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08-SA27 Capacitance Level Switch Operation Manual

The SA27 (SAX107C) Capacitance Level Switch is designed for measuring levels in various materials, with specific safety and operational guidelines for use in explosive environments. Users must ensure proper calibration, installation, and maintenance to prevent issues such as false readings or equipment failure. Special precautions are necessary when using materials with varying dielectric properties, and the manufacturer should be consulted for detailed product information.

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0% found this document useful (0 votes)
6 views3 pages

08-SA27 Capacitance Level Switch Operation Manual

The SA27 (SAX107C) Capacitance Level Switch is designed for measuring levels in various materials, with specific safety and operational guidelines for use in explosive environments. Users must ensure proper calibration, installation, and maintenance to prevent issues such as false readings or equipment failure. Special precautions are necessary when using materials with varying dielectric properties, and the manufacturer should be consulted for detailed product information.

Uploaded by

Ali Elyassir
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SA27(SAX107C)Capacitance Level Switch

NEPSI Ex ia/db IIC T3...T6 Ga/Gb


Operation Manual Ex ia/tb IIIC T85℃...T200℃ Da/Db

※ When there are materials or mixtures with multiple characteristics such as high/low dielectric and
conductive haracteristics simultaneously (for example; silica sand in the glass industry, etc), it must be SPECIAL CONDITIONS FOR SAFE USE OF PRODUCTS
tested on the site first, to etermine whether the sensor is suitable or not. If there still exists measuring 1.The user should contact the manufacturer directly if detailed information regarding the product is
problems, we suggest using our uning Fork Level Switch (SC) or Rotary Paddle Level Switch (SE). required.
2.If the product sensor bar is made of or coated with non-metallic materials, specific measures should
PANEL FUNCTION
be taken to prevent the danger of static electrical explosion.

PRECAUTIONS FOR RRODUCT USE Type.SA27


Temperature
Group
Medium
Temperature(C)
SENSITIVITY ADJ

70
60
50 40
30 SIGNAL 1. The safety parameters of the electrostatic capacitance level T6/T85℃ -20~+80

switch are listed below 2,7 T5/T100℃


SERIES No.
-20~+95
20
80
90

10

+
SENSIT VIT Y - No. High
T4/T135℃ -20~+130
● Power supply : maximum voltage Um : 250V
H L
Temperature Type
COARSE TIM E DELAY

NO C OM NC
AC100~240V
N L ● Supply voltage / Contact rating : T3/T200℃ -20~+195

110~220Vac±10% ,24Vdc±20% T6/T85℃ -20~+80


4,
● Power consumption : 2W Acid & Alkali
T5/T100℃ -20~+95
● Contact output : maximum voltage Um : 250V Resistant Type T4/T135℃, -20~+120
FSL FSH
● Relay (SPDT) : 5A / 250 Vac, 5A /28 Vdc T3/T200℃
● Transistor (three-wire PNP or NPN) : 400mA/24Vdc±20% 0,1,3,5,6,8 T6/T5/T4/T3
● Transistor (four-wire PNP or NPN) : 400mA/60Vdc Normal T85℃/T100℃/ -20~+80
Temperature T135℃/T200℃

SA27 UL Type (Figure1)


2. Open the product only after the power supply is cut off.
1 : Power supply 5 : Material indicator 3. The cable entry port must be equipped with a cable entry device or a plug. The component must be
2 : Output terminal 6 : Delay time adjustment explosion-proof certified according to GB3836.1-2010(IEC 60079-0:2007),andGB3836.2-2010(IEC
3 : Coarse calibration 7 : Fail-Safe protection adjustment 60079-1:2007) The explosion-proof type is IIC Gb or Ex db IIC, and connection type is 1/2NPT. The
minimum number of clamps is 6. The installation and use of the cable entry device or the plugging
4 : Sensitivity adjustment
device must comply with the requirements as stated in the instruction manual. Ensure that the
cover’s protection level reaches IP65, and that it meets the requirements of GB4208-2008(IEC
CONTACT & LED INDICATOR 60529:2001) standard.
4. The user should keep the product’s surface cover clean to prevent dust from accumulating. Do not
1. LED off when no contact or empty tank. use methods such as blowing with compressed air to prevent dust clouds from raising and forming.
2. LED on when contact or full tank. 5. The user should not replace the product parts by himself. Contact the product manufacturer to
Operation LED Relay 3-Wire 3-Wire 4-Wire
resolve any operational problems and prevent damage.
Mode Indicator Output NPN Output PNP Output NPN/PNP Output 6. The relation between the temperature group and medium temperature range is as follows (refer to
N.O. Figure 1).
red COM. O/P 0V 24Vdc O/P COM N.O.
N.C. 7. Installation, use and maintenance of the product should comply with the instructions found in the
FSH
N.O. product manual and the following standards:
red COM.
N.C. O/P 0V 24Vdc O/P COM N.O.
– GB3836.13-1997(IEC60079-19:1993) “Electrical Equipment for Explosive Gaseous Atmosphere
red COM.
N.O.
O/P 0V 24Vdc O/P COM N.O.
Part 13: Repair of Electrical Equipment for Explosive Air Pressure”.
N.C.
– GB3836.15-2000 (IEC 60079-14:1996) “Electrical Equipment for Explosive Gaseous Atmosphere
FSL
red COM.
N.O.
O/P 0V 24Vdc O/P COM N.O.
Part 15: Electrical Installation in Hazardous Locations (except Coal Mines)”.
N.C. – GB3836.16-2006(IEC 60079-17:2002) “Explosive Electrical Equipment for Gaseous Environment
Power red COM.
N.O.
O/P 0V 24Vdc O/P COM N.O. Part 16: Inspection and Maintenance of Electrical Installations (except coal mines)”.
N.C.
failure – GB15577-2007"Dust Explosion Safety Precautions”.
– GB12476.2-2006(IEC 61241-14:2004)"Electrical Equipment for Combustible Dust Environment Part
1: Electrical Equipment Protected by Covers”.
– GB50257-1996“Electrical Equipment Installation and Engineering in an Explosive and Fire
Hazardous Environment”.
DELAY TIME SET UP INSTALLATION overflowed
The default Delay Time setting is 0 second. When probe contacts with material, LED indicator is
turned on and relay or PNP/NPN output will be activitated. Turn the "Delay Time Adjustment" button A B

clockwise to set up delay time. After delay time is set, when probe contacts with material, LED is
Connecting A B
turned on but the relay or PNP/NPN output will not be generated immediately until delay time is up.
Pipe 25mm M ax.
Delay time function is applicable for liquid tanks with agitator, or solid tanks which the medium will α

have sudden impact or contact with probe. B

CAUTION FOR WIRING


A
L >30mm
SA27 Euro Type L 100

N O C OM N C 0V 110V 220V N O C OM N C 0V 110V 220V


(NC)
COM NO 0V 24V 0V
(NC) The insulation part must be 30cm For SA27 Plate Model installation, Be cautious with installation
COM NO 0V 24V 0V
inside the tank at least to ensure thickness including tank wall & location. Angle of repose
must be considered if inlet is
sensitivity is adjustable and to connection flange must be less not located in center top of the
Load
Load
avoid false action when medium than 25mm to advoid false action. tank.
110 Vac 220 Vac Fuse
24 Vdc Fuse 24 Vdc build up.
Fuse Fuse
*Fuse:400mA *Fuse:400mA
Vdc Vdc *Vdc:MAX.60Vdc
*Vdc:MAX.60Vdc

SA2 7A SA2 7F
300mm
300mm

200
N O C OM N C 0V 24V 0V O/P 0V 24V 0V O/P 0V 24V 0V
300mm 20

Load Load
24 Vdc 24Vdc
24Vdc
Fuse Fuse Fuse
*Fuse:400mA *Fuse:400mA
For top mounting, angle of repose It's recommended to install the When multiple switches are
SA2 7B SA2 7C SA2 7E must be considered when installation. switch away from material inlet to installed, keep at least 300mm
SA27 UL Type SA27 Wire Probe Model must be avoid damage. If switch must be distance for each switch.
installed min. 300mm from tank wall. installed near inlet area, a
SA27 Plate Model is applicable for protective cover must be placed
AC
100~240V
bottom mounting. 200mm on top of the switch.
NO COM NC N L NO COM N C 0V 24V

100~ 24Vdc
Fuse 240V
Fuse

SA2 7M SA2 7N

O/P 0 V 24V O/P 0V 24V

Cable entry must face down firmly Top mounting is recommended Switches with delay time function
Load
Load
24Vdc 24Vdc locked to avoid rain damage. for medium with poor flowability is recommended for tank with
Fuse
to avoid medium build up. agitator to advoid false action.
Fuse
*Fuse:400mA *Fuse:400mA

SA2 7P SA2 7Q
CALIBRATION (ROTARY KNOB)
INITIAL CALIBRATION
1. After installation with power supply, make sure no material within 300 mm around the probe.
2. Turn the "SENSITIVITY" to the "H" position (Figure 2).
3. Using flat-head screwdriver to turn "Coarse" clockwisely for adjustment until LED indicator is on.
4. Turn the knob clockwise from H position to 90% position about 1/2 circle (95% position) until LED
indicator shut off (Figure 3). Then, Initial calibration is complete. After that, please continue to next
step "SENSITIVITY ADJUSTMENT".

SENSITIVITY ADJUSTMENT
1. Make sure the "Indicator" sign does not light up, when the medium does not contact with the probe,
and vice versa, when the medium contacts or covers the probe, then the "Indicator" sign lights up.
2. Gradually, adjust the capacitance value (turn the knob clockwise to the "L" direction) until "Indicator"
light turns off.
3. Record the turning angle from "Indicator" sign lights up status to turn off status, then reset "SENSI
TIVITY ADJ" by turning the knob counterclockwise back for half of the recorded turning angle.
4. Based on the previous experience, 70% (Figure 4) adjustment position can be used to most of
mediums (Need to do INITIAL CALIBRATION first).
50 4 50 4 60 50 40
60 0 60 0
30
30 30 70
70 70

80
80

80

20
2

2
0

0
90

90

90
10

10

10
H L H L H L

Figure 2 Figure 3 Figure 4

MAINTENANCE & TROUBLE SHOOTING

Circumstance Possibility Cause Inspection / Evidence Trouble Shooting


Enclosure is not firmly locked Enclosure is loose Lock the enclosure firmly

Seal ring aged & failed Seal ring aged Replace seal ring

Cable entry is not firmly locked Cable entry is not firmly locked Lock the cable entry firmly
Water get into
housing Cable entry does not face down Cable entry faces up Turn the cable entry & face down
Cable wire does not connected Cable wire is connected upward
downward Connect the cable downward

Diameter of cable wire does not fit Cable wire is loose Replace cable with diameter 8mm~10mm
Sensivity Adjustment knob Position of Sensivity Adjustment Re-adjust sensivity
is activated by mistake knob is abnormal
Level up & down but False wiring of power & signal cable False wiring of power & signal cable Re-wiring according to wiring guide
switch / relay no response Circuit damaged by EMI Dry powder or high speed frictioin Replace with anti-static model
Dielectric constant of medium Continuous action when Contact your local business representative.
is too small. coarse or fine adjustment
Humidity inside tank is over limit Probe with water or dew Replace probe with coating
Level up & down but
switch on/off Probe contacts with tank wall Probe contacts with tank wall Re-install and avoid grounding
continuously
non-stop or relay Circuit damaged by EMI Dry powder or high speed frictioin Replace with anti-static model
can't be reset Continuous action when
Dielectric constant is over limit Contact your local business representative.
coarse or fine adjustment
Wiring terminals are loose Loose screw bolt Lock screw bolt firmly
Process connection is not Lock thread or flange firmly
Loose thread
firmly locked
Unstable switch signal. Short-circuit due to aging Idle loop, resistance abnormal Revise external layout

Abnormal of supply voltage Supply voltage over limit Restore power supply

Loose structure due to vibration Obvious vibration environment Replace with remote model
F i n e Te k C o . , L t d .
No.16, Tzuchiang St., Tucheng Industrial Park, New Taipei City 23678, Taiwan.
Te l: 8 8 6 -2 -2 2 6 9 6 7 8 9 F a x: 8 8 6 -2 -2 2 6 8 6 6 8 2
Em a il: in f o @ f in e -t e k. co m h t t p : / / w w w. f in e -t e k. co m 08-SA27-B11-EM,09/03/2024

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