Installation Manual COLOR BEST
Installation Manual COLOR BEST
*1: The hemming and seaming height of permanent portions should be 2 to 3 mm. (See pages 16 to 18 for details.)
*2: Length of fastening nails and screws (unit: mm) Used to install roofing tiles Used to fix corner part
Type of roofing tile Annular ring nail Tapping screw Nail Screw
COLONIAL and SAVORY 32 30 32 35
All COLORBEST series 35 35 35 40
*3: If the screws that fix the corner part come into contact with their substrate, use shorter screws to fix the ridges to the hard cement wood chip board.
*4: Wood dimensions (unit: mm)
Verge Flat ridge Corner ridge Wall arrangement
*5: Ledger strips should be used for Free Ridge, Free Ridge GLASSA, Free Ridge Grain-like GLASSA, and Free Ridge Natural Grain-like GLASSA roofing tiles.
51
4. Standard Installation Instruction
2. Standard Installation Instructions for Substrates
Rafter
500 or less
500 or less
52
4. Standard Installation Instruction
3. Standard Installation Instructions for Built-up Roofing
Built-up roofing
Laying on
eaves edges Sheathing
Approx. 30
●Lay the built-up roofing aligning it with the end of the Additional laying of
sheathing. built-up roofing
●Mount a ranking beam as an additional layer, and then (500 mm in width)
additionally lay built-up roofing of 500 mm in width over Built-up roofing Ranking beam*
the full length of verge.
Laying on At this time, raise the built-up roofing along the ranking Sheathing
Built-up roofing
verges beam.
* When TOUGHMOCK or preservative-treated wood is used Approx. 30
as a ranking beam, the built-up roofing needs not to be
raised by additionally laying it.
or more
or more
Laying on
or more
flat ridges or more
Laying on
corner ridges
Double the built-up roofing.
53
4. Standard Installation Instruction
3. Standard Installation Instructions for Built-up Roofing
Laying on
valleys
Double the
built-up roofing
54
4. Standard Installation Instruction
4. Standard Installation Instructions for COLORBEST
●Cut the top end of a roofing tile to be overlaid on the permanent verge
by approx. 100 mm (shouldering). 100
●In order to lay a narrow roofing tile on the verge, use roofing nails and Cut by approx. 100 mm
(shouldering).
adhesive in combination to fix the tile.
Roofing
tile Verges
Verge flashing
Eaves edge
flashing
●Install roofing tiles so that the length of those in the uppermost row will Alignment mark
●To install copings, drill prepared holes in coping and roofing tile, and
then fix copings to rafter at spaces of 500 mm or less with nails used Size roofing tiles to be installed in the uppermost row to
150 to 232 mm (at the position of alignment mark).
to fix copings.
●To fix copings only to sheathing, fix the copings with screws used to fix Roofing tile
(with the top end cut)
copings following the same procedure as that for nails.
●To install copings, apply sealant to them for waterproofing.
No waterproofing treatment is required when TOUGHMOCK is used
in place of copings.
Roofing tile
Flat
ridges
Verge flashing
s
es Nail used to fix
rl
5o roof accessory
45
Coping, 18×90 Ridge cover
Sealant
Verge flashing
55
4. Standard Installation Instruction
4. Standard Installation Instructions for COLORBEST
roughly through the center of the tile, and then fix the coping to a hip for
Adhesive
roofing with a nail used to fix coping.
●Clip nails to fix the copings on every two rows. Nail the coping roughly
in the middle of working length of the roofing tile. Position of coping
●To fix copings only to sheathing, fix the copings with screws used to fix Position of nail
Cut (Corner cut) by
Corner copings following the same procedure as that for nails. approx. 140 to 150
ridges
Built-up roofing
455 or less
Corner
●O verlap built-up roofing on a valley by approx. 60 mm. Cut the top Valley plate Marking line
end of a roofing tile to be overlaid on the valley by approx. 70 mm
(shouldering).
●Fix narrow roofing tiles using nails and adhesive in combination.
Cleat Cut the top end of the roofing tile
by approx. 70 mm (shouldering).
Valleys App
rox.
60 455 or less
Approx. 60
56
4. Standard Installation Instruction
5. Standard Installation Instructions for Metallic Accessories
Verge flashing
JIS G 3312
(Class 2 used for roof) or
equivalent material, 0.35
Permanent plate mm or more in thickness NO
Permanent plate
The height of hemming
and seaming of the
Permanent plate permanent plate should
Ridge cover plate
Permanent be 2 to 3 mm.
used for steep ridge
Permanent plate
Fix with nails
Permanent plate 50 mm used to fix
YES
or more the relevant
accessory.
Metallic
accessories Riser dimension 455 mm
or less
Flashing Riser dimension *1
Riser dimension
Riser dimension Riser dimension should be
YES
70 mm or more.
Riser dimension
Riser dimension
*1: If accessory length is based on meter module, spaces of 500 mm or less are acceptable.
57
6. Before Installation
1. Safety and Health
<1> Instruction for Safety Work
Strictly observe the safety regulations based on the principle that
“Safety is the top propriety.” In installing COLORBEST roofing tiles, carry
out thorough installation management and safety work to prevent any
industrial accident.
Wear proper working clothes for the work!
<2> Safety Work for Roof Construction
“Falls” are the most common accident at roof construction sites.
Wear a helmet to Helmet
Scaffolds, stepladders, ladders, and trestles carry a lot of risks and
protect from flying or falling (Tighten the
thereby require particular attention. Since roof construction involves
objects, or protect yourself chin strap.)
work in high places, a fall accident can result in a serious or life- in the event of a fall.
Before Installation
threatening accident.
It is essential to observe safety standards for the prevention of these
accidents.
Wear clean
and comfortable
(1) Wearing of proper clothing and personal protective work clothes.
equipment
●W ear a set of working clothes according to your physical
constitution and the climate. Zip the jacket.
●Choose and wear proper working clothes for the work.
●Choose and wear personal protective equipment that meets the Wear
safety and health regulations for the work. a safety
●Check the personal protective equipment. Do not use any aging or Tighten harness.
damaged equipment. your cuffs.
●Be sure to wear a helmet. Wear the helmet flat atop your head and
tighten the chin strap.
●Wear a safety harness to work in high places. Wear shoes
●Wear shoes with a non-slippery and unworn sole. with a non-
slippery sole.
(2) Check before work
●Have a meeting on safety before commencing installation work and
look over work environment on site beforehand.
●Check the workplace and the surroundings of the job site.
●Check working tools and material storage conditions.
●Make thorough preparation for safety work, “Keep zero accident.”
Wear a helmet to protect yourself in the event of a fall
(3) C ases where an instruction must be given to (Administrative Guidance Notice 660 issued by Director of
Labour Standards Bureau of the Ministry of Labour on November 11, 1996)
suspend installation work
●It rains or is highly likely to rain.
Useful life of helmet
●Scaffolding is wet after the rain, or with fog or dew, and thereby slippery.
●It is blowing a gale or gusting, or a strong wind warning is issued. Material Standards for disposal or replacement
●Lightning and thunder occur and there is a fear of lightning strike. ABS, PC, or PE (Thermoplastic resin) Within 3 years even if no abnormality is found.
●Snowfall or lingering snow
FRP (Thermosetting resin) Within 5 years even if no abnormality is found.
●If temperature or humidity rises and workers are likely to get heat
stroke, suspend installation work in progress, and then take a break. Chin strap Within 1 year even if no abnormality is found.
●Inadequate or shaky scaffolding (Source: Helmet Handling Manual issued by the Japan Helmet Manufacturers Association)
Blood type **
68
6. Before Installation
1. Safety and Health
<2> Safety Work for Roof Construction
(4) S afety work standards for using a ladder or
Approx. 60 to 70 cm or more
stepladder
●B efore using a ladder or stepladder, check it for any damage,
deformation, or abnormalities in the fixing metal fittings.
●Install and fix a ladder or stepladder on the even surface.
●Do not set a ladder up from the roof of the first floor to that on the
second floor to climb it up and down. Doing so will induce an
imminently hazardous situation.
●Provide a slip stopper for the ladder feet and fix the top of the ladder
to prevent it from sliding sideways or falling down. In the event of
Before Installation
deflection amplitude, mount a deflection preventive device in the
middle of the ladder.
Set the ladder up at an angle of 75 degrees and protrude it by 60 to
70 cm from the highest position to climb up. The ladder width should Check for
any slack or
be 30 cm or more.
disconnection.
●It is recommended to use a ladder by two persons, wherever
possible.
Approx. 75 deg.
Slip stopper
Eaves edge
69
6. Before Installation
1. Safety and Health
<2> Safety Work for Roof Construction
(7) Wearing of safety harness to work in high places
(Reference diagram)
●Wear a safety harness to work in 2-meter or more high places. Main rope
●Securely fasten the waist fastening belt of the safety harness on The lanyard
should be 2
your hipbone so that the belt will not come off your body for
meters or less
protection against falls. in length.
●Hang the hook upper than your waist as much as possible so that
you will not go into the floor or a structure in the event that you fall
from the place.
●Check for the position of the main rope from time to time in order to
Before Installation
Latch
(9) Precautions for health and safety (10) Precautions for dismounting and repair work
●Prolonged and massive inhalation of dust in the course of cutting, ●To dismount or repair COLORBEST flat roofing slate tiles, remove
drilling, and dismounting work may impair your health. Conduct such nails to dismount them with hands. Carefully lower the dismounted
a
work observing the following precautions: slate tiles to the ground using a roofing tile lift.
1) Install a local exhaust ventilation system in an indoor workplace in ●R oofing tiles with “a” mark on their
which dust scatters. reverse side contain asbestos. However,
2) Wear a dust mask during work, as appropriate. (Wear a dust mask some products without “a” mark on the
particularly for reroofing and dismounting roofing tiles.) reverse side fall under the category of “a” mark represents
3) After handling roofing tiles, be sure to gargle and wash your hands. asbestos-containing product. If you are asbestos-containing product.
4) Thoroughly clean dust off your work clothes. not sure whether your product falls under the said category, please
5) Dispose of remaining materials such as chips in a safe manner. contact your KMEW representative.
6) To cut and drill roofing tiles, etc., be sure to use the KMEW single ●Since the asbestos-containing products are solidified with cement,
cutter. asbestos will not scatter or be diluted in a normal state.
●To dismount asbestos-containing construction materials, follow the
provisions of the “Ordinance on Prevention of Health Impairment due
to Asbestos” enforced on July 1, 2005.
70
6. Before Installation
2. Proper Handling of Roofing Members
(3) Carrying
(Storage precautions)
●To transport roofing tiles by vehicle, stack them flat, tie up them with
●Do not get roofing members wet. Doing so may a rope, and be sure to apply a block to edges.
cause plates to deflect, shrink, or become ●To load roofing tiles, lay a thoroughly clean and dry sheet on the
efflorescent after they are installed. loading platform in advance.
CAUTION ●Load roofing tiles so as not to cause them to protrude from the
Be sure to store roofing members with a sheet put vehicle.
●Pay utmost attention not to cause damage to the edges of roofing
over them on installation site
tiles when unloading them.
●To lift roofing tiles, apply a block to edges to prevent damage to
them from being caused by tying them up with rope.
●Do not throw or roughly handle roofing tiles.
(Handling precautions)
Before Installation
●To lift roofing tiles by a crane, be sure to stack them on pallets.
●Do not roughly handle COLORBEST roofing slate
tiles by means that apply a string impact, such as
by throwing them. Doing so may cause the tiles to
break.
CAUTION (4) Disposal of waste materials
●To remove waste materials from installation site, collect small
ince COLORBEST tiles are fragile, handle them
S leftover materials wherever possible.
with care. ●D ispose of waste materials as industrial waste pursuant to the
provisions of the “Waste Management and Public Cleansing Act.”
●In order to appropriately dispose of waste materials, the manifest
(1) Handling in warehouse system (manifest for industrial waste) is required to use for the
procedure of checking a flow of “Discharge → Collection/
●In order to prevent the collapse of cargo, use equal-sized pallets and
Transportation → Disposal.”
stack them four or less high in warehouse.
●To dismount asbestos-containing construction materials, follow the
Do not stack any pallets on which unpacked roofing tiles are placed.
provisions of the “Ordinance on Prevention of Health Impairment due
●Place pallets in solid and horizontal locations indoors.
to Asbestos” enforced on July 1, 2005.
●Protect roofing tiles from rainwater and stains.
●Do not directly place roofing tiles on the ground for storage. If no
pallets are available for use, use square timbers as fillers.
Covering to store roofing tiles for a short period of time on installation site
(6) Cutting and processing methods
●In order to beautifully and efficiently cut, drill, and slit roofing tiles,
use the KMEW single cutters. This cutter achieves beautiful,
accurate, and rapid processing, but hardly produces dust.
●M ake constant and appropriate adjustment of the single cutter
blades.
●F or details, refer to information on pages 164 to 167 of this
installation instruction and on the Single Cutter Instruction Manual.
71
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
1. Installation procedure
Installation Procedure
(1) Check whether the standard installation instructions (slant and flow length) and
1) Checking for roof substrates sheathing are proper.
⇩
2) Mounting eaves edge flashing (1) Mount eaves edge flashing.
⇩
Roofing Tile Installation Instruction
⇩
4) Mounting ranking beam (1) Properly mount ranking beam to the verge.
⇩
(1) Lay out roofing tiles in a way that no narrow roofing tiles will be put on the verge
5) Laying out roofing tiles side.
(2) Carefully lay out wall joints and overhang.
⇩
6) Lifting COLORBEST roofing slate (1) Thoroughly check for safety measures and maintenance management.
(2) Work to protect against falls of materials.
tile onto the roof
⇩
7) Mounting verge flashing, permanent (1) Mount verge flashing, permanent flashing, and valley plates.
flashing, and valley plates The height of hemming and seaming of the permanent plate should be 2 to 3 mm.
⇩
(1) Install an eaves plate (starter strip) by protruding it by 20 mm from eaves edge flashing.
8) Installing eaves plates (starter strips) (In snow-covered regions, refer to the installation procedure for snow specifications.)
(2) Install one after another while leaving a space of approx. 1.5 mm between them.
⇩
(1) Lay COLORBEST tiles with the alignment marks aligned.
9) Installing COLORBEST tiles (2) Install COLORBEST tiles keeping an approx. 1.5 mm space between them.
(3) Fix COLORBEST tiles with the given number of nails (or screws).
⇩
10) Installing roofing tiles to flat and (1) Install roofing tiles and roof accessories following the standard installation instruction.
corner ridges
⇩
11) Installing roofing tiles to wall joints (1) Install adequate flashing in the ridge and roof slope directions.
⇩
(1) Tidy up remaining materials, chips, roof accessories, nails, etc.
12) Conducting self-check for (2) Check for any defects such as cracks, stains and scratches on roofing tiles and roof
accessories. If any, repair them following the repair procedure set forth on page
installation work 172 to 179 of this installation instruction.
72
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
Rafter
40* Rafter
40*
To use a cant board,
be sure to make it flush
with sheathing.
<3> Verges
●Ensure that the end of sheathing protrudes by approx. 15
mm* from covering (a gable board).
* Intended to prevent the covering (gable board) from
getting dirty.
15*
73
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
*
Additional laying of x. 300
Appro
built-up roofing
(500 mm in width)
* Spacing for fixing with a tucker or stapler.
Built-up roofing
For NOAGUARD II, fasten the overlaid
* W hen TOUGHMOCK or preservative- area at spaces of approx. 150 mm.
treated wood is used as a ranking Sheathing
beam, the built-up roofing needs not to Approx. 30
be raised by additionally laying it.
Roof slope
Additional laying of direction
built-up roofing
Lay the roofing in a way
that causes no pinholes.
Double the built-up
roofing.
* If no face bar is provided on the wall surface, additionally lay the
built-up roofing (of 500 mm in width) all over the wall joint area.
(If face bar is provided and there is no risk of causing damage to
the roofing, additionally lay the roofing of 500 mm in width only
on the external corner angle of the wall.)
74
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
Built-up roofing
35
Sheathing 40 Built-up roofing
Sheathing
Rafter
55 Eaves edge
flashing
Sheathing cap
35
40 Rafter
Decorative fascia board
●Install the eaves edge flashing to the eaves edge. Sheathing Eaves edge flashing
●Overlap the eaves edge flashings by 50 mm or more.
* Hemming
* Hemming and seaming and seaming
Be sure to hem and seam the top surface of the eaves
edge flashing (by 3 mm or less) in order to prevent the
cut end of roofing tile from opening at the eaves edge.
50 or more
Nail used to
fix roof accessories
r less
455 o
Eaves edge
flashing
75
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
Verge
Roofing Tile Installation Instruction
Eaves edge
Approx. 15
76
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
Nail used to fix the ledger strip Ranking beam Nail used to fix the ledger strip
Ranking beam
18×45 18×45 Additional laying of built-up roofing
Additional laying of built-up roofing
(of 500 in width) (of 500 in width)
Nail used to fix Nail used to fix
Hemming and seaming height (2 to 3 mm) the roof Hemming and seaming height (2 to 3 mm)
the roof
accessory accessory
Verge flashing
20 Eaves edge flashing
50
77
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
35
40 Rafter
the eaves edge flashing.
●Continue to install eaves plates side by side while
leaving a little space between them. Eaves edge
flashing
Roofing Tile Installation Instruction
Excessive butting will cause roofing tiles to
moves around or deflect due to the behavior
of the substrate. Decorative fascia board
●Fix each eaves plate with four roofing nails following
the marking line.
NEVER attempt to drive nails in the permanent plate
of the flashing.
●Cut the eaves plate for the permanent plate of verge
Marking line
flashing by approx. 100 mm in width (shouldering).
Cut by approx. 100 mm
Be sure to use eaves plates (starter strips) (shouldering).
dedicated to each type of roofing tile. Sheathing
20
Leave a little space. Enlarged
●I n case of large properties that use Cut by approx. 100 mm (shouldering).
Pearlite mortar substrates or are 15 m or Alignment mark
more in the ridge length, install roofing Eaves plate
tiles and eaves plates while leaving a
space of approx. 1.5 mm between the
butting portions. (For details, refer to First row
information on page 129.)
Eaves edge flashing
E xcessive butting may cause roofing
Leave a little space.
tiles to move around or deflect due to
the behavior of the substrate.
78
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 ×
79
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
× × × × × 〇
Alignment mark
Alignment mark
Making line
Enlarged Part A
Part A
Third row 212
●Fix each roofing tile with four roofing nails. Second row
Roofing Tile Installation Instruction
First row 20
Verge flashing 182 Eaves edge
Eaves plate flashing
Verge flashing
(The diagram above is for SAVORY.) (The diagram above is for PROUD GLASSA.)
<4> Procedure for roofing tiles (GLASSA 600) in the second row and after
●Install the roofing tiles by aligning the alignment mark on each side of ■Installation of GLASSA 600
the tile (see Part A) with that on the top-end center of a tile underneath.
Enlarged Part A
Third row
Second row Part A
First row 222
●Fix each roofing tile with two roofing nails.
20
Verge
flashing Eaves plate
80
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
●To install roofing tiles to the verge, put them in the verge
flashing. *2 Ranking beam
18 (or 21) × 45
70
*1: Sealant Nail used to fix 90
In areas with much dust and fallen leaves, fill a roof accessories *1 Sealant
gap between the verge flashing and the roofing tile
60 (70)
with sealant.
Third row
Second row
First row 20
Eaves edge
Verge flashing
Eaves plate flashing
81
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 × 〇 × 〇
Roofing tile
Roofing tile
Verge flashing
82
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
× × 〇 × 〇 ×
Roofing tile
●If the top end of roofing tile needs to be cut near the
ridge, it should be cut “between a place 50 mm away
from the alignment mark and the top end of the roofing Center of ridge
tile.”
●Adjust the length of roofing tiles to be installed in
a few rows underneath the uppermost row to the
given working length (182 mm or less), as
appropriate, and then fit these roofing tiles.
50
83
7. Roofing Tile Installation Instruction
10. Installing roofing tiles to flat ridge
<2> Mounting copings
●Copings are required to mount ridge cover and ridge
course, and should measure 18 by 90 mm.
●D rill a prepared hole through the ridge coping and
Nail used to fix Nail used to fix copings
roofing tile, respectively, and then be sure to fix the
roof accessories Ridge cover
copings to the rafters with the nails used to fix the 104 Built-up roofing*2
copings at spaces of 500 mm or less. 30
Coping, 18×90
T o fix the copings only to sheathing, fix them with Sealant*1
19
screws used to fix copings at spaces of 500 mm or less.
●Apply sealant to the edges of the copings.
*1: Sealant
o sealant is required when TOUGHMOCK is used in
N
place of copings.
Roofing Tile Installation Instruction
Sealant*1
Verge flashing
Ridge course
50 Built-up roofing*2
Sealant
84
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
19
place of copings, lay the built-up roofing (of approx. 250
to 300 mm in width) on the wood.
(This is not required when TOUGHMOCK or preservative-
treated wood is used in place of copings.)
Ridge beam
Roofing tile
Spacer
Position of the nail that fixes the coping:
Coping, 18×90 Roughly in the middle of working length of
the roofing tile
85
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 × 〇 〇 〇 〇
low-pitched surface.
Roofing tile
Built-up roofing Rafter
Sheathing
Roof Surface 4
Roof Surface 3
Black ink or leveling line
●Cut the roofing tiles in line with the center of the corner
ridge.
●Fix narrow roofing tiles using roofing nails and adhesive If the bottom end opens,
in combination. put a spacer.
●Drill a prepared hole in a place 80 mm away from the
bottom end of roofing tile and 40 mm away from the
center of the corner ridge to install it.
If a narrow roofing tile bottom end opens, put a spacer
such as the cut end of the roofing tile.
T o drill the prepared hole, drill the hole only in the When using a corner part for
roofing tile located on each side of the corner ridge. the corner ridge,
(Do not drill the prepared hole through sheathing.) do not cut the corner.
●Carry out marking for 70-mm single-side width of the
corner part for the corner ridge on one side of the center
of the corner ridge to prevent the corner part from
bending.
●Hang the corner part on the end of roofing tile and eaves
plate in the first row, and put it under the roofing tile in
the second low. 50
70
●Use two nails for corner part to securely fix it to the
corner ridge through the hole for nail in the roofing tile in
the second row. Marking line
*1: Sealant 40
In high-wind regions and areas, apply sealant to a place Sealant*1
80
approx. 50 mm away from the center of the corner ridge.
Nail used to fix the corner part
(Two nails)
Corner part
Eaves edge
flashing
86
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
Roofing tile
Sealant*1
Sealant*1
Corner part
87
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 × 〇 × 〇
70 or more
Laying small cut ends of roofing tiles may cause the
100
roofing tile to crack and eventually fall from the roof. Be
30
sure to lay the cut ends of roofing tiles without any gaps
10 ~15
between them. Roofing tile
Built-up roofing
Roofing Tile Installation Instruction
18
Sheathing
Coping, 18×90
Sealant*1
Rafter
Roofing tile
Sealant*1
Roofing tile
88
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
× × 〇 × 〇 ×
70 or more
end cut from leaving any opening.
Laying small cut ends of roofing tiles may cause the 100 Flashing
roofing tile to crack and eventually fall from the roof. Be
10 ~ 15
30
sure to lay the cut ends of roofing tiles without any
gaps between them.
Roofing tile
Sealant*1
●If the top end of roofing tile needs to be cut near the
ridge, it should be cut “between a place 50 mm away Cut end of roofing tile
Cut the top end of the roofing
from the alignment mark and the top end of the roofing
tile along with the wall.
tile.”
●Adjust the length of roofing tiles to be installed in a few
rows underneath the uppermost row to the given
working length (182 mm or less), as appropriate, and
then fit these roofing tiles.
●Use eaves plates (starter strips) in the uppermost row
against the wall as adjusting roofing tiles.
Roofing tile
I f the roofing nails are short, use roofing nails 45
(KL45CA).
●M ake a hole for nail in three or more places 50 mm
away from the top end of each roofing tile to fix the tile. For SUPERIOR II For PROUD
Cutting position Cutting position
50
50
Alignment Alignment
mark mark
89
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
Nail used to
fix the coping
Coping, 18×90
Sealant*1
Roofing Tile Installation Instruction
●Raise and hem (fold in a shape like a box) the end of the
flashing.
●Fit the hemmed bottom end of the flashing by digging
the seam into the verge flashing. Raise built-up roofing.
Flashing
Hem the raised
end of flashing.
90
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
70 or more
ledger strip with nails used to fix roof accessories at 100 Roofing tile
30
spaces of 455 mm or less. Built-up roofing
10 ~ 15
20 (24) 70
●Mount the permanent flashings by overlapping them by Sheathing
18
50 mm or more.
Sealant*1
Ledger strip, 18 (21) × 45
The figure in the parentheses represents the size for PROUD, RAYCIOUS, SUPERIOR II,
and GLASSA 600.
Ledger strip
91
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
Accessory to Drainage
tack on the wall slope
40
Sealant
●Fold the end of the flashing to the extent that the roofing
tile is covered, and then fit the flashing.
Roofing tile
Flashing
92
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
Sealant
Raise and hem.
Permanent flashing
Lay permanent built-up roofing.
Roofing tile
Raise
and hem.
Flashing
30
93
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
Ledger strip
Approx.
200
Roofing Tile Installation Instruction
Coping, 18×90
Roofing tile
13
0~
15 Sealant*
0
Let the end of
the permanent
flashing come Coping, 18×90
out from here.
Roofing tile
Flashing
Flashing
Seal underneath
the overlapped portion.
Roofing tile
94
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
Coping
130 ~ 150
Flashing in
the ridge direction
95
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
Permanent
flashing
Roofing Tile Installation Instruction
Roofing tile
Flashing
Coping, 18×90
Roofing tile
Roofing tile
96
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
Center of ridge
*1 Sealant
Coping
Roofing tile
Sealant
Built-up roofing Flashing
(If copings are not
treated with preservative)
●Be sure to apply sealant to portions
in which pinholes are formed (the Coping
corner shown by “*2”). Sealant
CAUTION
Not doing so may result in roof leaks. Roofing tile
Roofing tile
97
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD GLASSA 600
Sealant
Ridge cover
Corner part
98
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
●Extend the end of the valley plate by 30 mm from the Marking line
roofing tile, and bend down the valley plate from the end Valley plate
of the roofing tile.
●Overlap valley plates by 100 mm or more at a joint and
apply double coatings of sealant to the overlapped
portion.
●At wall columns, hem and raise the valley plate by 50 Cleat Cut by approx. 70 mm
mm or more. (shouldering).
●To install roofing tiles on the valley, overlap them on the
valley plate by 60 mm each on the right and left sides.
*2: Carry out marking in a position 60 mm away from the *2 A
ppro
end of the valley plate, and then install roofing tiles x. 6 455 or less
0
straight. * Approx. 60
●Fix narrow roofing tiles using roofing nails and adhesive
in combination.
●If a roofing tile to be overlapped on the valley plate
inclines adversely, cut it by approx. 70 mm in width 30
(shouldering). Sheathing
Eaves edge flashing
Relationship between the length of valley and the full width of valley plate
(cm)
Rainfall: 25 mm/10 min.
50
4/10 4.5/10
Full width of valley plate
40 3.5/10 5/10
3/10 6/10
34 7/10 or more
30
20
0
0 4 5 6 7 8 9 10 11 12 13 14 15 16 (m)
Example: When the slope is 3/10 and the length of valley is 6 m, the full width of valley plate should be 34 cm or more. Length of valley
99
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
<U Fold
pst
rea
ms
ide Cut and fold
> Fold
Batter
●In order to prevent rainwater from penetrating the verge and flatten
Roofing Tile Installation Instruction
Fold
through the cut-end surface, fold the top surface of the
verge flashing.
* Sealant
Apply sealant to portions on the reverse side in which
pinholes are formed.
●Mount a ranking beam to a position retracted from the
protrusion of the roofing tile and down by approx. 30 Eaves edge Hem and seam
flashing Sheathing
mm from the eaves edge flashing. 30
●Hem and seam the end of top surface of the eaves edge
flashing, and fold the downward-sloping portion at a
right angle right before the ranking beam.
Ranking beam
●Install the verge flashing by aligning its processed top Built-up roofing
surface with a position down by 20 mm from the eaves
edge flashing. 100 or more
●If the gutter is not enough to receive rainwater from the
roof surface, mount the Type-L permanent flashing (to be
locally procured).
Built-up roofing
Type-L permanent flashing 20
(to be locally procured)
Eaves edge
flashing
Verge flashing
100
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
Ridge cover
Fold
Permanent coating
of sealant
Sealant
●Fit the joint by mounting the processed ridge cover. Roofing tile
Ridge cover
Roofing tile
101
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
Permanent flashing
(Batter and flatten
the top end.)
Notch of sheathing
permanent flashing.
Built-up roofing
Roofing tile
Eaves edge
flashing
Flashing
●Fit the joint by mounting the valley plate from the above.
Valley plate
Built-up
Roofing tile roofing
Eaves edge
flashing
Flashing
102
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
17. Installing members around chimney and in the top right section
<1> Fitting members in the roof slope direction with flashing
(1) Installing members above the chimney Flashing
Snow guard flashing
(to be locally procured)
Flashing
Roofing
Built-up roofing
tile
Permanent flashing
Flashing
Flashing
103
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
17. Installing members around chimney and in the top right section
<2> Installing members in the roof slope direction with Type-L permanent flashing
(1) Installing members above the chimney
Snow guard flashing
(to be locally procured)
Plywood substrate
Built-up roofing
Type-L
permanent flashing Sealant
Sealant
●D o not get on roofing tiles located Snow guard flashing
(to be locally procured)
around the snow guard flashing.
Built-up roofing
Sealant
Type-L
permanent flashing
Flashing
●F it the flashing by raising and hemming it, and then Type-L
permanent
digging the rolled hem into the raised portion of the flashing Roofing tile Raise and hem.
Type-L permanent flashing.
104
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
Verge flashing
Cut and fold.
Ridge cover
Ranking beam
Permanent
flashing
Substrate of gable board
105
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
Ridge cover
Ranking beam
Roofing Tile Installation Instruction
Roofing tile
Type-L permanent flashing
Verge flashing
Roofing tile
Type-L permanent flashing
Coping, 18×90
Ledger
Type-L permanent flashing strip
Flashing
Cut the Type-L Flashing
permanent flashing
and the flashing,
and then dig their raised Permanent
portions into Roofing tile flashing
the permanent flashing.
* Sealant
106
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
19
130
(This is not required when TOUGHMOCK or preservative- Sheathing
treated wood is used in place of copings.)
*2: Sealant
o sealant is required when TOUGHMOCK is used in
N
30
place of copings.
Sheathing
30
50
Sealant*2
Roll in
Verge flashing
Roofing tile
Gable board
107
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
●Fold the verge flashing and ridge cover as shown in the Ridge cover
diagram on the right.
Flashing
Ridge cover
Roofing tile
Roofing tile
Ridge cover
Verge flashing
Roofing tile
Roofing tile
Ridge cover
108
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
18×45
Roofing tile
Built-up roofing
Sheathing
Roofing tile
Verge flashing
Gambrel flashing
(to be locally procured)
109
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
75
Gambrel flashing (to be locally procured)
50
On-site ad Coping, 18×90
justment Sealant
Double-sided 30
waterproof
adhesive tape
Built-up
Eaves plate roofing
Roofing Tile Installation Instruction
Roofing tile
Built-up roofing
Sheathing
Purlin
CAUTION
roken built-up roofing may result in
B
roof leaks
●Put double-sided waterproof adhesive tape between the 455 or less
flashing and built-up roofing on the upstream side of the Gambrel flashing
gambrel portion. (to be locally procured)
Verge flashing
Roofing tile
Roofing tile
Verge flashing
Gambrel flashing
(to be locally procured)
110
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
22. Installing sloping ridge (Joint of valley, flat ridge, and corner ridge)
<1> Installing corner ridge using ridge cover
Raise by
approx. 30 mm Ridge
cover
Ridge cover
Raise
Valley
plate
Valley plate
Valley plate
Valley plate
111
7. Roofing Tile Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 × 〇 〇 〇 〇
22. Installing sloping ridge (Joint of valley, flat ridge, and corner ridge)
<2> Installing corner ridge using corner part for corner ridge
●Raise the valley plate about approx. 30 mm at the center
of the ridge.
●Install a roofing tile underneath the corner part of the
ridge up to the center of the valley (using nails and
adhesive in combination).
Raise the end of
the valley plate.
●After installing the roofing tiles, fold back the valley plate
onto the roofing tile on the side opposite to the valley. Extend up to
Do not install SAVORY using a corner part for the corner the center of the valley.
ridge. Adhesive Roofing tile
Roofing tile
Valley plate
Roofing Tile Installation Instruction
●Mount the coping, fold upward the end of the corner part
for the ridge, and then fix it to the cut end of the coping.
●Apply sufficient sealant to the cut portion of the corner
Corner part
part. Apply sealant.
Cut and raise the end,
and then fix it to the cut end of the coping.
Roofing tile
Corner part
Coping
Roofing tile
Valley plate
●Put the ridge cover on the corner part for the ridge, and
then apply sealant to the joint.
Valley plate
Roofing tile
Ridge cover
Corner part
Roofing tile
Roofing tile
Corner part
Ridge cover Sealant
Valley plate
Roofing tile Put the ridge cover on
the corner part.
112
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD GLASSA 600
23. Installing comma-pattern different-angle ridge (Joint of eaves edge, verge, and corner ridge)
●F old back the end of top surface of the eaves edge
flashing and fold its downward-sloping portion at the
center of the corner ridge along the direction of the Built-up roofing
verge.
●Mount the ranking beam by retracting it by approx. 30
mm from the end of center of the corner ridge.
●Mount the processed verge flashing by aligning the top
surface with the position lower by approx. 25 mm than
the end of center of the corner ridge.
Roofing tile
Sealant
Roofing tile Sealant Roofing tile
Eaves edge
flashing Eaves edge flashing
Verge flashing
Do not install SAVORY using a corner part for the
Verge flashing
corner ridge.
113
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD GLASSA 600
Ridge cover
Roofing Tile Installation Instruction
Roofing tile
Ridge cover
<2> Fitting square roof using ridge cap (Fitting of corner part for the ridge)
●Completely install roofing tiles up to the peak of the
ridge on four roof surfaces, and then fit the corner ridge Ridge cap (to be locally procured)
using the corner part for the ridge. Built-up roofing*
●Fit the square roof by mounting copings around the four
roof surfaces and the ridge cap (to be locally procured)
in a way that presses the roofing tiles.
Do not install SAVORY using a corner part for the corner
ridge.
Coping
Roofing tile
Sealant
114
HEAT SHIELD
PREMIUM GLASSA Series GRANDE GLASSA Series QUAD Series
20
Spacer to be
Nail used to fix roof accessories locally procured
Eaves edge flashing
The figure inside the parentheses
represents the size for permanent Part-A
The figure in the parentheses represents the size for permanent verge flashing
(of 6.0 mm in thickness) used for free ridge. verge flashing (of 6.0 mm in thickness) Cover the cut end of the ledger strip by processed
used for free ridge. eaves edge flashing (or steel sheet).
spacer on the top surface of the ledger strip, and then 45SUS decorative nails
make slope adjustment. or
35SUS decorative screws
for free ridge
●Fix the free ridge verge with two 45SUS decorative nails
275
●Install the free ridge verge so that its top surface will tilt
toward the surface of sheathing (inward).
115
HEAT SHIELD
PREMIUM GLASSA Series GRANDE GLASSA Series QUAD Series
Use adhesive in
●To install roofing tiles in the uppermost row on a combination to
sea install roofing tiles
free ridge, fix the tiles using nails and adhesive in lan
t in the uppermost row
30
combination.
CAUTION
Not doing so may result in scatter of roofing tiles. Apply sealant to the nail head
●Roof shingles available to use in the uppermost row vary with roofing
tiles. See the table shown below for details.
Homogeneous Roof Accessory Installation Instruction
Shingles available to
Roofing tile
use in the uppermost row
SUPERIOR II (GRANDE GLASSA and GLASSA) Eaves plate (F starter strip)
The figure in the parentheses represents the size for permanent verge flashing
PROUD (GLASSA) Eaves plate (N starter strip) (of 6.0 mm in thickness) used for free ridge.
PROUD (NATURAL GLASSA) Eaves plate (D starter strip)
Other COLORBEST Series Roofing tile
●After installing roofing tiles, put K-8·L sheet on the flat ridge (or
Permanent
ledger strip), and then mount permanent sheet metal (permanent sheet metal
three-pronged sheet metal or sheet metal locally procured) to the
comma-pattern ridge.
●After installing the free ridge verge, apply a permanent coating of
sealant to the comma-pattern ridge, and then install the free ridge.
●Install the free ridge verge in working length of 275 mm. K-8·L sheet
However, to make adjustment of working length near the comma-
pattern ridge, the working length can be extended up to 305 mm.
Two types of methods, using or not using a comma-pattern ridge part, are available to install the comma-pattern ridge.
(1) Method using the comma- Comma-pattern ridge
Permanent
pattern ridge part sheet metal
(Fabricated from roofing
tile or the shingle used
●Fabricate a comma-pattern ridge part in the uppermost row.)
from the roofing tile or the same
shingle as that used in the uppermost
row, make a preparation hole in it,
K-8·L sheet
275
comma-pattern ridge
(for reference)
05
A
125
B
90
90
D Permanent
Slope A (mm) B (mm) C (mm) D (mm) sheet metal Sealant
3/10 240 122 86 26
4/10 232 130 84 33
5/10 224 136 80 40
6/10 214 141 77 46
7/10 204 145 74 52
8/10 196 148 70 56 K-8·L sheet
116
HEAT SHIELD
PREMIUM GLASSA Series GRANDE GLASSA Series QUAD Series
uppermost row
Fix using nails
Ledger strip, 18 (21) × 45 Cut. and adhesive
in combination.
* In case of a slope ranging from 8/10 to 10/10,
mount the ledger strip in line with the center of the ridge.
The figure in the parentheses represents the size for permanent verge flashing
(of 6.0 mm in thickness) used for free ridge.
117
HEAT SHIELD
PREMIUM GLASSA Series GRANDE GLASSA Series QUAD Series
Permanent coating
of sealant*
Homogeneous Roof Accessory Installation Instruction
10
275
375
275
275
118
HEAT SHIELD
PREMIUM GLASSA Series GRANDE GLASSA Series QUAD Series
Roofing tile
Ledger strip
18 (21) × 90
the permanent
90 overhang cap.
30
Overhang cap
(Process the eaves edge flashing.)
50
35
Overhand cap
Cut.
119
HEAT SHIELD
PREMIUM GLASSA Series GRANDE GLASSA Series QUAD Series
K-8·L sheet
Free ridge
120
HEAT SHIELD
PREMIUM GLASSA Series GRANDE GLASSA Series QUAD Series
Roofing tile
●Fix the free ridge verge in the uppermost row with two
45SUS decorative nails or 35SUS decorative screws for
free ridge (in visible place) and one nail for roof Coping, 18×90
accessories (only on side surface in hidden place).
Be sure to fix the side of the free ridge verge with
the two specified nails (or screws).
Sealant
Sealant
121
HEAT SHIELD
PREMIUM GLASSA Series GRANDE GLASSA Series QUAD Series
e
side of the permanent flashing.
ridg
* Take the center of each permanent plate as the end
ion
ilat
of the ventilation ridge.
ent
of v
nde
K-8·L sheet
ch
*Ea
●Place the end cap so that the end (joined side) of the end
[For Type-S ventilation ridge]
cap is aligned with the center of the permanent plate.
●Apply sealant to the end cap where the ventilation ridge
will overlap, and then put the ventilation ridge (the
diagram shows Type-S) on the end cap.
Type-S metallic
●Fix the ventilation ridge following the ventilation ridge
ventilation ridge
installation instruction.
End cap
K-8·L sheet
Free ridge
●Fix the free ridge in the joint with the ventilation ridge with
four 45SUS decorative nails or 35SUS decorative screws for
free ridge.
●Apply sealant to the joint of the ventilation ridge and free
ridge.
Sealant
Free ridge
45SUS decorative
nails for free ridge
or
35SUS decorative
screws for free ridge
122
HEAT SHIELD
PREMIUM GLASSA Series GRANDE GLASSA Series QUAD Series
100
(126
)
123
HEAT SHIELD
PREMIUM GLASSA Series GRANDE GLASSA Series QUAD Series
Used for free ridge 45SUS decorative nails for free ridge or Free ridge
35SUS decorative screws for free ridge
Sealant
Plug the existing hole for K-8·L sheet
nail with sealant*2. Ledger strip, 18 (21) × 45
Roofing tile
45SUS decorative nail for free ridge
Built-up roofing
or
Sheathing
35SUS decorative screw for free ridge
Make a prepared hole to
fasten the nail or screw.
Homogeneous Roof Accessory Installation Instruction
Roofing tile
Adjustment coping*1
The figure inside the parentheses represents the size for the permanent verge
flashing (of 6.0 mm in thickness) used for free ridge. Free ridge verge (left)
124
11.Ventilation Accessories Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
60
Rafter
Roofing tile
Built-up roofing Permanent flashing
Sheathing
■Installation procedure
40
<Dimensions of opening>
60
40
Lengthwise* Widthwise
0
P-8
(910×P-80) mm 60 mm 60 60
0×
: 91
gth
* “P” represents the number of
40
len
40
ng
the ventilation ridges to be installed.
60 60
eni
When P = 0.5, L = 375 mm Op
40
When P = 1, L = 830 mm
When P = 2, L = 1740 mm
40
●Mount the permanent flashing in alignment with the opening in the sheathing.
(Raise the portion equipped with heat insulating material.)
●Apply sealant to the folded portion of the permanent flashing.
●Completely install roofing tiles up to the permanent flashing.
Heat insulating material
Install roofing tiles leaving Cut a space of approx. 5 mmApprox.
Permanent from5 the
mm raised permanent
flashing. flashing Permanent flashing
Nail for ventilation
If a slit in roofing tile comes toaccessories
the position in which the ventilation ridge is installed,
plug the slit (groove) with sealant. Roofing tile
HeatHeat insulating
insulating material
material
Cut Cut Permanent Approx. 5 mm
Permanent Approx. 5 mm
flashing
flashing
Nailventilation
Nail for for ventilation
accessories
accessories
Roofing
Roofing tile tile
133
11.Ventilation Accessories Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
ジョイントピース
Joint piece
Joint piece
ジョイントピース
ジョイントピース
Ventilation Accessories Installation Instruction
Auxiliary sheet
Auxiliary sheet
Ventilation ridge
Fixing screw 104
固定用タッピングビス
Ventilation ridge
補助シート
Auxiliary sheet
本体換気材
固定用タッピングビス
補助シート
本体換気材
(6) Finishing
●Cut to remove auxiliary sheet sticking out of the ventilation
ridge and the collar.
134
11.Ventilation Accessories Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
Ventilation ridge
Auxiliary sheet (50×50) Ventilation ridge
130
13
60 Roofing tile
Permanent flashing Permanent Auxiliary sheet (50×50)
Tapping screw for fixing flashing Tapping screw for fixing
Roofing tile
30
130
13
20
60
30
Sheathing
Tapping screw for fixing
Roofing tile
30
20
19
Built-up roofing
20
30
Sheathing 19
Rafter
19
Ridge beam
Rafter 19 Gable board
* Use a ridge cover (of 130 mm in width) for steeply-sloped ventilation ridge. Rafter
Ridge beam
40
60
Lengthwise* Widthwise
0
P-8
(910×P-80) mm 60 mm
0×
60
: 91
60
gth
* “P” represents the number of
len
ng
the ventilation ridges to be installed. eni
Op
When P = 0.5, L = 375 mm
When P = 1, L = 830 mm
When P = 2, L = 1740 mm
40
Roofing tile
Roofing tile
Coping
(3) Mounting copings *Built-up roofing
Coping
●Mount copings to the rigde cover. Sealant
Sealant
(Do not mount any coping to the position in
which the ventilation ridge is installed.) L
ing
<Coping spacing> When P = 0.5, L = 465 mm spac
ing
When P = 1, L = 920 mm Cop
When P = 2, L = 1830 mm
●Apply sealant to the edge of coping, respectively.
135
11.Ventilation Accessories Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
Jointpiece
Joint piece
ジョイントピース
ジョイントピース
Joint piece
Joint piece
ジョイントピース
ジョイントピース
ジョイントピース
Ventilation Accessories Installation Instruction
S型急勾配換気材
固定用タッピングビス
S型急勾配換気材
補助シート
S型急勾配換気材
(6) Finishing
●Cut to remove auxiliary sheet sticking out of the ventilation
ridge and the collar.
136
11.Ventilation Accessories Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
40
60
Lengthwise* Widthwise
0
P-8
(910×P-80) mm 60 mm
0×
: 91
gth
* “P” represents the number of 60
len
60
ng
the ventilation ridges to be installed. eni
Op
When P = 2, L = 1740 mm
137
11.Ventilation Accessories Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
138
11.Ventilation Accessories Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
52
72
of sealant
Roofing tile
85 Opening width:
85 mm
Screw used to fix
Permanent flashing
the lower part
85
When P = 1, L = 850 mm
len
When P = 2, L = 1780 mm
eni
sheathing.
* Raise the portion equipped with dew-proof material.
●Apply sealant to the folded portion of the permanent flashing.
●Completely install roofing tiles up to the permanent flashing.
Install roofing tiles leaving a space of approx. 5 mm from the raised
permanent flashing.
If a slit in roofing tile comes to the position in which the ventilation
Cut
ridge is installed, plug the slit (groove) with sealant. * Raise the portion Sealant
Nail for ventilation equipped with
accessories dew-proof material. Permanent
Spa flashing
Cut ce o
f ap
prox
.5m
m
Cut
Nail for ventilation
accessories
Nail for ventilation
accessories
(Built-up roofing)
●To use any coping not Built-up roofing
Sealant Coping
treated with preservative,
put built-up roofing on it.
( N o b u i l t - u p r o o f i n g Built-up roofing
Sealant Coping
Built-up roofing
needs not to be put on
Sealant Coping Process the coping
the coping if it is treated by having it at
Coping (18×90)
with preservative.) the permanent flashing.
139
11.Ventilation Accessories Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
●Overlap the lower part of the ridge and the ridge cover by 50 mm or more.
*1: Apply double coatings of sealant to the overlapped portion.
*2: Pay careful attention not to cause the sealant to plug up the drain hole in *1: Double coatings
of sealant
the side of the lower part of ridge.
Ridge cover
(6) Mounting the upper part of the ventilation ridge *2: Do not plug up the drain hole.
●Connect the upper and lower parts of the ridge with each other using the
connecting screws.
●Fix the upper part of the ridge while checking for the conditions of the ridge Screw to connect the
cover so that the ridge can be aligned. upper and lower parts
Screw to Upper part of
connect the upper the ridge Upper part of the ridge
No fine adjustment of alignment and lower parts
the sheathing.
enin
e op
more.
Len
(2) Mounting the junction of the lower part of the Cut leaving 10 mm
Bend inward by 5 mm
ventilation ridge and the upper part
Cut
●C ut the lower part of the ridge on the overlap side as
shown on the right, and then fold it inward with a clamper. Screw to connect
the upper and
●Process the lower part of the ridge, and then overlap it with Lower part of the ridge Upper part of the ridge (1P) lower parts
mm
▶
rox
140
11.Ventilation Accessories Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
Screw to connect Upper part of the ridge 227 Upper part of the ridge
the upper and Dew-proof 130
lower parts material
Lower part of
the ridge
Permanent Screw to connect
flashing
66
the upper and
98
Insect-proof net lower parts Ridge cover for
steeply-sloped ridge
Opening width: Screw to fix the lower part (of 130 mm in width)*
Roofing tile 85 mm
Built-up roofing Sealant
Sheathing Screw to fix the angle piece Lower part of the ridge
Angle piece for fixing
Rafter Auxiliary sheet
Ridge Angle piece for fixing
beam Roofing tile
* Use a ridge cover for steeply-sloped ventilation ridge (of 130 mm in width).
Sealant
■Installation procedure
30
h: 8
85 85
gt
Sheathing Sheathing len
ng
eni
Op
85 85
Sheathing Sheathing 40
Roofing tile
Nail for ventilation
accessories
*Built-up
roofing
Roofing tile
<Coping spacing> 920 mm
●Apply sealant to the edge of coping, respectively.
141
11.Ventilation Accessories Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
(6) M ounting the lower part of the Dismount the upper part.
Dismount the upper part.
Lower part of the ridge
Lower part
ventilation ridge of the ridge
Screw to fix
●D ismount the upper part of the ridge, and then the lower part
Lower part
mount the lower part of it so that the end of the Lower
of the ridgepart
of the ridge
lower part will overlap the waterproof tape of the Screw to fix
the Screw
lower part
to fix
joint piece by half the length of the tape. the lower part
●Align the hole in the side of the angle piece with
the hole used to fix the lower part of the ridge.
●M ount the lower part of the ridge to the angle
piece with eight screws used to fix the lower part. Screw used to fix
the lower part
Screw to connect the upper and lower parts
Upper part
of the ridge
Lower part
(7) M ounting the upper part of the of the ridge
Sealant
142
11.Ventilation Accessories Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
Opening width:
40 mm Installing the ventilation ridges in series
143
11.Ventilation Accessories Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
■Layout diagram
Tapping screwfor fixing
Type-S metallic Apply double coatings
Ventilation ridge
ventilation ridge of sealant.
(used for shed roofs) nt
Permanent flashing Seala
Adjustment
coping
Auxiliary sheet
Overlap by
Roofing tile approx. 50 mm
Roofing tile
Built-up
roofing
Auxiliary sheet
Decorative Rafter
gable board
(to be mounted Ridge cover used for
afterward) * shed ventilation ridge
Substrate of
gable board
W
Ventilation Accessories Installation Instruction
Opening
■Installation procedure
(1) Making an opening in sheathing
●Make an opening in the sheathing for the ventilation ridge to exhaust
L
air.
<Dimensions of opening>
Lengthwise (L): 830 mm when P = 1
1740 mm when P = 2
Widthwise (W): 20 mm
nt
Seala
Insulating material*3
(2) Mounting the permanent flashing
Permanent
●Completely lay built-up roofing by hanging it along the wall surface from flashing
the center of the ridge in the way of covering the substrate of the gable
board.
●Cut off built-up roofing at the opening.
●Mount the permanent flashing in alignment with the opening in the
sheathing.
(Raise the portion equipped with heat insulating material.)
●Apply sealant to the folded portion of the permanent flashing.
●Install roofing tiles leaving a space of approx. 5 mm from the raised
permanent flashing.
Leave a space of
approx. 5 mm
Substrate Built-up
of gable roofing
board Rafter
Built-up roofing
* No built-up roofing is
needed if the coping is
treated with preservative.
(3) Mounting the adjustment coping on the side
Built-up
●T emporarily place ventilation ridge accessories in the mounting roofing
position, and then determine a position to which the adjustment coping
is fixed.
Adjustment
coping
●The thickness of the adjustment coping should be the same as that of
the decorative gable board.
144
11.Ventilation Accessories Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
40
wall-surface side according to the
g:9
cin
ridge cover.
a
sp
ing
* Leave a 920-mm space including an Coping
p
Co
overlap allowance between rafters Adjustment
coping
when P = 1, or a 1830-mm space
when P = 2.
Ridge cover of the shed
ventilation ridge
(5) Mounting ridge covers for shed ventilation ridge
●Join ridge covers for the shed ventilation ridge by overlapping them by
m
ox by
0m
Roofing tile
pr p
ap erla
.5
Ridge cover for
Ov
the shed ventilation ridge
●Install the ventilation ridge by putting it on the ridge cover for shed Type-S metallic
Double coatings of sealant
ventilation ridge
ventilation ridge. (used for shed roofs) nt
Seala
<Fixing on the rood-surface side>
●D rill a preparation hole in alignment with the hole for screw in the
ventilation ridge. Overlap by
approx. 50 mm
●Remove the chips of roofing tiles, affix auxiliary sheets supplied with the Roofing tile
shed ventilation ridge to the hole for screw, and then fix the ventilation
ridge with tapping screws used to fix it. Auxiliary sheet
<Fixing on the wall-surface side>
●Mount tapping screws used to fix the ventilation ridge in alignment with Ridge cover of
the holes for screws in the ventilation ridge. the shed ventilation ridge
[Methods for overlapping the ventilation ridge and the ridge cover for shed ventilation ridge] * In order to facilitate overlapping of
the ventilation ridge and the ridge
(Direction to overlap the ridge) (Direction to overlap the ridge cover) (Direction to overlap the ridge and the ridge cover) cover, they are different in sizes
between the right and left sides.
Overlap from right to left Overlap from left to right Ventilation
250
253
Ridge cover
250
247
145
11.Ventilation Accessories Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
Ventilation
Ventilationflashing
flashing
Permanent
Permanentflashing
flashing Tapping
Tappingscrew
screwtotofixfix
the
theventilation
ventilationflashing
flashing
115
115
Ventilation
Ventilationflashing
flashing
101000
Tapping
Tappingscrew
screwforforfixing
fixing
3030 Auxiliary
Auxiliarysheet
sheet(50×50)
(50×50)
Roofing
Roofingtile
tile Permanent
Permanent
Built-up
Built-uproofing
roofing flashing
flashing
Sheathing
Sheathing Auxiliary
Auxiliarysheet
sheet
119
9
3030
Roofing
Roofingtile
tile
Ventilation Accessories Installation Instruction
Rafter
Rafter
Joint
Jointpiece
piece
■Installation procedure
(1) Making an opening in sheathing 30
●Make an opening in the sheathing for the exhaust section to exhaust air.
<Dimensions of opening>
30
h: 8
Lengthwise: 830 mm, 30
ngt
Widthwise: 30 mm
g le
nin
Ope
Additional laying of
built-up roofing
Raise by approx. 200 mm
Built-up roofing
146
11.Ventilation Accessories Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
920
●In case of slit roofing tiles, apply sealant to the slit.
g:
cin
spa
ing
Cop
Sealant
20
g: 9
cin
spa
ing
Cop
Auxiliary sheet
(6) Finishing
●Cut to remove auxiliary sheet sticking out of the collar of
the ventilation flashing.
147
11.Ventilation Accessories Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
270
Metallic Auxiliary sheet
(square) Permanent flashing (30×30)
ventilation
ridge
Corner part for
corner ridge
Rafter
Tapping screw
for fixing
545 Roofing tile
Auxiliary
Roofing tile sheet
Built-up roofing (50×50)
Sheathing Drill a preparation hole in the roofing tile.
Ventilation Accessories Installation Instruction
Metallic
270
(square)
ventilation
ridge Permanent flashing
(30×30)
Flashing (processed)
Tapping screw
for fixing Ridge cover
Auxiliary sheet
Auxiliary sheet
(50×50)
545
Roofing tile
Sealant
Roofing tile
Built-up roofing Drill a preparation hole.
Sheathing
Saw
■Installation procedure
Drill of approx. 10 mm
in diameter
Ventilation hole
Saw
Drill of approx. 10 mm
in diameter
(1) Making an opening in sheathing Ventilation hole
●As shown in the diagram on the right, mark a total of eight pieces of
545 545
triangles on the surfaces using a line that gives 545 mm as spacing of
the centers of corner ridges and a line inside the rafter and ridge beam. 545
545
●Make the holes of the triangles marked with a drill (of approx. 10 mm in
diameter) and a saw.
Built-up roofing
Mark a triangle on the surface using a line that gives
545 mm as spacing of the centers of corner ridges
Built-up roofing and a line inside the rafter and ridge beam.
Mark a triangle on the surface using a line that gives
545 mm as spacing of the centers of corner ridges
and a line inside the rafter and ridge beam.
148
11.Ventilation Accessories Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
Permanent flashing
(3)-2 Mounting ventilation accessories and ventilation ridge Decorative ridge
beam specification
to fit the corner ridge using a corner part
●Fix the corner part for the corner ridge following the standard installation
instruction for roofing tiles.
ridge.
●Put an auxiliary sheet on the hole for screw, and then fix it with a tapping
screw used to fix the ventilation ridge.
* Remove the protective paper from the reverse side of the auxiliary sheet,
and then face the adhesive surface down. Drill a preparation hole.
●Cut to remove auxiliary sheet sticking out of the collar of the ventilation Auxiliary sheet
ridge.
149
11.Ventilation Accessories Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
Permanent flashing
26
30
Roofing tile
Rafter
Ventilation Accessories Installation Instruction
Roof-surface
(2) Making an opening in sheathing ventilation accessory
●To determine the position of an opening in sheathing, take as a
reference the top end of a roofing tile in a row located three rows
down from a row in which the roof-surface ventilation accessory is 455 or more 455 or more
installed.
●As shown in the diagram on the right, make an opening measuring
500 mm by 30 mm from the top end to the ridge side, taking a line of
220 mm as a reference.
Take the butt portion of the roofing 500
Position of opening
(3) M ounting permanent flashing and single-sided tile as the center of the opening.
250 250
waterproof adhesive tape
30
sheathing.
* Mount the permanent flashing with the side having a dew-proof material
facing the inside of the opening.
●M ount the processed permanent flashing with two roofing nails in Roofing tile
alignment with the opening.
●Affix the supplied single-sided waterproof adhesive tape around the
circumference in order of ①, ②, and ③.
●To affix the single-sided waterproof tape, slightly raise it along the
permanent flashing.
Downstream side
Roofing tile
●Mount the permanent flashing by putting its upstream side on
the accessory.
CAUTION Not doing so may result in roof leaks.
150
11.Ventilation Accessories Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
(4) Installing roofing tiles on the permanent flashing Cut piece of roofing tile
●Cut the edges of roofing tiles in an L shape according to the opening in the
permanent flashing, and then fix the roofing tiles.
●Lay the cut pieces of the roofing tiles on the ridge side of the permanent
flashing to fill the cut portions.
Seala
nt
(5) Installing the roof-surface ventilation accessory
●As the installation position, draw a marking line on the ridge side following
a position 182 mm away from the end of roofing tiles on the permanent
flashing.
Permanent flashing
●Align the marking line with the alignment mark for the lower part of the
roof-surface ventilation accessory (see the diagram shown below), and
then temporarily place the lower part.
●Make preparation holes of 4 mm in diameter in alignment with the holes
used to fix the lower part temporarily placed.
* Be sure to remove the chips of roofing tiles. Not doing so may result in roof
Lower part
Lower part
Marking line
Alignment mark
Marking line 2
18
Prepared Auxiliary
hole sheet
Upper part
Screw (of 16 mm in length)
used to fix the upper part Eaves plate (starter strip)
or cut roofing tile itself
Roof-surface
ventilation accessory
Lower part 2
18
151
11.Ventilation Accessories Installation Instruction
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
Roofing tile
Fire damper
Roofing tile
~2 Auxiliary sheet
53
Tapping piece for fixing
Ventilation Accessories Installation Instruction
30
20 COLORBEST
30
Waterproof sheathing: 12
19
Adjustment coping
Substrate for gable
Decorative gable board (to be mounted afterward)
■Installation procedure
(1) Making an opening in sheathing
●Make an opening in the sheathing for the ventilation ridge to exhaust air. 60 (80 for Type-L350)
<Dimensions of opening>
Lengthwise: 830 mm
Widthwise: 60 mm (for Type-S and –L) Opening
80 mm (for Type-L350)
Sheathing
830
(3) Installing roofing tiles (4) Mounting ventilation ridge and ridge cover
●Completely install roofing tiles up to the ridge. ●Mount ventilation ridges and ridge covers following the installation
procedure for individual ventilation ridges.
Roofing tile Ridge cover
Fire damper Metallic ventilation ridge (Type-S)
152
13. Installation Diagrams for Each Part
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
Eaves edge
45
flashing Eaves edge flashing
used in snowy regions
Lay built-up roofing by rolling
it up to the tip of the substrate.
67 ~ 77
Nail used to fix
accessories
60
Nail used to
fix accessories
Decorative gable board
Decorative gable board
The figure in the parentheses is for the permanent verge flashing of 6.0 mm in The figure in the parentheses is for the permanent verge flashing of 6.0 mm in
thickness (for PREMIUM GLASSA and SUPERIOR II). thickness (for PREMIUM GLASSA and SUPERIOR II).
Rafter
Rafter
Ridge beam
* For slopes from 8/10 to 10/10, align the ledger strip with the center of the ridge.
The figure in the parentheses is for the permanent verge flashing of 6.0 mm in
thickness (for PREMIUM GLASSA and SUPERIOR II).
160
13. Installation Diagrams for Each Part
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
Rafter Rafter
Ridge beam
Ridge beam
The figure in the parentheses is for the permanent verge flashing of 6.0 mm in
thickness (for PREMIUM GLASSA and SUPERIOR II).
<5> Wall joint (in the ridge direction) <6> Wall joint (in the roof slope direction)
Raise built-up roofing by 50 mm or Raise built-up roofing by 50 mm or
more from the top end of the flashing. more from the top end of the flashing. Permanent flashing
(Raise the built-up roofing itself by (Raise the built-up roofing itself by Nail used to fix the coping
Flashing
approx. 200 mm.) approx. 200 mm.) Flashing
Coping, 18×90
Coping, 18×90
Nail used to fix the accessories
10 ~ 15
70
10 ~ 15
18
10
5
10
50 79
Ledger strip, 18(21)×45
Rafter
<7> Valley The figure in the parentheses is for the permanent verge flashing of 6.0 mm in
thickness (for PREMIUM GLASSA and SUPERIOR II).
COLONIAL
Built-up roofing
Sheathing
60 60
161
13. Installation Diagrams for Each Part
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
130 ~ 133
Sealant
130
COLONIAL 30
Roofing nail Built-up roofing COLONIAL
19 Built-up roofing
Sheathing Sheathing
19
Roofing nail
30
10
Nail used to fix
30
20 50 Coping, 18×90
Nail used to fix the coping
On-sit Nail used to fix the coping
90 Nail used to fix the accessories adjus e
tment Nail used to fix the accessories
Sealant COLONIAL
30 COLONIAL 30 Sealant Built-up roofing
Built-up roofing Sheathing
Purlin Sheathing Roofing nail
19
Roofing nail
Rafter
Rafter
Purlin
162
14. Procedure for Using Specialized Tools
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
■Accessories
■Safety precautions Clearance gauge/spanner: M8 × M16 Hexagonal wrench key: 4 mm
Be sure to observe the following precautions in order to prevent
injuries and accidents. Cross-section of
the clearance gauge/spanner
2.0
●Check for any damage before using this cutter. Any
Procedure for Using Specialized Tools
mm
2.5
in th
mm
damage will cause the cutter to malfunction, resulting
3.0
ickn
in th
mm
ess
①
ickn
in th
attention.
●NEVER attempt to touch the cutting blades.
●To use this cutter on the roof, securely fix it to prevent
it from slipping down from the roof.
●DO NOT leave the handle lifted.
●DO NOT put your hand on the upper punch when the
WARNING handle is lifted.
●This single cutter is a cutting machine dedicated to
cutting slates for flat roofs. DO NOT use it for any other
●C utting and processing with this cutter must be materials and applications.
performed by one person.
●DO NOT use this cutter in an unstable position. Doing
●D O NOT allow any child to touch this cutter. Pay so may cause you to fall from the roof, thus resulting in
utmost attention to the storage and installation CAUTION
injuries.
locations of this cutter.
●B e sure to thoroughly read the Instruction Manual
●Be sure to put the lock pin in place after using this before using this single cutter.
cutter in order to prevent the handle from being lifted.
●Safety measures
- Putting the lock pin in a given hole on the front punch side will disable the operation of the handle. Use this function as a safety measure
to transport or relocate this single cutter, or make adjustment of the main cutting blade.
- This single cutter is shipped from the plant with the lock pin set to “handle CLOSED.”
- To use this single cutter, remove the lock pin, and then put in in the holder located beside the front punch.
Set position of
Set position of
the lock pin
the lock pin
164
14. Procedure for Using Specialized Tools
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
Roofing tile
●To cut slates in valley or corner ridge, hold a portion needed (e.g. corner
portion), and then cut the portion by two cutting operation, i.e., rough Two cutting operation
and final cutting. Second cutting (Final cutting)
●Before cutting, ensure that no chips remain on each side of the cutting First cutting (Rough cutting)
blade. Portion needed
Do not use any improperly cut, broken, or damaged COLORBEST without
50 ~ 100
Roofing tile
Corner cutting blade
165
14. Procedure for Using Specialized Tools
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
●In order to maintain the performance for long periods of time, be sure to carry out daily checks for the points listed in the table below before using this single
cutter.
Skipping the daily checks may cause this single cutter to malfunction, thus resulting in accidents or injuries.
166
14. Procedure for Using Specialized Tools
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
Joint bolt
(front)
Clearance gauge/spanner
167
14. Procedure for Using Specialized Tools
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
Straight shank
handle Specification: Equipped with
aluminum core / Made of resin Number contained: 1 piece
Center part of
extension plate
Specification: Made of special steel /
Equipped with back piece Number contained: 1 piece
Replacement
cutting blade
Specification: Made of special steel /
PAIMAN
Hard impulse processed Number contained: 2 pieces
Assembly drawing
Procedure for Using Specialized Tools
<2> Procedure for assembling and disassembling the slater’s nail cutting saw
(1) Procedure for assembling Fig. 1 Inserting in the back piece Insert in the clearance.
- First, hang the extension plate and replacement cutting blade on the
Extension
latch of the back piece to push them in the direction of an arrow, and plate
then temporarily fix them (see Fig. 1, 2, and 3).
- After temporarily fix the extension plate and replacement cutting blade,
lightly hit the extension plate to finally fix it as shown in the figure. At this
time, protect the portion that you hold with your hand with a towel to Repl.
blade
prevent you from getting injured (see Fig. 4).
- Mount the straight shank following the same procedure as described
Fig. 2 Mounting to the back piece
Turn
above (see Fig. 5).
Extension
plate
Fig. 4 Fixing
Lightly hit.
Lightly hit.
168
14. Procedure for Using Specialized Tools
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
169
14. Procedure for Using Specialized Tools
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
Push by hand
or hammer
Slater’s ripper
Procedure for Using Specialized Tools
Hammer or pull
by hand
Slater’s ripper
170
15. Procedure for Using Touch-up Paint
GLASSA
COLONIAL SAVORY SUPERIOR II RAYCIOUS PROUD
600
〇 〇 〇 〇 〇 〇
●Be sure to use touch-up paint for the GLASSA Series by mixing the base resin with the curing agents A and B.
Failure to mix with the curing agents will interfere with the curing of the coated film. (Pay careful attention not to fail to mix with them.)
●Since there are some restrictions on touch-up paint for the GLASSA Series including usable life, touch-up painting should be
completed within the day in principle.
Once the paint pail has been opened or the paint has been mixed, it cannot be used at a later date.
CAUTION ●Avoid coating at temperatures below 5ºC. DO NOT expose the coated roof tiles to rainwater within a period of two hours after
coating.
●If it is difficult to apply the paint due to high temperatures or high roof surface temperatures during summertime, slightly
dilute it with water to use it.
●Store the paint indoors without high temperatures.
(2) Touch-up paint for the QUAD Series (Spot Color)
Procedure for use
1) To apply the paint, mask the portions that need not to be applied in advance with masking paper (e.g. polyethylene sheet) and masking tape.
2) Drying time slightly varies with weather conditions and materials to use.
3) Remove dust, oil, rust, mold, and wax from the coating surface.
4) To use the paint, thoroughly shake the paint container to agitate the contents.
5) To spray the paint, provide a 20- to 30-cm space between the coating surface and the spray nozzle.
6) Do not thickly apply the paint at a time. While moving in parallel to the coating surface, apply a slightly thin coating of paint evenly two or three times at
intervals of 10 to 15 minutes on a wet-on-wet basis.
7) After completion of coating, turn the container upside down, and then blow for a period of approx. two seconds to prevent the spray nozzle from
clogging. Thoroughly wipe the spray nozzle, and then out a lid on it.
8) The drying time is approx. 30 minutes, but it slightly varies with weather conditions.
9) DO NOT use the paint for any purpose than the original purpose.
(3) Touch-up paint for metallic accessories and ventilation ridges for the GLASSA Series
Procedure for use
1) Cleaning and drying an area to be touched up
Thoroughly remove stains and dust from the coating surface. Before painting, ensure that the surface is thoroughly dry.
2) Coating of paint
Use the supplied brush to apply the paint without dripping. Use the paint only to touch up scratches. Prevent the painting area from becoming larger.
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GLASSA
Sealant
Attach the broken piece with adhesive. (same color as the roofing tile)
Roofing tile
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GLASSA
1) If the roofing tile is broken near the flashing, cut it along
the line of the position of a roofing tile located in the Flashing
uppermost row.
Roofing tile
Repair & Maintenance
Apply adhesive.
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GLASSA
1) If the roofing tile is broken near the flashing, cut it along
the line of the position of a plate material located in the
uppermost row. Flashing
Roofing tile in
the uppermost row Roofing tile
* The breakage can also be repaired by cutting a roofing
tile to the same shape as that of missing broken piece,
attaching the cut piece with adhesive, and then filling
Apply adhesive.
Fill sealant
(same color as the roofing tile).
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GLASSA
Hairline crack
Repair & Maintenance
Hairline crack
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GLASSA
<COLORBEST>
□Repainting
●The purpose of repainting is to maintain and enhance the beauty of building.
●Not applying repainting will have no adverse influence on the physical properties and waterproofness of base materials used in COLORBEST.
●For repainting, use “Refresh Coat PS” paint dedicated to COLORBEST.
●Applying improper paint (or repainting procedure) will result in roof leaks. Commercially available paint other than the dedicated paint presents problems with
adhesion with roofing tiles and may consequently causes chalking, etc. NEVER attempt to use any commercially available paint.
●KMEW is not responsible for any problems arising from the use of any paint other than Refresh Coat PS, such as chalking or
peeling of coated film.
CAUTION ●Refresh Coat PS is not applicable to the GLASSA Series.
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