System Manual

MV Station
MVS3200–LV/MVS3660–LV/MVS4500–LV/MVS4480–LV

MVS3200–LV/MVS3660–LV/MVS4500–
MV StationSystem
LV/MVS4480–LV

ManualMVS3200_3660_4500_4480-
LV-SEN-Ver22-202407M-D-000830

MVS3200_3660_4500_4480-LV-SEN-Ver22-202407
All Rights Reserved

All Rights Reserved

No part of this document can be reproduced in any form or by any means without the prior
written permission of Sungrow Power Supply Co., Ltd (hereinafter "SUNGROW").
Trademarks
and other SUNGROW trademarks used in this manual are owned by
SUNGROW.
All other trademarks or registered trademarks mentioned in this manual are owned by their
respective owners.
Software Licenses

• It is prohibited to use data contained in firmware or software developed by SUNGROW,

in part or in full, for commercial purposes by any means.

• It is prohibited to perform reverse engineering, cracking, or any other operations that

compromise the original program design of the software developed by SUNGROW.

I
 Contents
All Rights Reserved .....................................................................................................I
1 About This Manual ...........................................................................................1
1.1 Validity...........................................................................................................1
1.2 Demonstration of the Model.............................................................................1
1.3 Target_Group .................................................................................................1
1.4 How to Use This Manual .................................................................................2
1.5 Symbols Explanation ......................................................................................2
2 Safety Instructions ............................................................................................4
2.1 General Safety Rules......................................................................................4
2.2 Ground Fault Protection ..................................................................................5
2.3 Live Line Measurement...................................................................................5
2.4 Measuring Instrument .....................................................................................5
2.5 Voltage-free Operations ..................................................................................6
2.6 ESD_Protection..............................................................................................6
2.7 Safety Warning Signs......................................................................................6
2.8 Daily Operation and Maintenance ....................................................................7
2.9 Others ...........................................................................................................8
2.9.1 Manual Storage ....................................................................................8
2.9.2 Disposal of Waste .................................................................................8
2.9.3 Manual Description ...............................................................................8
3 Product Description ..........................................................................................9
3.1 System Overview ...........................................................................................9
3.2 Product Composition ....................................................................................10
3.3 Cable Entries ............................................................................................... 11
3.4 Internal Design .............................................................................................12
3.4.1 LV Cabinet..........................................................................................12
3.4.2 Main Parts of Transformer ...................................................................13
3.4.3 MV Switchgear....................................................................................15
3.4.4 Communication Distribution Panel........................................................15
4 Identify and Store the MV Station ................................................................17
4.1 Scope of Supply ...........................................................................................17

III
 4.2 Identifying the MV Station..............................................................................17
4.3 Checking for Transport Damages...................................................................18
4.4 Storage........................................................................................................18
5 Mechanical Installation ..................................................................................19
5.1 Transport .....................................................................................................19
5.2 Hoisting the MV Station.................................................................................21
5.2.1 Safety Precautions ..............................................................................21
5.2.2 Hoisting..............................................................................................22
5.2.3 Fastening of Connectors......................................................................23
5.3 Foundation...................................................................................................24
5.3.1 Selection of Installation Site .................................................................24
5.3.2 Recommended Foundation Construction Plan.......................................25
5.3.3 Fixing the MV Station(optional).............................................................26
5.4 Installation Verification ..................................................................................26
5.5 Clearance Requirement ................................................................................27
5.6 Removing Rain cover and Sealing Tapes .......................................................27
6 Electrical Installation ......................................................................................29
6.1 Safety Instructions ........................................................................................29
6.1.1 Generals Rules ...................................................................................29
6.1.2 Five Safety Rules ................................................................................31
6.2 Circuit Diagram ............................................................................................31
6.3 Preparation before Cable Connections ...........................................................32
6.3.1 Installation Tools .................................................................................32
6.3.2 Opening the Door................................................................................32
6.3.3 Checking the Cables ...........................................................................33
6.3.4 During Connection ..............................................................................33
6.4 Ground Connection ......................................................................................33
6.5 LV Connection..............................................................................................35
6.5.1 Cable Layout ......................................................................................36
6.5.2 Wiring Step.........................................................................................39
6.5.3 Secure Cables ....................................................................................42
6.6 MV Side Connection .....................................................................................43
6.6.1 Inspection Before Wiring......................................................................43
6.6.2 Procedure ..........................................................................................43
6.6.3 Securing MV Cable .............................................................................44
6.7 PLC Communication Connection(Optional) ....................................................46
6.8 Communication Distribution Panel Connection................................................49
IV
 6.9 Checking after Electrical Connection..............................................................51
7 Powering up and Powering down ................................................................52
7.1 Operation before Power on............................................................................52
7.1.1 Adjusting De-energized Tap Changer ...................................................52
7.1.2 Opening Pressure Relief Valve.............................................................53
7.1.3 Installing Dehydrating Breather ............................................................53
7.1.4 Installing Surge Arrester (Optional).......................................................55
7.1.5 Removing Foam Part from Oil Thermometer .........................................55
7.1.6 Oil Drain .............................................................................................56
7.2 Checking before Power on ............................................................................58
7.2.1 MV Station Container ..........................................................................58
7.2.2 MV Switchgear....................................................................................58
7.2.3 MV Transformer ..................................................................................58
7.2.4 LV Cabinet..........................................................................................59
7.3 Powering Up Steps .......................................................................................60
7.4 Powering Down Steps...................................................................................60
8 Troubleshooting ..............................................................................................62
9 Routine Maintenance .....................................................................................64
9.1 Safety Instructions ........................................................................................64
9.2 Maintenance ................................................................................................65
9.2.1 Introduction ........................................................................................65
9.2.2 Maintenance Interval ...........................................................................65
9.3 Checking and Cleaning the Filter ..................................................................67
9.3.1 Checking and Cleaning the Air Inlets ....................................................68
9.3.2 Checking and Cleaning Air inlets of the Heat Exchanger ........................69
9.4 Cleaning the Floor Drain ...............................................................................69
9.5 Appearance Repair.......................................................................................70
9.5.1 Detergent Cleaning .............................................................................70
9.5.2 Finish Paint Repair ..............................................................................71
9.5.3 Double-Layer Paint Repair...................................................................73
9.6 Replace the Fuse of LV Cabinet.....................................................................76
9.7 Replace the Fans of LV Cabinet.....................................................................78
10 Appendix .......................................................................................................80
10.1 Technical Parameters .................................................................................80
10.2 Tightening Torques .....................................................................................84
10.3 Exclusion of Liability....................................................................................84

V
10.4 Contact Information ....................................................................................85

VI
1 About This Manual

1.1 Validity

This manual is intended for the following product:

• MVS3200-LV

• MVS3660-LV

• MVS4500-LV

• MVS4480-LV

Hereinafter it will be referred to as " MV Station" unless otherwise specified.

1.2 Demonstration of the Model

Model Rated power Devices can be connected

MVS3200-LV 3200 kVA @ 40 ℃ 10 x SG350HX series
MVS3660-LV 3660 kVA @ 40 ℃ 12 x SG305HX series
MVS4500-LV 4500 kVA @ 51 ℃ 15 x SG320HX series
MVS4480-LV 4480 kVA @ 40 ℃ 14 x SG350HX series

The function, appearance and wiring method of the models are the same, but the number of
inverters is different. This manual takes MVS3200-LV as an example to briefly introduce the
installation and wiring instructions of MV Station.

1.3 Target_Group

This manual is for technical personnel who are responsible for the transport, installation and
other operations of the MV Station. Only qualified personnel can perform the installation,
maintenance and troubleshooting of the MV Station. Unauthorized persons should not
perform any operation on the MV Station and should be away from the MV Station to avoid
potential hazards. Qualified personnel are:

• Equipped with certain electrical wiring and mechanical knowledge and familiar with
electrical and mechanical principle diagram

• Familiar with the construction and working principle of the PV grid-connected power
generation system; and familiar with the construction and working principle of the MV
Station upstream and downstream equipment

• Trained especially in the installation of electrical devices

• Capable of coping with the dangerous and emergency situations during the installation
and commissioning

1
 1 About This Manual System Manual

• Familiar with the country/regional standards and specifications

• Familiar with this manual

1.4 How to Use This Manual

A large number of pictures are provided to help users better understand and use this
manual. These pictures are used for illustration only and may not be an exact representation
of the real MV Station.
Read this manual carefully before installing the MV Station. Keep this manual and other
product component information together to ensure ease of access. In addition to this manual,
the following documentations are provided:

• MV Switchgear manual

• MV Transformer manual

• Other enclosed manuals

All rights reserved including the pictures, symbols, and identifiers used in this manual. Any
reproduction or disclosure, even partially, of the contents of this manual is strictly prohibited
without prior written authorization of SUNGROW.

1.5 Symbols Explanation

This manual contains important safety and operational instructions that must be accurately
understood and respected during the installation and maintenance of the equipment.
To ensure the optimum use of this manual, note the following explanations of the symbols
used.

DANGER indicates a hazard with a high level of risk which, if not avoided, will
result in death or serious injury.

WARNING indicates a hazard with a medium level of risk which, if not avoided,
could result in death or serious injury.

CAUTION indicates a hazard with a low level of risk which, if not avoided, could
result in minor or moderate injury.

2
System Manual 1 About This Manual

NOTICE indicates a situation which, if not avoided, could result in equipment or

property damage.

NOTE indicates additional information, emphasized contents or tips to help you

solve problems or save time.

The symbols below may be found on the electrical parts of the product. Make sure to read
the following symbols and fully understand them before installing the equipment.

Symbol Explanation

Lethal voltage inside! Do not touch!

Hot surface! Do not touch the hot surface of the device.

Protective earth. Earthing securely to ensure personal

safety.

Failure to read the warning signs may result in MV Station damage or safety incidents.

3
2 Safety Instructions
Operators must read through the manual carefully and have a good understanding of the
relevant safety instructions before performing any operation on the MV Station.
Observe all the safety instructions listed in this manual and the user manuals for the
transformer and MV Switchgear, etc.

2.1 General Safety Rules

Touching the terminals or contactors connected to the grid may lead to electric
shock!

• Do not touch the terminals or conductors connected to the grid.

• Respect all safety instructions on the grid connection.

Lethal voltages are present inside the device!

• Pay attention to and follow the warning signs on the device.

• Respect all safety instructions in this manual and other pertinent documents.

Electric shock or fire may occur due to device damage or system fault.

• Visually inspect the MV Station for device damages or other hazards.

• Check if the external devices and circuit connections are safe.

• Only operate the device when it is safe to do so.

All installations and operations on the MV Station must be in full accordance with
the national and local regulations and standards.

Ensure that the installation environment (such as voltage, temperature, humidity,

altitude, pollution level, water-proof and dust-proof level) is within the scope of
equipment specifications.

4
System Manual 2 Safety Instructions

The locking device on the pressure relief valve must be removed before operation.
refer to """7.1.2 Opening Pressure Relief Valve""".

The installation, electrical connection, commissioning, maintenance, and

troubleshooting must be carried out by professional electrical technicians
conforming to local codes. Before performing operations, operators should have
read this manual completely and mastered the safety issues related to the
operation.

2.2 Ground Fault Protection

If a ground fault occurs in the PV system, some parts that are supposedly voltage-
free may carry lethal voltage. Accidental touch may cause serious damage. Make
sure there is no system ground fault before performing operation and take proper
protective measures.

2.3 Live Line Measurement

Before electrical connection, please ensure that the substation and electrical
equipment inside it are intact and hazard-free. All electrical connections must meet
electrical standards of local country/region.

High voltages are present inside the device. Death can result from burning and
electric shock due to touching the live components of the MV Station. During live
line measurement,

• use suitable protective equipment, for example, dielectric gloves.

• accompanied by other persons.

2.4 Measuring Instrument

The instrument for measuring the electrical parameters should meet the following
requirements:

5
 2 Safety Instructions System Manual

• The instrumentfor measuring the electrical parameters should be a high-quality

instrument with sufficient measuring range.

• Make sure the connection and use of the instrument are correct to avoid arc
and other dangerous situations.

• Use suitable protective equipment, for example, dielectric gloves during live
line measurement.

2.5 Voltage-free Operations

Perform operations on the MV Station only when all devices inside the MV Station are
completely voltage-free.

• Avoid any inadvertent re-connections.

• Verify that no voltage or current is present with appropriate testing devices.

• Ground and short-circuit whenever necessary.

• Cover possible live parts to avoid inadvertent touch.

• Ensure sufficient escape room.

• After the MV Station stops, wait at least 10 minutes before operating it.

• Ensure that the MV Station is completely voltage-free.

2.6 ESD_Protection

Devices may be damaged irreversibly by electrostatic discharge (ESD).

• Avoid unnecessary touching of the PCB.

• Observe all the ESD-related safety instructions.

• Wear proper personal protective equipment (PPE) such as wrist strap.

2.7 Safety Warning Signs

During transport, installation, maintenance, and troubleshooting of the MV Station, keep

unauthorized persons away.

• Post warning signs near the MV Station upstream and downstream switches to prevent
inadvertent connection.

• Place necessary warning signs or barriers near the on-site operation areas.

6
System Manual 2 Safety Instructions

2.8 Daily Operation and Maintenance

Make sure the doors of the MV Station are closed and locked during daily operation to
prevent internal devices from damages caused by rain or rodents.
Regularly check and maintain the MV Station and internal devices to ensure long-term and
reliable operation of the MV Station.

In local mode, do not perform any operation on the product (including but not
limited to, handling, installing, powering on, and maintaining the product,
performing electrical connection, and working at heights) in harsh weather
conditions, such as thunder and lightning, rain, snow, and Level 6 or stronger
winds.

Make proper insulation protection during live line operation. At least two persons
are required until the operation is done.
Properfiled rescue facilities are necessary since locations of most power stations
are far away from the urban areas.

The equipment shall be operated in accordance with local laws and regulations
and strictly follow the safety precautions specified in this document.

Before maintenance or device replacement, please ensure that the substation has
been powered off and the high-voltage side switch and low-voltage side switch are
disconnected.

Take the followings into consideration during daily operation and maintenance:

• The nameplate is pasted on the MV Station body. It contains important parameter

information of the devices. Protect the nameplate during all operations.

• Whenever necessary, wear proper protective equipment such as goggles, insulating

gloves, and insulating shoes, and take all necessary auxiliary protective measures to
ensure the safety of the personnel and the equipment.

7
 2 Safety Instructions System Manual

2.9 Others
2.9.1 Manual Storage

Product manuals are an indispensable part of the product. Important information about the
transport, installation of the MV Station is included in this manual. All the descriptions in this
manual, especially those safety-related items, must be complied with. Please read all the
instructions thoroughly prior to performing any operation work on the MV Station.

• Transport and install the MV Station strictly following the descriptions in this manual.
Device damage, personal injury, or property loss may follow if otherwise.

• This manual and relevant documents should be available for relevant persons at all
times.

2.9.2 Disposal of Waste

When the MV Station has come to the end of its service life, it cannot be disposed of
together with household wastes. Some inside components can be recycled while some
components can cause environmental pollution.
Please contact the local authorized collection point.

2.9.3 Manual Description

For user convenience, there are a large number of pictures in this manual. These
pictures are indicative only. For details about the device, please refer to the actual
product you receive.

Keep this manual at a convenient place near the device for future reference.

All the descriptions in this manual are for the standard MV Station. Please inform
us in the purchase order if you have specific requirements. The actual product you
receive may differ.
This manual may not cover all possible situations. Should a specific problem not
explained in this manual occur, please contact Sungrow.

8
3 Product Description

3.1 System Overview

The MV Station is mainly applied to large-and-medium PV power station. The MV Station

can meet the modular design and quick installation requirements of the large-and-medium
PV power station and can ensure the long-term, reliable, and safe power generation
compliant with the grid.
MV Station is a booster device used in conjunction with the inverters. The main function is to
convert the low-voltage from the inverters into medium-voltage and feed into the grid.
The MV Station integrates LV cabinet, MV transformer, MV switchgear, power distribution
cabinet ,communication box and auxiliary transformer.
The PV power generation system with the MV Station is shown in the following figure.

figure 3-1 RS485 Communication

9
 3 Product Description System Manual

figure 3-2 PLC Communication

3.2 Product Composition

MVS3200-LV is taken as an example to introduce main devices inside the MV Station. The
product composition as shown in the following figure.

10
System Manual 3 Product Description

No. Name Description

A LV cabinet Connected to the PV grid-connected inverters
Converts the inverter output low-voltage into grid-
B Transformer
compatible medium-voltage
C MV Switchgear Grid connected protection device
D* UPS Supply uninterruptible power
E Auxiliary transformer For power distribution and supply
Communication
F For communication and power distribution
distribution cabinet
* is optional.

3.3 Cable Entries

figure 3-3 Bottom view（Dimensions in mm）

The figure above is indicative only, and actual product may differ.

No. Name Description

LV side cable All LV side cables connecting the MV Station go
A
entries inside through these entries.
Oil tank cleaning
B Clean the oil tank through this port.
port
Oil leakage Clean the oil leakage protection device through this
C
protection port port.
Power distribution All power distribution and communication cables
D and communication connecting external device go inside through this
cables entry entry.
MV side cable All MV side cables connecting the MV Station go
E
entries inside through these entries.

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 3 Product Description System Manual

3.4 Internal Design

3.4.1 LV Cabinet

The LV cabinet is located at the LV room inside the MV Station. It is used to converge and
transmit low voltage from the inverter to the step-up transformer, and feed it into the MV grid.
Appearance
The LV cabinet is located at the LV room inside the MV Station. It is used to converge and
transmit low voltage from the inverter to the step-up transformer, and feed it into the MV grid.

The figure above is indicative only, and actual product may differ.

No. Name
A ACB control switch button
B Door lock, support for padlocks
C Air outlet area
D Air inlet area
E Remote/Local switch button
F Pressure relief door
Pressure relief door corner piece
Before operation, the two fixing bolts between the corner pieces of the pressure relief door
on the back of the lv cabinet and the back plate need to be removed. The positions of the
fixing bolts are shown in the following figure:

12
 System Manual 3 Product Description

• During normal operation, ensure that the pressure relief door is closed.

• When maintenance of the MV Station involves dismantling the back panel,

ensure that the pressure relief door is closed after the maintenance is
completed.

• f there is a short circuit or arc inside the low-voltage cabinet, after repairing the
fault, check and close the pressure relief door. If the pressure relief door is
severely deformed, contact the SUNGROW for replacement.

Internal Structure
Take MVS3200 low-voltage cabinet as an example, internal structure shows the figure
below.

The figure above is indicative only, and actual product may differ.

No. Name
A ACB: Air circuit breaker
B Disconnector
C Branch fuse
D LV wiring terminals
E* Energy meter
F SPD
* is optional.

ACB can only be closed when there is a lock, and the lock cannot be pulled out
after closing.

3.4.2 Main Parts of Transformer

The transformer room mainly includes a transformer inside.

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 3 Product Description System Manual

Figure Name Description

when oil level of the MV transformer oil tank is

Oil filling valve
low, open the valve for oil filling.

The valve automatically releases when the oil

Pressure Relief Valve
pressure inside the oil tank reaches 55kPa.

The MV transformer will stop operating if the oil

level falls below the lowest scale on the oil level
indicator or below the oil level scale required for
safe operation of the transformer. When the oil
Oil Level Indicator level is excessively high, open the drain valve to
lower the oil level.
When the oil level is excessively low, disconnect
the transformer and check the oil tank for
leakage.

The alarm temperature is set to 95℃. When the

oil temperature reaches the value, alarm signals
will be sent to the intelligent power distribution
cabinet or a communication unit provided by the
customer.
Oil Temperature The tripping temperature is set to 100℃. When
Indicator the oil temperature reaches the value, tripping
signals will be sent to the intelligent power
distribution cabinet or a communication unit
provided by the customer. At the same time, the
transformer will be disconnected from the
upstream and downstream devices.

14
System Manual 3 Product Description

Figure Name Description

Open the valve for oil drainage when the oil

Oil drain valve level is excessively high or when operations
such as maintenance are required.

The tap changer has five tap positions: 1, 2 , 3,

Tap changer 4 , 5. For more details, refer to "7.1.1 Adjusting
De-energized Tap Changer"

Parameters marked with a) and b) are factory default values and can be adjusted
according to actual condition.

3.4.3 MV Switchgear

The MVswitchgear consists of load switch cabinet, circuit breaker cabinet, and direct cable
connection cabinet.
Names of the cabinets vary with MV switchgear manufacturers.
For example, the appearance of the CCV cabinet of Siemens is as follows:

3.4.4 Communication Distribution Panel

The internal layout of the communication distribution panel is shown in the following figure.

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 3 Product Description System Manual

The figure above is indicative only, and actual product may differ.

No. Discription
A Ethernet switch
B Logger4000
C Load switch
D Fiber terminal box
E Circuit breaker
F Socket
G Wiring terminal block
H 24Vdc power supply

16
4 Identify and Store the MV Station

4.1 Scope of Supply

table 4-1 Standard deliverable list

No. Name

Document Certificate of Quality, Warranty Card, Product Test Report,

System Manual

keys Container door keys, LV SWG door keys

M6X20 hex head bolt three combination

M8X20 hex head bolt three combination

Screw
M10X25 hex head bolt (stainless steel)

M12X40 hexagonal head bolt (LV cabinet input)

Φ10（Stainless steel）
Flat washer class A
Φ12

Φ10（Stainless steel）
Standard spring washer
Φ12

Nut M12

The components in the table are for reference only, and the actual packing list
shall prevail.

4.2 Identifying the MV Station

Identify the MV Station from its nameplate. The nameplate contains the following
information: MV Station model, major technical parameters, marks of certification institutes,
origins, and serial number.

Very important technical parameters and MV Station-related parameters are

displayed on the nameplate.
Protect the nameplate at all times!

17
 4 Identify and Store the MV Station System Manual

4.3 Checking for Transport Damages

The MV Station has been strictly inspected and tested before delivery. Despite robust
packaging, the container or inside devices may be damaged during transport. Therefore,
once you receive the MV Station, a detailed inspection is necessary.
If any damage is detected, contact the forwarding company or Sungrow immediately.
Examine the contents of the shipment to check the scope of delivery for completeness.

• Check to make sure the MV Station and inner devices are of the same models as those
in your order;

• Check thoroughly the MV Station and inner devices for any possible damages during
transport.

Install and commission the MV Station only when it is technically faultless! Make
sure before installing the MV Station that:

• the MV Station is intact without any damage; and

• all devices inside the MV Station are intact without any damages.

4.4 Storage

If the MV Station is not to be installed immediately after delivery, store it appropriately:

• Store the MV Station indoors, for example, large warehouse or workshop, to prevent
possible condensation or damp.

• If the MV Station has to be stored outdoors, elevate the MV Station base according to
the geological and ambient conditions.

• When the ambient temperature is too low, heat the MV Station internal devices.
Temperature: -40℃~+70℃. Relative humidity: 0 to 95%, and non-condensation

• Ensure that all the doors of the MV Station are closed.

• Store the MV Station on a dry, clean, and solid ground with sufficient load-bearing
capacity. The ground should be flat without water, bumps, or plantings.

• Lock the MV Station internal devices and the MV Station during storage.

• Take proper protective method to prevent the water and dust penetrating into the MV
Station. Protect the MV Station air inlets and outlets at least.

• The UPS and their batteries must be charged once every six months after leaving the
factory (EXW Date).

Regularly, once every half a month at least, check the MV Station and internal devices.

18
5 Mechanical Installation

Respect all local standards and requirements during mechanical installation.

During installation and operation, follow the procedure for working at heights
when walking on the top of the product.

5.1 Transport

All devices are installed inside the MV Station before delivery. The MV Station should be
transported as a whole. Transport the MV Station by a crane with sufficient load capacity.
The MV Station is delivered to the user by the forwarding company. After unloading, the MV
Station will be transported to the installation site by the plant staff.

Local standards and regulations on the transport and loading & unloading of the
container, especially those safety instructions, should be observed at all times.

• All the tools used on the product, or during operation, must have undergone
proper maintenance.

• The MV Station must be transported by qualified personnel. Qualified personnel

are those who have relevant training experience, especially safety-related
experience.

Before transport, secure the platform using the four bottom securing points to the
transport vehicle.
Choose the appropriate crane or hoist to transport the MV Station. The crane or
hoist must be sufficiently capable of bearing the MV Station weight.

Keep in mind the dimensions and total weight of the MV Station at all times!

Ensure that the following requirements are met:

Road conditions:

19
 5 Mechanical Installation System Manual

• Before transport, inspect the transport route in advance, particularly for obstructions, to
ensure the vehicle can travel safely and smoothly along the route. Pre-transport route
inspection should cover the following items: road conditions, height limits, actual heights,
width limits, actual widths, weight limits, traffic restrictions, and potential obstructions.

• In most cases, the total weight of a truck that carries the product will exceed the general
weight limit on the road. Therefore, to transport the product in a truck, an overweight
permit from the relevant local agency in that area may be required.

• Drive at a constant speed during transport, ≤70km/h on expressways, ≤50km/h on

regular roads, ≤40km/h on Class 1 and 2 roads, ≤30km/h on roads in wind farms, ≤5km/
h when turning. When crossing a bridge, maintain a slow, even speed of ≤5km/h and
stay in the middle of the road. Sudden braking is not allowed.

• To transport the product by water, ensure the waterway meets the requirements for the
vessel to sail fully-loaded.

Environmental conditions:

• The cabinet doors of the MV Station must all be locked.

• The MV Station must stand upright during transport.

• If the MV Station is transported lying down horizontally, ensure the tilt is ≤15° during the
whole transport process.

• Drive at a steady speed during transport, avoiding sudden braking or speeding up, with
acceleration ≤3g ("g" for gravitational acceleration).

• An additional traction vehicle may be required when the road has a gradient.

• Anything, which may hinder the transport, like trees, cables (or the like), should be
removed.

• If possible, transport the MV Station on fine weather days.

Additionally, the following requirements should be met when the MV Station is placed on the
ground:

• Place the MV Station carefully and gently. Do not pull or push the MV Station on any
surface.

• The place should be firm and flat with good drainage and no obstacles or outshoots. The
MV Station should be supported by the four feet.

20
System Manual 5 Mechanical Installation

5.2 Hoisting the MV Station

5.2.1 Safety Precautions

• Observe the safety operating rules of the crane at all times.

• The hoisting work must be carried out in accordance with the hoisting
requirements of the MV Station.

• Standing within 5 to 10 meters away from the hoisting areas is strictly

prohibited! Anybody standing under the boom or MV Station is strictly
prohibited in the whole hoisting process.

• The hoisting work must be stopped on violent weather days. For example, in
strong wind, heavy rain, or thick fog conditions.

Precautions Before Hoisting

• Use only specialized cranes, otherwise, it may result in personal injury or MV Station
damage.

• All safety requirements must be met.

• A professional instructor is required in the whole hoisting process.

• Ensure the product is held steady and does not tilt during the whole hoisting process.
The tilt during hoisting should be ≤30°.

• All the used slings must have the load-bearing capacity of at least 30t.

• The crane should have sufficient arm length and radius of gyration.

• Make sure the connections of slings are all secure and reliable, and the length of the
sling connected to each corner fitting is the same.

• The length of the slings can be adjusted appropriately according to on-site conditions.

• Hoisting the MV Station by connecting the four top corner fittings.

• Some accessories may be required to ensure the safety during hoisting.

• All doors of the MV Station are closed and locked.

Precautions During Hoisting

• Ensure the product is held steady and does not tilt during the whole hoisting process.
The tilt during hoisting should be ≤30°.

• Hoist the MV Station in a vertical manner. Do not drag or drop the MV Station on any
surface.

• Keep the container stable and horizontal during hoisting, and ensure that the diagonal
gradient of the container is within 5 degrees.

• The hoisting acceleration should not exceed 1.5g ("g” for gravitational acceleration).

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 5 Mechanical Installation System Manual

• When the MV Station has been hoisted for about 300mm away from the ground, stop to
check if all the connections are still firm. After confirmation, continue hoisting the MV
Station.

• Lift and land the container slowly to prevent shock to the internal devices.

• When transported to the final location, the MV Station should be put down slowly and
steadily.

• The final location should be firm, level, and well-drained. The MV Station is supported
by four bottom fittings on the ground.

• Remove the ropes after ensuring that the container is placed evenly on the container
bases.

• Secure the container hoisted before hoisting another one.

Please observe the following items:

The following figure illustrates the hoisting operations. Circle A describes the work areas of
the crane. Anybody standing inside the circle B is prohibited for safety considerations.

figure 5-1 Hoisting the MV Station

5.2.2 Hoisting

During the whole hoisting process, please observe the following rules:

• Hoist the MV Station in a vertical manner. Do not drag or drop the MV Station on any
surface.

• Keep the container stable and horizontal during hoisting, and ensure that the diagonal
gradient of the container is within 5 degrees.

• When the MV Station has been hoisted for about 300mm away from the ground, stop to
check if all the connections are still firm. After confirmation, continue hoisting the MV
Station.

• Lift and land the container slowly to prevent shock to the internal devices.

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System Manual 5 Mechanical Installation

• When transported to the final location, the MV Station should be put down slowly and
steadily.

• The final location should be firm, level, and well-drained. The MV Station is supported by
four bottom fittings on the ground.

• Remove the ropes after ensuring that the container is placed evenly on the container
bases.

• Secure the container hoisted before hoisting another one.

The MV Station should be hoisted by four top corner fittings as shown in the following figure.

figure 5-2 Hoisting from top fittings

table 5-1 The Substation Hoisting Parameters

Item Requirement
Steel Length(L) ＞6.5 m
Steel Rope Qty. 4 pieces, the load of a single steel is not less than 30T.

5.2.3 Fastening of Connectors

Use slings with hooks or U-hooks to hoist the MV Station.

The lifting devices should be correctly connected to the MV Station.

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 5 Mechanical Installation System Manual

Lifting device Hook U-hook

Connections

Insert the hook from inside to Lateral pin of the U-hook should be
Notice
outside. tightened.

• National and local safety rules should be observed at all times.

• Violating relevant safety rules may void pertinent warranty claims from
Sungrow.

5.3 Foundation
5.3.1 Selection of Installation Site

When selecting the installation site, consider the following requirements at least:

• Ambient and geological conditions, such as stress wave emissions, the level of
underground water table and etc. should be taken into account.

• Far away from strong vibration, strong noise source and strong electromagnetic
interference area.

• The ambient environment should be dry, well ventilated, and far away from inflammable
materials.

• The ambient environment should be far away from dust, soot, harmful gases and the
production or storage of corrosive, flammable, explosive places.

• The site location shall not be in a low-lying area and the site level shall be higher than
the historical high water level in the area.

• Good soil condition, solid ground, no rubber soil, soft soil and other adverse geological
conditions, do not choose the ground which is easy to get into water and easy to sink .

• The installation site should take the ventilation into account.

• Choose the open position, to ensure that there is no obstacles in 10 meters from the
equipment surrounding.

• Keep at least 50 meters away from residential areas to avoid noise pollution.

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System Manual 5 Mechanical Installation

• The ground at the installation site must be compacted enough. Relative compaction of
the ground should be equal to or greater than 98%. Otherwise, take proper methods to
strengthen the ground.

5.3.2 Recommended Foundation Construction Plan

The following conditions must be fulfilled:

• The bottom of the foundation should be firm enough.

• The foundations must be suitable for the weight of the MV Station.

• The foundation should be higher than the pea gravel ground on site to prevent the rain
from damaging the base or penetrating into the MV Station.

• Sufficient cross-sectional area and depth of the foundation should be maintained. The
depth is designed according to local soil conditions.

• Cable route should be taken into account.

• The LV cable trench must have enough space for personnel to enter.

• Backfill after securing cable clamps and connecting cables.

Overall construction effect is shown below.

The foundation plan described in this chapter is for reference only, For the specific design,
refer to the drawing provided by the design institute.

No Name Part source

A Foundation
B Oil tray
Not in the scope of delivery
C Pea gravel ground
D Platform

• The MVS is recommended to be positioned in a place at least 100mm above

the ground.

• if the LV cabinet bottom sits at a height of ≥200mm to the ground, it is

recommended to build a platform on the foundation to facilitate O&M.

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 5 Mechanical Installation System Manual

5.3.3 Fixing the MV Station(optional)

The position for installing L-shape angle steel is reserved at the bottom of the container.
Preparing Installation Tools
The following tools may be used in installing the L-shape angle steel:

No. Name Resource

1 Marker Beyond the scope of delivery
2 φ22 percussion drill Beyond the scope of delivery
3 Angle steel In the scope of delivery
4 M16×150 expansion
Beyond the scope of delivery
bolts
5 M16×50 screw In the scope of delivery

Installation Method

Other Precautions

A drainage system should be designed on the installation site to prevent the MV

Station from being immersed in water during heavy rainfalls.

Do not plant any trees near the MV Station installation site to prevent the damage
of the MV Station caused by tree leaves or stems.

5.4 Installation Verification

• Bolts and nuts are tightened.

• The container is in good contact with and evenly supported by the bases underneath.

• All container doors can be smoothly opened and closed.

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System Manual 5 Mechanical Installation

5.5 Clearance Requirement

On site, MV Station works together with the inverter. Required clearances around MV
Station and the inverter are shown in the figure below(Unit in mm).

* The distance illustrated in this figure is the minimum values.

Sufficient maintenance space should be reserved around the equipment.

5.6 Removing Rain cover and Sealing Tapes

The sealing tapes ( shown as A in the following figure) and rain cover are attached to the
enclosure of the MV Station to prevent moisture penetration during transportation. Before
putting the MV Station into operation, remove the rain cover and sealing tapes of the MV
Station.

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6 Electrical Installation

6.1 Safety Instructions

6.1.1 Generals Rules

High voltage! Electrical hazards!

• Do not touch the live components of the device.

• Make sure the MV Station are voltage-free before installation.

• Never put flammable materials in the vicinity of the MV Station.

If a ground fault occurs in the PV system, some parts that were voltage-free before
may contain lethal voltage. Accidental touch may cause serious damage. Make
sure there is no system ground fault before operation and take proper protective
measures.

Observe all the country-specific standards and regulations.

Connect the MV Station to public grid only after receiving authorization from the
local network operator.

Only professional electricians can perform the operations described in this

chapter.
Observe all the instructions to connect the wires.

Disconnect all the switches before electrical connection.

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 6 Electrical Installation System Manual

Sand and moisture penetration may affect the performance of electric devices
inside the MV Station!

• Do not perform electrical connection in sandy season or when the ambient

relative humidity is above 95%.

• Perform electrical connection on fine weather days.

Improper torque used may cause a fire to the connection point!

Fix the bolts by strictly following the torque requirements in this manual during
electrical connection.

Too small bending radius or excessive intertwine may damage the fiber!
When selecting fiber as the communication cable, please follow the related
requirements of the fiber manufacturer about the min. allowable bending radius.

Only professional electricians can perform the electrical connection. Professional

electricians should meet the related requirements listed in “""2 Safety
Instructions""” in this manual. Sungrow should hold no liability for any personal
injury or property loss caused by ignorance of the safety instructions.

Ensure the electrical insulation is satisfied before laying the cables. Follow the
EMC regulation and lay the power cable and communication cable in different
layers. Provide support and protection to the cables to reduce the stress of the
cables when necessary.

Strictly follow all the instructions when connecting the cables.

The installation and design of the MV Station must fulfill national and local
standards and regulations.
Sungrow should hold no liability for the MV Station or system fault caused by
ignorance of the description in this manual.

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 System Manual 6 Electrical Installation

Select optical fibers as the external communication cable to lower the signal
interference.

6.1.2 Five Safety Rules

During electrical connections and other operations on the inside device, observe the
following Five Safety Rules:

• Disconnect all the external connections and disconnect the MV Station internal power
supply

• Avoid any inadvertent re-connections.

• Verify that no voltage or current is present with appropriate testing devices.

• Ground and short-circuit whenever necessary.

• Cover possible live parts to avoid inadvertent touch.

6.2 Circuit Diagram

The circuit diagram is as follows.

table 6-1 Items in figure

Item Name Recommended specifications

A Connect to the inverter Max. 400 mm2 aluminum wire
B Depends on the switchgear type. Specifically,
Connect to MV grid
refer to the corresponding manual.
C Power distribution port -

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 6 Electrical Installation System Manual

Item Name Recommended specifications

D Communication port -
E Grounding point -

6.3 Preparation before Cable Connections

6.3.1 Installation Tools

Installation tools include but are not limited to the following recommended ones, and other
auxiliary tools or components can be used on site when necessary.

Before operating the product, check and ensure that the tools to be used have
undergone regular maintenance.

6.3.2 Opening the Door

1 Insert the key.

2 Turn the handle counterclockwise to unlock the door.

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System Manual 6 Electrical Installation

6.3.3 Checking the Cables

Check to ensure the intactness and insulation of all cables before electrical
connection. Poor insulation or damages in the cables may cause hazards. Replace
them if necessary.

6.3.4 During Connection

• Do not pull the cables hard during connection.

• Make sure there is enough wire bending space for all connection cables.

• Take proper methods to reduce the stress of cables.

• Check carefully to ensure the correctness and fastness of the connections.

6.4 Ground Connection

Generally, the ground connection includes equipotential connection of internal devices and
external grounding.
Equipotential Connection of MV Station Internal Devices
All electrical devices inside the MV Station should be connected equipotentially through the
total equipotential connection copper bar inside the MV Station, i.e. the grounding terminal
of all the main electrical devices should connect to the total equipotential connection copper
bar.
The connection of the internal main electrical devices to the grounding copper bar has been
finished before delivery.

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 6 Electrical Installation System Manual

External Grounding

Before proceeding with the ground connection, tear off the protective film on
grounding point.

After grounding is completed, whether made by using the flat steel or grounding
cable, the exposed metal surface, except the fixing point of grounding connection,
needs to go through anti-corrosion treatment.

For ease of onsite cable connection, two grounding points are designed at the exterior of the
MV Station.
The external grounding points of the MV Station can be grounded in the following two
manners:

• Connect the grounding cable to the external grounding points with M10 bolts, where the
recommended cable is of 50 mm2 to 95 mm2. After the wiring is completed, it needs to
spray paint and anti-corrosion treatment.

figure 6-1 Grounding Cable

• Weld the grounding steel flat onto the external grounding point, after which anti-
corrosion processing needs to be performed. After the wiring is completed, it needs to
spray paint and anti-corrosion treatment on the welding area.

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System Manual 6 Electrical Installation

figure 6-2 Grounding Flat Steel

It is recommended that two points of the MV Station should be connected to the ground
system of the PV plant.

The MV Station needs to be grounded on site. The following operations should

also be conducted on site:

Measure the electrical conductivity between the device ground terminals and the total
equipotential connection copper bar to ensure the effectiveness of the internal ground
connection.
Perform the external grounding according to on-site situation and instructions of the plant
staff.
The grounding resistance should be no more than 4Ω.

The grounding resistance should be determined according to local standards and

regulations.

The country-specific regulations and standards must be observed at all times!

6.5 LV Connection

LV wiring terminals are located at the lower part of the LV cabinet, There are wiring terminals
distributed on the left and right sides of the LV cabinet. The terminal structure is shown in
the figure below.

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6.5.1 Cable Layout

When the upstream inverter is SG320HX/SG350HX series, there are four ways to connect
the LV side cables.

figure 6-3 Single splicing cables

table 6-2 Requirements

Name Cable specifications Cable outer diameter

Single core cable Maximum 400mm2 ≤ 35 mm

Three-core cable Maximum 3×400mm2 50 mm to 78.5 mm

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System Manual 6 Electrical Installation

figure 6-4 Double splicing cables

table 6-3 Requirements

Name Cable specifications Cable outer diameter

Single core double splicing
Maximum 185mm2 ≤ 26 mm
cable
Three-core double splicing
Maximum 3×185mm2 42 mm to 50 mm
cable

Wiring Distance Requirements

The following figure (1) shows the distance between adjacent branches after connecting a
single splicing cable, while figure (2) shows the requirement for three-phase distance.

figure 6-5 Single splicing cable wiring distance

The following figure (1) shows the spacing between adjacent branches after double splicing
cable wiring, and the requirement for three-phase spacing is shown in figure (2).

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 6 Electrical Installation System Manual

figure 6-6 Double splicing cable wiring distance

Wiring specifications

1– Single core cable 2– Single core double splicing cable

3– Three-core cable 4– Three-core double splicing cable

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 System Manual 6 Electrical Installation

No. Name
A Wiring copper bar
B Low voltage incoming line sealing plate
C Tower type protective coil
D Cable clamp
E Single core cable
F Container base
G Single core double splicing cable
H U-shaped cable clamp
I Three core cable
J Three core double splicing cable

• Incorrect connection sequence may cause fire. Pay maximum attention to the
connection sequence.

• Ensure the firmness of the cable connection. Poor connection or oxidation of

the surface may cause over-heating or fire.

• During the wiring process, brute force operation is not allowed, and insulation
protection should be taken to ensure that the safety regulations meet the
requirements.

• Backfilling should be carried out after the low-voltage cable wiring is

completed.

• Long bolts may affect the insulation and may cause short circuit.

• Remove the heat-shrink tubing between the cable lug and the copper bar if
necessary. Poor contact or over-heating may follow if otherwise.

• Low voltage incoming cables shall be Class A insulated cables with a

temperature resistance of 90 ℃.

• Low voltage incoming cables need to pass through cable clamps, tower type
protective coils, and connect to wiring terminals from the bottom.

• Foundation design needs to consider sufficient space for low-voltage cable

trenches. Ensure that operators can enter and secure cable clamps.

6.5.2 Wiring Step

Step 1 Make sure the upstream inverter is in the OFF position.

Step 2 Make sure the air circut breaker and disconnector are in the OFF position.

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 6 Electrical Installation System Manual

Step 3 Lead the cable into the wiring area through the inlet hole, and mark the cable phase
sequence.

Step 4 Strip the protective layer of the cable to expose the copper core of the wire with strippers.

Step 5 Install the OT/DT terminal to the wire and crimp them with a crimping tool. Install a heat
shrink tubing to the terminal and heat it with a heat gun.

1 Put the stripped cable inside the cable lug.

2 Tighten the cable lug with relevant tools. Crimp it at least twice.

Cable protectors are advisable in the cable crosses if the multi-core cables are
used.

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 System Manual 6 Electrical Installation

Step 6 Connect the cable.

1 Select bolts matching with the cable lug.

2 Attach the cable lug to the connection copper bar.

• If copper wires are used, connect the spare parts as described below:

figure 6-7 Single Side Copper Wire Connection

No. Name No. Name

A Copper bus D M12 Spring washer
B Cable lug E M12 Flat washer
C M12×40 Bolt F M12 Nut

figure 6-8 Double Side Copper Wire Connection

No. Name No. Name

A Copper bus D M12 Spring washer
B Cable lug E M12 Flat washer
C M12×45 Bolt F M12 Nut

• If aluminum wire is selected, a copper-aluminum adapter terminal is required, as

shown below:

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 6 Electrical Installation System Manual

figure 6-9 Single Side Aluminum Wire Connection

No. Name No. Name

A Copper bus D M12 Spring washer
Copper-aluminum
B E M12 Flat washer
adapter terminal
C M12×40 Bolt F M12 Nut

figure 6-10 Double Side Aluminum Wire Connection

No. Name No. Name

A Copper bus D M12 Spring washer
Copper-aluminum
B E M12 Flat washer
adapter terminal
C M12×45 Bolt F M12 Nut

3 Fasten the bolts with screwdriver or spanner. For the M12 bolts, the fastening torque is
60~70N.m.

Step 7 Confirm that all cable connections are secure.

- - End

6.5.3 Secure Cables

After completing the LV cable connection, secure the cable properly, to avoid damages
caused to the copper bar by stress.

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 System Manual 6 Electrical Installation

• Secure the single-core cable

• Secure the multi-core cable

Using fireproof materials to seal the bottom cable entry hole, remove the debris
inside the cabinet, and restore the cabinet cover.

6.6 MV Side Connection

6.6.1 Inspection Before Wiring

Terminals connecting the external devices on the MV side of the MV Station are located on
the MV switchgear. Before wiring, check and confirm:

• The inverter side should be turned off.

• The low-voltage side frame circuit breaker should be disconnected.

6.6.2 Procedure
Step 1 Lead the cable from external device through the cable entry on the bottom of the cable
compartment.

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 6 Electrical Installation System Manual

Step 2 Prepare the terminals and install them tightly, where reference can be made to the cable
connector installation manual.

The wiring terminal can be connected with either copper cable or aluminium cable.

• In case of copper cable, use copper wiring terminals.

• In case of aluminium cable, use copper-to-aluminium adapter terminals.

The HV wiring terminal can be connected to a maximum of two cables. Select the terminal
as needed.

- - End
Further Operations
Seal the bottom cable entries with fire-proof mud, clear sundries inside the cabinet, and
reassemble the sealing plate of the cabinet.
Should there be any unused wiring terminals, block them with insulating caps.

On-site wiring should be performed based on the actual conditions, in compliance

with the MV switchgear manual.

Ensure correct phase sequence during cable connection.

6.6.3 Securing MV Cable

After completing the wiring on the MV side according to the relevant requirements, secure
the cables to prevent them from slipping due to stress.
Single-core or three-core cables may be used in the switchgear. Secure them in different
ways, as shown below.
Single-core cables
If single-core cables are used, secure the three phase cables using cable clips, as shown in
the figure below.

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System Manual 6 Electrical Installation

figure 6-11 Securing single-core cables

Three-core cable
If a three-core cable is used:

• Inside switchgear: The phase B cable must be secured with a cable clip.

• Switchgear base: Add a cable clip under the three-branch breakout boot to secure it.
Rubber or other insulating materials can be used to fill the gap to enhance friction.

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 6 Electrical Installation System Manual

figure 6-12 Securing a three-core cable

* The switchgear in the figures are for reference only and may differ from the real product.

6.7 PLC Communication Connection(Optional)

The inverter and communication distribution panel have built-in PLC communication
modules, enabling MVS to support PLC communication.

figure 6-13 PLC wiring diagram

Description of parameters in the diagrams is listed in the table below.

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System Manual 6 Electrical Installation

table 6-4

Parameter Description Cable Specification

• If using multicore AC cable, the length

should be ≤990m.
Length of PLC cable • If using single-core AC cable， the single-
D2
from MVS to inverter core cable length should be ≤790m.

• If using parallel-pair cables, the length

requirements are the same as above.

Requirements for PLC wiring from MVS to inverter

General requirements
The cable connecting the box-type transformer and the inverter can be a multicore AC cable,
single-core AC cable, or parallel-pair cables, depending on the specific requirements of the
project.

To ensure communication quality, the use of multicore cables is recommended.

• The cable should be laid in cable trenches, cable ducts, or conduits.

• The cables should be laid parallel without any knots or twists.

• For three-phase single-core cables, they should be fixed every 1 meter and arranged in
a "triangular" shape.

In this scenario, the cables are not easily bent. It is recommended to tie them
separately at positions 10cm before and after the bend.

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 6 Electrical Installation System Manual

• If the single-core cables exceed 400 meters, log into the Web UI of Logger4000, on the
“MPLC” page, set the PLC master node's frequency to Band2 or Band3.

Requirements for parallel-pair cables

When using parallel-pair cables, to ensure MPLC communication quality, the length
difference between the two sets of cables must not exceed 5 meters. For single-core
parallel-pair, the requirements for both sets of cables and the frequency band settings are
the same as mentioned above.

figure 6-14 Parallel-pair cables layout

PLC cable installation requirements

• The distance between low-voltage AC cables and medium-voltage AC cables should

meet the following requirements:

– Maintain a minimum horizontal distance of 0.5m between low-voltage AC cables and

medium-voltage AC cables when laid parallel.

– If two cables are laid in a crossing manner, the angle of crossing should be between
60° and 120°, and the vertical distance should be no less than 0.5m.

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System Manual 6 Electrical Installation

• Only AC cables under the same box-type transformer can be laid in the same cable
trench.

• When using different box-type transformers, the distance between the low-voltage side
cable trays should meet the following requirements:

– Maintain a minimum horizontal distance of 0.5m between cable trays from different
box-type transformers.

– If two cables are laid in a crossing manner, the angle of crossing should be between
60° and 120°, and the vertical distance should be no less than 0.5m.

figure 6-15 Vertical crossing distance between PLC cables

Choose an AC cable equipped with PLC communication, wiring method reference "6.6.2
Procedure".

6.8 Communication Distribution Panel Connection

he communication and distribution area is shown in the following figure. Connect cables
according to on-site requirements.

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 6 Electrical Installation System Manual

The figure above is indicative only, and actual product may differ.

No. Description
QF19 Reserved for 400Vac power supply
QF20 Reserved for 400Vac power supply
QF21- QF26 Reserved for 230Vac power supply
OTB Reserved fiber optic wiring port
X1 Socket
XZ1 Reserve RS485 communication
XB4 Reserve 24Vdc power supply

Wiring diagram

The wiring diagram of external power supply is shown in the figure below. Perform cable
connection according to this diagram.

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System Manual 6 Electrical Installation

6.9 Checking after Electrical Connection

Checking Item Requirement

The equipment is intact, and free from rust and paint flake-off.
Repaint areas with paint flake-off (if any).
Equipment appearance
The labels on the equipment are legible.
The damaged labels must be replaced in time.
Cable sheathings are properly wrapped and free from obvious
Appearance of cable damage.
Hoses that contain cables are intact.
Cables are connected in the designed positions.
Terminals are prepared as required and securely connected.
Cable connection
Labels on both ends of each cable are clear and specific, and
attached in the same direction.
Power cables and communication cables must be routed
separately.
Cables are neat and tidy.
Cable routing The joints of cable ties are evenly cut without burrs.
Cables are placed properly and not tense at turning points.
Cable routes are straight and smooth, and do not intersect
inside a cabinet.
The container is clean and tidy inside, without any unnecessary
cables, cable heads, terminals, or tools. No obvious garbage is
Container
found outside the equipment.
Clean up the dust and sandstorms inside the container.
Check the bottom of the MV Station and seal the gaps between
the cables with fireproof mud. If cable glands are used, make
sure they are tightened. Seal the unused terminal.
Others
Reassemble the protective grid removed.
Water-proof processing should be done on the foundation of
the MV Station.

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7 Powering up and Powering down

The operations described in this chapter must be performed by professional

personnel in accordance with local regulations/standards.

7.1 Operation before Power on

7.1.1 Adjusting De-energized Tap Changer

Adjust the output voltage of the transformer. When operating the de-energized tap changer,
ensure that the transformer is in a non-excitation state, that is, the high and low voltage
sides of the transformer are uncharged.
When the voltage on the LV side remains unchanged, the output voltage on the HV side
under different gears is:

Gear Output Voltage

1 (A) Standard voltage x 1.05

2 (B) Standard voltage x 1.025

3 (C) Standard voltage x 1.0

4 (D) Standard voltage x 0.975

5 (E) Standard voltage x 0.95

Take adjusting to gear 1 as an example, operate the de-energized tap changer as follows.

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 System Manual 7 Powering up and Powering down

7.1.2 Opening Pressure Relief Valve

The structural design of pressure relief valves may vary across manufacturers, leading to
differences in their unlocking mechanisms. The valve can generally be unlocked using one
of the following two methods, depending on the specific product:
Remove the Locking Device

Open the cap A

7.1.3 Installing Dehydrating Breather

Step 1 Remove the flange cover at the mounting position for dehydrating breather.

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 7 Powering up and Powering down System Manual

Step 2 Fix the dehydrating breather.

There is a sealing gasket between the flange cover and the dehydrating breather.
When tightening the bolts, make sure that the height of the gasket shrinks by 1/4.

figure 7-1 Fit the Dehydrating Breather

Step 3 Remove the oil cup from the dehydrating breather.

Step 4 Fill transformer oil into the oil cup. Then, fit the oil cup back to the dehydrating breather.

figure 7-2 Fit the Oil Cup

- - End

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 System Manual 7 Powering up and Powering down

7.1.4 Installing Surge Arrester (Optional)

The instructions below are provided with the surge arrester of the 36kV MV switchgear as
an example. For detailed installation instructions, see the installation guide that comes with
the surge arrester.

Step 1 Remove the sealing cap and insulating stopper from the front connector, and unscrew the
connecting bolt assembly inside.

Step 2 Fit the connecting rod and then the stud bolt to the front connector.

Step 3 Attach the rear connector with surge arrester to the front connector.

Step 4 Fit the internal connecting bolt assembly, sealing cap, and insulating stopper.

Step 5 Attach the surge arrester's PE wire and copper braid to the grounding wire of the main cable.

- - End

If the voltage rating exceeds 36kV, a support plate must be installed under the
surge arrester.

7.1.5 Removing Foam Part from Oil Thermometer

Remove the protective cover on the oil thermometer and remove the foam parts in the
protective cover before the MV Grid-Connected PV Inverter is officially put into operation.

After removal, re-install the protective cover.

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 7 Powering up and Powering down System Manual

7.1.6 Oil Drain

Location
The oil drain valve is located at the bottom of transformer, the size of the oil drain valve
varies by the transformer manufacturers.

figure 7-3 MINGYANG

figure 7-4 Eaglerise

figure 7-5 HUAPENG

* The figure is for reference only. And the actual product received shall prevail.
Tools PreprationTools may be used:

No. Name Source

Clean steel hose and
1*
oil tank
Beyond the scope of delivery
2 Cleaning cloth
3 Spanner

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 System Manual 7 Powering up and Powering down

No. Name Source

300mmx38mm
4
adjustable spanner
5 Drain hose connector
6 Pipe clip

*The oil tank capacity of the transformer must be greater than Nx200L, where N is
determined according to the amount of the oil needed to be released.

Operations

Step 1 Remove cover plate of drain valve.

Step 2 Fix the drain hose connector. Connect one end of the steel hose to the drain valve and the
other end to the tank of the transformer.

Step 3 Open the oil drain valve, and the transformer oil flows slowly into the oil tank.

Step 4 When no transformer oil flows out, stop discharging oil.

Step 5 Close the drain valve and remove the drain hose connector and the hose.

Step 6 Reassemble the cover plate of the drain valve.

- - End

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 7 Powering up and Powering down System Manual

7.2 Checking before Power on

7.2.1 MV Station Container
1 The installation conforms to the design requirements.

2 The container is level, and each door can be opened properly.

3 There is no crack, dent, or scratch on the container surface. Repaint areas with paint
flake-off (if any).

4 The number and positions of external accessories conform to the enclosed document.

5 All markings are correct, clear, and complete.

7.2.2 MV Switchgear
1 There is no crack, dent, or scratch on the cabinet surface.

2 The SF6 barometer pointer is in the green zone.

3 Apart the grounding wire of the secondary circuit and measure secondary loop to the
ground resistance and resistance should be M Ω level. Recover the grounding wire and
the resistance shall be 0 Ω.

4 If there is a relay protection tester or current source, check the value settings of the
protective device, including the set value, The set value must match that provided by the
user.

5 The door is closed.

6 The auxiliary AC power circuit breaker in the cabinet is switched on.

7 The conversion switch is in the remote position.

8 The local operating switch has been padlocked.

9 The load switch is opening and the grounding switch is closing.

10 Remove all foreign matters in the medium-voltage ring main unit, such as tools,
installation residual materials, etc.

7.2.3 MV Transformer
1 There is no crack, dent, or scratch on the transformer surface.

2 No oil leakage occurs on the transformer surface.

3 The indication of the oil level gauge of the transformer is in lower position of the normal
operating range.

4 The oil temperature indicator of the transformer is close to the ambient temperature.

i. The cover of the oil temperature meter is installed securely, the surface is clean, and
the glass is intact.

ii. The temperature measurement loop is complete and intact.

5 The scale of transformer oil level indicator will show in 4 when temperature is 20℃.

6 The locking device of the pressure release valve has been removed.

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System Manual 7 Powering up and Powering down

7 The tap changer is set according to the requirements of the user. If there is no special
requirement, set it to the rated level (level 3).

i. When setting the level, open the handle. After adjusting the level, close the handle to
the slot.

ii. After the check is complete, tighten the protective cover for the level switch.

8 There is no packing residue on the transformer surface, and there is no foreign matter in
the transformer room.

9 Check the external air insulation distance. Whether the air insulation distance between
different voltage grade bushing and bushing to ground conforms to relevant standard.

10 The oil leak port of the transformer room is not blocked.

11 The screen door of the transformer room is closed and locked.

7.2.4 LV Cabinet
1 Disconnector are turned off.

2 The copper bar is not deformed, and no foreign matter is on the copper bar.

3 Measure the ground resistance of Circuit breaker in and out of the copper bar; in the
system that neutral point of the transformer is not grounded, the input & output wiring to
grounding resistance should be M Ω level; In the neutral point grounding system,
outgoing wiring copper bar resistance shall be M Ω level and phase to phase resistance
shall be M Ω level. (need to disconnect the auxiliary circuit breaker, or phase to phase
resistance is generally 0 Ω ).

4 Measure the fuse resistance. Resistances of three phases shall be small and the value
is similar.

5 Lightning protection status indicates green.

6 Pull the current terminal chip to the open position and measure the resistance at both
ends of the fracture. The value of three-phase resistance should be small and close.
After the measurement, restore the current terminal to the connected position and
tighten it. The standby current loop shall be shorted and grounded.

7 Apart the grounding yellow green wire of the secondary circuit and measure secondary
loop to the ground resistance and resistance should be M Ω level. Recover the
grounding wire and the resistance shall be 0 Ω.

8 The installation bolt of input cable has been tightened, and the cable is not loose after
pulling.

9 The cable inlet hole has been sealed.

10 Each component is intact.

11 Clear all foreign matter in the switchgear, such as tools and remaining materials.

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 7 Powering up and Powering down System Manual

7.3 Powering Up Steps

When powering up the MVS, follow the rule of "MV before LV, AC before DC".

Check and confirm that the inverter is not started.

Step 1 Switch on the grid-side switchgear.

Step 2 Turn on the circuit breaker of the MV switchgear V cabinet of the MV Station.

Step 3 Turn on the knob switch QSD1 of the power distribution panel and the miniature circuit
breaker of the internal power supply.

Step 4 Turn on the circuit breaker inside the LV cabinet (ACB).

Step 5 Turn on the branch disconnector in the LV cabinet.

Step 6 Start the inverter connected to the MV station.

- - End
MV Station completes power on operation.

Before putting the MV Station into loaded operation, keep it running in the noload
state for 24 hours and ensure that there is no abnormality.

Operations such as handover test and system energization must be performed by

locally qualified electricians according to the national/local standards.

7.4 Powering Down Steps

When powering down the MVS, follow the rule of "LV before MV, DC before AC".

Step 1 Shutdown the inverter connected to the MV station.

Step 2 Turn off the branch disconnector in the LV cabinet.

Step 3 Turn off the air circuit breaker (ACB) inside the LV cabinet.

Step 4 Turn off the knob switch QSD1 of the power distribution panel and the miniature circuit
breaker of the internal power supply.

Step 5 Turn off the circuit breaker of the MV switchgear V cabinet.

Step 6 Turn on the grounding switch of the MV switchgear V cabinet.

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 System Manual 7 Powering up and Powering down

Step 7 Switch off the grid-side switchgear.

- - End
MV Station completes the power outage operation.

If the equipment is equipped with a UPS cabinet, power off the UPS cabinet.

After the MV Station is shut down, wait at least 5 minutes before performing
maintenance on it.

61
8 Troubleshooting
This chapter only lists the common troubleshooting methods on the transformer side. For
more specific information, refer to the relevant transformer and switchgear user manual.

Fault Possible Reason Measures

1. If it is a short circuit fault, take an
oil sample for oil sample
chromatography to further
determine the cause of the fault. It
is strictly forbidden to put the
transformer into operation before
1. The internal short circuit of the the cause of the fault is not
transformer is faulty. ascertained and the fault has not
been resolved.
(Note: If it is determined that the
internal fault is serious, the inside
of the transformer has been
Pressure
damaged, contact Sungrow for
relief trip
replacement.)
2. The pressure relief valve elastic
element expander internal jam, or
the bolt torque of the fastening film
2. The pressure relief valve is faulty.
is too large, resulting in damage to
the film, contact Sungrow Power
Co., Ltd. for replacement.
3. Improper oiling operation before
servicing or installing the 3. After power off, open the oil hole
transformer. If the pressure relief to release the pressure inside the
valve on the tank is not opened as tank.
required.
1. The secondary circuit causes a 1. Check the secondary circuit to
false alarm of low oil level. confirm if it is malfunctioning.
2. The transformer leaks oil or
Low oil level leaks for a long time.
trip After the oil was drained due to
2. Fill the transformer with oil.
maintenance or test reasons, the
oil was not replenished to the
normal oil level in time.

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System Manual 8 Troubleshooting

Fault Possible Reason Measures

1. Transformer overload operation.
1. Check if the transformer is
Overload operation may result in a
overloaded.
high oil temperature alarm.
Oil 2. Check the transformer heat
2. The heat dissipation channel is
temperature dissipation channel for foreign
blocked.
alarm matter jams.
3. Check the actual oil temperature
3. The secondary circuit causes a
of the transformer to see if it is a
false alarm.
false alarm.
1. Check if the transformer oil level
1. The transformer is overloaded.
is too low.
2. Check if the temperature sensor
2. Internal fault of the transformer.
is abnormal.
3. Check the load on the
Oil 3. Transformer secondary circuit
transformer.
temperature failure.
Check the load through the internal
trip Long-term overload operation will
current meter of the low voltage
cause the transformer temperature
cabinet.
to continue to rise, resulting in
If the trip occurs due to an overload,
overcurrent and high voltage
it is recommended to reduce the
tripping.
running load.

63
9 Routine Maintenance
Due to ambient temperature, humidity, dust, and vibration, the MV Station and the inner
components will age and wear. To ensure the system safety and maintain the efficiency of
the MV Station, it is necessary to carry out routine and periodic maintenance.
All measures, which can help the MV Station work in good conditions, are within the
maintenance scope.

9.1 Safety Instructions

Lethal voltage inside the MV Station!

Wait at least 10 minutes after MV Station stops before opening the cabinet door.
Make sure the device internal is completely voltage free before any work on the MV
Station.

Only qualified personnel can perform the work described in this chapter.
Do not leave any screws, washers or other metallic parts inside the MV Station to
avoid damages to the MV Station.

Sand and moisture penetration may affect the performance of electric devices
inside the MV Station!

• Do not perform electrical connection in sandy season or when the ambient

relative humidity is above 95%.

• Perform electrical connection at fine weather days.

Voltages may still be present on cable connection terminals inside the MV Station
even though the switches are disconnected. To avoid electric shock hazard,
perform the following operations before starting maintenance work,

• Disconnect all the switches of the MV Station;

• Disconnect the upstream and downstream switches of the MV Station.

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 System Manual 9 Routine Maintenance

Safety Rules
Respect the following five rules in maintaining or servicing the MV Station to ensure the
safety of the maintainer.

• Avoid any accidental re-connections.

• Verify that no voltage or current is present with appropriate measurement instrument.

• Ground and short-circuit whenever necessary.

• Cover possible live parts to avoid accidental contact.

• The escape routes must be kept clear off any obstruction.

• Wait at least 10 minutes after the device stop completely to operate the MV Station
inside. Ensure that the MV Station is completely voltage-free.

9.2 Maintenance
9.2.1 Introduction

With IP54 protection degree, the MV Station can be installed outdoors. Harsh environment
condition or long-time operation, however, may cause aging and damage to the MV Station.
Check and maintain the MV Station periodically and replace the aged components, so as to
effectively extend the service life and increase the device performance inside the MV
Station.

Unschedulded maintenance is also required, especially when the system

performance is poor.

9.2.2 Maintenance Interval

Maintain the MV Station and internal electric devices periodically to ensure the good
performance of the MV Station.
The maintenance interval described in this chapter is indicative only. The actual interval
depends on the on-site environment condition. If the MV Station is located in harsh
environment places, for example desert arrears, the maintenance interval shall be
shortened. Particularly, cleaning and anti-corrosion processing should be performed more
frequently.
If the MV Station is located in desert areas, it is advisable to check thoroughly the MV
Station inside and outside and clean completely after the sand storm.

table 9-1 Maintenance (once every two years)

Check Item Check Method

Check whether power cables are loose. If so, properly connect
Cable connection
them according to specified torques.

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 9 Routine Maintenance System Manual

Check Item Check Method

Check whether power cables and control cables are damaged and
whether the cable exterior in contact with the metallic surface is
scratched.
Check whether the insulation binding tapes on the wiring terminals
of power cables are flaked.
Clean or replace the dust-proof network.

table 9-2 Maintenance (once every half to one year after that.)

Check Item Check Method

Check the working status of the fan / heat exchanger.
Fan / heat
Check whether the fan/ heat exchanger produces abnormal sounds
exchanger
during operation.

table 9-3 Maintenance (Once a month)

Check Item Check Method

Check whether the equipment and internal equipment are damaged
or deformed.
Check whether there is any abnormal sound or vibration when the
equipment is running.
Check whether the temperature inside the equipment or the tem-
System running perature of the equipment shell is too high.
status and Check whether warning labels are clear and replace them if
cleanness necessary.
Check whether the humidity and dust in the equipment are heavy,
and clean the equipment.
Check whether the surface of the container has been corroded. If
so, repaint the corroded area by referring to"9.5 Appearance
Repair"
Check the SF6 air pressure meter to see whether the pointer is in
the green range. If the pointer is close to red, stop running it in time
and supply it with gas.
MV switchgear
Check the electric indicator to see whether theL1/L2/L3 indicator is
normal. If not, replace theL1/L2/L3 indicator under power off
condition.
Check the oil level meter indication of the transformer. If the oil level
is low, power off the transformer and refill it in time.
Transformer
Check whether there is oil leakage around the pressure
release valve. If yes, tighten the valve.

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System Manual 9 Routine Maintenance

Check Item Check Method

Check whether there is oil leakage on the phase bushings of the
high-voltage and low-voltage cabinets. If yes, tighten the valve.
Check whether there is oil leakage on the joint between the heat
sink of the transformer and the flange of the oil tank. If yes, tighten
the valve in time.
Check whether the real-time temperature of the oil temperature in-
dicator is normal. If abnormal, measure the resistance of PT1\PT2
and PT3 by multimeter. If the result is not qualified, the temperature
controller is faulty and needs to be repaired in time.
Check whether the sound of the transformer is normal during
operation.
Check whether the surge protection device indicator is normal
(green) or faulty (red).
LV cabinet
Check whether there is condensation on the internal side panel and
top cover.

table 9-4 Maintenance (If necessary)

Check Item Check Method

Replace the damaged lights in time.
Other equipment Replace the damaged smoke sensor and fire extinguisher in time.
Replace the temperature and humidity controller in time.
Device For the maintenance of various equipment inside, refer to the re-
maintenance lated manuals.

Before performing maintenance, remove the internal protective grid. Make sure to
reassembly the grid and fasten all the screws after the maintenance work.
Make sure all bolts are securely fixed.

Repair immediately any anomalies found during routine maintenance. If there are
any doubts, contact Sungrow.

9.3 Checking and Cleaning the Filter

It is recommended to clean the filter every six months to one year. If the product works in
harsh environments, such as desert areas, the maintenance cycle should be shortened to
three months.

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 9 Routine Maintenance System Manual

9.3.1 Checking and Cleaning the Air Inlets

The maintenance interval should be shortened if the dust deposition is heavy.

Step 1 Push the two spring latches at the same time to the middle of air inlets to take off the shutters.

Step 2 Remove the air filter cotton inside the air inlet window, and shake the dust off.

Step 3 Clean the filter screen with warm water and degreaser and then dry it in the air if necessary.

Step 4 If the filter is broken, replace it. Put a proper new one when the old filter is removed.

Step 5 When the filter cotton and screen are clean and dry, reassemble them in reverse order.

- - End

Do not pull hard during cleaning and replacing of the filter cotton and filter screen.
The cotton and the screen may be damaged if otherwise.
Contact Sungrow to order the filter. You can cut proper filters out of the larger filter.

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 System Manual 9 Routine Maintenance

9.3.2 Checking and Cleaning Air inlets of the Heat Exchanger

Step 1 Loosen the air inlet screws of the heat exchanger and remove the air inlet grid cover.

Step 2 Take out the filter cotton and clean it.

Step 3 Reinstall the filter.

Step 4 Restore the grid cover of the air inlet.

- - End

9.4 Cleaning the Floor Drain

Step 1 Remove the two M6 fixing bolts on the floor drain.

Step 2 Take out the floor drain. Then, open its cover, and clean the dirt and debris inside.

Step 3 Close the cover, put the floor drain back, and tighten the fixing bolts.

- - End

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 9 Routine Maintenance System Manual

9.5 Appearance Repair

Check if the protective paint sprayed on the enclosure of the product fell off or
peeled off. If so, repair it timely.
Spray a special protective paint to the exterior of the product every 5 years.

Solutions
Select different repair solutions based on the damage conditions.

Conditions Solutions
Surface dirt that can be wiped off "9.5.1 Detergent Cleaning"

Finish paint falls off, and the primer is intact "9.5.2 Finish Paint Repair"

Primer is damaged, and the base material is

"9.5.3 Double-Layer Paint Repair"
exposed

9.5.1 Detergent Cleaning

For dust or stains on the product surface, you can wipe them off using water and alcohol.
Prepared by Users

table 9-5 Cleaning Tools

No. Item
1 Cleaning cloth

2 Water
3 Alcohol or other non-corrosive detergents

Step 1 Wet the cleaning cloth (or other scrubbing tools) with water, and scrub the dirty parts on the
surface.

Step 2 If the dirt cannot be cleaned with water, scrub with 97% alcohol till the surface is acceptable.
(Or try to use non-corrosive detergents that are generally used locally.)

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 System Manual 9 Routine Maintenance

- - End

9.5.2 Finish Paint Repair

For minor scratches or surface paint chalking, where the finish paint has peeled off, but the
base material is not exposed, finish paint repair is needed to restore the product
appearance.
Finish Paint Selection and Mixing

table 9-6 Finish Paint Selection and Mixing

Brand and Chemical Drying Time

Mixing Ratio Thinner
Model Component (Minimum)

Jotun Finish 5℃ 24h

Two-component Main component
Coat Jotun Thinner 10℃ 12h
chemically cured : Hardener= 10:1
Hardtop XP or No.10 23℃ 5h
aliphatic (Volume Ratio)
Hardtop XPL 40℃ 3h

AkzoNobel Two-component Main component 5℃ 24h

International
Finish Paint acrylic : Hardener= 6:1 (- 25℃ 6h
GTA056
Interthane 990 polyurethane paint Volume Ratio) 35℃ 4h

• Confirm with SUNGROW before using paints of other brands or models.

• When using a two-component paint, first thoroughly agitate each component

individually, and then mix them in the specified proportions for stirring.

• Add the thinner only after the paint and hardener have been mixed.

• Do not use paint that has exceeded its shelf life.

Prepared by Users

table 9-7 Cleaning Tools

No. Item
1 400 mesh/600 abrasive paper

2 Cleaning cloth

3 Alcohol
4 Brush
5 Finish paint

6 Film thickness meter

Environment Requirements

• Ambient temperature: 5℃–40℃

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 9 Routine Maintenance System Manual

• Base material temperature: 5℃–60℃

• Relative humidity: 10%–85%RH

Repair Steps

Step 1 Polish the paint surface with blistering or scratches with an abrasive paper to expose the
gray primer. Use a film thickness meter to measure the primer thickness, which must be at
least 150μm.

Step 2 Use a clean brush to remove any residue from the surface.

Step 3 Use a piece of clean cloth dipped in alcohol or detergent to remove the surface powder.

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 System Manual 9 Routine Maintenance

Step 4 Repair the finish paint.

1 Prepare the finish paint with the same color as the appearance.

Common finish paint colors

RAL7035 (Streamer RAL7016 (Dolphin

RAL9003 (White)
Grey) Grey)

2 Mix the finish paint according to the paint model and the requirements of "table 9-6
Finish Paint Selection and Mixing".

3 Apply the finish paint using a brush in a crosshatch pattern. Once the paint fully dried,
measure the film thickness using a film thickness meter. Ensure that the single coat
thickness falls between 50μm–100μm.

4 When applying multiple layers of paint, wait for each layer to dry completely before
applying the next. The total thickness of the primer and finish paint must be at least
240μm.

Step 5 Inspect the paint to ensure it has a uniform color, smooth transitions, and meets the required
film thickness.

- - End

9.5.3 Double-Layer Paint Repair

If the rusted area is large, or there are deep scratches or dents that expose the base
material, perform a double-layer paint repair, including both a primer and a finish paint.
Primer and Finish Paint Selection and Mixing

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 9 Routine Maintenance System Manual

table 9-8 Primer and Finish Paint Selection and Mixing

Brand and Chemical Drying Time

Mixing Ratio Thinner
model Component (Minimum)

Jotun 5℃ 30h
Main component : Jotun
Primer Two-component 10℃ 10h
Hardener= 3.5:1 (- Thinner
Jotamastic epoxy paint 23℃ 3h
Volume Ratio) No.17
90 40℃ 1.5h

AkzoNobel 5℃ 36h
Main component :
Primer Two-component International 10℃ 16h
Hardener= 5.67:1
Interseal epoxy paint GTA220 25℃ 10h
(Volume Ratio)
670HS 40℃ 4h

Jotun Finish
5℃ 24h
Coat Two-component Main component : Jotun
10℃ 12h
Hardtop XP chemically cured Hardener= 10:1 (- Thinner
Volume Ratio) 23℃ 5h
or Hardtop aliphatic No.10
40℃ 3h
XPL

AkzoNobel Two-component
Main component : 5℃ 24h
Finish Paint acrylic International
Hardener= 6:1 (- 25℃ 6h
Interthane polyurethane GTA056
Volume Ratio) 35℃ 4h
990 paint

• Use primers and finish paints from the same manufacturer.

• Confirm with SUNGROW before using any paint from a different manufacturer.

• When using a two-component paint, first thoroughly agitate each component

individually, and then mix them in the specified proportions for stirring.

• Add the thinner only after the paint and hardener have been mixed.

• Do not use paint that has exceeded its shelf life.

Prepared by users

table 9-9 Cleaning Tools

No. Item
1 400 mesh/600 mesh abrasive paper

2 Cleaning cloth

3 Alcohol

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 System Manual 9 Routine Maintenance

No. Item
4 Brushes with different sizes
5 Grinder (conical and cylindrical polishing heads)

6 Wall putty

7 Finish coat
8 Primer
9 Film thickness meter

Environment Requirements

• Ambient temperature: 5℃–40℃

• Base material temperature: 5℃–60℃

• Relative humidity: 10%RH–85%RH

Repair Steps

Step 1 Use a grinder or abrasive paper to smooth uneven areas on the surface, achieving a smooth
finish with a metallic luster. Ensure a uniform transition from rusted areas to intact coating.

Uneven areas refer to burrs, metal fragments, slag, gaps, and sharp edges on the
product.

Step 2 For deeper defects such as scratches or dents, repair them with wall putty to ensure a flat
surface.

Step 3 Use a clean brush to remove any residue from the surface.

Step 4 Use a piece of clean cloth dipped in alcohol to remove the surface powder.

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 9 Routine Maintenance System Manual

Step 5 Repair the primer.

1 Prepare the primer with the same color as the appearance.

Common finish paint colors

RAL7035 (Streamer RAL7016 (Dolphin

RAL9003 (White)
Grey) Grey)

2 Mix the primer according to the paint model and the requirements of "table 9-8 Primer
and Finish Paint Selection and Mixing".

3 Apply a primer with a small brush, and use a film thickness meter to ensure the coating
thickness in corners and gaps is between 70μm–80μm.

4 After the first layer dries, apply another layer of primer using a brush in a crosshatch
pattern. Once it is dry, check that the dry film thickness is within 100μm–300μm.

Step 6 Refer to "9.5.2 Finish Paint Repair" for finish paint repair.

Step 7 Inspect the paint to ensure it has a uniform color, smooth transitions, and meets the required
film thickness.

- - End

When using spray paint, follow these steps:

1 Carefully cover the area outside the damaged spot (extending 800mm
outward) using masking paper.

2 Spray the exposed area with the paint. After the paint dries, check that the dry
film thickness is within the range of 100μm–300μm.

9.6 Replace the Fuse of LV Cabinet

Overview
The fuse position of LV cabinet is shown in the figure below.

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System Manual 9 Routine Maintenance

Tools

No. Name Source

1 Ratchet wrench Scope of supply

2 Torque wrench

3 Load switch operating handle

4 New fuse
5 Screwdriver (M5)
Beyond the scope of supply
6 Multimeter
7 Insulating gloves

8 safety helmet

9 Insulated shoes

Preparations

Check and ensure that the MV Station has been shut down and disconnected from
all connected inverters.

• Check and confirm safety helmet, insulating shoes, working clothes and insulating
gloves have been worn.

• Open the LV cabinet door, place one side of the door limit bracket in the limit socket to
realize the opening limit.

• Check the fuse fault indicator through the transparent window above the fuse box to
determine the fault branch.

• Measure with a multimeter to confirm that there is no power in the branch.

• Insert the extension rod into the end of the wrench handle to extend the wrench.

Procedure

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 9 Routine Maintenance System Manual

Step 1 Remove a total of 6 fixing bolts from the top and bottom of the fuse in turn, slide the fuse box
to the right and take it out forward.

Step 2 Remove the fixing bolts (M5) of the fuse box, open the fuse box, and replace the faulty fuse.

The fuse failure indicator should be facing the transparent window of the fuse box.

Step 3 Close the fuse box and fasten the fixing bolts.

Step 4 Put the fuse box into the maintenance branch from front to back.

Step 5 Tighten 6 fixing bolts on the fuse box. The recommended torque is 25N. m.

Step 6 Close the load switch of the fault branch

Step 7 Place the door limit bracket at the initial position and lock the door.

Step 8 Power on the MV Station again.

- - End

9.7 Replace the Fans of LV Cabinet

This section gives instructions on how to replace the fans.

Replace top fans

1 Open the front door of the LV cabinet, unscrew the fixing bolts on the air baffle, and take
down the air baffle.

2 Unscrew the fixing bolts on the fan cover plate, and take down the cover plate.

3 Unscrew the fixing screws on the fan, disconnect the wiring terminals, and take out the
fan from the fixing hood.

4 Install the new fan into the LV cabinet, by completing the above steps in reverse.

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System Manual 9 Routine Maintenance

Replace bottom fans

1 Unscrew the fixing bolts on the sieve plate, and take down the sieve plate and the
dustproof cotton.

2 Unscrew the fixing bolts on the grid plate, and take it down.

3 Unscrew the fixing screws on the fan fixing plate, disconnect the fan wiring terminals,
and take out the fan fixing plate.

4 Remove the fan fixing bolts, and take out the fan.

5 Install the new fan into the LV cabinet, by completing the above steps in reverse.

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10 Appendix

10.1 Technical Parameters

MVS3200–LV/MVS4480–LV

Transformer MVS3200–LV MVS4480–LV

Transformer type Oil immersed
Rated power 3200 kVA @ 40 ℃ 4480 kVA @ 40 ℃
Max. power 3520 kVA @ 30 ℃ 4928 kVA @ 30 ℃
Vector group Dy11
LV / MV voltage 0.8 kV / 20 – 35 kV
Maximum input current at
2540 A 3557 A
nominal voltage
Frequency 50 Hz / 60 Hz
Tapping on HV 0, ±2×2.5%
Efficiency ≥99%
Cooling type ONAN (Oil Natural Air Natural)
Impedance 7% (±10%) 8% (±10%)

Oil type Mineral oil (PCB free)

Winding material Al / Al
Insulation class A
MV Switchgear
Insulation type SF6
Rate voltage 24 – 36 kV
Rate current 630 A
Internal arcing fault IAC AFL 20kA/1s
Qty.of feeder 3 feeders
LV Panel
Main switch specification 4000 A / 800 Vac / 3P, 1 pcs
260 A / 800 Vac / 3P, 14
Disconnector specification 260 A / 800 Vac / 3P, 10 pcs
pcs
400A / 800 Vac / 1P, 42
400A / 800 Vac / 1P, 30 pcs
pcs
Fuse specification 350A / 800 Vac / 1P, 30 pcs
350A / 800 Vac / 1P, 42
(optional)
pcs(optional)
Protection

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System Manual 10 Appendix

Transformer MVS3200–LV MVS4480–LV

AC input protection FUSE+Disconnector
Transformer protection Oil-temperature, oil-level, oil-pressure
Relay protection 50 / 51,50N / 51N
LV overvoltage protection AC Type II (optional: AC Type I + II)
General Data
Dimensions(WxHxD)* 6,058x2,896x2,438 mm
Approximate weight* 15 T 17 T
Operating ambient
-20 to 60 ℃ (optional: -30 to 60 ℃)
temperature range
Auxiliary power supply 5 kVA / 400 V (optional: max. 40 kVA)
Degree of protection IP54
Allowable relative humidity
0 – 95 %
range (non-condensing)
Operating altitude 1000 m (standard) / > 1000 m (optional)
Communication Standard: RS485, Ethernet; Optional: optical fiber
IEC 60076, IEC 62271-200, IEC 62271-202, IEC 61439-1,
Compliance
EN50588-1
*Parameters may vary subject to specific project requirement.
MVS3660–LV

Transformer
Transformer type Oil immersed
Rated power 3660 kVA @ 40 ℃
Max. power 3660 kVA @ 30 ℃
Vector group Dy11
LV / MV voltage 0.8 kV / 20 – 35 kV
Maximum input current at nominal voltage 2640 A
Frequency 50 Hz / 60 Hz
Tapping on HV 0, ±2×2.5%
Efficiency Tier2
Cooling type ONAN (Oil Natural Air Natural)
Impedance 7% (±10%)
Oil type Mineral oil (PCB free)
Winding material Al / Al
Insulation class A
MV Switchgear
Insulation type SF6
Rate voltage 24 – 36 kV

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 10 Appendix System Manual

Rate current 630 A

Internal arcing fault IAC AFL 20kA/1s
Qty.of feeder 3 feeders
LV Panel
Main switch specification 4000 A / 800 Vac / 3P, 2 pcs
Disconnector specification 260 A / 800 Vac / 3P, 12 pcs
Fuse specification 350A / 800 Vac / 1P, 36 pcs
Protection
AC input protection FUSE+Disconnector
Transformer protection Oil-temperature, oil-level, oil-pressure
Relay protection 50 / 51,50N / 51N
LV overvoltage protection AC Type II (optional: AC Type I + II)
General Data
Dimensions(WxHxD)* 6,058x2,896x2,438 mm
Approximate weight* 15 T
Operating ambient temperature range -20 to 60 ℃ (optional: -30 to 60 ℃)
Auxiliary power supply 5 kVA / 400 V (optional: max. 40 kVA)
Degree of protection IP54
Allowable relative humidity range (non-
0 – 95 %
condensing)
Operating altitude 1000 m (standard) / > 1000 m (optional)
Standard: RS485, Ethernet; Optional:
Communication
optical fiber
IEC 60076, IEC 62271-200, IEC 62271-
Compliance
202, IEC 61439-1, EN50588-1

*Parameters may vary subject to specific project requirement.

MVS4500–LV

Transformer
Transformer type Oil immersed
Rated power 4500 kVA @ 51 ℃
Max. power 5250 kVA @ 30 ℃
Vector group Dy11
MV / LV voltage 0.8 kV / 12 kV – 36 kV
Maximum input current at nominal voltage 3811 A
Frequency 50 Hz / 60 Hz
Tapping on HV 0, ±2×2.5%
Efficiency ≥99%

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Cooling type ONAN (Oil Natural Air Natural)

Impedance 8% (±10%)
Oil type Mineral oil (PCB free)
Winding material Al / Al
Insulation class A
MV Switchgear
Insulation type SF6
Rate voltage 12 – 36 kV
Rate current 630 A
Internal arcing fault IAC AFL 20kA/1s
Qty.of feeder 3 feeders
LV Panel
Main switch specification 4000 A / 800 Vac / 3P, 1 pcs
Disconnector specification 260 A / 800 Vac / 3P, 15 pcs
400A / 800 Vac / 1P, 45 pcs
Fuse specification
350A / 800 Vac / 1P, 45 pcs(optional)
Protection
AC input protection FUSE+Disconnector
Transformer protection Oil-temperature, oil-level, oil-pressure
Relay protection 50 / 51,50N / 51N
LV overvoltage protection AC Type II (optional: AC Type I + II)
General Data
Dimensions(WxHxD)* 6,058x2,896x2,438 mm
Approximate weight* 19 T
Operating ambient temperature range -30 ℃ to 60 ℃
Auxiliary power supply 5 kVA / 400 V (optional: max. 40 kVA)
Degree of protection IP54
Allowable relative humidity range (non-
0 – 95 %
condensing)
Operating altitude 1000 m (standard) / > 1000 m (optional)
Communication Standard: RS485, Ethernet, Optical fiber
IEC 60076, IEC 62271-200, IEC 62271-
Compliance
202, IEC 61439-1, EN50588-1

*Parameters may vary subject to specific project requirement.

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10.2 Tightening Torques

To avoid poor contact caused by the loosening of copper cable lugs due to stress, and to
prevent heat or even fire due to increased contact resistance, make sure to tighten the
screws on the cable lugs at the recommended torques:

Bolt Torque(N·m) Bolt Torque(N·m)

M3 0.7–1 M8 18–23
M4 1.8–2.4 M10 34–40
M5 4–4.8 M12 60–70
M6 7–8 M16 119–140
*Torque values listed in the table are intended for the bolt and nut assembly, and do not
apply to riveted nuts or riveted screws, etc. The torque to be adopted should depend on the
actual situation.
**Secure the cable at a proper point to reduce the stress on the cable lug.

10.3 Exclusion of Liability

The content of these documents is periodically checked and revised where necessary. call
us or check our website www.sungrowpower.com for the latest information. No guarantee
is made for the completeness of these documents. Contact our company or distributors for
the latest version.
Guarantee or liability claims for damages of any kind are excluded if they are caused

• Improper or inappropriate use or install of the product

• Install or operate the product in unintended environment

• Install or operate the product without observing relevant safety regulations in the deploy-
ment location

• Ignore the safety warnings or instructions contained in all documents relevant to the
product

• Install or operate the product under incorrect safety or protection conditions

• Alter the product or supplied software without authority

• Product malfunctions due to operation attached or neighboring devices running out of

the allowed limit values

• Unforeseen calamity or force majeure

The use of supplied software produced by Sungrow Power Supply Co., Ltd. is subject to the
following conditions:

• Sungrow Power Supply Co., Ltd. assumes no liability for direct or indirect damages aris-
ing from the use of Software. This also applies to the provision or non-provision of sup-
port activities.

• Software used for commercial purposes is prohibited.

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• Decompiling, decoding or destroying the original program, including Software and the
embedded software, is prohibited.

10.4 Contact Information

In case of questions about this product, please contact us.

We need the following information to provide you the best assistance:

• Model of the device

• Serial number of the device

• Fault code/name

• Brief description of the problem

For detailed contact information, please visit: https://en.SUNGROWpower.com/contactUS

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Sungrow Power Supply Co., Ltd.

www.sungrowpower.com