Ov Uv Report
Ov Uv Report
A project on
Third Year in
Electrical Engineering
By
Sagar Ashok Gunjal 221011024
University of Mumbai
Department of Electrical Engineering
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Vision
• To create skilled professionals and engineers for catering the needs of industries and
society.
Mission
• To inculcate social values and responsible attitude amongst students through co-curricular
and extracurricular activities.
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Vision
Mission
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CERTIFICATE
This is to certify that the Mini-Project 2A synopsis titled “Over and Under Voltage
Protection Circuit”is submitted in partial fulfillment of the Third year mini-project work
for the Bachelor’s degree in Electrical Engineering from University of Mumbai in academic
year 2024-25
By
ACKNOWLEDGEMENT
We wish our deep sense of gratitude to our Guide Prof. Akshata Tadkod for her
prevalent guidance and useful suggestion and never-ending moral support, which helped us
We take the opportunity to thanks Dr. S.R. Deore Head of Electrical Department
and Dr. Vijaykumar Pawar the Director of ACPCE for having us to carry out this project
work.
All that we have done is only due to such supervision and assistance and we would
like to thank our classmates for the encouragement and help without whom this project
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ABSTRACT
The Over and under voltage protection circuits are critical components in
modern electrical systems, safeguarding sensitive electronic devices from potentially
damaging voltage fluctuations. This circuit is designed to detect and respond to both
excessive and insufficient voltage levels in a power supply, automatically disconnecting
the load when the voltage deviates beyond a predefined safe range.
Moreover, these circuits are widely used in electric vehicle charging stations,
HVAC systems, motor control circuits, lighting systems, and backup generators. In
such applications, they prevent inefficiencies caused by fluctuating voltage, reduce
energy consumption, and minimize the risk of equipment failure, ultimately lowering
maintenance costs and enhancing the performance and longevity of the systems.
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TABLE OF CONTENT
CHAPTER 1 INTRODUCTION 1
5.2 OPERATION
CHAPTER 7 APLLICATION 17
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9.2 REFERENCES
LIST OF FIGURES
4 COST OF COMPONENTS 19
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CHAPTER 1
INTRODUCTION
Electrical systems and electronic devices are susceptible to damage from voltage
fluctuations. Overvoltage and undervoltage conditions can lead to catastrophic failures it reduced
lifespan, and unpredictable behavior of electronic components. To safeguard these systems, over
and under voltage protection circuits are essential. These circuits ensure that the voltage supplied
to the load remains within a safe range, preventing potential harm an overvoltage condition
occurs when the voltage exceeds the maximum permissible limit, which can result from power
surges, lightning strikes, or switching operations. Conversely, an undervoltage condition
happens when the voltage drops below the minimum required level, often caused by grid issues,
brownouts, or excessive load.
They are commonly used in various applications, including power supplies, industrial
equipment, household appliances and sensitive electronic devices. Understanding these
protective measures is crucial for designing reliable and resilient electronic systems. Overvoltage
conditions can result from lightning strikes, utility grid disturbances, or faulty power regulation,
potentially leading to overheating, insulation breakdown, and other critical failures.
Undervoltage, on the other hand, can occur due to grid instability, excessive loads, or lengthy
transmission lines, which may cause motors and other devices to stall, operate inefficiently, or
incur long-term damage.
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CHAPTER 2
LITERATURE SURVEY
Recent research has focused on integrating advanced sensing technologies and control
algorithms into voltage protection circuits. J. S. Lee et al. (2013) explored the use of digital
signal processors (DSPs) and advanced analog-to-digital converters (ADCs) to achieve more
accurate real-time voltage monitoring. These systems not only improved precision but also
provided more sophisticated protection strategies, including automatic reconnection after
voltage normalization, enhancing the overall resilience of power distribution systems.
Recent research has focused on integrating advanced sensing technologies and control
algorithms into voltage protection circuits. J. S. Lee et al. (2013) explored the use of digital
signal processors (DSPs) and advanced analog-to-digital converters (ADCs) to achieve more
accurate real-time voltage monitoring. In addition, the adoption of artificial intelligence (AI)
and machine learning (ML) in voltage protection circuits is gaining traction. Researchers such
as X. Li and P. N. Sharma (2020) have proposed using ML algorithms to predict and preempt
voltage anomalies, reducing the risk of equipment failure due to sudden voltage changes
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The rise of renewable energy sources such as solar and wind has introduced new challenges
in voltage regulation and protection. Renewable energy systems often experience voltage
fluctuations due to the intermittent nature of power generation. K. M. Johnson et al. (2016)
examined the role of voltage protection circuits in photovoltaic (PV) systems, emphasizing
the need for specialized protection mechanisms that can handle frequent and rapid voltage
variations.
A trend towards hybrid protection circuits, which combine overvoltage, undervoltage, and
other protection features (such as short-circuit protection), has been noted in recent research.
T. Wong and D. Ghosh (2021) explored integrated protection modules that combine multiple
functions into a single compact device, streamlining protection mechanisms for modern
electronics and industrial applications. These hybrid systems leverage advances in power
electronics to offer cost-effective and space-saving solutions without compromising
performance.
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CHAPTER 3
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CHAPTER 4
1) ADRUINO NANO
2) ZMPT101B VOLTAGE SENSOR
3 16X2 LCD WITH I2C MODULE
4) BREADBOARD
5) 5V 1 CHANNEL RELAY
6) 2 BULB
7) JUMPER WIRES (MALE TO FEMALE)
4.2. SPECIFICATIONS
1) ADRUINO NANO :
The Arduino Nano is programmed using the Arduino IDE, a user-friendly, open-source
development environment. It can be programmed via the USB connection using a Mini-
USB or Micro-USB cable. The Arduino IDE provides an easy way to write code (known
as sketches) and upload it to the board.
The Nano supports various libraries and functions available in the Arduino ecosystem,
making it compatible with a wide range of sensors, motors, displays, and communication
modules.
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The 16x2 LCD display is a common alphanumeric liquid crystal display (LCD) capable of
displaying two lines, each with up to 16 characters. When combined with an I2C (Inter-
Integrated Circuit) module, it becomes much easier to connect and control the LCD using
fewer pins. This combination is highly favored in microcontroller projects (like with Arduino,
Raspberry Pi, etc.) due to its simplicity, especially when working with limited I/O pins. The
I2C module typically connects to the 16x2 LCD through a set of pins soldered to the back of
the display. There are four pins as VCC, GND, SDA and SCL to the back of I2C Module.
Here in your project the voltage indication is shown in LCD
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4) BREADBOARD
A Breadboard is a rectangular board used to prototype and build electronic circuits without
soldering. It allows developers, hobbyists, and engineers to experiment with circuit designs
quickly by simply plugging components into its sockets. Breadboards are essential tools in
electronics development and are used for testing and refining circuit designs before creating
permanent solutions. Breadboards are typically made of plastic with a grid of interconnected
sockets. These sockets are designed to hold the legs or pins of electronic components like
resistors, capacitors, integrated circuits, transistors, and jumper wires. In your project we have
use breadboard to insert Arduino Nano in it. Use jumper wires to connect components across
different rows, columns, or power rails. Jumper wires are flexible and come with either male
or female ends that fit snugly into the breadboard. We can connect the VCC and GND rails to
your power source using these wires to distribute power across the board. A power supply (such
as a 9V battery, USB power, or a power supply module) is connected to the power rails to
distribute voltage across the entire circuit. Make sure to maintain correct polarity to avoid
damaging components (VCC to positive and GND to negative. A breadboard is an
indispensable tool for anyone involved in electronics. It allows rapid testing, prototyping, and
learning without the need for permanent connections or soldering. Whether you’re a beginner
or an experienced engineer, a breadboard simplifies circuit building and troubleshooting,
making it a key part of any electronics toolkit.
Fig : Breadboard
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5) 5V 1 CHANNEL RELAY
A 5V 1-Channel Relay Module is an electromechanical switch that allows you to control high-
voltage appliances and devices (AC or DC) with a low-voltage signal, typically from a
microcontroller like an Arduino, Raspberry Pi, or any other 5V logic circuit. The module is
specifically designed to control one device, such as lights, fans, motors, or other home
appliances. In Relay the input pins are VCC, GND and IN and in the output side there are 3
connectors that is NO, COM and NC. There are to led’s to indication of tripping they are red
and green for tripping red led is glow’s. The 5V 1-Channel Relay Module is a versatile and
essential component for controlling high-power devices safely from a low-voltage control
system like an Arduino or Raspberry Pi.
6) 2 BULB
A bulb (or light bulb) is an electrical device that produces light when electric current passes
through it. Light bulbs are a fundamental component of modern electrical lighting systems
and come in various types, each with different technologies and applications. The invention
of the light bulb revolutionized the way humans light spaces, making it one of the most
significant innovations of the 19th century. In your project we use 2 blub as the load to the
protection system which glows in normal voltage and Tripp’s in over and under voltage.
The 2 blub’s are been connected in series.
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Fig : 2 Blub
Jumper wires are simple wires used to establish electrical connections between components on
a breadboard, microcontroller, or other electronic devices. They are essential in prototyping,
testing, and creating temporary circuits without soldering. Male-to-female jumper wires have a
male connector (pin) on one end and a female connector (socket) on the other, making them
versatile for connecting different types of devices. The male end has a metal pin, which can be
inserted into female headers, breadboards, or sockets on electronic devices. The female end has
a socket or receptacle, which can receive male pins from components like microcontroller
boards, sensors, or other jumper wires.
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CHAPTER 5
Take a full or half breadboard and Insert properly Arduino Nano to any side of
breadboard then take voltage sensor and through the jumper wire male to female the female
side will go to VCC of Voltage sensor and male side will go to 5V pin of Nano and GND
will go to GND of Nano the out will go to A0 pin of Nano.
Now take 16x2 LCD with connected I2C module the VCC will go to Vin of Nano
and GND will be connected to the GND and the SDA pin will go to A4 pin of Nano and
SCL pin will go to A5 pin of Nano. Now take the relay VCC to Vin pin and GND to GND
of Nano and IN pin will go to D2 pin of Nano.
After connecting above connection now it's time to connect load and supply. The
two load are connected in series with each other the phase side of will be connected to NO
of relay and COM of relay will be shot with phase of Volatge sensor and neutral of load will
be connected to neutral of voltage sensor it's time to connect the supply the phase (red)wire
to L of Volatge sensor and neutral wire (black) to N of Volatge sensor.
Now cable of Arduino Nano one side will be inserted to Arduino Nano and another
USB side will be connected to USB port of Laptop this will active the Arduino Nano the
heart of the circuit by connecting the supply pin to the Ac source supply function of circuit
will be carried out.
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The usual AC supply voltage at our home is 230V. Due to the voltage fluctuations
according to the appliance load, it may vary. But it should be +2% tolerance. In case of an
increase of above 2% or vice versa, the attached load may get disconnected. To avoid this
problem, we developed an Overvoltage and Undervoltage protector.
When the supply voltage exceeds the specified limit, the relay operates and isolates
the load from the electrical circuit. After detecting the fluctuated voltage, an Analog signal of
the output voltage is sent to the Arduino. This voltage is unregulated and therefore it varies as
the input voltage varies.
Arduino Nano has five Analog input pins and thirteen digital pins. It has an inbuilt
Analog-Digital converter. So, five different loads can be connected at the same time. The 13th
pin contains an indication LED. Arduino takes an input voltage of 5 to 12 volts and gives an
output upto 5V. A preset value with tolerance is given to the Arduino. The Arduino compares
the preset value with the Analog read value at A0. If it lies within the limit the relay does not
operate.
If it doesn’t lie within the limits, the Arduino checks if it falls into inverse
characteristics or definite characteristics. The operating time for definite characteristics is
given as 5 seconds, i.e. the relay operates after 5 seconds of fault occurrence. If it falls into
inverse characteristics, the tripping time is to be calculated using the formula:
When the trip time is set to zero, the relay will work and the circuit will be instantly
tripped. When operating in the inverse characteristics or the definite characteristics, if the
voltage comes back to the rated voltage, then the relay will go again in reset mode.
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CHAPTER 6
#include <LiquidCrystal_I2C.h>
#include <Wire.h>
// Initialize the LCD with I2C address 0x27 (adjust if needed)
LiquidCrystal_I2C lcd(0x27, 16, 2);
EnergyMonitor emon1; // Create an instance
const int relayPin = 2; // relay connected to D2
const float overVoltageThreshold = 230.0; // Set your overvoltage threshold
const float underVoltageThreshold = 180.0; // Set your undervoltage threshold
void setup() {
pinMode(relayPin, OUTPUT);
lcd.begin();
lcd.backlight();
// Display "Electro Gadget" centered on the second row
lcd.setCursor(3, 1);
lcd.print("Mini project");
delay(2000);
lcd.clear();
emon1.voltage(0, 234.26, 1.7); // Voltage: input pin, calibration, phase shift
}
void loop() {
emon1.calcVI(20, 2000); // Calculate voltage and current
float voltage = emon1.Vrms; // Extract the Vrms value
lcd.setCursor(0, 0);
lcd.print("Voltage: ");
lcd.print(voltage);
lcd.print("V");
if (voltage > overVoltageThreshold) {
lcd.setCursor(0, 1);
lcd.print("Status: Overvoltage");
digitalWrite(relayPin, HIGH); // Turn off relay (cut off power)
}
else if (voltage < underVoltageThreshold) {
lcd.setCursor(0, 1);
lcd.print("Status: Undervoltage");
1);
lcd.print("Status: Normal "); 14
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6.2 ADVANTAGES
Device Protection: Prevents damage to electrical and electronic devices by ensuring they
operate within their designed voltage range.
Safety: Reduces the risk of electrical fires and other hazards associated with voltage
spikes or drops.
System Stability: Maintains the stability and reliability of the electrical system by
preventing sudden voltage changes that could disrupt operations.
Extended Equipment Lifespan: Helps prolong the lifespan of devices by protecting them
from voltage-induced stress and degradation.
Cost Savings: Reduces the need for frequent repairs or replacements of damaged
equipment, leading to cost savings over time.
Automated Protection: These circuits automatically disconnect the load when an over-
voltage or under-voltage condition is detected, preventing the need for manual
intervention and reducing response time in emergencies.
Compliance with Standards: Many industries are required to meet certain electrical
safety and performance standards. Voltage protection circuits ensure compliance with
regulations related to electrical safety, making them essential in commercial and
industrial applications.
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CHAPTER 7
APPLICATION
1. Industrial Machinery :
Application: Protects motors, compressors, and heavy machinery from voltage surges or
drops that could damage components or lead to downtime.
Reason: Industrial machines often require precise voltage levels to operate efficiently, and
any deviation can cause overheating, stalling, or mechanical damage.
2. Home Appliances :
Reason: Over-voltage can damage the internal circuits of appliances, while under-voltage
can lead to poor performance or burnout of motors in devices like refrigerators and air
conditioners.
Application: Used in inverters, solar panels, and wind turbines to ensure stable voltage
output despite varying environmental conditions.
Reason: Solar and wind energy systems often produce fluctuating voltages based on
sunlight and wind speed, making voltage protection essential for the safety and efficiency of
these systems.
Reason: Fluctuations in grid voltage can damage large-scale power equipment, leading to
outages or expensive repairs.
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CHAPTER 8
Over and under voltage protection circuits are essential components in modern
electrical systems, designed to protect devices and equipment from damage caused by
voltage fluctuations. These circuits automatically detect when the supply voltage rises
above or falls below a pre-defined safe operating range and respond by either disconnecting
the load or adjusting the voltage to within safe limits. This ensures that electrical systems
can continue functioning without the risk of overheating, breakdowns, or permanent damage
to sensitive components.
In renewable energy systems, such as solar panels and wind turbines, these
circuits play a critical role in managing the variable output of these sources. Voltage
protection ensures that fluctuations in generation do not affect connected equipment or the
broader power grid. Similarly, in power distribution systems, voltage protection is used to
prevent transformers, switchgear, and substations from damage due to irregular voltage
levels, helping maintain a reliable power supply.
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CHAPTER 9
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9.2 REFERENCE
[Online] Available:
https://www.youtube.com/watch?v=tI6JIllejVQ&t=1s
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