FANUC Robotics

SYSTEM R–J2 Controller

S–420i Parts Manual
MARP2420I02801E REV B
B–80506EN/05

This publication contains proprietary information of FANUC Robotics

North America, Inc. furnished for customer use only. No other uses are
authorized without the express written permission of FANUC Robotics
North America, Inc.
FANUC Robotics North America, Inc.
3900 W. Hamlin Road
Rochester Hills, Michigan 48309-3253
The descriptions and specifications contained in this manual were in effect
at the time this manual was approved for printing. FANUC Robotics
North America, Inc, hereinafter referred to as FANUC Robotics, reserves
the right to discontinue models at any time or to change specifications or
design without notice and without incurring obligations.
FANUC Robotics manuals present descriptions, specifications, drawings,
schematics, bills of material, parts, connections and/or procedures for
installing, disassembling, connecting, operating and programming FANUC
Robotics’ products and/or systems. Such systems consist of robots,
extended axes, robot controllers, application software, the KAREL

programming language, INSIGHT
vision equipment, and special tools.
FANUC Robotics recommends that only persons who have been trained in
one or more approved FANUC Robotics Training Course(s) be permitted
to install, operate, use, perform procedures on, repair, and/or maintain
FANUC Robotics’ products and/or systems and their respective
components. Approved training necessitates that the courses selected be
relevant to the type of system installed and application performed at the
customer site.

WARNING
This equipment generates, uses, and can radiate radio
frequency energy and if not installed and used in
accordance with the instruction manual, may cause
interference to radio communications. As temporarily
permitted by regulation, it has not been tested for
compliance with the limits for Class A computing devices
pursuant to subpart J of Part 15 of FCC Rules, which are
designed to provide reasonable protection against such
interference. Operation of the equipment in a residential
area is likely to cause interference, in which case the user,
at his own expense, will be required to take whatever
measure may be required to correct the interference.

FANUC Robotics conducts courses on its systems and products on a

regularly scheduled basis at its headquarters in Rochester Hills, Michigan.
For additional information contact
FANUC Robotics North America, Inc.
Training Department
3900 W. Hamlin Road
Rochester Hills, Michigan 48309-3253
web site: www.fanucrobotics.com
Send your comments and suggestions about this manual to:
[email protected]
 Copyright 2001 by FANUC Robotics North America, Inc.
All Rights Reserved

The information illustrated or contained herein is not to be reproduced,

copied, translated into another language, or transmitted in whole or in part
in any way without the prior written consent of FANUC Robotics North
America, Inc.

AccuStat
, ArcTool
, DispenseTool
, FANUC LASER DRILL
,

KAREL
, INSIGHT
, INSIGHT II
, PaintTool
, PaintWorks
,
PalletTool
, SOCKETS
, SOFT PARTS
SpotTool
,
TorchMate
, and YagTool
are Registered Trademarks of FANUC
Robotics.

FANUC Robotics reserves all proprietary rights, including but not limited
to trademark and trade name rights, in the following names:
AccuFlow
ARC Mate
ARC Mate Sr.
IntelliTrak
LaserTool
MotionParts
PaintWorks II
PalletMate
SureWeld
TurboMove

Conventions Used in This manual includes information essential to the safety of personnel,
this Manual equipment, software, and data. This information is indicated by headings
and boxes in the text.

WARNING
Information appearing under WARNING concerns the
protection of personnel. It is boxed and in bold type to set
it apart from other text.

CAUTION
Information appearing under CAUTION concerns the protection
of equipment, software, and data. It is boxed to set it apart
from other text.

NOTE Information appearing next to NOTE concerns related information

or useful hints.
 CUSTOMER RESOURCE CENTER
1–800–47–ROBOT
www.fanucrobotics.com
(Canada & United States: 1–800–477–6268) or (International: 011–1–248–377–7159)

TECHNICAL SUPPORT & FIELD SERVICES PARTS, PART REPAIR & ROBOT PRODUCT & SYSTEMS TRAINING MARKETING, SALES, & LITERATURE
Press 1 (24 Hours/365 Days) REFURBISHMENT Press 3 (8am – 5pm EST; M–F) REQUESTS
Facsimile: (248) 377–7463 Press 2 (After Hours: Press 1) Facsimile: (248) 377–7367 Press 4 (8am – 5pm EST; M–F)
Facsimile: (248) 377–7832 Facsimile: (248) 377–7366

 Technical Support “Hot–Line”  Parts for down robots  Training class registration  Marketing Information
 Service personnel dispatch  Replenishment & repair orders  Consultation for non–standard  Application Review
 After–hours parts support  Warranty part replacement training classes or on–site  New Robot Product Sales
(8:00 pm to 8:00 am)  Robot software and PACs requests  Systems Solution Sales

For best call results have: For best call results have: For best call results have: For best call results have:
 Customer number (if known)  Customer number (if known)  Customer number (if known)  Company name
 Company name  Company name  Company name  Company address
 Your name  Your name  Your name  Your name
 Your phone & fax numbers  Your phone & fax numbers  Your phone & fax numbers  Your phone & fax numbers
 Robot & controller type  Part name & number (if known)  Your billing address  Description of your need
 “F#” or serial number of robot  “F#” or serial number of robot,  Types of courses needed
 Hour meter reading (if available) if available (req’d for warranty)  Special requirements
 Software type and edition  P.O., credit card, or receiving #  Robot and controller type
 Any error messages and LED for warranty, down units, or  Proposed schedules
displays (if applicable) software  Number of people attending
 Your P.O., credit card, or  Shipping & billing addresses  Student names (if available)
receiving # for warranty or down  Reason for repair (any  Method of payment (P.O.,
robot or preventive maintenance symptoms, error codes, or credit card, etc.)
service orders diagnostic LEDs that were
identified)
11/01/00
*NOTE: A RETURN AUTHORIZATION (“RA”) FROM “PARTS” IS REQUIRED BEFORE SHIPPING ANY MATERIAL BACK TO
FANUC ROBOTICS FOR PROPER RECEIVING & TRACKING. F# IS LOCATED ON THE ROBOT BASE OR OP. PANEL
 CONTENTS
1. HOW TO READ THE PARTS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 READING PARTS LISTS AND ASSEMBLY DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 READING THE SMALL PARTS TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3.1 HOW SMALL PARTS LISTED ON PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

2. CONFIGURATION OF MECHANICAL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

3. MECHANICAL UNIT PARTS LIST AND DRAWING . . . . . . . . . . . . . . . . . . . . . . . . 27

3.1 TOTAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.1.1 TOTAL ASSEMBLY (S–420iF) A05B–1313–B501 . . . . . . . . . . 27
3.1.2 TOTAL ASSEMBLY (S–420iW) A05B–1313–B503 . . . . . . . . . . 32
3.1.3 TOTAL ASSEMBLY (S–420iW/175) A05B–1313–B511 . . . . . . . . . . 37
3.1.4 TOTAL ASSEMBLY (S–420iW/2.85) A05B–1313–B521 . . . . . . . . . . 42
3.1.5 TOTAL ASSEMBLY (S–420iS) A05B–1313–B541 . . . . . . . . . . 47
3.1.6 TOTAL ASSEMBLY (S–420iL) A05B–1313–B561 . . . . . . . . . . 52
3.1.7 TOTAL ASSEMBLY (S–420iF/2.85) A05B–1313–B581 . . . . . . . . . . 57
3.1.8 TOTAL ASSEMBLY (S–420iR) A05B–1313–B601 . . . . . . . . . . 62
3.1.9 TOTAL ASSEMBLY (S–420iR/120) A05B–1313–B602 . . . . . . . . . . 67
3.1.10 TOTAL ASSEMBLY (S–420iF COMPACT) A05B–1318–B501 . . . . . . . . . . 72
3.1.11 TOTAL ASSEMBLY (S–420iW COMPACT) A05B–1318–B503 . . . . . . . . . . 77
3.1.12 TOTAL ASSEMBLY (S–420iS COMPACT) A05B–1318–B541 . . . . . . . . . . 82
3.1.13 TOTAL ASSEMBLY (S–420iL COMPACT) A05B–1318–B561 . . . . . . . . . . 87
3.1.14 TOTAL ASSEMBLY (S–420iF/2.85 COMPACT) A05B–1318–B581 . . . . . . . . . . 92
3.1.15 TOTAL ASSEMBLY (S–420iF HIGH DUTY) A05B–1320–B501 . . . . . . . . . . 97
3.1.16 TOTAL ASSEMBLY (S–420iL HIGH DUTY) A05B–1320–B561 . . . . . . . . . . 102
3.1.17 TOTAL ASSEMBLY (S–420iR HIGH DUTY) A05B–1320–B601 . . . . . . . . . . 107
3.1.18 TOTAL ASSEMBLY (S–420iR/120 HIGH DUTY) A05B–1320–B602 . . . . . . . . . . 112
3.1.19 TOTAL ASSEMBLY (S–420iW COMPACT HIGH DUTY)
A05B–1322–B503 . . . . . . . . . . 117
3.1.20 TOTAL ASSEMBLY (S–420iW/2.85 COMPACT HIGH DUTY)
A05B–1322–B521 . . . . . . . . . . 122
3.1.21 LABEL ASSEMBLY A290–7313–V050 . . . . . . . . . . 127
3.2 BALANCER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
3.2.1 BALANCER ASSEMBLY A05B–1313–H001 . . . . . . . . . . 131
3.2.2 BALANCER ASSEMBLY A05B–1313–H002 . . . . . . . . . . 133
3.2.3 BALANCER ASSEMBLY A290–7313–V301 . . . . . . . . . . 136
3.2.4 BALANCER ASSEMBLY A290–7313–V311 . . . . . . . . . . 138
3.3 J1 AXIS ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
3.3.1 J1 AXIS ASSEMBLY A290–7313–T202 . . . . . . . . . . . 140
3.3.2 J1 AXIS ASSEMBLY A290–7313–T242 . . . . . . . . . . . 146
3.3.3 J1 AXIS ASSEMBLY A290–7313–T273 . . . . . . . . . . . 152
3.3.4 J1 AXIS ASSEMBLY A290–7313–T274 . . . . . . . . . . . 158
3.3.5 J1 AXIS ASSEMBLY A290–7313–T282 . . . . . . . . . . . 164
3.3.6 ANGLE BASE ASSEMBLY A290–7313–V271 . . . . . . . . . . 170
3.4 J2 AXIS ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
3.4.1 J2 AXIS ASSEMBLY A290–7313–T301 . . . . . . . . . . . 172
3.4.2 J2 AXIS ASSEMBLY A290–7313–T303 . . . . . . . . . . . 181
3.4.3 J2 AXIS ASSEMBLY A290–7313–T304 . . . . . . . . . . . 190
3.4.4 J2 AXIS ASSEMBLY A290–7313–T361 . . . . . . . . . . . 199
3.4.5 J2 AXIS ASSEMBLY A290–7313–T371 . . . . . . . . . . . 208
3.4.6 J2 AXIS ASSEMBLY A290–7313–T372 . . . . . . . . . . . 218
3.4.7 J2 AXIS ASSEMBLY A290–7313–T381 . . . . . . . . . . . 228
3.4.8 J2 AXIS ASSEMBLY A290–7318–T301 . . . . . . . . . . . 237

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1
 3.4.9 J2 AXIS ASSEMBLY A290–7318–T303 . . . . . . . . . . . 247
3.4.10 J2 AXIS ASSEMBLY A290–7318–T361 . . . . . . . . . . . 257
3.4.11 J2 AXIS ASSEMBLY A290–7318–T381 . . . . . . . . . . . 267
3.4.12 SHAFT ASSEMBLY A290–7313–V321 . . . . . . . . . . 277
3.4.13 CABLE TRACK ASSEMBLY A290–7313–V331 . . . . . . . . . . 279
3.4.14 CABLE TRACK ASSEMBLY A290–7313–V332 . . . . . . . . . . 281
3.4.15 ADDITIONAL WEIGHT ASSEMBLY A290–7313–V361 . . . . . . . . . . 283
3.4.16 GEAR BOX ASSEMBLY A290–7313–V351 . . . . . . . . . . 285
3.4.17 GEAR A ASSEMBLY A290–7313–V352 . . . . . . . . . . 287
3.4.18 GEAR B ASSEMBLY A290–7313–V353 . . . . . . . . . . 289
3.5 J4 AXIS ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
3.5.1 J4 AXIS ASSEMBLY A290–7313–T401 . . . . . . . . . . . 291
3.5.2 J4 AXIS ASSEMBLY A290–7313–T403 . . . . . . . . . . . 296
3.5.3 J4 AXIS ASSEMBLY A290–7313–T405 . . . . . . . . . . . 301
3.5.4 J4 AXIS ASSEMBLY A290–7313–T441 . . . . . . . . . . . 306
3.5.5 J4 AXIS ASSEMBLY A290–7313–T461 . . . . . . . . . . . 311
3.5.6 J4 AXIS ASSEMBLY A290–7313–T471 . . . . . . . . . . . 316
3.5.7 J3 ARM ASSEMBLY A290–7313–V401 . . . . . . . . . . 321
3.5.8 J3 ARM ASSEMBLY A290–7313–V441 . . . . . . . . . . 323
3.5.9 J3 ARM ASSEMBLY A290–7313–V471 . . . . . . . . . . 325
3.5.10 EXTENTION ARM ASSEMBLY A290–7313–V461 . . . . . . . . . . 327
3.6 WRIST ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329
3.6.1 WRIST ASSEMBLY A290–7313–T501 . . . . . . . . . . . 329
3.6.2 WRIST ASSEMBLY A290–7313–T503 . . . . . . . . . . . 331
3.6.3 J5 AXIS ASSEMBLY A290–7313–V501 . . . . . . . . . . 333
3.6.4 J5 AXIS ASSEMBLY A290–7313–V503 . . . . . . . . . . 339
3.6.5 J6 AXIS ASSEMBLY A290–7313–V511 . . . . . . . . . . 345
3.6.6 J6 AXIS ASSEMBLY A290–7313–V513 . . . . . . . . . . 348
3.6.7 GEAR 1 ASSEMBLY A290–7313–V521 . . . . . . . . . . 351
3.6.8 GEAR 2 ASSEMBLY A290–7313–V522 . . . . . . . . . . 353
3.6.9 GEAR 3 ASSEMBLY A290–7313–V523 . . . . . . . . . . 355
3.6.10 GEAR 1 ASSEMBLY A290–7313–V524 . . . . . . . . . . 357
3.6.11 GEAR 2 ASSEMBLY A290–7313–V525 . . . . . . . . . . 359
3.6.12 GEAR 3 ASSEMBLY A290–7313–V526 . . . . . . . . . . 361
3.7 FLANGE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 363
3.7.1 FLANGE ASSEMBLY A05B–1313–H051 . . . . . . . . . . 363
3.7.2 FLANGE ASSEMBLY A05B–1313–H052 . . . . . . . . . . 365
3.7.3 FLANGE ASSEMBLY A05B–1313–H053 . . . . . . . . . . 367
3.7.4 FLANGE ASSEMBLY A05B–1313–H054 . . . . . . . . . . 369
3.8 MASTERING JIG ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371
3.8.1 MASTERING JIG ASSEMBLY (S–420iF, iW, iW/175) A05B–1313–J051 . . . . . . . . . . . 371
3.8.2 MASTERING JIG ASSEMBLY (S–420iF/iW) A05B–1313–J052 . . . . . . . . . . . 374
3.8.3 MASTERING JIG ASSEMBLY (S–420iF, iW) A05B–1313–J053 . . . . . . . . . . . 377
3.8.4 MASTERING JIG ASSEMBLY (S–420iF, iW) A05B–1313–J054 . . . . . . . . . . . 380
3.8.5 MASTERING JIG ASSEMBLY (S–420iS) A05B–1313–J056 . . . . . . . . . . . 383
3.8.6 MASTERING JIG ASSEMBLY (S–420iS) A05B–1313–J057 . . . . . . . . . . . 386
3.8.7 MASTERING JIG ASSEMBLY (S–420iS) A05B–1313–J058 . . . . . . . . . . . 389
3.8.8 MASTERING JIG ASSEMBLY (S–420iS) A05B–1313–J059 . . . . . . . . . . . 392
3.8.9 MASTERING JIG ASSEMBLY (S–420iL) A05B–1313–J061 . . . . . . . . . . . 395
3.8.10 MASTERING JIG ASSEMBLY (S–420iL) A05B–1313–J062 . . . . . . . . . . . 398
3.8.11 MASTERING JIG ASSEMBLY (S–420iL) A05B–1313–J063 . . . . . . . . . . . 401
3.8.12 MASTERING JIG ASSEMBLY (S–420iL) A05B–1313–J064 . . . . . . . . . . . 404
3.8.13 MASTERING JIG ASSEMBLY (S–420iR/iR120) A05B–1313–J066 . . . . . . . . . . . 407
3.8.14 MASTERING JIG ASSEMBLY (S–420iR/iR120) A05B–1313–J067 . . . . . . . . . . . 410
3.8.15 MASTERING JIG ASSEMBLY (S–420iR/iR120) A05B–1313–J068 . . . . . . . . . . . 413
3.8.16 MASTERING JIG ASSEMBLY (S–420iR/iR120) A05B–1313–J069 . . . . . . . . . . . 416

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 3.8.17 MASTERING JIG ASSEMBLY (S–420iF/2.85, iW/2.85) A05B–1313–J076 . . . . . . . . . . . 419
3.8.18 MASTERING JIG ASSEMBLY (S–420iF/2.85) A05B–1313–J077 . . . . . . . . . . . 422
3.8.19 MASTERING JIG ASSEMBLY (S–420iF/2.85) A05B–1313–J078 . . . . . . . . . . . 425
3.8.20 MASTERING JIG ASSEMBLY (S–420iF/2.85) A05B–1313–J079 . . . . . . . . . . . 428
3.9 TRANSPORT EQUIPMENT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 431
3.9.1 EYE BOLT ASSEMBLY A05B–1313–H071 . . . . . . . . . . 431
3.9.2 TRANSPORT EQUIPMENT ASSEMBLY A05B–1313–H072 . . . . . . . . . . 433
3.9.3 TRANSPORT EQUIPMENT ASSEMBLY A05B–1313–H073 . . . . . . . . . . 435
3.9.4 TRANSPORT EQUIPMENT ASSEMBLY A05B–1313–H074 . . . . . . . . . . 437

4. CABLE TOTAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 441

4.1 SPECIFICATION TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 441
4.2 CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 459
4.2.1 S–420iF/iW/iW175 (INTEGRATED TYPE) A05C–1313–B201 . . . . . . . . . . 459
4.2.2 S–420iF/iW (REMOTE TYPE) A05C–1313–B211 . . . . . . . . . . 461
4.2.3 S–420iS (INTEGRATED TYPE) A05C–1313–B241 . . . . . . . . . . 463
4.2.4 S–420iS (REMOTE TYPE) A05C–1313–B251 . . . . . . . . . . 465
4.2.5 S–420iL (INTEGRATED TYPE) A05C–1313–B261 . . . . . . . . . . 467
4.2.6 S–420iL (REMOTE TYPE) A05C–1313–B271 . . . . . . . . . . 469
4.2.7 S–420iF/2.85/iW2.85 (INTEGRATED TYPE) A05C–1313–B281 . . . . . . . . . . 471
4.2.8 S–420iF/2.85 (REMOTE TYPE) A05C–1313–B291 . . . . . . . . . . 473
4.2.9 S–420iR/iR120 (REMOTE TYPE) A05C–1313–B401 . . . . . . . . . . 475
4.3 CABLE INTERFACES ON THE MECHANICAL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 477
4.3.1 CABLE INTERFACES (WITHOUT DEVICENET CABLE) . . . . . . . . . . . . . . . . . . . . . . . 477
4.3.2 CABLE INTERFACES (WITH DEVICENET CABLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 478

5. CABLE UNIT PARTS LIST AND DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 481

5.1 POWER CABLE (INTEGRATED TYPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 481
5.1.1 CABLE K122 A660–4003–T305 . . . . . . . . . . . 481
5.1.2 CABLE K142 A660–4003–T304 . . . . . . . . . . . 486
5.1.3 CABLE K182 A660–4003–T377 . . . . . . . . . . . 491
5.1.4 CABLE K222 A660–4003–T381 . . . . . . . . . . . 496
5.1.5 CABLE K242 A660–4003–T384 . . . . . . . . . . . 501
5.1.6 CABLE K282 A660–4003–T386 . . . . . . . . . . . 506
5.2 POWER CABLE (REMOTE TYPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 511
5.2.1 CABLE K125 A660–4003–T319 . . . . . . . . . . . 511
5.2.2 CABLE K132 A660–4003–T313 . . . . . . . . . . . 515
5.2.3 CABLE K145 A660–4003–T332 . . . . . . . . . . . 520
5.2.4 CABLE K185 A660–4003–T378 . . . . . . . . . . . 525
5.2.5 CABLE K225 A660–4003–T382 . . . . . . . . . . . 530
5.2.6 CABLE K232 A660–4003–T383 . . . . . . . . . . . 535
5.2.7 CABLE K245 A660–4003–T385 . . . . . . . . . . . 540
5.2.8 CABLE K285 A660–4003–T387 . . . . . . . . . . . 545
5.3 PULSECODER CABLE (INTEGRATED TYPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 550
5.3.1 CABLE K121 A660–8010–T136 . . . . . . . . . . . 550
5.3.2 CABLE K141 A660–8010–T133 . . . . . . . . . . . 554
5.3.3 CABLE K181 A660–8011–T005 . . . . . . . . . . . 558
5.3.4 CABLE K221 A660–8011–T017 . . . . . . . . . . . 562
5.3.5 CABLE K241 A660–8011–T022 . . . . . . . . . . . 566
5.3.6 CABLE K281 A660–8011–T028 . . . . . . . . . . . 570
5.4 PULSE CODER CABLE (REMOTE TYPE, WITH EE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 574
5.4.1 CABLE K123 A660–8010–T223 . . . . . . . . . . . 574
5.4.2 CABLE K131 A660–8010–T148 . . . . . . . . . . . 579
5.4.3 CABLE K143 A660–8010–T421 . . . . . . . . . . . 584
5.4.4 CABLE K183 A660–8011–T006 . . . . . . . . . . . 589
5.4.5 CABLE K223 A660–8011–T018 . . . . . . . . . . . 594

c–3
3
 5.4.6 CABLE K231 A660–8011–T020 . . . . . . . . . . . 599
5.4.7 CABLE K243 A660–8011–T023 . . . . . . . . . . . 604
5.4.8 CABLE K283 A660–8011–T029 . . . . . . . . . . . 609
5.5 PULSE CODER CABLE (REMOTE TYPE, WITHOUT EE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 614
5.5.1 CABLE K124 A660–8010–T224 . . . . . . . . . . . 614
5.5.2 CABLE K136 A660–8010–T220 . . . . . . . . . . . 618
5.5.3 CABLE K144 A660–8010–T422 . . . . . . . . . . . 623
5.5.4 CABLE K184 A660–8011–T007 . . . . . . . . . . . 628
5.5.5 CABLE K224 A660–8011–T019 . . . . . . . . . . . 633
5.5.6 CABLE K236 A660–8011–T021 . . . . . . . . . . . 638
5.5.7 CABLE K244 A660–8011–T024 . . . . . . . . . . . 643
5.5.8 CABLE K284 A660–8011–T030 . . . . . . . . . . . 648
5.6 WRIST CABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 653
5.6.1 CABLE K108 (J5 PULSE CODER CABLE) A660–2004–T285 . . . . . . . . . . . 653
5.6.2 CABLE K109 (J5 POWER CABLE) A660–4003–T283 . . . . . . . . . . . 655
5.6.3 CABLE K110 (J5/J6 PULSE CODER CABLE) A660–4003–T450 . . . . . . . . . . . 657
5.7 EXTENTION CABLE (S–420iL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 659
5.7.1 CABLE K161 A660–4003–T297 . . . . . . . . . . . 659
5.7.2 CABLE K162 A660–4003–T298 . . . . . . . . . . . 661
5.8 EE CABLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 663
5.8.1 EE CABLE ASSEMBLY A05B–1313–J202 . . . . . . . . . . . 663
5.8.2 EE CABLE ASSEMBLY A05B–1313–J302 . . . . . . . . . . . 665
5.8.3 CABLE K111 A660–2004–T203 . . . . . . . . . . . 667
5.8.4 CABLE K211 A660–2004–T809 . . . . . . . . . . . 669
5.9 AS CABLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 671
5.9.1 AS CABLE ASSEMBLY A05B–1313–J203 . . . . . . . . . . . 671
5.9.2 AS CABLE ASSEMBLY A05B–1313–J233 . . . . . . . . . . . 674
5.9.3 AS CABLE ASSEMBLY A05B–1313–J303 . . . . . . . . . . . 677
5.9.4 AS CABLE ASSEMBLY A05B–1313–J333 . . . . . . . . . . . 680
5.9.5 CABLE K112 A660–2004–T204 . . . . . . . . . . . 683
5.9.6 CABLE K133 A660–2004–T330 . . . . . . . . . . . 685
5.9.7 CABLE K212 A660–2004–T804 . . . . . . . . . . . 687
5.9.8 CABLE K233 A660–2004–T807 . . . . . . . . . . . 689
5.10 AP CABLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 691
5.10.1 AP CABLE ASSEMBLY A05B–1313–J204 . . . . . . . . . . . 691
5.10.2 AP CABLE ASSEMBLY A05B–1313–J234 . . . . . . . . . . . 694
5.10.3 AP CABLE ASSEMBLY A05B–1313–J304 . . . . . . . . . . . 697
5.10.4 AP CABLE ASSEMBLY A05B–1313–J334 . . . . . . . . . . . 700
5.10.5 CABLE K113 A660–2004–T205 . . . . . . . . . . . 703
5.10.6 CABLE K134 A660–2004–T345 . . . . . . . . . . . 705
5.10.7 CABLE K213 A660–2004–T805 . . . . . . . . . . . 707
5.10.8 CABLE K234 A660–2004–T808 . . . . . . . . . . . 709
5.11 AIR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 711
5.11.1 AIR ASSEMBLY A05B–1313–J205 . . . . . . . . . . . 711
5.11.2 AIR ASSEMBLY A05B–1313–J235 . . . . . . . . . . . 714
5.12 CONNECTOR PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 717
5.12.1 CONNECTOR PLATE 1 A05B–1313–J206 . . . . . . . . . . . 717
5.12.2 CONNECTOR PLATE 2 A05B–1313–J207 . . . . . . . . . . . 719
5.13 I/O UNIT CABLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 721
5.13.1 I/O UNIT CABLE ASSEMBLY A05B–1313–J208 . . . . . . . . . . . 721
5.13.2 I/O UNIT CABLE ASSEMBLY A05B–1313–J209 . . . . . . . . . . . 723
5.13.3 I/O UNIT CABLE ASSEMBLY A05B–1313–J218 . . . . . . . . . . . 725
5.13.4 I/O UNIT CABLE ASSEMBLY A05B–1313–J219 . . . . . . . . . . . 728
5.13.5 I/O UNIT CABLE ASSEMBLY A05B–1313–J238 . . . . . . . . . . . 731
5.13.6 I/O UNIT CABLE ASSEMBLY A05B–1313–J239 . . . . . . . . . . . 734
5.13.7 I/O UNIT CABLE ASSEMBLY A05B–1313–J308 . . . . . . . . . . . 737

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4
 5.13.8 I/O UNIT CABLE ASSEMBLY A05B–1313–J309 . . . . . . . . . . . 739
5.13.9 I/O UNIT CABLE ASSEMBLY A05B–1313–J318 . . . . . . . . . . . 741
5.13.10 I/O UNIT CABLE ASSEMBLY A05B–1313–J319 . . . . . . . . . . . 744
5.13.11 I/O UNIT CABLE ASSEMBLY A05B–1313–J338 . . . . . . . . . . . 747
5.13.12 I/O UNIT CABLE ASSEMBLY A05B–1313–J339 . . . . . . . . . . . 750
5.13.13 CABLE K119 A660–2004–T325 . . . . . . . . . . . 753
5.13.14 CABLE K120 A660–4003–T328 . . . . . . . . . . . 755
5.13.15 CABLE K128 A05B–1313–D001 . . . . . . . . . . 757
5.13.16 CABLE K129 A05B–1313–D003 . . . . . . . . . . 759
5.13.17 CABLE K138 A05B–1313–D002 . . . . . . . . . . 761
5.13.18 CABLE K139 A05B–1313–D004 . . . . . . . . . . 763
5.13.19 CABLE K219 A660–2004–T817 . . . . . . . . . . . 765
5.13.20 CABLE K220 A660–4003–T476 . . . . . . . . . . . 767
5.13.21 CABLE K228 A05B–1313–D011 . . . . . . . . . . 769
5.13.22 CABLE K229 A05B–1313–D013 . . . . . . . . . . 771
5.13.23 CABLE K238 A05B–1313–D012 . . . . . . . . . . 774
5.13.24 CABLE K239 A05B–1313–D014 . . . . . . . . . . 776
5.14 J1 AXIS LIMIT SWITCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 779
5.14.1 J1 AXIS LIMIT SWITCH ASSEMBLY A05B–1313–J021 . . . . . . . . . . . 779
5.14.2 J1 AXIS LIMIT SWITCH ASSEMBLY A05B–1313–J023 . . . . . . . . . . . 781
5.14.3 CABLE K114 A660–8009–T796 . . . . . . . . . . . 783
5.14.4 CABLE K115 A660–8010–T218 . . . . . . . . . . . 785
5.15 DEVICENET CABLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 787
5.15.1 CABLE K524 A660–4003–T585 . . . . . . . . . . . 787
5.15.2 CABLE K525 A660–4003–T586 . . . . . . . . . . . 789
5.15.3 CABLE K526 A660–4003–T658 . . . . . . . . . . . 791
5.15.4 CABLE K527 A660–4003–T659 . . . . . . . . . . . 793

c–5
5
This manual describes the following products.

Name of product Specification Abbreviation Control Unit

FANUC Robot S–420i F A05B–1313–B501 S–420i F FANUC SYSTEM R–J2

FANUC Robot S–420i W A05B–1313–B503 S–420i W

FANUC Robot S–420i W/175 A05B–1313–B511 S–420i W/175

FANUC Robot S–420i W/2.85 A05B–1313–B521 S–420i W/2.85

FANUC Robot S–420i S A05B–1313–B541 S–420i S

FANUC Robot S–420i L A05B–1313–B561 S–420i L

FANUC Robot S–420i F/2.85 A05B–1313–B581 S–420i F/2.85

FANUC Robot S–420i R A05B–1313–B601 S–420i R

FANUC Robot S–420i R/120 A05B–1313–B602 S–420i R/120

FANUC Robot S–420i F A05B–1318–B501 S–420i F COMPACT

(COMPACT TYPE)

FANUC Robot S–420i W A05B–1318–B503 S–420i W COMPACT

(COMPACT TYPE)

FANUC Robot S–420i S A05B–1318–B541 S–420i S COMPACT

(COMPACT TYPE)

FANUC Robot S–420i L A05B–1318–B561 S–420i L COMPACT

(COMPACT TYPE)

FANUC Robot S–420i F/2.85 A05B–1318–B581 S–420i F/2.85

(COMPACT TYPE) COMPACT

FANUC Robot S–420i F A05B–1320–B501 S–420i F HIGH DUTY

(HIGH DUTY TYPE)

FANUC Robot S–420i L A05B–1320–B561 S–420i L HIGH DUTY

(HIGH DUTY TYPE)

FANUC Robot S–420i R A05B–1320–B601 S–420i R HIGH DUTY

(HIGH DUTY TYPE)

FANUC Robot S–420i R/120 A05B–1320–B602 S–420i R/120

(HIGH DUTY TYPE) HIGH DUTY

FANUC Robot S–420i W A05B–1322–B503 S–420i W

(COMPACT HIGH DUTY TYPE) COMPACT HIGH DUTY

FANUC Robot S–420i W/2.85 A05B–1322–B521 S–420i W/2.85

(COMPACT HIGH DUTY TYPE) COMPACT HIGH DUTY
UPDATE: ADDITION OF
TMR 98/002
[Updates]–1
[Updates]–2
[Updates]–3
NOTES: [Updates]–4
[Updates]–5
NOTES: [Updates]–6
[Updates]–7
NOTES: [Updates]–8
[Updates]–9
[Updates]–10
[Updates]–11
[Updates]–12
[Updates]–13
NOTES: [Updates]–14
[Updates]–15
[Updates]–16
[Updates]–17
NOTES: [Updates]–18
[Updates]–19
[Updates]–20
[Updates]–21
NOTES: [Updates]–22
[Updates]–23
[Updates]–24
[Updates]–25
[Updates]–26
[Updates]–27
NOTES: [Updates]–28
This manual describes the following products.

Name of product Specification Abbreviation Control Unit

FANUC Robot S–420i F A05B–1313–B501 S–420i F FANUC SYSTEM R–J2

FANUC Robot S–420i W A05B–1313–B503 S–420i W

FANUC Robot S–420i W/175 A05B–1313–B511 S–420i W/175

FANUC Robot S–420i W/2.85 A05B–1313–B521 S–420i W/2.85

FANUC Robot S–420i S A05B–1313–B541 S–420i S

FANUC Robot S–420i L A05B–1313–B561 S–420i L

FANUC Robot S–420i F/2.85 A05B–1313–B581 S–420i F/2.85

FANUC Robot S–420i R A05B–1313–B601 S–420i R

FANUC Robot S–420i R/120 A05B–1313–B602 S–420i R/120

FANUC Robot S–420i F A05B–1318–B501 S–420i F COMPACT

(COMPACT TYPE)

FANUC Robot S–420i W A05B–1318–B503 S–420i W COMPACT

(COMPACT TYPE)

FANUC Robot S–420i S A05B–1318–B541 S–420i S COMPACT

(COMPACT TYPE)

FANUC Robot S–420i L A05B–1318–B561 S–420i L COMPACT

(COMPACT TYPE)

FANUC Robot S–420i F/2.85 A05B–1318–B581 S–420i F/2.85

(COMPACT TYPE) COMPACT

FANUC Robot S–420i F A05B–1320–B501 S–420i F HIGH DUTY

(HIGH DUTY TYPE)

FANUC Robot S–420i L A05B–1320–B561 S–420i L HIGH DUTY

(HIGH DUTY TYPE)

FANUC Robot S–420i R A05B–1320–B601 S–420i R HIGH DUTY

(HIGH DUTY TYPE)

FANUC Robot S–420i R/120 A05B–1320–B602 S–420i R/120

(HIGH DUTY TYPE) HIGH DUTY

FANUC Robot S–420i W A05B–1322–B503 S–420i W

(COMPACT HIGH DUTY TYPE) COMPACT HIGH DUTY

FANUC Robot S–420i W/2.85 A05B–1322–B521 S–420i W/2.85

(COMPACT HIGH DUTY TYPE) COMPACT HIGH DUTY
1. HOW TO READ THE PARTS MANUAL
1. HOW TO READ THE PARTS MANUAL

1.1 This manual contains parts lists and assembly drawings for the major
assemblies and subassemblies for the robot. It also contains lists and
INTRODUCTION drawings of small parts such as screws and bolts which are common to
the various assemblies and subassemblies.
Instructions for reading the parts lists and assembly drawings appear in
para. 1.2. Instructions for reading the small parts lists and drawings are
given in para. 1.3.

1.2 The parts list identifies the subassemblies and parts for a specific unit or
major assembly. The assembly drawing indicates the location at which the
READING PARTS parts are installed.
LISTS AND For example, the parts list shown at the next page identifies the major
ASSEMBLY assemblies and parts for the total assembly. This list identifies the major
assembly and its specification number. It then shows the item number,
DRAWINGS
quantity, part name, specification number, and includes any special
remarks that will be helpful to the user.

3
 B
A

Notice that the list in the example shown above has three sections labeled
A, B and C. The information given in these three sections is as follows:
1) Section A
UNIT . . . . . . . . . . . . . . . . Unit identification symbol
ASSEMBLY NAME . . . . Name of assembly
SPECIFICATION . . . . . . The specification number
2) Section B
(/) . . . . . . . . . . . . . . . . . . . The total number of pages in the series
in which parts for an assembly are listed
and the number of the specific page
being read. The example given hear
(1/5) is page 1 of 5.
3) Section C
UNIT . . . . . . . . . . . . . . . . Unit identification symbol
NO. . . . . . . . . . . . . . . . . . Serial number for part
Q’TY . . . . . . . . . . . . . . . . The number of parts used in assembly or
subassembly.
PARTS NAME . . . . . . . . The name of the parts
SPECIFICATION . . . . . . The specification number (part number).
Use this number to order the parts.
PAGE . . . . . . . . . . . . . . . . The page number the drawing on which
the part is identified.
REMARKS . . . . . . . . . . . Additional information useful to the
reader

4
 The relationship between the data in the parts list and that in the parts list
is illustrated below.

*1

*2 *3

*1

*3

5
1.3 The table below includes the item number, specification number, name
brief description, sketch, and example of small parts such as screw and
READING THE bolts that are common to all of many assemblies and subassemblies.
SMALL PARTS
TABLE
Table 1.3 Example for table of small parts

A B C D E

Part A shows the specification number (part number) of the small part and
corresponds to the specification number given in the parts list.
Part B is the name given in the parts list.
Part C is a more detailed description of the part.
Part D is a sketch of the part.
Part E gives additional details about the part.

6
Item Specification Parts Name Name Sketch Example
(In Parts Manual) (With some meaning)
A6–B8x40S
Hexagon Head Steel (BS ... Brass)
1 A6–B–.... BOLT Length L: 40 mm
Bolts(Heading)
M8x1.25

A6–BA–5x20
Hexagon Socket Head Length L: 20 mm
2 A6–BA–.... BOLT M5x0.8
Bolts

A6–CAR–20
Retaining Rings for Hole
3 A6–CAR–.... RETAINING RING For Hole Diameter 20 mm
(C Type)

A6–CBHA–6
Cable Holders Diameter D: 6 mm
4 A6–CBHA–.... HOLDER
(Single–holding)

A6–CBHB–6
Cable Holders Diameter D: 6 mm
5 A6–CBHB–.... HOLDER
(Bi–holding)

A6–CJR–20
Retaining Rings for
6 A6–CJF–.... RETAINING RING For Shaft Diameter 20 mm
shaft (C Type)

A6–ER–6
7 A6–ER–.... RETAINING RING Retaining Rings (E type) For shaft Diameter 6 mm

A6–HES–6x2D SUS

8 A6–HES–.... HELISERT Heliserts Stainless Steel

Length: 2xDiameter
For M6x1

A6–KK–4.5x20S

9 A6–KK–.... SPACER Spacer Tubes Steel

Length 20 mm
Inner Diameter 4.5 mm

A6–KR–3x10x0.5S
Steel
10 A6–KR–.... SPACER Spacer Rings Thickness 0.5 mm
Outer diameter 10 mm
Inner Diameter 3 mm

A6–N1–8S
A6–N1–.... Steel
11 NUT Hexagon Nuts
(N2, N3) M8x1.25
Type 1, Type 2, Type 3

A6–NYC–10.5
Diameter when fixed.
12 A6–NYC–.... NYLON CLIP Nylon Clips
(Approx.)

7
 Parts Name Name
Item Specification (In Parts Manual) (With some meaning) Sketch Example

A6–PS–2x10
Length L: 10 mm
13 A6–PS–.... PIN Spring Pins
Diameter 2 mm

A6–SAHT–3x10
Length L: 10 mm
Hexagon Socket Set
14 A6–SAHT–.... SET SCREW M3x0.5
Screws (Flat End)

A6–SAKT–3x10
Hexagon Socket Set Length L: 10 mm
15 A6–SAKT–.... SET SCREW
Screws (Hole End) M3x0.5

(–) SHR A6–(–) SHR–1.2x5BS

A6–(–) SHR–....
Slotted Head Machine BS
16 A6–(–) SNA, SCREW (–) SNA
Screws Length 5 mm
A6–(–) SSA (–) SSA M1.2x0.25

A6–SHT–2.5x8
Slotted Set Screws Length L: 8 mm
17 A6–SHT–.... SET SCREW
(Flat End) M2.5x0.45

A6–SKMH–3x10S
A6–SKMH–.... Long Necked Machine Steel
18 MACHINE SCREW
(SKBD) Screws Length: 10 mm
M3x0.5

A6–SKT–3x10
Slotted Set Screws Length L: 10 mm
19 A6–SKT–.... SET SCREW
(Hole End) M3x0.5

A6–SNA–3x10BS Brass
Cross–Recessed Head
S Steel
20 A6–SNA–.... MACHINE SCREW Machine Screws (Pan
Length: 10 mm
Head)
M3x0.5

A6–SBD–3x10S
Cross–Recessed Head Length L: 10 mm
21 A6–SBD–.... MACHINE SCREW Machine Screws (Bind- M3x0.5
ing Head)

A6–SMS–3x10S
Cross–Recessed Head (Ditto)
22 A6–SMS–.... MACHINE SCREW Machine Screws (Oval
Counter Sunk Head)

A6–SSA–3x10S
Cross–Recessed Head (Ditto)
23 S6–SSA–.... MACHINE SCREW Machine Screws (Flat
Head)

A6–STUM–3x10S
Steel
24 A6–STUM–.... MACHINE SCREW Thumb Machine Screws
Length: 10 mm
M3x0.5

8
 Parts Name Name
Item Specification (In Parts Manual) (With some meaning) Sketch Example

A6–SW1NA–.... Machine Screws with

25 MACHINE SCREW
(2, 3, 4) Washers

A6–SMA–3x10S
Cross–Recessed Head Steel
26 A6–SMA–.... MACHINE SCREW Machine Screws Length: 10 mm
(Round Head) M3x0.5

A6–STR–3x10S
Cross–Recessed Head Steel
27 A6–STR–.... MACHINE SCREW Machine Screws Length: 10 mm
(Trus Head) M3x0.5

A6–WB–4PB
Phospher Bronze
28 A6–WB–.... WASHER Spring Washers
For M4 Screws

A6–WB–4S
Steel
29 A6–WH–.... WASHER Toothed Lock Washers For M4 Screws

A6–WK–3S
Plain Washers Steel
30 A6–WK–.... WASHER
(Circular small size) For M3 Screws

A6–WM–3S
Plain Washers Steel
31 A6–WM–.... WASHER
(Circular bright) For M3 Screws

JB–BEY–24–M–Zn
electroplated coat-
32 JB–BEY–.... BOLT Eye Bolts ings of zinc
plating
M24x3

JB–NEY–30–M–Zn
Ditto
33 JB–NEY–.... NUT Eye Nuts
M30x3.5

9
 Parts Name Name
Item Specification (In Parts Manual) (With some meaning) Sketch Example

JB–HGKYA–2.5x10S45C–D

Material S45C–D
34 JB–HGKYA–.... KEY Woodruff Keys (Steel)
Radius R 10 mm
Thickness 2.5 mm

JB–HGKYB–2.5x10
35 JB–HGKYB–.... KEY Woodruff Keys Radius R 10 mm
Thickness 2.5 mm

JB–HKY–12x8x40AS45C–D

Material S45C–D
(Steel)
36 JB–HKY–.... KEY Sunk Keys Type (see below)
Length L 40 mm
Type 12x8 Square

JB–PH–H7B–8x50SS41

Material SS41
(Steel)
37 JB–PH–.... PIN Parallel Pins
Length L 50 mm
Diameter 8 mm
Tolerance h7

1/50 Taper JB–PTP1–0.8x14S50C

38 JB–PTP1–.... PIN Taper Pins Material S501 (Steel)

Length L: 14 mm
Diameter d: 0.8 mm

JB–SB–1/4INCH–NAMI
Steel Balls for Ball
39 JB–SB–.... STEEL BALL Class Zero
Bearing
Diameter 1/4 INCH

10
1.3.1 The relationship between the parts list and list of small parts is given in
HOW SMALL PARTS the column headed “Specification No.” Common parts specification
numbers begin with either the letter “A6–” or the letter “J”. Whenever a
LISTED ON PARTS part number begins with either of these letters, refer to the list of small
LIST parts for details.

11
2. CONFIGURATION
2. CONFIGURATION OF MECHANICAL UNIT
Table 2.1 to 2.4 show mechanical unit system of S–420 i.
Figure 2.1 to 2.9 show configuration of S–420 i series.

15
16
17
18
19
20
21
22
23
24
27
28

021 1 LABEL A290–7313–X010 5

022 1 LABEL ASSY A290–7210–V050 5 “HEATED SURFACE”

“NO STEP”
29
30
31
32
33

021 1 LABEL A290–7313–X010 5

022 1 LABEL ASSY A290–7210–V050 5 “HEATED SURFACE”

“NO STEP”
34
35
36
37
38

021 1 LABEL A290–7313–X010 5

022 1 LABEL ASSY A290–7210–V050 5 “HEATED SURFACE”

“NO STEP”
39
40
41
42
43

022 1 LABEL A290–7313–X010 5

023 1 LABEL ASSY A290–7210–V050 5 “HEATED SURFACE”

“NO STEP”
44
45
46
47
48

021 1 LABEL A290–7313–X010 5

022 1 LABEL ASSY A290–7210–V050 5 “HEATED SURFACE”

“NO STEP”
49
50
51
52
53

021 1 LABEL A290–7313–X010 5

022 1 LABEL ASSY A290–7210–V050 5 “HEATED SURFACE”

“NO STEP”
54
55
56
57
58

021 1 LABEL A290–7313–X010 5

022 1 LABEL ASSY A290–7210–V050 5 “HEATED SURFACE”

“NO STEP”
59
60
61
62
63

021 1 LABEL A290–7313–X010 5

022 1 LABEL ASSY A290–7210–V050 5 “HEATED SURFACE”

“NO STEP”
023 1 LABEL A290–7313–X027 3
64
65
66
67
68

021 1 LABEL A290–7313–X010 5

022 1 LABEL ASSY A290–7210–V050 5 “HEATED SURFACE”

“NO STEP”
023 1 LABEL A290–7313–X027 3
69
70
71
72
73

021 1 LABEL A290–7313–X010 5

022 1 LABEL ASSY A290–7210–V050 5 “HEATED SURFACE”

“NO STEP”
74
75
76
77
78

021 1 LABEL A290–7313–X010 5

022 1 LABEL ASSY A290–7210–V050 5 “HEATED SURFACE”

“NO STEP”
79
80
81
82
83

021 1 LABEL A290–7313–X010 5

022 1 LABEL ASSY A290–7210–V050 5 “HEATED SURFACE”

“NO STEP”
84
85
86
87
88

021 1 LABEL A290–7313–X010 5

022 1 LABEL ASSY A290–7210–V050 5 “HEATED SURFACE”

“NO STEP”
89
90
91
92
93

021 1 LABEL A290–7313–X010 5

022 1 LABEL ASSY A290–7210–V050 5 “HEATED SURFACE”

“NO STEP”
94
95
96
97
98

022 1 LABEL A290–7313–X010 5

023 1 LABEL ASSY A290–7210–V050 5 “HEATED SURFACE”

“NO STEP”
99
100
101
102
103

022 1 LABEL A290–7313–X010 5 “HEATED SURFACE”

“NO STEP”
023 1 LABEL ASSY A290–7210–V050 5
104
105
106
107
108

022 1 LABEL A290–7313–X010 5

023 1 LABEL ASSY A290–7210–V050 5

024 1 LABEL A290–7313–X027 3

109
110
111
112
113

022 1 LABEL A290–7313–X010 5

023 1 LABEL ASSY A290–7210–V050 5 “HEATED SURFACE”

“NO STEP”
024 1 LABEL A290–7313–X027 3
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
441
442
443
444
445
 K211
T809

K212
446

T804

K213 K220
T805 T476

K212
T804

K213 K229
T805 D013
 K211
T809

K212
447

T804

K213 K220
T805 T476

K212
T804

K213 K229
T805 D013
 K211
T809

K212
448

T804

K213 K220
T805 T476

K212
T804

K213 K229
T805 D013
 K211
T809

K212
449

T804

K213 K220
T805 T476

K212
T804

K213 K229
T805 D013
 K233
450

T807

K234 K239
T808 D014
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
475
476
477
478
481
482
483
484
485
486
487
488
489
490
491
492
493
494
495
496
497
498
499
500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
527
528
529
530
531
532
533
534
535
536
537
538
539
540
541
542
543
544
545
546
547
548
549
550
551
552
553
554
555
556
557
558
559
560
561
562
563
564
565
566
567
568
569
570
571
572
573
574
575
576
577
578
579
580
581
582
583
584
585
586
587
588
589
590
591
592
593
594
595
596
597
598
599
600
601
602
603
604
605
606
607
608
609
610
611
612
613
614
615
616
617
618
619
620
621
622
623
624
625
626
627
628
629
630
631
632
633
634
635
636
637
638
639
640
641
642
643
644
645
646
647
648
649
650
651
652
653
654
655
656
657
658
659
660
661
662
663
664
665
666
667
668
669
670
671
672
673
674
675
676
677
678
679
680
681
682
683
684
685
686
687
688
689
690
691
692
693
694
695
696
697
698
699
700
701
702
703
704
705
706
707
708
709
710
711
712
713
714
715
716
717
718
719
720
721
722
723
724
725
726
727
728
729
730
731
732
733
734
735
736
737
738
739
740
741
742
743
744
745
746
747
748
749
750
751
752
753
754
755
756
757
758
759
760
761
762
763
764
765
766
767
768
769
770
771
772
773
774
775
776
777
778
779
780
781
782
783
784
785
786
787
788
789
790
791
792
793
794
 Revision Record
FANUC Robot S–420i series MECHANICAL UNIT PARTS MANUAL (B–80506E)

* The following products are added.

05 Jan.,’99  S–420iW HIGH DUTY
 S–420iW/2.85 HIGH DUTY

* The following products are added.

 S–420iW/175
 S–420iW/2.85
04 Nov.,’97  S–420iF HIGH DUTY
 S–420iL HIGH DUTY
 S–420iR HIGH DUTY
 S–420iR/120 HIGH DUTY
* Correction of errors.

03 Jul.,’96 The whole change.

02 Dec.,’95 All change.

01 Jun., ’94

Edition Date Contents Edition Date Contents