GENERAL MAINTENANCE SCHEDULE

Periodically (Engine Running Hours) At least

First Maintenance
DG SET

Every Two Year

(50 hours / 6

1000 hours

2000 hours

Every Year
200 hours

400 hours
DIESEL GENERATOR SET

months)
Start Up
Daily
GENERAL MAINTENANCE SCHEDULE
ENGINE LUBRICATION SYSTEM
Check the Oil Level √ √ √
Change Oil √ √ √
Change Oil Filters √ √ √
Check Whole Lubrication System for Any Oil Leakage √ √ √
ENGINE COOLING SYSTEM
Check the Water Heater Blocks √ √ √
Check whole Cooling System for any Coolant Leakage √ √ √
Check the Coolant Level √ √ √
Check the Antifreeze / Water Ratio √ √ √
Check the cleanliness of Radiator √ √
Change the Coolant √ √
Check the hose and clamp connections √ √
AIR INLET AND EXHAUST SYSTEM
Check whole Air System for any Leakage (hoses, clamps, etc.) √ √ √
Check the Turbocharger √ √
Clean or Change Air Filters √ √
Check whole Exhaust system for any Leakage (Pipes, spiral, etc.) √ √ √
Check the colour of Exhaust Smoke √ √ √
FUEL SYSTEM
Check the Fuel System √
Change the Fuel Filter √ √ √
Check whole Fuel System for any Fuel Leakage √ √
Drain the Water inside "Water Separator Filter" √ √ √
Clean the Fuel Tank √ √
Check the Injector Nozzles √ √
ELECTRICAL SYSTEM
Check the Batteries and their Charge Levels √ √ √ √
Clean the Batteries and their Poles √ √ √
Check the Battery Charger and Charger Alternator √ √ √ √
Check all the pressure, Temperature Sensors and Guages √ √ √ √
Check the setting of AVR Card and Governor Card √ √ √ √
Check the Power Cables, Transfer Panel and its Connections √ √ √ √
Check the Control Panel and Generator Set Controller Unit √ √ √ √
MISCELLANOUS
Check the Tensions of V-belts √ √ √
Check the Radiator Fan and its Blades √ √
Check any Screws and Bolts used for Assembling Purposes √ √ √
Check the Compression Pressure (if necessary) √
Check the setting of Valve Gaps √ √
Check the Vibration Insulators √ √ √
Perform a General Cleaning on whole Generator Set √ √ √ √
Check for any Strange Noise when the Engine is Running √ √ √ √ √
Check and Clean the Oil Pan Breather Hose √ √

√ Daily √ 400 hours √ Every Two Year

√ Start Up √ 1000 hours
√ 50 hours √ 2000 hours
√ 200 hours √ Every Year