8 Inventory Setup Management Module in Depth Reading
8 Inventory Setup Management Module in Depth Reading
1. GENERAL PRESENTATION
1.1. Pre-requirements
Inventory module must be present
Common data module must be present
At least one site with stock management must be defined
At least one product with inventory management must be present
At least one Entry Transaction for each type must be present
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2. TECHNICAL BASES
The definition of a stock line can be made by listing the essential information that is attached to it:
Stock line information Differentiating criterion
Product code Yes
Site code Yes
Location Yes
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Lot Yes
Sub-lot Yes
Serial number Yes
Packing unit of measure Yes
Coefficient between the packing unit and the stock Yes
unit
Identifier 1 Yes
Identifier 2 Yes
Status Yes
Example:
Two stock lines numbered automatically by a sequence number counter (for example for lines 735 and
736). The following information is found:
No Location Status Lot Unit Unitary Qty Quantity
735 E1 A1 L1 ROL 20 6
736 E1 A2 L1 ROL 20 4
A new stock line numbered automatically by a sequence number counter (line 800) after stock change
(Some quantity from line 735 was moved from location E1 to location G3). The following information is
found:
No Location Status Lot Unit Unitary Qty Quantity
735 E1 A1 L1 ROL 20 3
736 E1 A2 L1 ROL 20 4
800 G1 A1 L1 ROL 20 1
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3. PARAMETER SETTING
This function make possible to parameterize sequence numbers used to automatic number documents (
like accounting, forms, invoices, engagements…) , products (if one wishes automatic classifications for
certain product categories) or to number batches (in this case, one can go up to 20 characters).
This function make possible to assign sequence numbers to the different documents used by the different
X3 modules.
Use a standard or a new defined sequence number.
The product categories allow the user to define their management method and management rules.
A category can be defined at the folder level and at site level.
The site category is useful essentially to assign a set of default values to the product-site description
attached to the site category.
In the product record and product-site, all the information inherited by default from the category can be
modified at the time of creation.
On the other hand, all modifications of the category information after the creation of products and
product-sites are not passed onto the products/product-sites assigned to the category.
Except for the management rules and allocation rules of allowance which are only defined on the
product category level.
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Benefits:
Fast generation of the product base and product-site.
Common information to a set of products.
The parameter setting of the category must be thoroughly prepared because it conditions the creation
of products and product -sites.
Any modification of the category information after the creation of products and product-sites, are not
passed onto the products/product-sites assigned to the category.
Example:
If we change the lot management from “managed” to “not managed” at the category level, all products with
this category keep a “managed” lot.
The parameter setting of management rules and allocation rules are the most important elements of the
inventory control, all transaction receipts, transaction issues as well as the functions (miscellaneous
receipts, receptions, deliveries, work order transactions…) depends on these rules.
Header
Note: The site must be defined with a Warehouse flag set to the value “YES” to authorize a product to be
referenced.
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Managed
The product is managed normally, with no special features.
Potency managed
A product is managed in stock, with a rule. The management of the quantities in stock is carried out with
an active quantity and a physical quantity.
Management mode
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Note: This indicator is used in the reorder calculation (MRP and MPS).
Traceability
Without traceability
Detailed traceability – All stock transaction is traced
Summary traceability – Stock transaction to the same(product, lot, status, document and transaction), are
summarised
Possible values:
Not managed
Optional Lot
It will be possible to have for the same product, stock lines with and without lots)
Mandatory Lot
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default value for the lot sequence number counter for the product. The lot code contains a maximum of
15 characters.
At the time of a receipt into stock for a product managed by lot (mandatory), the system attempts to
number it with the help of the product counter.
Note: the management of lots and sub-lots in the folder is controlled by the activity codes LOT, for the
management of lots and SLO, for the management of sub-lots.
Possible values:
Not managed
Issued
Serial numbers are not managed in stock, but are recorded only at the time that products are issued. Doing
so is important for customer tracking, verifying warranties, processing recalls, etc.
Note: The serial number management in the folder is under the control of the activity code SER (serial
number management).
Non-Changeable control
The quality control is mandatory: only the status “Q” can be entered for receipt into stock.
Changeable control
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In a miscellaneous receipt into stock the quality status is initialized to the value “Q”, modifiable to “A” or “R”.
The quality control code can also be defined at the level of the purchase order.
Periodic control
The quality control use Samples.
If in the order the quality control is set to "Yes", the quality control is mandatory and the receipt is made
with one of the sub-statuses G* planned at the level of the product management for the receipt
movement type. If no sub-status is defined, the status is not enterable at the time of receipt.
If in the order the quality control is set to "No", the quality control is not mandatory. At the time of
receipt, the default value of the status proposed is "A" and it is possible to enter or select all the
statuses provided at the level of the rule for the management of the receipt type movement for the
product.
Expiry Status
When a lot in stock expires, a process “Obsolete Status Change” makes it possible to automatically change
its status according to the following parameters:
A: the product does not change status upon expiry
Q: the product can be QC tested upon expiry, to either extend its expiry date or to reject and dispose of it.
R: the product is rejected once it has reached its expiry date. This field is not entered if the expiry date is
not managed.
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Location management
This flag indicates whether or not this product will be managed within the warehouse with respect to
physical stocking locations.
In the case where location management is planned, it is useful to complete the table “Dedicated location
titles” on the basis of the values presented in the user local menu 2707 “Location titles”.
Dedicated Location
If “Yes”, then select a set of “dedicated locations” for this category.
This table allows the naming of 1 to 4 “default location” sections (this can be resized up to 9 using the
screen activity code NDL). In the Product-site record, default information on the locations and location
types corresponding to the labels linked to the category are given.
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Unpack (Example)
A stock line has 5 boxes each containing 12 units. 18 units are issued from this line. It results in 2 stock
lines: one line with 3 boxes containing 12 units and one line with 6 units.
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General
This grid allows the definition for each movement type for the rules that make it possible to manage the
behaviour of the receipts and issues.
This grid is preloaded by default with the all category, all sites, global rules parameterization, linked to
the movement types and defined via the Stock management rules function.
The movement types for which the management rules can be defined are: Miscellaneous Receipt/
Miscellaneous Issue/ PO Receipt/ Delivery/ WO receipt/WO issue/ Delivery return/ PO return/ Loan
delivery/ Loan return/ Stock reintegration/ Sub-contractor delivery/ Reorder consumption area.
For each movement type, the management rules can be refined by a movement code, the movement
codes used are attached to a stock note transaction: the choice of a note carrying a particular
movement code determines the management rule that will be employed.
Note: At the time of modification of the category information, the system proposes to transfer the
modifications to the site categories. The management rules are not included in this. Where there is a
management rule change for a category it is necessary to modify each of the site categories to carry out
the update.
Movement Type Mvt Location Authorized Authorized Default Description QC Lot Lot by
code statuses sub statuses status Re- entry default
quest
Miscellaneous Receipt Status A*,Q*,R* A Accepted No Free None
Receipt 'A'+'Q'+'R'
Supplier Receipt Status A*,Q*,R* A Accepted Yes Free Supplie
Receipt 'A'+'Q'+'R' r lot
Subcontract Receipt Status A*,Q*,R* A Accepted No Free Supplie
Receipt 'A'+'Q'+'R' r lot
Produced Workstatio Status A*,Q*,R* A Accepted No Free None
Goods Receipt n 'A'+'Q'+'R'
Quality Control Storage Status 'A'+'R' A*,R* A Accepted No None
Shipment Receipt Status A*,Q*,R* Q Q. Control No No None
Return 'A'+'Q'+'R'
Loan Return Receipt Status A*,Q*,R* A Accepted No No None
'A'+'Q'+'R'
Subcon Delv Receipt Status A*,Q*,R* Q Q. Control No No None
Return 'A'+'Q'+'R'
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Location: Specified here is the location label that will be proposed by default for the movement (from
amongst the assigned labels in the Header sections of the dedicated locations).
Authorized Statuses: A local menu for the status and a list of authorized sub-statuses for the movement
concerned.
Authorized sub-statuses: A contextual button is used to enter the authorized sub-statuses in a grid by
selecting them from the stock statuses table or by entering a sub-statuses template with generic
characters (*, #,). On validating this grid, a check is made to retain only those that correspond with the
chosen authorized statuses.
Default Status: It is possible to specify sub-statuses by default to facilitate the entry of stock
movements. This must respect one of the templates defined above.
Management Rules(Entry Flow)
QC (Analysis) Request: This parameter is used to enter an analysis request to be processed by quality
control function, for receipts where the status has been entered with the value “Q*”.
If this parameter is set to “No”, the change from “A” to “R“status, cannot be carried out by the quality
control function. It is necessary to use a status change ticket.
Lot entry
No - It is not possible to enter a lot number. In this case the default value parameterized for the lot number
will be used and by default the lot sequence number counter is active.
Free - This allows the user to specify by movement type if it is possible on receipt to enter an existing lot
number or not.
New Lot - It is necessary to enter a lot number not yet created in the database.
Lot by default
None – No default lot number is proposed
Supplier lot - the system then proposes as the internal lot number the supplier lot number entered
Document number - the system then proposes as the default lot number value, the number of the
document that triggered the receipt into stock.
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Transaction Type Mvt Location 1 Location 2 Location3 Authorized Authorized Output lot
code statuses sub
statuses
Miscellaneous Issue Storage Status A*,Q*,R* No, expiry
'A'+'Q'+'R' control
Customer Delivery Picking Status 'A' A* No, expiry
control
Loan Delivery Picking Status 'A' A* No, expiry
control
Subcontract Delivery Picking Status 'A' A* No, expiry
control
Work Order Issue Storage Status 'A' A* No, expiry
control
Subcontract Issue Dock Status 'A' A* No, expiry
control
Receipt Return Picking Status 'R' R* No, expiry
control
Subcon Recv Return Picking Status 'R' R* No, expiry
control
Service Request Storage Status 'A' A* No, expiry
control
Replenishment Storage Status 'A' A* No, expiry
control
Internal Transfer Receipt Status 'A' A* No, expiry
Issue control
Location 1, 2 & 3: Specified here is the location label that will be proposed by default for the movement
(from amongst the assigned labels in the Header sections of the dedicated locations).
Location 1 – First priority
Location 3 – Last priority
Authorized statuses: A local menu for the statuses and a list of authorized sub-statuses for the
movement concerned.
Authorized sub-statuses: A contextual button is used to enter the authorized sub-statuses in a grid by
selecting them from the stock statuses table or by entering a sub-statuses template with generic
characters (*, #,). On validating this grid, a check is made to retain only those that correspond with the
chosen authorized statuses.
Output lot: (This indicator allows issue lots that have exceeded their expiry date.
No, expiry control
No, UBD control – UBD is a new control date (Use By Date)
Yes – Expiry control is done
Allocation Rules
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Global allocation
Within the framework of the global allocations, it is possible specify which status are considered as
available for allocation. Allow “A”, Allow “Q”, Allow “R”.
Issue rules
Shipment - a trade rule is applicable to the picking and the deliveries.
Material consumption - a Production rule applied to the production orders and the material tracking (for the
materials not attached to the sub-contract orders)
Internal movement - an internal Movement rule applicable to other movements
Sub-contract dispatch - a Sub-contractor replenishment rule applied in the replenishment plans of the
consumption field for the locations of the sub-contractor type.
Sub-contract replenishment - a Sub-contractor consumption rule applied to the production orders and the
material tracking (for the materials attached to the sub-contract operation)
Allocation Rules table (Definition of allocation)
An allocation is a stock reservation made in order to carry out a given movement. An allocation can be
global (a check is simply made on whether the available stocks have the requested status) or detailed (the
stock lines are physically identified). This signifies that in general a stock allocation precedes a physical
movement (it may happen at the same time). When several stock lines are available for a given product,
the detailed allocation will be used to choose those that will actually be used.
Automatic algorithms exist in order to optimize this choice when it is not strictly manual. These algorithms
can be parameterized by means of this function.
Note: A code is attached to each rule. This code is defined in the allocation rules table
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Line Filters
a Quality filter, which is used to define which status, can be used in the allocation (it can be a combination
of the status A, Q, and R).
a location filter, which can be take the values No filters, Local location, Product location. The first values
signify that all the locations can be eligible, the values Product location and Local location signifies that
only the dedicated locations defined elsewhere.
the indicators DOC (document unit), STK (stock unit), and PKU (packing units), which are used to define
the units that can be used to carry out the allocation. The document unit is the unit used in the entry of the
original document, the stock unit and the packing units being defined in the product record.
coefficient filter that is used, when there are variable coefficients between the unit on the line and the stock
unit, to define if the filter is on the value of this coefficient (the possible values are No filter, Coefficient =,
Coefficient <=, Coefficient >=). In all cases (except if only filter on equal coefficients)
there is the possibility to sort on the value of the coefficients (ascending or descending, the global sort rule
not being applied in the case of equality).
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3.4. Product
Product (Header)
Category – The product category
Product code – The product code
Description 1 – The product description
Product Status – This field can assume several values:
Active – Active the product is available in all the processes.
In development – The product is not yet valid
Not stocked -The product is not proposed in the search windows but can be used in the processes by
direct entry of its code with the keyboard. A non-blocking warning message will then appear. If the
product category
Nor renewed - For information
Obsolete – For information
Not usable –The product is not proposed in the search windows and cannot be used in the
processes. During detect entry of its code using the keyboard, a blocking message will appear.
Identification Tab
Use section
Service life start - This is the start date for the item. It is not possible to create a sales order for this
item before its start date.
Service life end - This is the end date for the item. After this date, the item can no longer be entered
on a Purchase Request or ordered from a supplier. A message indicating that it is now an obsolete
product will be displayed.
Control Tab
Inventory parameters section
Potency (in %)
Default value for stock potency managed products
Alternate product
This is an optional alternate product ID.
This item may appear on the material requisition slips or be suggested in the event of a stock-out in
the production order management functions.
There are two controls used to select an alternate product.
Existence control: The item must be defined (an item selection window is available)
Loop control: An item cannot reference itself or one that references it.
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Re-control/Expiration section
LT (Expiry lead time)
In number of calendar days or months, used in the calculation of the expiry date for a lot in stock.
This field is accessible according to the expiry management method for the product.
Check LT(Re-control lead time)
In number of calendar days or months, used in the calculation of the re-control date for a lot in stock.
This field is accessible according to the expiry management method for the product.
Re-control status
Used in the new function “Re-control Status Change” (FUNSTOLTI)
A - the product does not change status upon expiry
Q - the product can be QC tested upon re-controls expiry date, to either extend its expiry date or to
reject and dispose of it.
R - the product is rejected once it has reached its re-control expiry date. This field is not entered if
the expiry date is not managed.
UBD Coefficient
This coefficient is used to calculate the Used By Date
Financial Tab
Accounting data section
Accounting code
The accounting code is a default value used in the setting up of accounting journals.
It references a table in which is found a certain number of elements (collectives, accounts or parts of
accounts) usable in the determination of the accounting journals that will be posted.
Tax level
Code controlled in the tax level table and used to determine the tax rate. The tax rate to be applied to
a transaction directly depends on the nature of the transaction. Each country being ruled by its own
tax rates, the tax level alone does not enable the rate to be applied to be determined. The tax can
only be determined by crossing the tax rule associated with a BP and the tax level associated with a
product. Thus the tax level only represents the list of the different rates applied within a same rule. In
France, several tax levels can be differentiated: Standard tax, Increased, tax Reduced tax,
Exemption, Super-reduced tax.
3.5. Product-Site
Common Data > Products > Product-Site
Control Tab
Re-control/Expiration
Re-control technical sheet - A technical sheet to be used in Re-Control
Quality
Frequency - In case of Periodic Quality use
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Sampling
Sampling
None: control the whole quantity received
Single plan: control the lot by sample in one time
Packing
Stock detail
No – No detail
Yes – In this case the package will by detailed by stock
Storage
If “Location management” set to “”Yes
Default location
Description – According to the product category
Type – Select a location type. In this case only locations assigned to this type are accepted. To
assign any location type use a “*”
Location by default
Specify the default location that will be used for stock movements.
It is possible to enter a code with a generic character (*, #,) or a code from the locations table.
If the location is of a dedicated type, it is necessary to carry out an assignment to establish it for
this product.
Stock Tab
This tab presents a group of stock quantities for the product at the selected site: internal stock quantities
and external stock quantities (whether conferred to a sub-contractor or on loan). These quantities are
detailed by status and by allocation status.
Also specified here:
Stock in transit: that corresponds to the stock quantity not yet received to the current site, arising from
an inter-site transfer.
Transferred stock: corresponds to the stock quantity sent from the current site to another site and not
yet received Stock on reorder: corresponds to the quantity on supplier orders not yet received of the
product for the site in question, the works orders not yet complete, the inter-site orders and the sub
products.
Stock on customer order: corresponds to the customer order quantity and the inter-site demands, not
yet delivered.
by the destination site.
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Totals Tab
This tab presents the statistical information concerning the stock receipt and issue movements for the
current period.
It is possible to inquiry another period from this tab.
The information is resumed by
Receipts
Output
Cost Tab
Valuation
Valuation – Select one Inventory valuation method
Margin tab
Margin calculation basis: This field is used to specify the cost price to be used to calculate the
margin. This margin will be the difference between the net price and the calculation basis price.
Alternative default: If the calculation basis price is null, this Alternative default will be used to calculate
the margin.
Method detail
Standard valuation
This section is used to define the standard valuation rules for the movements.
Valuation: This is the rule that will be applied to the valuation of the issues.
Alternative default: If the rule applied to the issues gives a null value, the Alternative default will be
used.
Receipt valuation: This is the rule that will be applied to the valuation of receipts.
Alternative default: If the rule applied to the receipts gives a null value, the Alternative default will be
used.
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Standard rules:
Adjustment Receipt prices: If this field is checked, a price adjustment for the movement will be carried
out automatically during the invoicing of a receipt or during the Production Cost Price calculation for a
work order. This adjustment can be used to update the Average Price according to the value of the
general parameters MAXABSPER and MAXABSCOD.
Null cost allowed: If this field is checked, the movement can be created even if the valuation method
and the Alternative default have yielded a blank result. When this is not the case a blocking message
is displayed during the creation of the movement.
Issues
There are no exceptions concerning the issues. The different valuation methods available are:
Standard
Revised standard
Average Price
FIFO
LIFO
Last movement price
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Average Price
FIFO
LIFO
Last movement price
Note: The supplier return price is the price of the original receipt (adjusted if it has been invoiced).
Product
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Reference Date – To modify a BOM, the Reference date must me set empty. The reference date is used
to select the valid components depending on their Start Date and End Date of validity.
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Seq. Component Component UOM Link Qty Link Quantity Link Quantity Round the
type UOM STU Code Quantity
10 Normal A UN Qty A Qty A Proportional Round to
the nearest
20 Normal B UN Qty B Qty B Proportional Round to
the nearest
30 Normal C UN Qty C Qty C Proportional Round to
the nearest
40 Normal D UN Qty D Qty D Proportional Round to
the nearest
50 Text
Seq. Component Component Link % Valid Valid to First Lot Last Lot
type description Scrap from
10 Normal A Description
20 Normal B Description
30 Normal C Description
40 Normal D Description
50 Text Text
Description
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Routing Operation – Enter the Routing operation number where the material is consumed
Operation LT – Enter the Operation lead time
Materials requisition printing - Enter Yes or No
Pick list code – Several values valid only for production
3.9. Tables
The article tables contain the information items allowing creation and configuration of the categories,
articles and article-site.
General product tables
Product statistical groups
Product tax levels
3.9.1. Statistical groups are used to sort products on the basis of parameterizable criteria
They are used as sort or selection criteria in various processes and they also enable regroupings to be
performed for statistics.
The number of statistical groups varies according to the setting carried out when installing the software.
The description associated with each statistical group can be modified at the level of the local menu n°
206.
Each statistical level is defined via the following miscellaneous tables:
Level 1: Miscellaneous table n° 20
Level 2: Miscellaneous table n° 21
Level 3: Miscellaneous table n° 22
Level 4: Miscellaneous table n° 23
Level 5: Miscellaneous table n° 24
The product statistical group management function is contained in a single screen that is used to create,
consult and update the groups.
For each statistical level, a code, a long title and a short title, both translatable, will be entered.
In some cases, based on the chosen setting, a statistical level may depend on a previous statistical
level (this allows the definition of hierarchies). The statistical code of the higher-level hierarchy attached
to said code should be filled. In this context, if no dependency statistical code is filled, this means that
the code entered can be used in all the hierarchies.
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This miscellaneous table is used to define the tax levels associated with each product. These are used to
determine the tax codes to be used, as a result of the tax rule, during the calculation of the sales and
purchase taxes.
Code – Enter a code
Description – Enter a description
Short title – Enter a short-title
Legislation – Enter the legislation code
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The units serve to qualify all “Quantity” fields in the software and are used by all the modules.
Unit - Define a unit that can be used to characterize the quantities. As a function of the chosen unit, the
corresponding quantity can be rounded on a given number of decimals
Description – Enter a description
Dec. – This field is used to parameterize the display format for the quantities expressed in this unit and
the rounding method for the quantities in the calculations. Its value is comprised between 0 (no
decimals, integer unit) and 6.
The units serve to qualify all “Quantity” fields in the software and are used by all the modules.
Unit type – It can assume several values:
Length , Volume , Height ,Time, Peace, Packing, Other (See Note)
Symbol - Used to associate a symbol that can be used in the reports, when the unit of measure
normally uses one. (# , £ or & for example)
According to the software in the Adonix technology used, there can be a control on the unit type. For
example, in SAGE ERP X3, only the units of the type Packing can be used as units in the stock entry, in
addition to the normal stock units for the product (which is not subject to any limit).
Example
Unit Description Decimals Unit type Symbol Short Title
M2 Square meter 3 Area M2 Square meter
M3 Cubic meter 3 Volume M3 Cubic meter
MG Milligram 2 Weight MG Milligram
MIUN Minute Time MIN Minute
MM3 Cubic millimetre 3 Volume MM3 Cubic M
MO Month Time MS Month
MT Meter 2 Length MT Meter
OZ Ounce 3 Weight OZ Ounce
P06 Pack 6 x UN Packing P06 Pack 6 x UN
P12 Pack 12 x UN Packing P12 Pack 12 x UN
PAC Cardboard box Packing PAC Pac
QT Quintal 2 Weight Q Quintal
SEC Second Time SEC Second
T Ton 3 Weight T Ton
TEN Ten Piece TEN
UN Unit Piece UN Unit
KG Kilo 3 Kilo KG Kilo
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nd
First quantity Unit 1 = 2 quantity Unit 2 Description Short Title
1,00000 KG = 1000 GR Gr per Kilo Gram per Kilo
1,00000 G = 0,00100 KG Kilo per Gram Kilo per Gram
Description - Description
Short title – Enter a short title
Location type
Sage ERP X3 provides a variety of options for managing locations and product storage. The following
definitions are used to commonly description features and functions associated with location
management.
Locator System - A system, for example, row, level, bin, that allows tracking inventory in potentially
random locations in order to make better overall use of available Warehouse space.
Location/Bin - A designated inventory storage location. A warehouse might be organized according to
row, level and bin. The location number assigned may contain segments reflecting all three attributes.
License Plate – A unique number assigned to specific stock so that it can be identified and transacted
without scanning/entering individual product/package data.
Location type
The location types contribute to the parameterization of the management of the stock locations. They are
used to:
to code the locations of the warehouse sites,
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to group the locations with similar characteristics according to certain criteria, (authorized quality
statuses, dimensions, storage constraints etc...),
to give the rules for the assignment of the locations to the products, in the receipt to stock movements.
Header
Description
Short description
Characteristics
Internal – For normal locations
Dock – awaiting stock - Used to carry out a receipt to dock. In this way, for such a location, not all the
stock information is to be entered. It will be possible to simply enter the location without specifying the
lot, sub-lot and serial number. Put-away plans are then used to enter all the remaining information.
Customer - This type is destined for BP locations in order to manage the loan of goods.
Sub-contract - This type is destined for the locations of the BP type in order to manage goods present at
sub-contracting locations.
Characteristics tab
Single-product: The locations of this type can only accept one product at a time.
Dedicated: The location type defined with a “dedicated” put-away method is used to manage the fixed
storage addresses: the locations specified are assigned to the products using the “assign” button. Thus
it is possible to attach a product to one or more storage addresses.
Replenish: The locations of this type can be replenished by the “replenish the consumption areas”
function. For this it is necessary to enter the “assignments” tab in the location record in order to specify
which are the products to be replenished and at what quantity this must be carried out.
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Capacity managed: The capacity management is used to ensure that the quantity proposed for a
location does not exceed the maximum quantity (indicated in the units section). The location takes the
status occupied when there is a stock receipt above this even if it is not totally filled. It can therefore no
longer be automatically proposed for the other receipts. It returns to being free after the issue of all of its
stock. An occupied location can however be entered manually. In this case, a non-blocking message
indicates that the receipt quantity is too great.
Authorized statuses: Indicated here are the statuses accepted in the locations of this type A* for
example is used to indicate that all the products having a sub-status starting with A will be accepted.
Controls
Location format
It is used during the location creation that can be carried out “en mass” between two location ranges.
Example: AAABEFF
Proposal format
The order of the proposition is used to assign the free locations on the receipt to stock in a format different
to the alphanumeric for the location in the case where the location has replenishment management.
Availability (only for by capacity managed locations)
Immediate: Following an issue, the location is immediately available for a new receipt to stock.
Time delay: Following an issue, the location passes to free status but is not available for the next
receipts until after a certain amount of time (entered in the time delay duration).
Blocked: Following an issue, the location passes to a blocked status. To free it, it is necessary to return
to it and unblock it manually.
Time delay duration
If the location type is managed with time delay availability, then the duration for the time delay is entered
here in hours. In this way, the location will not be proposed for a receipt until a certain time after the issue.
For information
Maximum weight
Wight
Height
Depth
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Units of measure
Indicated in this section is the maximum quantity that can be contained in locations of this type. This
quantity can be expressed in different units.
Alternate type
In capacity management, during the receipt to stock of a product the system will read the location type
present in the product-site record to find the free locations. If no location of this type is available the system
will then search in the addresses of the location types indicated in this section.
Statistics tab
You can find in this tab, statistics information after running function FUNLOCS “Location
Resynchronization”
The date and time of the analysis (date on which the enquiry has been made)
The number of locations of this type that are free, occupied, full and the total
The occupation percentage for these locations
The number of blocked locations
The location range for this type
Create locn.
This button is used to open the location creation window.
After the validation of the location type, it is possible to create the associated locations respecting the
format defined in the first tab. The creation is used in the generation of several locations within the
range entered.
When the cursor is set on a range, there is access to the Location occupation enquiry using the right
button.
Assing locn.
This button is accessible for the dedicated or replenishable location types. It is used to carry out a mass
assignment of products to the locations or to delete these assignments.
To create the assignments, it is necessary to enter the location range then the product range to be
assigned. Then by clicking on the add button the user accesses the products that will be assigned to the
locations. In order that this is taken into account it is necessary to use the save button.
To delete the assignments, it is necessary to select the locations and the products using ranges. By
clicking on search, the user has access to all the assignments for these selections. On each line in the
grid there is access by right button to the deletion of the line. All the deleted lines are loaded in the right
hand grid. Once all the deleted lines are on the screen, it is necessary to use the save button in order
that the modifications are carried out.
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Delete
This button is used to open the location deletion window.
Is used to delete the locations of the selected type by entry of a start and end range. A location used in
the stock management cannot be deleted.
Inquiry
This button is used to go to the location inquiry.
3.9.7. Locations
This function is used to manage the locations created by the location type management.
Characteristics tab
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Assignments tab
The packing unit and the PAC-STK coefficient: The Consumption reorder areas function expresses the
requirements in PAC (packing unit). These requirements are then passed to the internal (if the location
is of the internal type) and sub-contractor (if the location is of the sub-contractor type) allocation rules to
suggest the stock lines to be moved in the consumption reorder area plan function.
Economic quantity: The suggestions made by the replenishment will be multiples of this quantity.
Content tab
This tab is used to view the contents of the location: it gives the detailed list of products, lots and units that
are stored in the location.
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3.9.8. Packages
Common Data > Product tables > Packages
This function is used to define the packages used in packing.
The packages are used in the product-site record, sales, packing for shipment.
Table(Header)
Package – Package code
Description – Enter a description
Short title – Enter a short title
Table(Body)
Package price
Label format -
WGT – Weight unit
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4. PHYSICAL FLOWS
4.1. Miscellaneous receipts
Pre-requirement
Pre-requirement 1
Fiscal year – Status must be “Open”
Fiscal Period – Stock status must be “Open”
Pre-requirement 2
Product
Stock managed or Potency managed product
Lot management(optional)
Serial number management (optional)
Stock valuation method
Stock rule
Product-site
Location management (optional)
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General information
This function is used to generate the multi-product stock receipt notes for a given site and is based on an
Entry Transaction.
Using this function it is possible, notably to receive into stock using locations of the type “waiting put-
away“. this stock will later be put-away into the final location via the put-away plan.
Entry Transaction
Before we start using this function, it is necessary to define at least one entry transaction.
Document Header
Storage site: The site must be defined with a Warehouse flag set to the value “YES” to authorize a
product to be referenced.
In case of a search, the selection window suggests those products referenced in the product-site table.
Posted Date
The posting date for the transaction is initialized to the current date. It can be re-entered to a prior date, on
the condition that such date is in an open period in the accounting calendar. It is not possible to enter a
date that is later than the current date. ..
Project
Project reference for which the information is entered. This field is not controlled in a table. In a call for
tenders, this field is empty by default. In a purchase order, this field can be initialized by default to the
Project reference of the previous line or to that of the call for tenders considered.
Transaction group: This is statistical information that will be recorded in the stock journal at the moment
of saving the receipt movements. This movement group comes from the miscellaneous table N°9. The
value given in the transaction parameterization corresponds to a default value that can/cannot be
visualized and/or modified according to the transaction parameterization (entry field, display, invisible).
Transaction code: This information, coming from miscellaneous table N°14, allows the definition of the
specific stock issue and receipt rules for certain transactions. It is possible, for example, for a dedicated
transaction to allow certain authorized users to receipt into stock goods with a status A, whilst for other
users the receipt is made with a status Q. Of course, this is only possible for product categories
authorizing this type of receipt rule and having such a movement code (see Product category).
Dock Location: In the case where the receipt transaction authorizes a dock receipt (parameterized as
being active in the transaction parameterization), a “dock location” field appears in the receipt note
header, which is used in the entry of a dock type location, the location will, by default, be deferred from
being the receipt location on each receipt note line.
The receipt into stock on a “waiting put-away” type location (also called “dock”) authorizes the receipt into
stock when the lot characteristics, sub-lot, serial number are not necessarily identified immediately. This
type of receipt is used to rapidly book the goods and to then later to more precisely identify them and put
them away. This put-away is achieved using the Put-away plan function.
Document (Lines)
Product: It is necessary to enter the product code to be received. In the Product field, using a contextual
button, it is possible to access the description of the principal rules for the product management
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(Management data button) and the list of units of measure defined for the product with their respective
management methods (Units of measure button).
Product description: This field is loaded with the standard description of the product but it can be
modified.
Units of measure: According to the parameterization of the transaction it is possible to carry out the
receipt entry in a packing unit, or to choose from the list of units defined for the product or in stock units
alone.
Additionally it is possible to enter on the same receipt note line using several different units. In order to do
this it is necessary to detail the line in the quantity detail entry window: this window opens automatically if
stock information is missing from the line entry. When this is not the case, it is necessary to open using the
right button on the receipt note line. If a receipt line is distributed over several different units, the unit field in
the document line is loaded with the $ character.
The status allocated at the receipt into stock can be entered: it depends in one part on the product
management rule (see the Management rule tab in the product category to which the product belongs) for
the transaction code planned by the transaction if it exists. A default status can be parameterized in the
management rule.
Finally, if the product is managed with non-modifiable quality control, the system proposes the entry in
stock with the status type Q*, but the user cannot change the status to A* or R*.
In all cases, the list of statuses authorized by combining the management rule and the quality control
management method for the product is available using the right button on the status field.
Additionally it is possible to enter on the same receipt note line using several different statuses. In order to
do this it is necessary to detail the line in the Quantity detail entry window: this window opens automatically
if stock information is missing from the line entry. When this is not the case, it is necessary to open using
the right button on the receipt note line. If a receipt line is distributed over several different statuses, the
status field in the document line is loaded with the $ character.
Finally, if the product is managed with non-modifiable quality control, the system proposes the entry in
stock with the status type Q*, but the user cannot change the status to A* or R*.
In all cases, the list of statuses authorized by combining the management rule and the quality control
management method for the product is available using the right button on the status field.
Additionally it is possible to enter on the same receipt note line using several different statuses. In order to
do this it is necessary to detail the line in the Quantity detail entry window: this window opens automatically
if stock information is missing from the line entry. When this is not the case, it is necessary to open using
the right button on the receipt note line. If a receipt line is distributed over several different statuses, the
status field in the document line is loaded with the $ character.
Location type and location: according to the parameterization of the miscellaneous receipt transaction
these fields can be accessible or not during entry at the level of the receipt note line. On the other hand, in
all cases, these fields are accessible at the level of the detailed entry of the receipt note, provided that the
product is managed by location. If the product is not location managed, the detailed entry of the receipt
does not propose the field’s location type and location.
The rule for the management of the category to which the product is attached is used to propose a default
location by receipt to stock type. This default location is modifiable.
Additionally it is possible to enter on the same receipt note line using several different locations. In order to
do this it is necessary to detail the line in the Quantity detail entry window: this window opens automatically
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if stock information is missing from the line entry. When this is not the case, it is necessary to open using
the right button on the receipt note line. If a receipt line is distributed over several location types and/or
different locations, the corresponding fields on the document line are loaded with the $ character.
Lot:
If a product is not lot managed, the Lot and Supplier Lot columns are not accessible.
If the product is lot managed, different cases are possible as a function of the lot management rule
associated with the movement type Miscellaneous receipt and as a function of the product lot management
rule.
If a product is managed with mandatory or optional lot the access to the lot field depends on one hand on
the parameterization of the receipt transaction used but also the management rule miscellaneous receipt
defined in the product category or in the stock management rules.
In addition, it is possible to allocate to a lot a default value. In this case, several choices are also offered.
Never initialize the lot or initialize the lot with a document number (initialization with the document number
is not visible during the entry if the receipt note number is automatically allocated at the creation; it is given
a blank value). If the lot number is not entered in the lot field, the document number will be written in the lot
field at the posting of the receipt note. Finally, it is possible to initialize the internal lot with the supplier lot
previously entered.
At the end of the entry, if no lot number has been allocated, several cases can arise:
Either the movement management rule allocates the document number.
or the system will use the lot sequence number counter for the product to allocate a new lot number.
A specific case exists for products managed with optional lot: This product type allows the entry of a blank
lot field. In this case, it is necessary to specify by entry on the lot field by calling the function accessible by
right click Blank Lot (the non-entry of a lot code is not sufficient in itself to allow the lot code field to be left
empty). In these conditions, on saving the document, neither the sequence number counter nor the
document number is used. This management method is thus incompatible with a management rule that
does not allow the entry of an internal lot number.
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It is possible at the level of the receipt note line to enter a number of sub-lots. If a number greater than one
is entered, the system automatically calculates the sub-lots to be allocated starting from the sub-lot code
entered (in this case the stock detail window will automatically open in order to validate the distribution
calculated by the system). The number of the “final sub-lot” is displayed. If a $ is present in the two
columns in the Sub-lot, it indicates that the sub-lots entered at the level of the stock detail are not
consecutive. At the level of the line detail, there is the possibility to define as many sub-lots as there are
stock units.
If a single sub-lot is required, the final sub-lot number is identical to the starting sub-lot number.
In the Sub-lot field, there is the possibility using the right button to calculate the next sub-lot number as an
increment on the last sub-lot known by the New function.
Order Price:
This field can be entered at the level of the document line and/or the detail line according to the
parameterization of the transaction used. This is the unitary amount per stock unit that can be used to
value the stock (if the valuation method for miscellaneous receipt in process is Order Price).
The valuation method for the stocks is defined by product category or by product/site category. It can be
parameterized by receipt movement type and movement code.
Transaction description: This is the free text written in the stock journal for each movement of the
document line. This information is also modifiable in the stock detail window.
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Supplementary lot
This function is only accessible on the document line for products managed by lot where the receipt into
stock has not yet taken place (It is always accessible using the stock detail windows in creation or
modification mode). It is used to specify certain mandatory characteristics of the lot (according to the lot
parameterization: expiry...) and certain purely informative characteristics that can be parameterized (lot
user fields).
4.2. Issues
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General information
This function is used to generate the multi-product stock issue notes for a given site.
The stock to be issued can be directly entered on an issue note line if the user knows the complete
characteristics of the stock to be issued, either by picking from a selection of stock lines possibly filtered
according to criteria given by the user, or by automatic determination on the basis of the allocation rule
assigned to the internal movements, of the product management rule assigned to the miscellaneous issue
movement and the filters entered by the user.
Entry Transaction
Before we start using this function, it is necessary to define at least one entry transaction.
Here we parameterize the header contents, the document lines to be presented and the contents of stock
detail lines.
Document Header
According to the parameterization of the chosen transaction, it is possible to associate an issue note with a
movement code, a project code and a group code.
Storage site:
The site must be defined with a Warehouse flag set to the value “YES” to authorize a product to be
referenced.
In case of a search, the selection window suggests those products referenced in the product-site table.
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Posted Date
The posting date for the transaction is initialized to the current date. It can be re-entered to a prior date, on
the condition that such date is in an open period in the accounting calendar. It is not possible to enter a
date that is later than the current date. ..
Project
Project reference for which the information is entered. This field is not controlled in a table. In a call for
tenders, this field is empty by default. In a purchase order, this field can be initialized by default to the
Project reference of the previous line or to that of the call for tenders considered.
Transaction group:
This is statistical information that will be recorded in the stock journal at the moment of saving the issue
movements. This movement group comes from the miscellaneous table N°9. The value given in the
transaction parameterization corresponds to a default value that can/cannot be visualized and/or modified
according to the transaction parameterization (entry field, display, invisible).
Transaction code:
This information, coming from miscellaneous table N°14, allows the definition of the specific stock issue
and receipt rules for certain transactions. It is possible, for example for a dedicated transaction that is
assigned to users, to allow certain authorized users to receipt into stock goods with a status A, whilst for
other users the receipt is made with a status Q. Of course, this is only possible for product categories
authorizing this type of receipt rule and having such a movement code (see Product category).
Document Lines
Mandatory information
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The issue note transaction is set up for the automatic determination of the stock to be issued: in this
case, if the entry made by the user does not correspond to a single stock line, the system attempts to
automatically determine the stock to be issued on the basis of the filters entered by the user in the issue
note line, for the detailed allocation rule assigned to the internal movements for the product category
and the product management rule assigned to the miscellaneous issue movement management. If no
stock line corresponds to these different criteria, the system will then open the detailed entry window for
the Stock issues in order that the stock to be issued lines can be selected by picking.
The issue note transaction is not parameterized for an automatic determination of the stock to be issued
and the stock information entered on the issue note line is not sufficient to precisely determine the stock
to be issued: the system then opens the detailed entry window for Stock issues: the stock information
entered on the issue note line serves as a filter for the presentation of the stock lines to be selected
from the picking left list of this Stock issue window.
By automatic calculation or by picking, it is possible that an issue note line corresponds to the issue of
several stock lines distributed over several lots and/or several sub-lots and/or several statuses and/or
several locations: the fields distributed in this way appear with the $ character at the level of the line in the
issue note.
The user must then open the detailed entry window for the Stock issues or the Modification of issue
movements if the stock movements have already taken place in order to view the detail of the issued stock.
On exiting the entry of a line such as an issue line, several cases are possible:
The product code for the issue line is displayed in red: this indicates that the stock lines to be issued
have not been completely determined. It is not then possible to save this line, it is necessary to
complete the selection of the stock to be issued.
The product code for the issue line is displayed in green: this indicates that the lines of stock to be
issued have not been completely determined, but the balance has been saved as a shortage (if the
product concerned authorizes the management of negative stocks). It is possible to save the issue note
with pending movement generation.
The product code for the issue line is displayed in black: this indicates that the lines of stock to be
issued have been correctly determined. It is then possible to save the issue note and pass the
movements.
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General information
This function is used to generate the multi-product stock inter-site transfers from a given site to another,
and is based on an Entry Transaction.
The Stock Change function is used to affect a stock line or a group of stock lines in order to:
Transfer the stock from one site to another in the same company or in different companies
The functionalities to be covered by the function are determined by the choice of a stock change
transaction that can be parameterized.
Entry Transaction
Before we start using this function, it is necessary to define at least one entry transaction.
On entering into the Stock change function, the user must choose a transaction from those parameterized.
In addition, the stock change function is used to carryout stock transfers from one site to another. In this
case, it is possible to modify the status, and the stock unit for the destination site.
Document Header
The stock change function can be used to transfer stock to another site, either within the same company or
in another.
Certain information specific to inter-site transfers must be specified.
Destination site: this site can be part of the same company as the stock site entered, which is the
originating site for the transfer or be part of a different company. In the latter case, it is an inter-company
stock transfer, the tick box “inter-company” is automatically updated by the system, and this is not
modifiable.
Purchase site: this field is only used in the context of an inter-company transfer. In this case, the
purchase site is loaded by default with the destination site, if it is of the Purchase type, if not the system
selects the first site of the Purchase type for the destination company. The user must check that the
purchase site assigned is part of the same company as the destination site. In addition, the user must
check that there is an associated customer record for the allocated purchase site in order that the
invoicing can take place.
Sales site: this field is only used in the context of an inter-company transfer. In this case, the sales site
is automatically loaded with the stock site (origin of the transfer) if it is of the Sales type, if not, the
system assigns by default the first site of the Sales type having the same financial site as the stock site,
if this is not possible, the system assigns the first sales site being part of the same company as the
stock site. The user should check that the sales site entered is actually on the same company as the
storage site.
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Destination address in an intra-company context: this field is loaded by default with the address defined
by default in the destination site.
Destination address in an inter-company context: if the purchase site is defined as a customer, the
destination address is the delivery address of this customer corresponding to the destination site
(reception site of the ship-to customer).
By default, an inter-company transfer is marked “to be invoiced”: the invoicing of such transfers is made
using the automatic invoicing of transfers function. Once the transfer is invoiced, the document number of
the invoice is updated in the transfer document in the dedicated field. An inter-site, intra-company transfer
cannot be marked “to be invoiced”.
Note: If a stock transfer function is used to carry out a "return" of goods to a site following a stock transfer
from this site, it is not necessary to mark the "return" transfer as "to be invoiced". It is more convenient to
manually create the corresponding credit note.
Document Line(s)
The Product field in the Selection header section serves to filter the stock lines to be adjusted. (Picking
list)
The Stock selection left list is loaded with all the stock lines for the product. It is possible to filter these
lines in order to limit the number by specifying additional filters in the dedicated window activated by the
button...
The stock lines selected in this way generate lines on the stock inter-site transfer note.
The selection is made by picking the lines presented in this way either one by one or as a group of lines.
The selection of a group of lines is made by picking the first line to be selected and the last amongst the
lines shown in the left list whilst holding the Shift key down: all the lines contained between these two
lines is then selected. To select several groups of stock lines, the Control and Shift keys need to be
used.
The stock quantity selected on a line is limited to the available quantity for this stock line (the available
stock for each line is shown in the Stock line selection left list).
Case of products managed with serial numbers
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Status change: for each product, at the level of the controls tab in the product record, it is possible to
specify if it is necessary to generate an analysis request in the case where the new status will be of the
Q* type.
At the time of creation of the note the system generates as many stock movements as modified stock
lines.
Note: It is not possible to modify a created inter-site transfer: to modify a previous movement, it is
necessary to carry out a movement in the opposite sense. However, the detail of the modifications carried
out can be viewed using the right button on the line on the stock change note.
Case of inter-site, intra-company transfers: The issue movements from the originating site and the
corresponding receipt movements in the destination site are valued with the same value according to
the valuation of stock issue movements rule.
Case of inter-site, inter-company transfers: The issue movements are valued according to the issue
valuation rule. The corresponding receipt movement is valued according to the receipt or inter-site
transfer valuation rule according to case.
In addition, the system carries out a search on the price amongst the existing inter-company sales price
lists. From this is taken the ex-tax price of the stock unit expressed in the company currency of the
destination site: this price can be used as the order price on the receipt movement.
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5. INVENTORY FUNCTIONS
General information
This function is used to generate the multi-product stock change for a given site, and is based on an Entry
Transaction.
The Stock Change function is used to affect a stock line or a group of stock lines in order to:
Change an internal stock location
Change the stock status
Pack or unpack stock
Entry Transaction
Before we start using this function, it is necessary to define at least one entry transaction.
On entering into the Stock change function, the user must choose a transaction from those parameterized.
Document Header
The Product field in the Selection header section serves to filter the stock lines to be adjusted.
If the mass change of stock is planned in the transaction (Mass process box ticked), then in addition to the
selection of the products there is also a selection of the locations available. Thus, it is possible to move
everything from one location to another.
When intervening on a stock line it is possible to enter a status and a destination location to be applied
during the selection. This possibility is important in the case of mass change in stock. For example it is
possible to select the stock lines for location A and specify that for all these lines the destination location is
B.
Stock picking section: This section is used to carryout mass include/exclude of stock lines.
The “Include” icon is used to carry out a mass load of the stock line grid with the lines present in the
picking list (list that can be filtered with the help of the picking criteria button). The original location and
the destination location must be entered in order to use this functionality.
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The “Exclude” icon is used to carry out a mass deletion of lines from the stock line grid. The original
location must be entered in order to use this functionality because only the lines containing this location
will be deleted.
Document Line(s)
The “stock change” function is used to intervene in a stock line or a group of stock lines. These stock lines
must be selected by picking or by the “Include all” icon in the case of a mass stock change. They are
shown in the Stock Selections left list. So that the stock lines appear in this left list, it is necessary to have
entered a product code or an origin destination in the dedicated fields.
The stock lines selected in this way generate lines on the stock change note.
The Stock selection left list is loaded with all the stock lines for the product. It is possible to filter these lines
in order to limit the number by specifying additional filters in the dedicated window activated by the button.
The selection is made by picking the lines presented in this way either one by one or as a group of lines.
The selection of a group of lines is made by picking the first line to be selected and the last amongst the
lines shown in the left list whilst holding the Shift key down: all the lines contained between these two lines
is then selected. To select several groups of stock lines, the Control and Shift keys need to be used.
The stock quantity selected on a line is limited to the available quantity for this stock line (the available
stock for each line is shown in the Stock line selection left list).
Case of products managed with serial numbers
The picking of serial numbers to be modified can be made in several ways:
Either by multiple selections in the left list of consecutive serial numbers: the system aggregated on a
note line only the group of consecutive serial numbers selected.
Or by selecting line by line the serial numbers to be processed: the system does not aggregate the serial
numbers unless the line by line selection is made in consecutive serial number order. When the serial
number sequence is interrupted, the system creates a new line on the note.
The lines on the stock change note created in this way show, according to the parameterization of the
selected stock change transaction, the “original” stock information and the “destination” stock
information.
According to the role of the transaction used, it is possible to change the destination information in order
to specify the quantity to be processed, the destination location, the destination status, the destination
unit, or the movement description either directly on the document line or via the Stock change detailed
entry screen if the selected stock must be distributed between several locations, or with several
statuses or several units.
Status change: for each product, at the level of the controls tab in the product record, it is possible to
specify if it is necessary to generate an analysis request in the case where the new status will be of the
Q* type.
Note: It is not possible to modify a created stock change: to modify a previous movement, it is necessary to
carry out a movement in the opposite sense. However, the detail of the modifications carried out can be
viewed using the right button on the line on the stock change note.
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5.2. Assembly
Parent Product
The Assembly function is used to carryout, based on a production bill of material (BOM), the assembly
of components in order to create an assembled parent product, without the necessity of using a works
order.
The assembly translates as a receipt into stock of the assembled parent product and the issue from
stock of the various components described in the BOM or added by the user, the movements being
grouped under a unique assembly note code.
The stock information is pre-loaded by default according to the rule for the management of
miscellaneous receipt movements defined at the level of the product category to which the parent
product is assigned; the default values can be modified.
It is always possible to detail the receipt information via the right button “Enter the quantity details” for
the parent product line: this makes it possible to breakdown the receipt for several lots, sub-lots, serial
numbers, locations, status or different stock identifiers, if required and according to the management of
the parent product.
If the parent product is managed by lot and a new lot is to be entered, the right button “Supplementary
lot” is used to assign the information linked to the lot (possibly the use-by date and titles, enter the user
information if planned for in the transaction).
The right button “Lot info” is used to identify during the entry how the lot code can be loaded.
Finally, using the right button for the parent product, it is possible to access the Stock by site, Stock by
lot and Detailed stock enquiries.
It should be noted that at the time of an assembly, dock (waiting put-away) stocks are not taken into
account.
Finally, the receipt movement carried out is a movement of the miscellaneous type.
Modification of an assembly: It is not possible to delete an assembly or an assembly component. Rather
it is necessary to use a disassembly operation. All the same, the receipt movements carried out can be
modified using the right button “Receipt modification”, at the parent product line, on the condition that
the assembly concerned has not already been the object of a disassembly.
An assembly that has been subject to a disassembly carries the disassembly code that is linked to the
header of the assembly note.
On entering into the Assembly function, the user must choose a transaction from those parameterized.
According to the parameterization of the transaction chosen, it is possible to associate an assembly
note to a movement code and/or a project code.
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Component tab
The entry of a parent product and an alternative BOM automatically loads the component grid by
reading the BOM.
The quantities to be issued for each component are calculated from the assembly quantity and the BOM
line quantity for each component. This quantity is modifiable.
In the process of creating the assembly note, it is possible to delete a component planned on the BOM,
or to add non-planned components by direct entry in the component grid.
The components of the type sub-product and text are ignored.
If a component is present several times in the BOM, the quantities are not aggregated, rather several
issue lines are generated.
The case of phantom components in the BOM: if the phantom component is managed in stock and has
sufficient available stock to cover the parent product requirement, the phantom remains on the
component list in order to be consumed. If the inverse is true and the phantom component has not got
sufficient available stock, it is passed by and its components are presented for the assembly.
To add a non-planned component of the phantom type: the system only allows this if the phantom to be
added has stock available.
It should be noted that only phantom stock having the status “A” is used to calculate available stock.
A right button at the component line is used to view the BOM for the phantom component.
Determination of stock lines to issue: the determination of the stock lines to issue is based on the
detailed allocation rule dedicated to internal movements and on the dedicated management rules for
miscellaneous issues, rules described at the level of the component product category.
It is also possible to manually choose the stock lines to be issued via the right button for each
component: the system proposes a selection screen for the stock lines to issue, with filters possible.
The component issue movements are movements of the type miscellaneous issue, attached to an
assembly type document.
Valuation of assembly movements:
Receipts: if the parent product price is not entered, the value of the receipt movement is calculated as a
sum of the issue values of its components.
Issues: The component issues are valued according to the valuation rule retained for the issues of each of
the products.
Posting of the assembly movements. The analytical dimensions of the assembly note are preloaded by
default as follows:
Analytical dimensions in the assembly note header. They are loaded by default by the dimension code
STKBBYH, modifiable if the transaction parameterization allows it.
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Analytical dimensions for the assembly note lines: They are loaded by default by the dimension code
STKBBYD, modifiable if the transaction parameterization allows it.
Analytical dimensions for the parent product receipt movements: They are loaded by default by the
dimension code STJEND, modifiable if the transaction parameterization allows it.
Analytical dimensions for the parent product issue movements: They are loaded by default by the
dimension code STJSOR, modifiable if the transaction parameterization allows it.
Modification of an assembly:
It is possible to modify the issue movements by right button. On the other hand, it is not possible to delete
a component or an assembly: It is therefore necessary to go via the route of a disassembly.
An assembly that has been subject to a disassembly carries the disassembly code that is linked to the
header of the assembly note.
5.3. Disassembly
Component
A
(+)
Component Component
D B
(-)
(+) (+)
Component
C
(+)
The Disassembly function is used to carry out on the basis of the production BOM, the disassembly of a
parent product in order to obtain the stock of all its components.
It is possible either to disassemble a parent product directly from the stock, or to disassemble a parent
product that has previously been the object of an assembly: to do this, it is necessary to start from the
original assembly note, available in the left list, and to proceed on this basis to the disassembly.
On entering the Disassembly function, the user must choose a transaction from those parameterized.
According to the parameterization of the transaction chosen, it is possible to associate a disassembly
note to a movement code and/or a project code.
Disassembly by direct entry of a parent product
The first grid makes it possible to assign the parent product to be disassembled, knowing that the
disassembly function only allows the disassembly of a single parent product at a time on the same note.
It is possible to select this parent product (product and BOM alternative) using the right button from
amongst the list of BOM header products. The BOM alternative is automatically selected.
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It is possible to enter the stock information desired for the issue of the parent product: in the same fashion
as for all other issues, this information is considered as a filter making it possible for the system to search
for stock lines to issue.
Document Header
The selection of the stock lines to issue is based on the detailed allocation rule dedicated to internal
movements and on the dedicated management rules for miscellaneous issues, rules described at the level
of the parent product category.
It is also possible to manually choose the stock lines to issue via the right button Stock Issues accessible
from the parent product: the system proposes a selection screen for the stock lines to issue, with filters
possible, where the functioning is described in the Stock issues documentation.
The issue movements carried out can be modified using the right button “Issue modification” accessible to
the parent product line.
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management rule dedicated to miscellaneous receipt defined at the level of the product category to which
the component to be received belongs, default values that are modifiable.
It is always possible to detail the receipt information by the right button “Enter quantity details” on the
component line: this makes it possible to breakdown the receipt for several lots, sub-lots, serial numbers,
locations, status or different stock identifiers, if required and according to the management of the component.
For more information on the detailed entry of receipts, see the Stock receipts documentation.
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6. ORDERS IN PROCESS
All supply and demand information within X3 is captured and represented in the ORDERS table.
Backbone of all operational activity
Updated dynamically and in “real-time”
It is the starting and ending point for many of the planning and replenishment activities within the system
(ex: MRP, reorder point, etc.)
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7. PERIODIC PROCESSING
7.3. Purge
This is a group of functions used to purge:
For each function, it is possible to filter a purge according to the context.
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The first stock movement in a period creates a record for the period totals.
For reporting reasons, it can be interesting to have all records for all periods, for a year, even without
movements.
This function creates records in table ITMMVTHIS for periods without stock movements.
Stock movement
ITMMVTHIS ITMMVTHIS
3 Records 12
Stock movement
with totals >
0 or without
Stock movement totals)
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Header information
Reference date: Date for the stock and costs calculation.
Company: Company for which the valuation report will be printed.
Valuation method: Cost method used to value the stock. The possible values are:
Standard cost (for the year in the reference date)
Revised standard cost (valid on the reference date)
Moving average price (recalculated to recover the price on the reference date)
Last price (available only if the reference date is not in the past)
FIFO price (available only if the reference date is not in the past)
LIFO price (available only if the reference date is not in the past)
++++
+++++
Product issue method (this makes it possible to read in the product record what the valuation method is
and to use it to calculate the cost. Thus it is possible to print at a single time both products valued by
standard cost and others valued with moving average price. This value is only available if the reference
date is not in the past).
Budget cost(valid on the reference date)
Simulated cost (valid on the reference date)
Calculations
Reporting currency: The validation of this box is used to value the stock in the reporting currency declared
at the level of the folder.
Non absorbed amount: The validation of this box is used to calculate the non-absorbed amount for the
selected products. The result obtained is the sum of the non-absorbed amounts for the movements
between the calculation start date and the reference date.
Detail print: The detailed report displays for each product, lot, location, the lot value calculated as a
function of the valuation choice carried out, the lot quantity in stock and packing unit. This choice is only
available if the reference date is not in the past.
Start/End range
It is possible to indicate here the selection ranges for:
The sites
The categories
The products
The valuation methods
The statistical groups
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Header information
Sub-totals
It is possible to request a sub-total for each selection range. It is possible for example to have a sub-total by
statistical group.
8. INVENTORY INQUIRIES
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