GPC-Filled Steel Tubes Under Cyclic Loads (Sci Reports, 2025)
GPC-Filled Steel Tubes Under Cyclic Loads (Sci Reports, 2025)
com/scientificreports
Keywords Geopolymer concrete filled steel tubular column, Repeated axial compression test, Failure mode,
Structural behavior, Finite element simulation
As the construction industry develops rapidly, the consumption of cement as the main raw material of concrete
is increasing. However, many hazardous substances will be generated during cement production, which will
seriously damage the ecological environment and pose a threat to the health of related employees1. Therefore, it
is an urgent issue to find an environmentally friendly cement substitute with early strength and fast hardening.
The presence of geopolymers provides ideas for resolving this difficulty2. Geopolymers belong to a new type of
inorganic polymer with high performance. After polymerization under appropriate conditions, substances with
properties similar to those of ordinary Portland cement are generated3. According to studies by relevant scholars,
the carbon emission from the preparation of 1 kg of geopolymer cement is only 0.18 kg or even less, which
is significantly less than that of the preparation of ordinary Portland cement4,5. Therefore, when geopolymer
cement is used instead of ordinary Portland cement to make GC, the emission of hazardous substances can be
decreased in its preparation process, thus reducing the damage to the environment. It is called the ‘green eco-
friendly material’ in the twenty-first century6. The concrete-filled steel tube is a structure formed by pouring
concrete inside the steel tube, which has excellent bearing performance, good ductility and seismic performance,
and is widely applied in high-rise buildings7–13.
Characterized by early strength, fast hardening, good corrosion resistance, green environmental protection,
environmental friendliness, etc., GC has been studied by some scholars on its workability, mechanical properties,
microstructure, durability, etc. Fan et al.14 conducted a comprehensive analysis of the research status of GC,
posed the problems to be solved concerning the large-scale use of GC. Zhang et al.2 analyzed 173 relevant
articles, revealing the great mechanical properties of GC and predicting its wide application prospects in the
1School of Intelligent Construction and Civil Engineering, Zhongyuan University of Technology, Zhengzhou
450007, China. 2School of Civil Engineering, Beijing University of Technology, Beijing 100124, China. 3School of
Materials Science and Engineering, Henan University of Science and Technology, Luoyang 471000, China. email:
[email protected]
field of engineering. However, the proportion of mixture still needs to be optimized for its better application.
Mishra et al.15 analyzed the influence of ferrochrome ash admixture on the workability, compressive strength,
microstructure, and mineral composition of fly ash (FA) GC, and evaluated the feasibility of applying ferrochrome
ash and FA base polymer concrete in engineering. Zhao et al.16 studied the mechanical properties of recycled
aggregate geopolymers concrete reinforced with steel fiber by considering the amount of steel fiber and recycled
aggregate, and observed the microstructure of the interface transition zone between the geopolymer matrix
and recycled aggregate or steel fiber through a scanning electron microscope. Saranya et al.17 studied that using
the mixture of the dolomite and ground granulated blast furnace slag mixture in a certain proportion could
effectively improve the impact resistance of GC. Nithya et al.18 studied the flexural performance of lightweight
environmentally friendly GC with coconut shells as coarse aggregate, providing a new idea for further application
of GC. The adhesive property of geopolymer concrete with glass fiber and carbon fiber was studied by Dong et
al.19,20, and the results showed that geopolymer concrete had good adhesive properties.
In view of the excellent mechanical properties, fire resistance, and earthquake resistance capacity of concrete-
filled steel tube structures, many experts and scholars have carried out extensive research on them21–23. Wang et
al.24 evaluated the applicability and reliability of the calculation results by current six international design codes
and summarized the measures to prevent the buckling failure of circular concrete filled steel tube columns.
Tang et al.25 conducted low-cycle load tests on recycled aggregate concrete (RAC)-filled steel tube columns
and analyzed the seismic performance and failure mechanism, providing a reference for the application of steel
tubes. Dai et al.26 studied the bond slip relationship between stainless steel tube and concrete, and proposed
an ideal bond slip curve. Yu et al.27 studied the load-bearing capacity of self-compacting RAC-filled steel tube
columns and derived the load-bearing capacity prediction formula, ultimate strain, stiffness, and stress–strain
models according to the test results. Song et al.28 studied the fire resistance of geopolymer RAC filled steel tubes
and predicted the maximum load-bearing capacity of the composite structure under specific fire exposure time
according to relevant specifications. Fang et al.29 studied GCFST members under bending, compression, or the
combined loading, and evaluated the applicability of current standards to geopolymer steel tubular members.
The GCFST composite structure can effectively play the advantages of GC and steel tubes.
Although experts and scholars have conducted extensive research on concrete filled steel tube composite
structures, the repeated axial compression performance of GCFST columns has not been investigated perfectly.
In this article, eight short GCFST columns are made for repeated axial compression tests, and the accuracy of the
finite element analysis model is verified by the analysis and test results, providing references for the application
of GCFST structures in engineering.
Test Overview
Specimen material
In the article, steel tubes of Q235B grade with wall thickness of 2.75 mm and 4.00 mm were used, respectively.
The average measured thickness was 2.70 mm and 3.97 mm, respectively. Standard tensile specimens were
prepared and tested according to the standard30,31. Table 1 shows the results obtained.
GC uses metakaolin and Grade II fly ash (FA) to replace cement as cementing materials, and its strength
is improved by chemical reactions caused by alkali activation. The raw materials for GC in this test include
solid sodium hydroxide, sodium silicate solution with a concentration of 35%, 1250 mesh metakaolin, Grade
II FA, natural river sand, continuously 5–20 mm diameter graded gravel, water, superplasticizer, and retarder.
Industrial sugar was used as a retarder, and liquid polycarboxylate superplasticizer was also used. The content
of the retarder is 5% and superplasticizer is 2%. Standard test blocks were reserved for concrete pouring in steel
tubes, and the strength tests were carried out according to the Standard32. The cubic compressive strengths of the
geopolymer concrete in a 28 d cube were measured as 29.90 MPa of GC1 and 42.30 MPa of GC2. The mixture
of GC is the same as the literature33.
Nominal thickness/mm Measured thickness/mm Yield strength/MPa Ultimate strength/MPa Elongation/% Elasticity modulus/MPa
2.75 2.70 294.51 354.51 18.67 2.11 × 105
4.00 3.97 300.31 364.67 26.13 2.12 × 105
Table 2. Design parameters of each specimen. Note: GC1 and GC2 represent the strength of geopolymer
concrete in the table, which are 29.90 MPa and 42.30 MPa respectively ; e and F represent the steel pipe
diameter of 165 mm and 219 mm respectively ; the numbers 1 and 2 at the end of the specimen number
represent the steel tube wall thickness of 2.75 mm and 4.00 mm, respectively.
Loading scheme
The repeated axial compression test of GCFST columns was conducted through one 5000kN SANS universal
loading machine. The loading device is shown in Fig. 1.
According to the code34, the peak load-bearing capacity Fmax of the specimen is calculated, as shown
in Eq. (1). The calculation results are shown in Table 3. In the preload stage, it was loaded at 10% Fmax and
maintained for 1 min, which was mainly aimed to ensure the tight connection between the specimens and the
loading device and ensure normal operation of the device. The formal loading includes two stages. In the force
control stage, the load of each stage was 5% of Fmax and was maintained for 1 min, with a loading rate of 3000
N/s. After completion of loading of each stage, it was unloaded to 20,000 N and then the next stage load was
applied. Displacement control was performed after loading to 80% Fmax. And the loading rate is 0.6 mm/min.
{ 1
0.9fc Ac (1 + αζ) ζ≤ (α−1)2
N1 = √ 1 (1)
0.9fc Ac (1 + ζ + ζ) ζ≥ (α−1)2
where, N1 is the axial repeated compression load-bearing capacity of concrete filled steel tubular column. α is a
parameter related to the compressive strength grade of concrete. When the concrete strength value ≤ C50, take
2.00; ζ is the constraint coefficient corresponding to the component.
(1) There is no significant change in the force control loading stage. The GC and steel tubes inside resisted
vertical pressure jointly and there was almost no residual displacement after unloading. In the link of displacement
control, the specimens suffered significant axial deformation, the damage to the internal GC was aggravated, and
some concrete was crushed. With increasing vertical displacement, the steel tubes bulging was more obvious,
the crushed concrete and steel tubes were reintegrated closely, and the load-bearing capacity of some specimens
improved slightly, but the specimens showed significant deformation.
(2) The failure modes of the short columns with different length diameter ratios are slightly different. The
bulging deformation of the columns with a large length-diameter ratio was mainly located at the 1/4 distance
from the bottom, while the smaller length-diameter ratio shear failure occurs first in the middle of the specimens,
such as GC1-F1. Specifically, it was manifested as shear failure occurring at both ends of specimens with one
larger length-diameter ratio.
Load–displacement curve
The load–displacement curves are shown in Fig. 3. F denotes the vertical load. U denotes the vertical displacement.
Figure 3 shows that:
(1) The load–displacement curves for the GC1-E1, GC1-E2, GC2-E1 and GC2-E2 specimens follow roughly
the same trend and, after reaching the peak load, the load decreases step by step. Although the load increases
slightly in some loading steps, the overall trend is downward. In the early stage of force control, the deformation
of the members could be recovered after unloading. The specimens were in the elastic stage and the loading
and unloading curves approximately coincided. As the loading continued, under the non-linear influence of
the material properties of GC, the concrete suffered plastic deformation. When the peak load was reached,
with the vertical displacement continuing to increase, the bearing capacity significantly degraded, the plastic
deformation of the members became more significant, and the stiffness decreased dramatically. In displacement
loading stage, the load-bearing capacity of the columns increased slightly due to the bulge of the steel tubes. In
the later stage of the test, the inside of the GC was crushed with serious deformation and a significant decrease
in bearing capacity, and the specimen suffered failure. After the load–displacement curve for specimen GC1-E1
reached the peak load, the bearing capacity continuously declined, and a slight increase of bearing capacity was
not observed at last stage. This is because the nonuniform deformation of the specimen under load.
(2) The variation laws of the load–displacement curves of the GC1-F1, GC1-F2, GC2-F1, and GC2-F2
specimens were similar, but they had slight differences. As the loading continued to increase, the specimen
transformed from the elastic stage to the elastic–plastic stage and suffered unrecoverable plastic deformation.
When the vertical displacement continued to increase, the steel tube partially presented obvious buckling
phenomena, and the damage to the GC inside was aggravated but not crushed. The two were not closely
integrated in the bulging position, and the load-bearing capacity of the member was reduced. With increasing
displacement, the steel tube was closely combined with the damaged and crushed internal GC, and its bearing
capacity increased again.
Taking specimens GC2-E2 and GC2-F2 as examples, the peak load increased by 64.85%, from 1220.98 kN
to 2012.83 kN. This indicates that specimens with smaller length-diameter ratio are more suitable for axial
compression.
(4) The calculated displacement ductility coefficient for each GCFST column was in the range of 4.63 to
10.77, with an average value of 6.98. This indicates that the specimen has better ductility and can bear larger
deformations.
(2) The compression force efficiency of the GCFST columns is between 0.846 and 0.901, with an average
value of 0.873. It indicates the compression force efficiency of the GCFST is excellent and the performance of the
materials can be fully utilized.
where, the fy is the yield strength of the steel, εe = 0.8fy / Es , εe1 = 1.5εe , εe2 = 15εe ,εe3 = 150εe ,
A = 0.2fy / (εe1 − εe )2 , B = 2Aεe1 , C = 0.8fy + Aε2e − Bεe .
Bearing capacity
The peak load of a specimen can directly reflect its bearing capacity, that is, the greater the peak load carried by a
specimen, the better its bearing capacity. The measured values were compared with the simulation results. Table
6 shows the finite element calculation value Nf, measured value Nm and Nf/Nm of each specimen.
According to Table 5:
(1) The ratios of the calculated peak load to the measured value of each specimen ranged from 0.79 to 1.13,
with an average of 0.955. The standard deviation is 0.105. The variation coefficient is 0.11. The errors between the
calculation and measured values of most specimens were less than 10%, indicating that the numerical analysis
model for the GCFST column specimens was accurate and the calculation results coincided better with the test
results.
(2) Only the error between the calculation results of specimens GC1-E1 and GC1-F1 and the measured
results is greater than 15%. This is because the ‘hard contact’ was used, and when the contact surface between
the steel tube and GC was separated under the action of load. In the actual test, the damage of GC accumulated
until failure, but it still interacted with the steel tube and its load-bearing capacity was greater than the result of
the finite element calculation. The finite element model was relatively ideal, but the actual stress and deformation
of the members were different.
Skeleton curves
The comparison between the analysis and measured load–displacement curves are shown in Fig. 6, where TC
denotes the test curve and SC denotes the simulation curve.
It can be seen from Fig. 6 that:
(1) The trends of the skeleton curve of different specimens were different. For specimens with a larger length-
diameter ratio, the load gradually decreased after reaching the peak value. However, for those with a smaller
length-diameter ratio, the load first decreased and then increased after reaching the peak value. This was due to
the case that under the action of load, the specimens suffered deformation and the cross-section area increased,
leading to the bearing capacity increases.
(2) The GC strength grade and the steel tube wall thickness had less influence on the trend of the skeleton
curves, but had an obviously influence on the peak load. When the GC strength grade increased, the peak load
increased to some extent, but the increased amplitude was smaller than that when the wall thickness of the steel
tube increased.
(3) For specimens GC1-E1 and GC1-F1, the simulation and measured skeleton curves roughly represented
the same trend. This was manifested mainly by the differences in peak load, and the simulation peak was lower
Table 6. Comparison between the finite element calculation and test results.
than the test value. This is because the concrete has a more significant accumulation effect of plastic damage,
leading to the simulation results being lower than the actual test values.
Conclusions
(1) Different design parameters had different effects on the bearing capacity of specimens, and the length-
diameter ratio had more significant effects on the bearing capacity of specimens. Increasing the strength of GC,
increasing the wall thickness of the steel tube, and reducing the length-diameter ratio could effectively improve
the bearing characteristics of circular GCFST columns. The higher the GC strength, the larger the wall thickness
of the steel tube and the smaller the length-diameter ratio, the greater the average compression force and energy
dissipation characteristics of the specimens.
(2) The ductility of the GCFST columns was better, which can effectively alleviate the weakness of the high
brittleness of the GC. The variation and development laws of the stiffness degradation curves of all members
were basically the same. At the early stage of loading, the members were in the elastic stage and the stiffness
degradation speed was higher, presenting a linear development trend. In the later stage of loading, the stiffness
slowly degraded and tended to be steady. The length-diameter ratio of the specimens has a more significant
influence on the initial stiffness of the members. The smaller the length-diameter ratio, the stronger the restraint
effect and the greater the initial stiffness of the members.
(3) The results of the finite element simulation coincided better with the test results, the stress nephogram
was basically consistent with the stress concentration position of the specimens, and the load–displacement
curves presented the same trend. The peak load values of some specimens were different from the measured
values, but were within a reasonable range, which can provide a reference for related research.
(4) In order to promote the application of geopolymer concrete filled steel tubular columns in construction
engineering, more experimental parameters need to be studied, such as the shape of steel tube section (such as
square, rectangle, polygon, special-shaped), the strength of steel tube, the type of core concrete (such as self-
compacting concrete, coal gangue concrete, etc.)
Data availability
The datasets used and analyzed during the current study available from the corresponding author on reasonable
request.
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Acknowledgements
This study is funded by the National Natural Science Foundation of China (52208226) and Henan Province Key
Research and Development Program (241111322000).
Author contributions
Cun Hui: The proposer and coordinator of the experiment are responsible for the design of the test scheme and
the revision of the subsequent papers. Yun Cao and Xiang Chen: Prepare materials, test collaborators. The whole
process of the experiment operation, first draft editing, and subsequent paper revision. Jianwei Zhang: Explain
the operation process of the test instrument, and test cooperation personnel. Ran Hai: Provide resources, guide,
supervise and review thesis writing.
Funding
National Natural Science Foundation of China,52208226,Henan Province Key Research and Development Pro-
gram,241111322000
Declaration
Competing interests
The authors declare that they have no known competing financial interests or personal relationships that could
have appeared to influence the work reported in this paper.
Additional information
Correspondence and requests for materials should be addressed to C.H.
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