1.
SPECIFICATIONS
LOAD INDICATOR
1. Input signal : 0-15mV D.C
2. Range : 7.5mV to read as 4000
3. Linearity : +/-0.01% of FS
4. Input impedance : Greater than 10 Meg.ohms
5. Bridge excitation : +5V dc for a max. of 4 load cells.
350 ohms of input impedance.
6. Display : 5 digit,13 mm high intensity Red LED.
7. Power supply : 230V ac +/-10%, 50Hz, 15VA
8. General
Operating temp. : 5 to 50 deg.C.
Physical : metal enclosure with enamel paint finish
2.INSTALLATION
The power supply should be made available with a proper earthing within
2 meters of the indicator. Connect the instrument to ac mains through the
connector provided at the rear of the indicator.
Mains voltage to be used is given in the specification
INSTALLATION:_
Connect the transducer to the equipment through the connector provided
at the back of the indicator.
Now the equipment is ready to be configured for measurement as given
in the following sections.
3. DESCRIPTION
INDICATOR :
The Load indicator is a field programmable indicator designed to be used with
strain gauge based transducers to measure parameters like load, pressure, torque
etc. It can take an input of 30 mV DC and can read up to a maximum of 60000
counts with selectable resolution of 0 / 5. This is a panel mounting type
equipment.
The main features of the indicator are :
1. Programmable range up to 60000
2. Calibration through keyboard.
The indicator can be programmed through keyboard for range, resolution,
calibration, and
decimal point. The front panel has got a digital display and a keyboard. The
display can
indicate the following.
1. Tare facility - "TArE"
2 Capacity - " CAP "
3. Resolution - "LC1"
4. Decimal point - “dp”
5. Calibration - "CAL-U "
6. Zero track - “trC”
4.OPERATION AND CALIBRATION
System configuration may be carried out using the keyboard.
1 2
TARE
3 4
SET
1. PRES S KEY NO (3) ‘’SET’’ AND SWITCH ON THE INDICATOR.
2. DISPLAY WILL SHOW “PASS OR 123456 ”
3. PRESS ENTER KEY’ (2), THEN DISPLAY WILL SHOW 0000 ENTER THE
PASSWORD AS 1234 BY USING KEY 1▲ INCREMENT AND 3► SHIFT KEYS.
THEN PRESS ENTER KEY’ (2) THEN DISPLAY SHOWS
4. dp – SEL (DECIMAL POINT)THEN PRESS ENTER KEY’ (2) THEN DISPLAY
SHOWS THE VALUE ENTER THE REQUIRED VALUE BY USING 1▲
INCREMENT KEY AND 3► SHIFT THEN PRESS ENTER KEY’ (2) THEN DISPLAY
SHOWS
5. LC (RESOLUTION) THEN PRESS ENTER KEY’ (2) THEN DISPLAY SHOWS THE
VALUE ENTER THE REQUIRED VALUE BY USING 1▲ INCREMENT AND KEY
3► SHIFT THEN PRESS ENTER KEY’ (2) THEN DISPLAY SHOWS
6. CAPACITY THEN PRESS ENTER KEY’ (2) THEN DISPLAY SHOWS THE VALUE
ENTER THE REQUIRED VALUE BY USING 1▲ INCREMENT AND KEY 3►
SHIFT THEN PRESS ENTER KEY’ (2) THEN DISPLAY SHOWS
7. MODE THEN PRESS ENTER KEY’ (2) THEN DISPLAY SHOWS THE VALUE
DEFAULT VALUE IS 0 DON’T CHANGE THEN PRESS ENTER KEY’ (2) THEN
DISPLAY SHOWS
8. AT – CNT (COUNTING MODE) THEN PRESS ENTER KEY’ (2) THEN DISPLAY
SHOWS THE VALUE DEFAULT VALUE IS 5 DON’T CHANGE THEN PRESS
ENTER KEY’ (2) THEN DISPLAY SHOWS
9. FILTER (TO REDUCE FLUCTUTION) THEN PRESS ENTER KEY’ (2) THEN
DISPLAY SHOWS THE VALUE ENTER THE REQUIRED VALUE BY USING 1▲
INCREMENT AND KEY 3► SHIFT THEN PRESS ENTER KEY’ (2) THEN DISPLAY
SHOWS
10.ADD- 0 THEN PRESS ENTER KEY’ (2) THEN DISPLAY SHOWS THE VALUE
DEFAULT VALUE IS 0 DON’T CHANGE THEN PRESS ENTER KEY’ (2) THEN
DISPLAY SHOWS
11.AUTO-OFF THEN PRESS ENTER KEY’ (2) THEN DISPLAY SHOWS THE VALUE
DEFAULT VALUE IS 0 DON’T CHANGE THEN PRESS ENTER KEY’ (2) THEN
DISPLAY SHOWS
12.CAL-2 (CALIBRATION)THEN PRESS ENTER KEY’ (2) THEN DISPLAY SHOWS
13. SOME VALUE THEN PRESS ENTER KEY’ TARE (2) TO MAKE THE VALUE TO
ZERO THEN KEEP THE ACTUAL WEIGHT ON THE PLATFORM WHEN READING
BECOMES STABLE PRESS PRES S KEY NO (3) ‘’SET’’ AND DISPLAY SHOWS CAL
PRESS ENTER KEY’ TARE (2) ADJUST THE WEIGHT BY PRESSING 1▲
INCREMENT AND 3► SHIFT KEY AND PRESS ENTER KEY’ TARE (2).
14. THEN DISPLAY WILL RESTART WITH COUNTING. REMOVE THE WEIGHT ON
PLATFORM.
15. SWITCH OFF AND THE INDICATOR AND KEEP THE WEIGHT ON PLATFORM
DISAPLAY SHOWS CALIBRATED VALUE.
CONNECTOR PIN DETAILS
1. LOADCELL
9 PIN D TYPE CONNECTOR (FEMALE)
1. RED (+5VOLT EXE)
2. GREEN (+SIGNAL)
3. BLACK (- EXE)
4. WHITE ( - SIGNAL)
SYMPTOMS & FAULTS
SYMPTOMS POSSIBLE FAULT
1.Blinking display or a. Low power supply
unsteady readings b. Bad earthing
c. Loadcell cable not connected in the
same sequence as in the drawing.
2.The indicator display other a. Calibration disturbed.(required
than actual reading, but steady re-calibration)
3.The display shows ‘HELP’ a. Over loaded. The indicated load is
greater than Range + 9 times the
resolution.
SPARES
1. TRANSFORMER : 12 V /1Amps
2. ADC CARD : 2240
3. 13MM DISPLAY : 2242D
1. SPECIFICATION
2. INSTALLATION
3. DESCRIPTION
4. OPERATION & CALIBRATION
5. SYMPTOMS AND FAULTS