within the
existing premises.

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GOOGLE MAP

8
TOPO SHEET OF 10 KM RADIUS

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SITE PLAN

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3.3 SIZE OR MAGNITUDE OF OPERATIONS.
LIST OF PRODUCTS AS PER EC EXPANSION VIDE ORDER NO: F.NO.J-
11011/1313/2007-IAII(I) DATED: 02.02.2009

S. No. Proposed Product Capacity (kg/month)

1 Iron Sucrose 1000
2 Iron Sorbitol 1000
3 Olmesartan Medoxomil 500
4 Boswellic Acid 500
5 Capacitabine 100
6 Tioconozole 200
7 Ezitamibe 200
8 Sertraline HCI 500
9 Moxiflaxain 500
10 Tetracaine Hydrochloride 500
11 Nebivilol HCI 200
12 Warfarine Sodium 500
13 Vitamin K2/4 100
14 Policosanol 500
15 Teprenone 500
Total 6800

Byproducts:

S. No Name of the Product Name of By- Kg/Month

Product
1 Olmesartan Medoxomil NaBr 170
2 Tioconozole NaBr 53.25
3 Teracaine Hydrochloride NaBr 171.25
4 VitaminK2/4 Potassium lodide 37.75
5 Teprenone NaBr 435.75

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 Table 3: List of products with starting raw material for Existing vide CFO Order No.

APPCB/VJA/NLR/10725/HO/CFO/2018 Dt. 14.12.2018.

Capacity Capacity
S.No. Product Starting Raw Material
(Kg/day) (Kg/day)
2,4,5 tri flouro phenyl acetic
1. Sitagliptin phosphate 3.33 1.37
acid
2. Levetriracatam 166.67 (s)-2-amino butyramideHCl 9.99
3. Lacosamide 16.67 D-Serine 25.44
3-(2-chloro ethyol)-2-methyl-
6,7,8,9-tetra hydro – 4H-pyrido-
4. Risperidone 4.0 7.13
(1,2-a)-pyrimidine-4-one-
hydrochloride
5. Diacerine 3.33 Aloe emodine 2.59
6. Vildagliptin 5.0 L-proline 2.17
7. Policosanol 0.13 Extracted crude 0.29
8. Warfarine sodium 4.0 4-hydroxyl cumarin 1.96
9. Tetracaine hydrochloride 20.0 4-amino benzoic acid 10.49
10. Olmisartanmedoxomil 83.34 Imidazole ester 48.12
11. Boswellic acid 0.1 Boswelliaserata gum 0.21
Moxifloxacin
12. 3.33 Gati Acid 2.66
hydrochloride
13. Linagliptin 6.66 Xanthan moiety 5.27
14. Voglibose 0.83 Voglibose Crude 0.87
4-oxopyrrolidine carboxylic
15. Teneligliptin 0.33 0.10
acid
16. Sevelamer Carbonate 0.33 Allyamine 0.12
Ter-butyl-3-(hydroxyl methyl)-
17. Pregabalin 0.33 0.51
5-methy hexanoate
18. Colistimide 0.33 2-methyl imidazole 0.16
19. Gabapantine 0.33 Gabapentine tech 0.34
20. Methylcobalamin 0.16 Cyanocobaltamin 0.19

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 21. L-MethylfolateCalsium 0.33 Folic acid 0.38
22. Ferric Citrate 0.15 Ferric chloride 0.14
23. Chlorozoxazone 0.15 4-chloro-2-aminophanol 0.09
Nitrofurantoin
24. 0.15 Urea 0.04
Monohydrate
Cinacalcet 3-(3-Trifluoromethyl-phenyl)-
25. 0.06 0.05
Hydrochloride propionaldehdye
26. SucroferricOxyhydroxide 0.06 Ferric chloride 0.02
27. Dimethyl Fumarate 0.06 Fumaric acid 0.05
28. Atovaquone 0.06 Intermediate-1 0.03
29. Droxidopa 0.06 Intermediate-1 0.09
Allyl Isopropyl Acetyl
30. 33.34 Dimethyl malonate 90.90
Urea
31. Fexofenadine HCl 16.67 Fexofenadine HCl Crude 35.32
32. Loxoprofen 13.33 2-Phenyl propanoic acid 9.52
33. Loratadine 8.33 Loratadine crude 8.5
34. Bepotastin 1.67 Bepotastin crude 1.70
35. AzilsartanMedoxomil 1.67 Benzo carboxylate 1.34

Byproducts:

S. No Name of the Product Name of By-Product Kg/Month

1 Olmesartan Medoxomil NaBr 157.23
2 Teracaine Hydrochloride NaBr 68.0

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 Table 4 : List of products with starting raw material – After change of product mix &
expansion

S.No. Product Product Starting Raw Material Raw material

Capacity capacity after CPM
after CPM &Expansion
&Expansion (Kg/day)
(Kg/day)
1. Sitagliptin phosphate 66.67 2,4,5 tri flouro phenyl 62.37
acetic acid
2. Levetriracatam 466.67 (s)-2-amino 466.67
butyramideHCl
3. Lacosamide 66.67 D-Serine 47.621
4. Risperidone 7.5 Rose 1 6.410
5. Diacerine 8.33 Aloe emodine 6.576
6. Vildagliptin 70 L-proline 30.434
7. Policosanol 3.33 Extracted crude 24.975
8. Warfarine sodium 20 4-hydroxyl cumarin 9.83
9. Tetracaine hydrochloride 25 4-amino benzoic acid 13.157
10. Olmisartanmedoxomil 110 DL-Tartaric acid 97.05
11. Boswellic acid 3.33 Boswelliaserata gum 6.66
12. Moxifloxacin 16.67 Gati Acid 13.336
hydrochloride
13. Linagliptin 6.67 Xanthan moiety 6.292
14. Voglibose 1.67 Voglibose Crude 1.770
15. Teneligliptin 16.67 4-oxopyrrolidine 5.244
carboxylic acid
16. Sevelamer Carbonate 8.33 Allyamine 3.165
17. Pregabalin 8.33 Ter-butyl-3-(hydroxyl 13.015
methyl)-5-methy
hexanoate
18. Colistimide 8.33 2-methyl imidazole 4.165
19. Gabapantine 8.33 Gabapentine tech 8.768

20. Methylcobalamin 3.33 Cyanocobaltamin 3.996

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 21. L-MethylfolateCalsium 3.33 Folic acid 3.885
22. Ferric Citrate 3.33 Ferric chloride 3.297
23. Chlorozoxazone 8.33 4-chloro-2- 5.206
aminophanol
24. Nitrofurantoin 8.33 Urea 2.335
Monohydrate
25. Cinacalcet 8.33 3-(3-Trifluoromethyl- 6.941
Hydrochloride phenyl)-
propionaldehdye
26. SucroferricOxyhydroxide 8.33 Ferric chloride 3.01

27. Dimethyl Fumarate 3.33 Fumaric acid 2.973

28. Atovaquone 3.33 Intermediate-1 1.665

29. Droxidopa 3.33 Intermediate-1 5.994
30. Allyl Isopropyl Acetyl 166.67 Dimethyl malonate 166.67
Urea
31. Fexofenadine HCl 33.37 Fexofenadine HCl 35.3722
Crude
32. Loxoprofen 200 2-Phenyl propanoic 142.857
acid
33. Loratadine 8.33 Loratadine crude 8.5
34. Bepotastin 8.33 Bepotastin crude 8.5
35. AzilsartanMedoxomil 1.39 Benzo carboxylate 1.112

Total 1393.89
kg/day
(or)
500 TPA
Byproducts:
S. No Name of the Product Name of By-Product Kg/day Kg/month
1 Olmesartan Medoxomil NaBr 40.08 1202.4
2 Teracaine Hydrochloride NaBr 9.77 293.1

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3.4 FUEL REQUIREMENT
Fuel required for the boiler is coal/ bio massand for DG sets the fuel is HSD.

3.5 MANPOWER REQUIREMENT

The manpower requirement for the proposed change of product mix &expansion project
is expected to generate some permanent jobs and secondary jobs for the operation and
maintenance of plant. This will increase direct/ indirect employment opportunities and
ancillary business development to some extent for the local population. The manpower
requirement including both technical and non-technical personnel is presented in
following table.
Manpower Requirement
S.No. Description Existing Proposed After CPM
(No’s) (No’s) &Expansion (No’s)
1. Permanent 130 170 300
2. Contract 100 100 200
Total 230 270 500

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4.0 SITE SELECTION CRITERIA:
M/s. Venkata Narayana Active Ingredients Private Limited ( Formerly Nutra Specialties
Private Limited) is in operation in Chandrapadiya Village, Vinjamur Mandal, SPSR
Nellore since 2007 in the line of Active Pharmaceutical Ingredients. As the proposed
project is change of product mix & expansion of existing product capacities is in the
existing industry, no alternative sites are envisaged.
The following points are considered for the change of product mix & expansion of the
plant at existing premises
 Proposed activity will be within the exitsing premises
 Infrastructure facilities, like road, uninterrupted power industrial HT lines, water,
and manpower are available at the site.
 Availability of water.
 Ease of transport of both raw materials and products
 Favorable climatic conditions
 Industrial land
 Land with sufficient green belt

5.0 UTILITIES:
5.1 Land:
Land Break-up details

S.No. Description Extent (acres)

1. Existing Built-up area 11.0
2. Proposed Built-up area 1.0
3. Road area 1.0
4. Greenbelt 13.0
5. Open space 7.0
TOTAL 33.0

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 Note: New shed is proposed for production within plant premises. Green belt has been
developed in an area of 13.0 acres by planting Pongamia, neem, coconut trees,
Conocorpus etc. Which is more than 33% of the total project area 33 acres.

5.2 Receipt of Rawmaterial:

All the rawmaterials will be transported to the facility through road only.

5.3 Water and Waste Water Details:

Water is required for process &washings, cooling tower makeup, steam generation and
domestic purposes. The total water requirement after change of product mix & expansion
increased from 173.8 KLD to 320.4 KLD. The required water shall be drawn from
ground water through bore wells within existing premises and panchayat. The details of
water requirement and wastewater generation for the existing plant and proposed change
of product mix &expansion is shown in following tables.
Fresh water requirement for Existing & Proposed
S.No. Description Existing Proposed Total Fresh Water
Fresh Water Fresh Water after CPM &
(KLD) (KLD) Expansion (KLD)
1. Process & Washings 13.8 20.6 34.4
2. Cooling Tower 100.0 80.0 180.0
3. Boiler 42.0 26.0 68.0
3. Gardening 10.0 10.0 20.0
4. Domestic 8.0 10.0 18.0

Total 173.8 146.6 320.4

Note: Due to modernization of existing cooling towers drift losses will be less thus
resulting in reduction of fresh water requirement for cooling tower makeup.

Waste water generation for Existing & Proposed:

S.No. Description Existing Proposed Total Waste
Wastewater Waste water water
generation generation generation
(KLD) (KLD) after CPM &
Expansion
(KLD)
1. Process & Washings 14.23 20.77 35.0
2. Cooling Tower 35.0 10.0 45.0
3. Boiler 11.8 5.0 16.8

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 3. Gardening - -- -
4. Domestic 6.0 10.0 16.0

Total 67.03 45.77 112.8

Total Effluent generated and mode of treatment after change of product mix & expansion
Source of effluent Treatment Scheme Mode of Disposal
Process effluents : HTDS – Existing:  Shall be stripped off for
35.0 KLD (Process & Stripper (1 KL/hr-2Nos.), organics recovery
Washings) MEE (3 KL/Hr),  Stripper condensate to
ATFD (500-L/Hr) distillate for separation of
Proposed: organic compounds
MEE – 7 KL/hr followed by disposal to
Cement Plants for co-
processing & distilled
effluents shall be recycled.
 Stripped effluents for
forced evaporation in
MEE followed by ATFD.
 Condensate from MEE &
ATFD shall be recycled
after treatment in ETP
along with other LTDS
effluents.
 ATFD salts to TSDF
LTDS Effluents: 61.8 KLD ETP of 160 KLD (ETP 1-  After treatment in ETP the
(Boiler blow down & Cooling 100 KLD and ETP 2- 60 effluent will be sent to RO
tower blow down) KLD) Plant.
ETP 1 - 100 KLD  MEE condensate to ETP
capacity consisting of followed by RO
Collection tank cum  RO permeate used for
Equalization tank, greenbelt development,
Flash mixer, Aeration tank, boiler & cooling towers
Secondary settling tank, with in industry premises.
Sand filter, UV purifier,  RO rejects to MEE
Sludge tank, Filter press,
RO Plant.

ETP 2 - 60 KLD consists of

Primary settling tank,

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 equalization tank, Aeration
tank,Secondary settling tank
Domestic : 16 KLD Sewage Treatment Plant of 30 After treatment in STP will
KLD be disposed to onland for
irrigation.

5.4 DISPOSAL OF EFFLUENTS- ZERO LIQUID DISCHARGE

The industry has well equipped Effluent Treatment plant and also has provision for Zero
Liquid Discharge. The industry is achieving Zero Liquid Discharge and treating the
effluents to the board standards. Effluent Treatment Plant, its units and dimensions are
given below:

Existing treatment systems:

 ETP 1 : 100 KLD

 ETP 2 : 60 KLD

 STP : 30 KLD

Treatment units:

Existing:

Zero Liquid System included the following units:

Capacity of Stripper : 1 KL/hr (2 Nos.)
Capacity of MEE : 3 KL / Hr
Capacity of ATFD : 500 L/hr
Capacity of RO Plant : 5 KL/hr
Capacity of ETP : 160 KLD (100 KLD+60 KLD)
Capacity of STP : 30 KLD

Proposed:
MEE (4 stages) : 7 KL/hr

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 6.0 Schematic Representative of feasibility drawing which give information
of EIA Purpose
Pollution Prevention and Abatement Plan

S.NO. AREA OF CONCERN SOURCE POLLUTION CONTROL

MEASURES
1. AIR POLLUTION
Particulate Matter, SO2, Existing:  Individual cyclone followed by bag
NO2& 3 TPH Coal/ Bio filter
Hydrocarbons Briquittes Boiler
4 TPH Boiler
Proposed:
The existing 3TPH
boiler will be
dismatlled and the
industry is
proposing to
install 1 x 4 TPH
Coal/ Bio
Briquittes Boiler
in addition to
existing 4 TPH
boiler
Fugitive Emissions  Vehicular  Roads are paved with road gravel.
emission  Fire water pumps and water
sprinklers are available
2. NOISE POLLUTION
Due to plant facilities  Pumps /  Provision of silencers Sound-
 compressors proofing the pump and compressor
/Plant  Green belt has been developed more
 Machinery than 33%.
 Usage of modern technologies &
machineries
Due to Power Back up DG Sets Acoustic enclosed
Facility Existing: ( Silent Generator)
1 x 500 KVA
1 x 725 KVA
Proposed:
1 x1250 KVA
Due to Transportation of Vehicles &  Provision of PPE to workers,
materials & Construction Machinery  Maintenance of machinery &
Activities  vehicles
3. WATER
Plant Facilities  Process Water  ZLD
 cooling water,  ETP

21
 Boiler Blow down

Domestic Canteen, toilets etc Sewage Treament Plant

4. SOIL
Plant Facilities Hazardous waste  Shall be sent to TSDF or authorized
from process, waste agencies.
oil, carbon waste,
MEE Salts etc

6.1 Solid Waste &Hazadous Waste Details

Solid & Hazardous Waste Details

S.No. Description Existing After CPM Mode of disposal

&Expansion
1. Solid waste from process 740.82 6134.17 To TSDF for
and solvent & organic Kg/day Kg/day incineration/Cement
residue industries for processing
2. ETP sludge 10.32 25.0 To TSDF for secured land
Kg/day Kg/Day fill
3. Salts from MEE system 135.48 2101.94 To TSDF for secured land
Kg/day Kg/day fill
4. Carbon waste 21.85 49.84 To TSDF for
Kg/day Kg/day incineration/Cement
industries for processing
5. Stripper waste 238.9 4144.2 To Cement industries for
Kg/day Kg/day co-processing

6. Mixed solvents 45 TPM 45 TPM To authorized

recyclers/cement plants

7. Spent Oil 120 LPA 500 LPA Authorized recyclers

8. Container and container 30 nos/month 60 nos/month Authorized recyclers
lines of hazardous
chemicals (after
detoxification)

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9. Boiler Ash 3.0 TPD 5.0 TPD Shall be disposed to sold to
Brick Manufactures

6.2 Power Requirement / Source

Power supply is obtained from APEPDCL and in case of power failure DG set of 1 x
500KVA and 1 x 725 KVA are installed.A new DG Set of 1 x 1250 KVA will be
installed for the proposed change of product mix & expansion.

7.0 SITE ANALYSIS:

7.1 Connectivity:
Plant is well connected by black top road. Nearest railway station is Venkateswarapalem
Railway Station 41.96 km away from plant.

7.2 Land Form, Land use & Land ownership

The proposed change of product mix & expansion project is within the existing industry
premises. The industry has own land of 33.0 Acres.

7.3 Climate:
The maximum temperature is 36 to 46 °C (97 to 115 °F) during summer and the
minimum temperature is 23 to 25 °C (73 to 77 °F) during winter. The rainfall ranges from
700 to 1,000 mm (28 to 39 in) through South West and North East Monsoons. Nellore is
subject both to droughts and to floods based on the seasons.

7.4 Social Infrastructure Avaialble:

As the proposed project is change of product mix & expansion of existing products, the
industry is having well equipped social infrastructure.

8.0 PLANNING BRIEF

8.1 Planning Concept

It is porposedto expand the existing product capacities within the existing plant premises.

23
8.2 Population projection
The closest village to the proposed site is Chandrapadiya at 0.35 Km. The proposed
facility does not envisage any displacement of population as it is within the existing
industry premises. Hence there is no impact on this account.

8.3 Land Use Planning

Green belt has been developed in an area of 13.0 acres by planting Pongamia, neem,
coconut trees, Conocorpus etc. Which is more than 33% of the total project area 33 acres.

8.4 Assessment of infra structure Demand

Infrastructure required for the proposed facilities will be provided. The development shall
only lead to positive impact on infrastructure and services.

9.0 SOCIO- ECONOMIC ENVIRONMENT

 The plant will provide direct and indirect employment and improve infrastructure
facilities and will provide the same in coming future as per the requirements.
 Company will provide assistance to the nearby villagers for their development related
to education, hospital, postal, transportation, medical services etc.
 The industry would help in promoting the activities related to environmental
awareness in the nearby villages.
 Activities related to awareness for sanitation in schools & nearby villages,
Distribution of essentials in the schools and environment awareness camps will also
be organized.

9.1 Connectivity
All Road in this area are well constructed for heavy transportation only road will need to
construct for plant premises transportation. Nation Highway is 43.06 Km away from
project site. State High way Vinjamur – Atmakur is adjacent to the industry.

9.2 Drinking Water

The total man power after change of product mix & expansion in the plant will be 500
members on direct and indirect employment. Their drinking water need met by using
ground water and panchayat. The industry has already obtained Ground Water Approval
from the Board.

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10.0 Rehabitation and Resettlement (R & R) Plan
The closest village to the proposed site is Chandrapadiya. The major occupations of
population are industrial labor activities.

There will be no displacement of local people as the proposed change of product mix &
expansion project as it is within the existing industry premises.

11.0 Project Scheduled and Project Cost.

The cost of the Project for the proposed Change of product mix & expansion is Rs.40.0
Crores, which is scheduled to be completed by target completion period of the project is
within 12 months from the date of EC.

The proposal is within existing industry premises. The proposed project is expansion of
production capacity & Change of product mix within the existing industry for which we
have already obtained EC Order vide order no: J-11011/1313/2007-IA II (I) Dated:
02.02.2009 for which public hearing was conducted on 26.09.2008 .

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