Outline Field Development & Project Management (5th Apr 22) Rev.2
Outline Field Development & Project Management (5th Apr 22) Rev.2
&
PROJECT MANAGEMENT IN EPCIC CONTRACT
Introduce outline comprehensive of below seminar for further studying the interested section
Outline Field Development
Project management in EPCIC Contract
Outline Project Scheduling, monitoring & control
OUTLINE FIELD DEVELOPMENT
Manufacturing: PV Powrer
E: Engineering Refining & Petro-chemical: Dung
P: Procurement Billy (Nguyen Duc Quat, Nghi Son refinery, Long Son
C: Contruction (onshore & precom) Hung) 6 days work petrochemical, DPM, CaMau fertilizer…)
I: Transportation & Installation experience Wholesale: (PV Gas, PVOil,
C: Offshore hook up &commissioning Petrolimex)
OUTLINE FIELD DEVELOPMENT
Seismic echography (3D) Outline Development Plan (ODP) EPCIC contract Operation Update FDP
Exploration wells Reservoir study Detail & Construction Production (as GSPA abandonment plan (FDP
Evaluation Production profile (HP, LP plateau) engineering terms) phase)
Appraisal wells Drilling concept, well configuration Procurement & delivery O&M, Logistic Environmental Impact
3D reservoir model Feasilibility Study (FS) facilities & tie-in Construction (onshore & Management of change Assess. (EIA)
Reserves Assessment Report (RAR) Outline schedule precom) Update facilities for LP Shutdown process plan
Cost Est. (CAPEX, OPEX, ABEX) & Transportation & Installation plateau stage Remove FSO/FPSO,
Economics Analyses (NPV, IRR…) Offshore hook up & Field Development pipeline, subsea cable,
Field Development Plan (FDP) commissioning Well perforation for drilling wells, CPP, WHP
Update ODP Drilling existing well (oil/gas
FEED Design, procurement, recovery)
Well design production wells drilling, well Development/ drilling for
Environmental Impact Assess. (EIA) perforation new well slots
Abandonment plan Storage mob/conversion
Field Dev. contract strategy New build/conversion for
Interface plan with partners (pipeline, leasing FSO, FPSO
onshore plant) Operation
Gas Sale Purchase Agreement O&M service & training
(GSPA) Logistic base (Yard, Jetty) set
Capital Investment up
Final Investment Decision (FID)
Select Drilling/ EPCIC contractor &
Storage service (FSO/PFSO)
Cost & Budgetary
OUTLINE FIELD DEVELOPMENT
FSO
6”x2.4km
12.75”x10.5km
DN WHP
NCS 2 Pipeline
BHDC Pipeline
CONTENT
Content:
General
Project Management Team Role & Responsibility
Overview EPCIC Contract
FEED and Detail Design
Construction Engineering & Design
Procurement
Onshore Construction & Precom
Transportation & Installation
Hook up & Commissioning (HUC)
Quality Management
Cost Management
Schedule Management
PROJECT MANAGEMENT IN EPCIC CONTRACT
General
PROJECT MANAGEMENT IN EPCIC CONTRACT
General
PROJECT MANAGEMENT IN EPCIC CONTRACT
General
General
10 Knowledge areas
PROJECT MANAGEMENT IN EPCIC CONTRACT
General
Initiating
Planning
Executing
Closing
PROJECT MANAGEMENT IN EPCIC CONTRACT
General
10 Knowledge areas
General
Window work
Project Manager
Consultant
Detail &
Construction Construction Commissioning QA/QC Project Control
design
Installation &
Procurement Planning Project admin
Transportation
Function
department
Technical QA/QC
Workshops
Department Department
Share resources
Jacket & Piles Site Project Topsides Const. Commissioning T&I Supervisor
Site Quality Lead Site Planning Lead
Const. Supervisor Engineer Supervisor Supervisor Nguyen Xuan Ngoc
Bob Merriman Vu Van The
Graham Emmerson Hiroshi Takeuchi Martin Bellward Steve Williams EFL
EFE EFL
EFE EFE EFE EFE
Jun’17 9 Apr’18 Nov’17 Jul’18 Apr’17 Sept’17 Mar’17
Personnel Personnel
Knowledge, Knowledge,
Experience Experience
Company PMT proficiency &
brand,
procedures efficiency
Department
consultant Company
brand,
procedures
PM
Management
Line Manager
Discipline Leader
Working level
(see detail)
Direct staff/worker
PROJECT MANAGEMENT IN EPCIC CONTRACT
PMT coordinate
PROJECT MANAGEMENT IN EPCIC CONTRACT
INPUT OUTPUT
Project Team
Planning
On Time
Procedure
EXECUTION
Quality
Engineering
Within budget
Material & Delivery
MONITORING
Facility & Tools Client happy
& CONTROL
Worker
INPUT OUTPUT
Project Team
Planning
On Time
Procedure
EXECUTION
Quality
Engineering
Within budget
Material & Delivery
MONITORING
Facility & Tools Client happy
& CONTROL
Worker
Front End Eng. Bidding, Select Detail & Follow Construction Transportation & Hook up &
Feasibility Study Construction &
Design EPCIC on Engineering Engineering Installation Commissioning
(FS) Precom
(FEED) contractor (DE & FOE) (CE) (T&I) (HUC)
Develop Test,
commissioning
procedures
Update DE if required
Verify FEED,
Select T&I
study, vessel/
contractor
crane
EPCIC contract
Sizing, spec.
Process Piping basic
Piping design
design design
Vendor data
Drawing
Equipment layout,
Sizing, spec.
Equipment Equipment Load data, Dimension,
pipe rack
basic design design Access platform &
Vendor data Foundation design
Control info.
Drawing
Sizing, spec.
Instrument Instrument Vendor 3D model &
basic design design Data Drawing
Vendor data Dimension & Foundation
Eq’t power load
design
Control info.
Drawing
Sizing, spec.
Electrical Electrical
basic design design Dimension & Foundation
Vendor data design
SV-CPP DN-WHP
PROJECT MANAGEMENT IN EPCIC CONTRACT
Piping
hydrotest pack
boundary
Cutting plan
Material delivery
drawing
PROJECT MANAGEMENT IN EPCIC CONTRACT
Yard layout & ground bearing capacity for How to fabricate, loadout Jacket, Topside
fabrication, site moving, erection, rolling in accordance with yard layout & yard
up layout facilities
Detail design Data input for quality control (weld map
Heavy lifting, rolling up list: deck, row, drawing)
equipment Site safety control (risk assessment for
site moving & lifting etc;)
Data input (piece mark, cutting sheet) for
construction KPI & progress control
PROJECT MANAGEMENT IN EPCIC CONTRACT
Procurement (EPCIC)
Market survey,
Maker list & CO
pre-qualify
(as contract)
sources &short list
Bid bond
Payment terms
Performance bond
LC, TT…
Procurement (EPCIC)
How to pay?
Letter of Credit (L/C), Telegraphic transfer (T/T) etc;
PROJECT MANAGEMENT IN EPCIC CONTRACT
Onshore Test,
Preparation Construction Load out
precom
Structure,
Yard & workshop Architecture Fab./ Sub Inst.
Deck assembly Row, Deck
Assembly Architecture,
preparation & Layout & Painting Erection
Components HVAC Pre-Com,
Planning & workload Commissioning
Mechanical
Conduct manpower & Handover (*)
Completion &
Equipment Fab. Eq’t PC-ITR
qualification Inst. Support, Equipment Handover Weighing,
Supports & PC-DAC
Equipment alignment => MC-ITR Load out
Mob, calibrate tools, Painting PC-SSAC
=> MC-DAC
SHC
equipment, vehicle, MC-SSAC
Leak test
crane First fill
Piping Fab. Spool,
Get approval Inst. Support, Hydrotest &
Supports &
Spool, valve Reinstatement
construction method & Painting
Yard layout (incl. interface layout with Complete Field facilities for loadout,
other projects) offshore transportation & installation on
Workshop facility for fabrication time, safety & quality satisfaction
Heavy lifting sequence & timing Maximum onshore completion &
Subcontracting & service strategy for minimum offshore carry over works
construction works & quality control Complete fab./inst./ precom T&I
Acquire resources (incl. qualification & installation aid system
tranning skills & quality control) Complete offshore hook up pre-fab.,
Site safety control & quality control layout hook up tool, equipment &
KPI, progress control seafastening loose items
PROJECT MANAGEMENT IN EPCIC CONTRACT
Marine procedure
Select Transporation barge & Offshore Heavy lift vessel,
FEED Vessel, ROV, Driving, Survey
(Towing tugs, Assist tugs, Capital asset barge etc; later)
Seabed survey & positioning
Load out & seafastening
Weather forecast
Transportation study, Installation study, analysis Installation procedure monitoring
analysis Jacket & pile mooring Jacket installation Transportation
Towing motion (JK, Pile) Jacket launch, floation & Pile installation Survey & positioning
tow Grouting Barge Mooring
Jacket upending Launching Jacket
Pile upending Floating & orient towing
Pile driverbility Jacket Upending &
leveling
Pile upending &
Transportation design Installation design Pre-offshore execution installation
Grillage & Seafastening Buoyancy tank Load out notification Grouting
Coordinate interface Load Flooding & Grouting, Vent window Jacket completion work
out contractor Rigging Monitor T&I vessel mob & (cut off leg, install loose
Mooring, towing bollard conduct vessel survey items, remove BT, cut off
Installation aids Identify offshore SIMOPS grouting lines)
Post survey
Piping
(Flowline,
Procedure GTC tie-in
Mechanical
spool, risers,
Job card Structure open drain..) (GTC
Tem. Power
(Caisson, aligment,
(detail supply,
ladder, T&I SWLP, Fire
below) Telecom
punch..) water
Commissioning pump..)
- Black start &
HUC scope HUC E&I
re-energization
- Hook up scope Onshore PTW, (Temp.
AWB & execution Site safety & - PC: ITR, DAC, SSAC power,
- Precom, Com. (site work,
Mooring Quality - Non hydrocarbon com Wellhead,
- T&I punch list precom control SWLP, Fire
temp. sys) - Leak test
- Offshore carry over work water pump)
Well perforation
- Hydrocarbon com.
PTW, Schedule & Mechnical
Schedule,
Precom, progress, Completion
manpower,
Com, Vendor logistic MC: ITR,
Logistic
mob control DAC, SSAC
Ship loose & Job card
Deck layout closed out
PROJECT MANAGEMENT IN EPCIC CONTRACT
Job card
Schedule Vendor mob,
(to detail scope & specific outsource
(early& late),
requirement much as service
work step,
posible for each work to requirement
specific
minimize missing, mistake (if any)
manhours
in offshore phase)
Project
Site service
Material
(power, air,
(spool, valve,
water etc;)
gasket etc;) Tool,
equipment &
consumable
requirement
PROJECT MANAGEMENT IN EPCIC CONTRACT
Work
required
PTW Work
Work step
procedure or
description &
drawing
Task Risk
(support for
Assessment
clear scope,
(TRA)
TRA)
Site control
Work area &
PTW
affected area
Isolation (Toolbox,
authority
boundary, LOTO)
certs
(Process,
E&I) if
required
PROJECT MANAGEMENT IN EPCIC CONTRACT
Quality Management
Fabrication
- Fab procedures
- WPS
- Dimension
- NDT Resource
Material
- ITPs etc;) qualification,
- CO/CQ certs
training
- Inspection, test
- Welder, fitter…
- OS&D
- Performance
- Traceability record (welder)
- Preservation - Toolbox
Quality Management
Audit Quality Assurance (QA)
- Project phase & Quality Control (QC) Tool, Equipment
discipline audit
(T&I, piping…) - Calibration
- Vendor, - Preservation &
Subcontractor audit maintenance
- NCR
3rd Party
verification Others
- IVB (Design,
- LR/VR Procurement etc;)
PROJECT MANAGEMENT IN EPCIC CONTRACT
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