PRESENTATION ON C.L.I.T.
PRINCIPLE
(Autonomous Maintenance)
An innovative measure to enhance
autonomous maintenance.
Prepared by
Prashank Aditya
Why Autonomous Maintenance?
• To PREVENT EQUIPMENT DETERIORATION
• TO MAINTAIN EQUIPMENT IN OPTIMAL CONDTION
• TO ESTABLISH BASIC EQUIPMENT CONDITION
• TO ELIMINATE EQUIPMENT FAILURE
• TO MAKE OPERATOR EQUIPMENT COMPETENT
• TO ELIMINATE QUALITY DEFECTS
• TO ELIMINATE COST LOSSES
Meaning of C.L.I.T.
C.L.I.T. Stands For:
➢ C – Cleaning
➢ L – Lubrication
➢ I – Inspection
➢ T – Tightening
Equipment Deterioration
Equipment deterioration mainly occurs due to 02 reasons.
1. Natural Deterioration
2. Accelerated Deterioration
Benefits of Corrective maintenance
Corrective Maintenance
Extend Life Time
1. Prevent errors by improving operability.
2. Improve Maintainability & Repair Quality.
3. Improve safety & Reliability.
MERITS OF CLIT
• Establish Basic Condition
• Eliminate Causes
1. Cleaning : Eliminate all dust & Dirt.
2. Lubricating : Keep lubricants clean and replenished.
3. Inspection: Avoid physical mishappening.
4. Tightening : Keep nuts & bolts secure .
Relationship of Machine and operator
Baby & Mother Operator & Equipment
PREVENTIVE MEDICINE FOR
EQUIPMENT = PREVENTIVE
MAINTENANCE
Preventive Medicine:
1. Daily Prevention: Prevents deterioration (lubricate,
clean, tighten, inspect)
2. Health check-up (Diagnosis): Measures deterioration.
3. Early Treatment: Repair deterioration
7 Types of Abnormalities:
1. MINOR FLAWS
2. UNFULFILLED BASIC CONDITIONS
3. INACCESSABLE PLACES
4. CONTEMINATION SOURCES
5. QUALITY DEFECT SOURCES
6. UNNECCERY AND NON-URGENT ITEMS
7. UNSAFE PLACES
MINOR FLAWS :
A. Contamination: Dust, Dirt, powder, oil, grease, rust, paint.
B. Damage: Cracking, crushing, deformation, chipping, bending.
C. Play: Shaking, falling out, tilting, wear, distortion, corrosion.
D. Slackness: Belts, Chains.
E. Abnormal Phenomenon: Unusual noise, overheating, Vibration, strange
Phenomenon smells, discoloration, incorrect pressure or current.
F. Adhesion: Blocking, hardening, accumulation of debris, peeling,
malfunction.
UNFULFILLED BASIC
CONDITIONS:
A. Lubrication: Insufficient, Dirty, Unidentified, unsuitable, Leaking.
B. Lubrication Supply: Dirty, damaged or deformed lubricant inlets,
faulty lubricant pipes.
C. Oil level gauges: Dirty, Damaged, leaking, No indication of correct
level.
D. Tightening: Nuts and Bolts slackness, Missing, Cross- threaded,
Too long, Crushed, Corroded, Unsuitable washers, wing nuts on
backward
3. INACCESSIBLE PLACES:
A. Cleaning: Machine construction, Covers, Layout, footholds, Space.
B. Checking: Construction, Covers, Layout, footholds, Instrument position and
Orientation, Operating – Range display.
C. Lubricating: Position of lubricant inlet, construction, height, footholds,
lubricant outlets, space.
D. Tightening: Covers, Construction, Layout size, Space.
E. Operation: Machine layout, Position of valves, Switches and leavers,
Footholds.
F. Adjustment: Position of pressure gauges, thermometers, flow meters, moisture
gauges, vacuum gauges, etc.
4. UNSAFE PLACES:
A. Floors: Cracked, holes, projections, peeling, wear of steel chucker
plates, slipping.
B. Steps: Too steep, irregular, slipping, missing handrails, etc.
C. Lights: Dim, out of position, dirty or broken covers, no explosion
proofing, etc.
D. Rotating machinery: Displaced, fallen oil or broken covers, not safe
for emergency, missing emergency stop devices.
E. Lifting Devices: Wires, hooks, brakes and other parts of cranes and
hoists etc.
F. Others: Special substances, solvents, toxic gases, insulating materials,
danger signs, protective clothing etc.
5 Steps of Autonomous Maintenance :
1. Initial Through Cleaning.
2. Countermeasures Against Sources of Contamination &
Hard to Access Areas.
3. Preparing Tentative Cleaning, Lubrication, Inspection &
Retightening Standards.
4. General Inspection.
5. Autonomous Inspection.
6. Standardization.
7. Autonomous Management
THANK YOU
• Take care your Machine like your Baby, after year they
care for You.
