ZJ/YC3500050
YCA4.8TAA180-G20 Diesel Engine Datasheet
Engine Model Version: 2023V01 Implemented on: Jan 1, 2023
YCA4.8TAA180-G20
Engine Generator set Engine power
Application
speed power Gross power Net power
r/min kVA kW Ps kW Ps kW
Prime 125 100 163 120 155 114
1500
Standby 137 110 180 132 171 126
(Image shown may not reflect actual engine)
Prime Power
It corresponds to the prime rated power (PRP) of GB/T 2820 and ISO 8528, and refers to the maximum power accessible at the
variable load for an unlimited running hours per year, with the maintenance intervals and procedures being carried out as prescribed by
Yuchai, and the allowed average output power within 24 h shall not be higher than 70% of the prime power.
Standby Power
It corresponds to the emergency standby power (ESP) of GB/T 2820 and ISO 8528, and refers to the maximum power accessible at a
certain variable load series in the event of a utility power outage or under test conditions for an limited running hours up to 200 h per
year, with the maintenance intervals and procedures being carried out as prescribed by Yuchai. The allowed average output power
within 24 h shall not be higher than 70% of the standby power.
Main technical parameters Centre of gravity (dry engine, with the center of the
rear end face of the flywheel shell as the origin)
Cylinder quantity........................................................................4
From the rear end face of the flywheel…………………..420.56
Type......................................................................Vertical, in-line mm
Aspiration.............................Turbocharged & air-air Intercooled Height relative to the center of the crankshaft…………..146.92
Combustion system............................................. Direct injection mm
Valve quantity per cylinder.........................................................2 Centerline deviation relative to the crankshaft center gravity
Compression ratio..............................................................17.5:1 …………………………………………………………………..-8 mm
Bore.............................................................................. 108 mm Moments of rotation inertia
Stroke............................................................................ 132 mm Engine........................................................................1.068 kg·m2
Displacement.................................................................... 4.84 L Flywheel.......................................................................0.89 kg·m2
Rotation………Counterclockwise (viewed from the flywheel end) Performance rating
Firing order (viewed from front end)….............................1-3-4-2 Speed droop.......................................................................≤1 %
Minimum no-load speed.................................... (600～650) r/min Steady state speed band....................................................≤1 %
Speed-regulation grade......................................... ISO 8528 G3 Test conditions
Dry weight (without radiator) ............................................465 kg Ambient temperature............................................................25 ℃
Wet weight (without radiator) .......................................... 550 kg Atmospheric pressure..................................................... 100 kPa
Overall dimensions Relative humidity...................................................................30 %
Length(without radiator)…………………………..............1166 mm Max. operating intake resistance......................................≤5 kPa
Width(without radiator)…………………………………….761 mm Exhaust backpressure limit.............................................≤10 kPa
Height(without radiator)…..............................................1057 mm Fuel temperature (fuel inlet pump)…………………....…..38±2 ℃
Flywheel and flywheel housing size
Flywheel……………………………………………………...SAE 11.5
Flywheel housing……………………………………………SAE 3#
ZJ/YC3500050
YCA4.8TAA180-G20 Diesel Engine Datasheet
Cooling system Fuel system
Total coolant capacity………………………………………..27 L Injection system……............Mechanical pump+electronic
governor
Engine coolant capacity………………………………………...9 L
Injector
Radiator coolant capacity……………………………………15 L
Type…………………………………...P-type, with mulriple jets
Pipeline coolant capacity………………………………………..3 L
Injector opening pressure.......…………………….(26~27) MPa
Engine max. outlet coolant temperature……………………...97℃
Thermostat operation temperature:
Fuel pump
Drive mode.............................................................Gear driven
Initial open………………………………………………...(70±2)℃
Fuel delivery pump flow @1,500 rpm.........................1.2 L/min
full open……………………………………………………...＜80℃
Max. fuel inlet temperature limit.......................................70 ℃
Max. coolant temperature rise:
Allowed fuel inlet pressure of front end of fuel delivery pump
-Standby power………………………………………………...8℃ (absolute pressure)..............................................(35~100) kPa
-Prime power……………………………………………………7℃ Maximum fuel return pressure of fuel pump...................20 kPa
Radiator
Fuel filter
Cooling area………………………………………………....…48m2
Rated flow...................................................................1.2 L/min
Dry weight…………………………………………………….....75kg
Max. original resistance............................................... 7.5 kPa
Core material……………………………………………..Copper
Filtering efficiency:
Width of core……………………………………………...702 mm
For particles of 10 μm....................................................≥96 %
Height of core……………………………………………..740 mm
For particles of 3 μm................................................................./
Min. pressure of pressure cap......................................(50±5)kPa
Fuel consumption
Coolant resistance limit…………………………………….25 kPa
Note: The density of diesel is 0.835 kg/L
Intercooler
1500 r/min
Cooling area………………………………………………..…26 m2 Load condition
Core material……………………………………………..Aluminum g/(kW·h) L/h
Width of core………………………………………………766 mm
Standby 213.6 33.8
Height of core……………………………………………..740 mm
Air resistance limit………………………………………….15 kPa Prime 208.2 29.9
Coolant pump
75% prime 200.6 21.6
Rotation speed…………………………………………..2917 r/min
Drive mode...............................................................Pulley driven 50% prime 201.6 14.5
Coolant flow………………………………………………..145 L/min
Fan
Diameter…………………………………………………….500 mm
Drive ratio………………………………………………………1.94:1
Material………………………………………..........................Steel
Number of blades…………………………………………………6
Type…………………………………………………………..Blowing
Air
flow……………………………………………………...303m³/min
ZJ/YC3500050
YCA4.8TAA180-G20 Diesel Engine Datasheet
Lubricating system Electric system
Total oil capacity(dry engine) ...............................................17 L Type………………………………………………..Negative ground
Total oil capacity(oil change) ...............................................15 L Charger
Oil sump capacity - low level/high level........................10.5/16 L Voltage..........................................................................28V/14V
Max. oil temperature (in oil sump) ………………………...120 ℃ Output current...............................................................55A/65A
Operating oil temperature(in oil sump)…………….. (90~115) ℃ Starter
Oil pressure(idle speed)..............................................≥120 kPa Type.....................................................................Electric start, 1
Oil pressure(rated speed)....................................(250~500) kPa Voltage..........................................................................24V/12V
Oil-fuel consumption ratio................................................＜0.2 % Power........................................................................5kW/3.7kW
Oil filter Number of teeth of flywheel..................................................130
The filtering efficiency at the rated flow of 44 L/min and the Number of teeth of starter........................................................11
assembly initial resistance ≤25 kPa:
Cold start (test data, for reference)
For 15μm≤particles＜20μm................................................＞75%
For 20μm≤particles＜30μm................................................＞95% 24 V
12 V
For 30μm≤particles＜40μm................................................＞99% Battery specification×quantity:12V/180Ah×2
Battery specification×quantity:12V/180Ah×1
Starting
For particles≥40μm...................................................＞99.9999% ℃ -15 -20 -25 -30
temperature
Starting
Inclination ℃ -15 -20 -25 -30
temperature
Starting speed r/min 165 174 146 130
Transverse inclination(volume of engine oil sump: Starting speed r/min 143 131 122 /
Starting current A 278 368 417 465
15L).....................................................................................±10°
Starting current A 617 671 721 /
Longitudinal inclination (volume of engine oil sump: 10.5L) Starting voltage V 21.64 21.86 19.71 18.02
……………………………………………………...........±10° Starting voltage V 10.3 9.39 9.36 /
Starting time s 3.5 5.5 3.0 5.5
Intake system Starting time s 4.0 5.5 7.2 /
Preheating time s 0 0 50 60
Air filter Preheating time s 0 40 50 /
Max. intake resistance:
-Clean air filter.............................................................. 3.5 kPa Auxiliary intake heater (recommended)
-Dirty air filter................................................................... 5 kPa Type.........................................................................Grating-type
-Air filter type........................Dry-type, filter cartridge of paper Specification........................................................................2 kW
Air intake flow Water preheater (recommended)
Prime power operation………………………………..8.6 m³/min Recommended specification.....................................2 kW/220 V
Standby power operation……………………………..8.9 m³/min Engine preheater water outlet interface (thermostat).... NPT 1/2
Exhaust system Engine preheater water inlet interface (distributor)....... NPT 1/2
Max. exhaust backpressure.............................................10 kPa Oil heater (recommended)
Inner diameter of exhaust port pipe…………………....Φ60 mm Recommended specification.....................................90 W/220 V
Exhaust temperature………………………………………＜580℃ Interface (oil sump, 1)................................................... M22×1.5
Exhaust flow
Prime power operation………………………………..20 m³/min
Standby power operation……………………………..21.9 m³/min
ZJ/YC3500050
YCA4.8TAA180-G20 Diesel Engine Datasheet
Noise
Noise data (120 kW @ 1500 r/min)
Position Noise, dB(A)
1 86.0
2 92.1
3 89.3
4 95.8
5 90.5
Engine
6 93.0 Flywheel end
7 85.9
8 86.1
9 92
Noise spectrum (120 kW @ 1500 r/min)
Frequency, Hz Noise, dB(A)
63 45
125 58
250 75
500 76
1k 79
2k 80
4k 79
8k 66
Dimension
