TK&TKS User Manual
TK&TKS User Manual
TK/TKS
Contents................................................................................................1
1. Safety notes..................................................................................... 2
2. Product introduction..........................................................................3
Rack-mounted Series Battery Pack 3. Product features...............................................................................3
4. Specifications....................................................................................4
4.1 Dimensions.....................................................................................4
4.2 Battery parameter...........................................................................4
4.3 Interface definition..........................................................................5
4.4 Screen system description.............................................................8
5. Lithium battery safety operation guide.............................................9
5.1 Application drawing........................................................................10
5.2 Interface component details...........................................................10
5.3 The working principle of the light board is..............................10
6. Maintenance precautions.................................................................10
7. Analysis of common problems and solutions...................................11
7.1 Under voltage alarm.............................................................1 1
8. Maintenance service guarantee.......................................................12
Respected user:
Thank you for using Energy Storage Battery. In order to facilitate the
correct operation of this battery, please read this manual carefully before use.
Please be sure to read Chapter 1 "Safe Use Precautions" carefully.
USER’ S MANUAL
(Specifications are subeject to change without notice )
USER ’
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1. Precautions for safe use 2. Product introduction
Attention! This series battery pack is a new type of energy storage product that can be used to
(1)Before installing or using the battery, it is very important and necessary to read provide reliable power for various devices and systems. It is especially suitable for
the user manual (accessory) carefully. The safety precautions mentioned in this applications with high power, limited installation space, limited load-bearing capacity
manual do not represent all the safety matters that should be observed, but are only and long service life. The intelligent BMS battery management system built into the
a supplement to all safety precautions; battery can manage and monitor battery voltage, current, temperature and other
(2) Local safety laws and regulations should be followed when installing, operating, information. In addition, the battery pack can balance the charge and discharge of the
and maintaining equipment; cells to extend cycle life. Multiple battery packs can be connected in parallel to expand
(3) When installing, operating, and maintaining equipment, do not wear any conductive capacity and power, and parallel expansion of capacity and longer power support time
objects, such as watches, bracelets, bracelets, and rings; requirements are required.
(4) If the battery is stored for too long, it needs to be charged and discharged every
three months, and the battery charge must not be less than 70%;
(5) After the battery is completely discharged, it needs to be charged within 12 hours;
(6) Before maintenance, the battery and equipment need to be powered off; 3. Product characteristics
(7) Do not use cleaning solvents to clean the battery;
(8) Do not expose batteries to flammable or irritating chemicals or vapors;
(9) Do not directly connect batteries to photovoltaic solar wires; As a new energy storage product,This series battery pack have the following
(10) Our company does not assume any liability for losses caused by violation of general product characteristics:
safe operation requirements or violation of safety standards for design, production and
use of equipment. ● Environmentally friendly and pollution-free: the materials used in the entire module are
non-toxic and pollution-free;
Warning ● Long safe life: The positive electrode material of the battery module is made of LiFeOP4,
1.1 Before installation which has good safety performance and long service life;
(1) After unpacking, please check the product and packaging list first. If the product is ● Protection function: The battery management system can protect the battery module
damaged or missing parts, please contact the local retailer; from over-discharge, over-charge, over-current and high/low temperature;
(2) Before installation, cut off the power grid and ensure that the battery is turned off; ● Balancing function: The battery management system comes with passive balancing,
(3) The wiring must be correct, do not mistake the positive and negative cables, and which can balance each single string of cells in the battery module;
ensure that there is no short circuit with external devices; ● Capacity expansion: Flexible configuration, multiple battery modules can be connected
(4) It is prohibited to directly connect the battery and AC power supply; in parallel to expand capacity, suitable for different backup time requirements;
(5) The internal protection system of the battery is designed for 48VDC, and series ● Low power consumption: The battery has an automatic sleep function. When not
connection is prohibited; connected to any powered device, it can enter a low power consumption state to reduce
(6) Please ensure that the electrical parameters of the battery system are compatible self-loss;
with related equipment; ● No memory: no memory effect, excellent shallow charge and discharge performance;
(7) Keep batteries away from water and fire. ●Wide temperature range: operating temperature range -20 ~ 60, charging 0 ~ 45,
1.2 When using discharging -20 ~ 60, with good discharge performance and cycle life,
(1) If the battery system needs to be moved or repaired, the power supply must be cut ● Portability: small size, light weight, standard embedded modules are more convenient
off and the battery will completely stop working; to install and maintain
(2) It is prohibited to connect batteries with batteries of different types;
(3) It is prohibited to connect the battery to faulty or incompatible equipment;
(4) In the event of a fire, only dry powder fire extinguishers can be used, and liquid fire
extinguishers are prohibited;
(5) It is prohibited to disassemble the battery without permission;
USER ’
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4.1 Dimensions 4.3 Interface definition
D When the BMS is activated, press the button for 3 seconds and then release it. The smart
BMS will be put into sleep state, and the LED indicators will light up sequentially for 0.5
seconds starting from the lowest battery level light.
H When the BMS is activated, press the button for 6 seconds and then release it, the protection
board will be reset, and all LED lights will light up at the same time for 1.5 seconds.
W×D×H(mm)
TK-240 25.6V 100AH: 482*425*177 TKS-550 25.6V 200AH:482*466*177 After the BMS is reset, the parameters and functions set through the BMS SOFTWARE
TK-500 51.2V 100AH:482*425*177 TKS-500 51.2V 100AH:482*466*177 will still be retained. If you need to restore the initial parameters, you can use the "Restore
TK-550 25.6V 200AH:482*425*177 TKS-1000 51.2V 200AH:482*500*280 Default Values" of the BMS SOFTWARE to achieve it, but the relevant operating records
TK-720 51.2V 150AH:482*500*280 TKS-1500 51.2V 300AH:482*700*280 and storage data will remain unchanged (such as battery power, number of cycles ,
TK-1000 51.2V 200AH:482*500*280 protecting records, etc.)
USER ’
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4.3.3 RS485-2
Dual RS485 communication interfaces, with a default baud rate of 9600 bps, are used
Addres Dial switch position
to connect computer BMS SOFTWARE and communication interconnection when battery
packs are connected in parallel; #1 #2 #3 #4
1 ON OFF OFF OFF
2 OFF ON OFF OFF
3 ON OFF OFF
4 OFF OFF ON OFF
5 ON OFF ON OFF
6 OFF ON ON OFF
7 ON ON ON OFF
8 OFF OFF OFF ON
X2(Dual RJ45 )Interface 9 ON OFF OFF ON
Interface Definition Definition 10 OFF ON OFF ON
11 ON ON OFF ON
PIN 1 RS485-B2 PIN 1 RS485-B2
12 OFF OFF ON ON
PIN 2 RS485-A2 PIN 2 RS485-A2
13 ON OFF ON ON
PIN 3 RS485-GND PIN 3 RS485-GND
14 OFF ON ON ON
X2 A part PIN 4 NC(Empty) B part PIN 4 NC(Empty)
15 ON ON ON ON
Communication BRS-485-2 PIN 5 NC(Empty) BRS-485-2 PIN 5 NC(Empty)
port definition Interface Interface
PIN 6 RS485-GND PIN 6 RS485-GND
PIN 7 PIN 7
4.3.6 Battery pack parallel (cascade) function
RS485-A2 RS485-A2
When battery packs are cascaded, the one with the communication address 1000 is called
PIN 8 RS485-B2 PIN 8 RS485-B2
the master battery pack, and the other communication addresses are called the slave battery
4.3.4 RS232 packs. The slave battery pack can communicate with the master battery pack through the
RJ11 interface and RS232 communication port can be used to connect the battery to the RS485 communication interface. The master battery pack centrally packages and manages
BMS software, set and modify parameters, and upgrade the battery the data of each battery pack in the cascade system.When battery packs are cascaded, only
the main battery pack can communicate with the BMS software, upload the data, status and
information of all battery packs in the cascade system, integrate monitoring and management,
RS232--Adopt 6P6C vertical RJ11 socket and realize remote monitoring.
RJ11 Pin Definition
RJ45 InterfaceX2-B RJ45 InterfaceX2-A RJ45 InterfaceX2-B RJ45 InterfaceX2-A)
2 NC
3 TX(Single)
4 RX(Single)
5 GND
4.3.5 ADD
When the PACK is used in parallel, different addresses can be distinguished by the dial
switch on the BMS. To avoid setting the address to the same PACK, the definition of the Intermediate Intermediate
dial switch is referred to the table below. connection point connection point
RS485 Parallel Connection Diagram
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When performing parallel communication operations with multiple batteries, the dial address
of each PACK needs to be configured first. The dialing code adopts BCD code format, and
4.4 Screen system description
the address 0 is defined as Black dots are OFF state, blank spaces are ON state, Basic screen information:
the same belowAddress 1 is defined as Address 2 is defined as Other Product name: Digital liquid crystal display Product size: 3.0 inches
addresses can be deduced by analogy.
Screen system interface introduction
1.Screen interface display 2.Interface component details
4.3.7 LED Working status indicators
Table 1 LED Working status indicators
MENU
ENTER
DOWN
Note
RUN ALM Electricity indicator LED ESC
Status Normal/alert
/protection
Shut Sleep Elimin Elimin Elimin Elimin Elimin Elimin Elimin Elimin Total extinction
down ation ation ation ation ation ation ation ation
Stand by
Normal 1
Flashes
1
Elimin
ation
3
According to the electricity indicator
Standby status 5.Lithium battery safety operation guide
Alarm FlashesFlashes Module Low Voltage
Normal Always
bright
Elimin
ation According to the electricity indicator Maximum power LED
flash (flash 2),
5.1 Application diagram
Always 3 (power indicator maximum LED flash 2) overcharge alarm ALM
Alarm Flashes no flicker
bright
Charge
Overcharge Always Elimin Always Always Always Always Always Always If there is no electricity,
the indicator is in
protection bright ation bright bright bright bright bright bright standby state
Temperature,
overcurrent, short Elimin Always Elimin Elimin Elimin Elimin Elimin Elimin
circuit, reverse Stop discharge
connection,
ation bright ation ation ation ation ation ation
failure protection
Mormal 3 Elimin
Flashes ation
3 According to the electricity indicator
Alarm 3
Discharge Flashes Flashes
Undercurrent Elimin Elimin Elimin Elimin Elimin Elimin Elimin Elimin Stop charging
protection ation ation ation ation ation ation ation ation
Temperature,
overcurrent, short Elimin Always Elimin Elimin Elimin Elimin Elimin Elimin Stop discharge
circuit, reverse ation bright ation ation ation ation ation ation
connection,
failure protection
Elimin Always Elimin Elimin Elimin Elimin Elimin Elimin Stop charging
Failure ation bright ation ation ation ation ation ation and discharging
5.2 Interface component details
List 2 Capacity instructions
State Charge Discharge
Capacity indicator L6● L5● L4● L3● L2● L1● L6● L5● L4● L3● L2● L1● POWER
Elimin Elimin Elimin Elimin Elimin 2 Elimin Elimin Elimin Elimin Elimin Always
0~16.6% ation ation ation ation ation Flashes ation ation ation ation ation bright
Elimin Elimin Elimin Elimin 2 Always Elimin Elimin Elimin Elimin Always Always
16.6~33.2% ation ation ation ation Flashes bright ation ation ation ation bright bright
Battery Elimin Elimin Elimin 2 Always Always Elimin Elimin Elimin Always Always Always
power%) 33.2~49.8% ation ation ation Flashes bright bright ation ation ation bright bright bright
2 Always Always Always Elimin Elimin Always Always Always Always
49.8~66.4% Elimin
ation
Elimin
ation Flashes bright bright bright ation ation bright bright bright bright
2 Always Always Always Always Elimin Always Always Always Always Always
66.4~83.0% Elimin
ation Flashes bright bright bright bright ation bright bright bright bright bright
2 Always Always Always Always Always Always Always Always Always Always Always
83.0~100% Flashes bright bright bright bright bright bright bright bright bright bright bright
Indicator light
Power Cable Interface
Running indicator light ● Always bright Flashing (3 flashes) Communicate terminals
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For application scenarios where multiple battery packs are connected in parallel, if one of the
5.3 Wiring instructions
batteries fails and needs to be replaced, please ensure that the voltage difference between the
newly replaced battery pack and the voltage of other battery packs to be connected in parallel
is within 2V. If the voltage difference is large, it will A battery pack with a high voltage charges
a battery pack with a low voltage with a large current, and the battery pack with a low voltage
undergoes charging overcurrent protection, resulting in the inability to charge;
Record the time and number of power outages and make detailed statistics on battery
power supply time
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8.Maintenance service guarantee
If there is any problem with the product, please contact our company's
authorized maintenance outlet or customer service center
1.TK/TKS Rack-mounted Series series battery pack energy storage batteries warranty is 5 years.
2.The starting date of the warranty period is based on the product invoice date.
3.One of the following situations does not fall within the scope of maintenance
■Damage caused by self-assembly, disassembly and repair by someone other than the
4.Only issue an invoice and warranty card at the same time to guarantee the warranty
5.For products that are not within the scope of repair, our customer service center will
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