Fermentation 11 00241 v2
Fermentation 11 00241 v2
1 Faculty of Food Science and Nutrition, Universiti Malaysia Sabah, Jalan UMS, Kota Kinabalu 88400, Sabah,
Malaysia; [email protected] (J.S.L.); [email protected] (N.A.S.M.)
2 Food Security Research Laboratory, Faculty of Food Science and Nutrition, Universiti Malaysia Sabah, Jalan
UMS, Kota Kinabalu 88400, Sabah, Malaysia
3 Borneo Marine Research Institute, Higher Institution Centers of Excellence, Universiti Malaysia Sabah, Jalan
UMS, Kota Kinabalu 88400, Sabah, Malaysia; [email protected]
4 Biotechnology Research Institute, Universiti Malaysia Sabah, Jalan UMS, Kota Kinabalu 88400, Sabah,
Malaysia; [email protected]
5 Department of Biology, School of Science, King Mongkut’s Institute of Technology Ladkrabang, 1 Chalong
Krung Rd., Ladkrabang, Bangkok 10250, Thailand; [email protected]
6 Department Fishery Product Technology, Faculty of Fisheries and Marine Science, Brawijaya University,
Malang 65145, East Java, Indonesia; [email protected]
7 School of Industrial Technology, Universiti Sains Malaysia, Gelugor 11800, Pulau Pinang, Malaysia;
[email protected]
* Correspondence: [email protected]
Abstract: Lactic acid bacteria (LAB) play a crucial role in probiotics, functional foods, and
sustainable biotechnologies due to their ability to produce bioactive metabolites such as
short-chain fatty acids, bacteriocins, vitamins, and exopolysaccharides. These metabolites
aid in gut health, pathogen inhibition, and enhanced productivity in the food, pharma-
Academic Editor: Nikos
ceutical, and aquaculture industries. However, the high production cost remains a major
G. Chorianopoulos challenge, necessitating cost-effective media formulations and bioprocess optimization.
Received: 14 February 2025
This review explores strategies for maximizing LAB yields and functionality through the
Revised: 27 March 2025 precision control of key cultivation parameters, including temperature, pH, and agitation
Accepted: 2 April 2025 speed, ensuring probiotic viability in compliance with regulatory standards (≥106 CFU/g
Published: 24 April 2025 or mL). Furthermore, advances in metabolic engineering, synthetic biology, and the uti-
Citation: Loo, J.S.; Oslan, S.N.H.; lization of agro-industrial by-products are driving cost-efficient and eco-friendly LAB
Mokshin, N.A.S.; Othman, R.; Amin, production. By integrating scalable fermentation technologies with sustainable resource
Z.; Dejtisakdi, W.; Prihanto, A.A.; Tan,
management, LAB have the potential to bridge the gap between food security, environmen-
J.S. Comprehensive Review of
tal sustainability, and biotechnological innovation. This review provides a comprehensive
Strategies for Lactic Acid Bacteria
Production and Metabolite
overview of recent advances in LAB cultivation and bioprocess optimization, ensuring
Enhancement in Probiotic Cultures: high-quality probiotic production for diverse industrial applications.
Multifunctional Applications in
Functional Foods. Fermentation 2025, Keywords: lactic acid bacteria; probiotics; metabolite; production; functional food industries
11, 241. https://doi.org/10.3390/
fermentation11050241
the market for probiotics has grown significantly, and they are considered to be in high
demand all over the world. Various probiotic bacteria are being investigated to produce
goods with great health benefits and yet produced using low-cost fermentation proce-
dures [3]. Probiotics, which are related to lactic acid bacteria (LAB) such as Lactobacillus
and Bifidobacterium, are the most common probiotics used in the industry [4]. Lactobacillus
species are commonly used as starter cultures for fermenting food products, particularly
in the dairy industry. In contrast, Bifidobacterium species are primarily utilized as comple-
mentary or probiotic cultures rather than as primary starter cultures for fermentation. The
selection of LAB as a starter culture has played a crucial role in shaping the characteristics
of fermented products. Different LAB strains impart distinct attributes, influencing a
product’s aroma, flavor, texture, and even resistance to bacteriophages [5]. Furthermore,
LAB play a significant role in metabolic traits supporting fermentation, including sugar
metabolism (glucose, lactose, and fructose), bile tolerance, protein hydrolysis, and antimi-
crobial activity [6]. They produce beneficial compounds like organic acids, antimicrobials,
exopolysaccharides, short-chain fatty acids, amines, bacteriocins, and vitamins, though
their metabolic characteristics vary across strains due to genetic makeup, growth conditions,
and environmental adaptation [4,6]. For instance, Lactobacillus delbrueckii subsp. bulgaricus,
used in yogurt, specializes in lactose metabolism, while Lactiplantibacillus plantarum, found
in fermented vegetables, metabolizes diverse sugars [6]. Selecting strains with defined
traits and optimizing fermentation parameters are crucial for ensuring product quality.
On the other hand, LAB can be used to promote health in multiple applications, such as
in aquaculture, by serving as probiotics [7]. Moreover, these bacteria are known for their
beneficial effects on the gastrointestinal health of fish, their ability to inhibit pathogenic
microorganisms, and their role in enhancing the overall health and productivity of aqua-
culture systems [7,8]. Moreover, LAB play a crucial role in livestock feed, particularly in
ruminant health and production, by enhancing silage fermentation, improving nutrient
bioavailability, and inhibiting spoilage microorganisms. The metabolic activities of LAB,
including the production of organic acids, bacteriocins, and hydrolytic enzymes, contribute
to improved feed preservation and digestibility, ultimately supporting animal growth and
productivity [6]. Additionally, LAB supplementation has been shown to enhance rumen
microbial balance, leading to improved fiber degradation and feed efficiency [8].
For instance, due to the growing global interest in probiotic functional foods all over
the world, regulations and legislation are necessary to ensure these products are both
safe and effective. The rising demand has driven the development of specific regulatory
frameworks across different countries. A common requirement is that the viable probiotic
count must remain at or above 106 colony-forming units (CFU) per milliliter (mL) or gram
(g) throughout the product’s shelf life [9]. Mass production of the LAB is a crucial step
toward commercialization. To achieve this, it is essential to develop a cost-effective growth
medium that supports high yields of LAB and the production of their bioactive metabolites.
The cultivation of L. plantarum strains, for instance, has been evaluated for their ability to
ferment milk and influence the fermentation characteristics, including the viable count, pH
and titratable acidity, texture, aroma, and sensory profile of milk [10]. The comprehensive
aim of this review is to examine strategies for optimizing the commercial production of
LAB by developing cost-effective media and identifying critical production parameters
such as temperature, pH, and agitation speed. This review also highlights the significance
of efficient LAB production in driving the growth of the probiotic industry and ensuring
the consistent availability of high-quality probiotic products and metabolites for diverse
industrial applications.
In this review, a comprehensive literature search was conducted using databases such
as PubMed, Scopus, and Web of Science. The search included publications from 2010 to
Fermentation 2025, 11, 241 3 of 18
2024, using keywords such as ‘Lactic Acid Bacteria’, ‘probiotic fermentation’, ‘bioprocess
optimization’, ‘metabolite production’, and ‘functional foods’. Only peer-reviewed articles,
book chapters, and conference proceedings relevant to LAB cultivation, probiotic stability,
and industrial applications were considered. Studies were selected based on their relevance
to probiotic viability, cost-effective fermentation strategies, and emerging biotechnological
advancements. This systematic approach ensured a broad yet focused synthesis of recent
advances in LAB research.
in MRS broth (pH of 6.5) enriched with 5 g/L yeast extract, higher values were achieved: a
specific growth rate of 0.483 h−1 , a doubling time of 1.43 h, and a biomass productivity of
0.17 gL−1 h−1 [20].
For instance, batch cultivation in 2L bioreactors under optimal conditions has proven
to be an effective approach for the biomass production of probiotic B. bifidum. Moreover,
high-cell-density fed-batch strategies combined with precise pH control have emerged as
superior alternative strategies to enhance the biomass production of probiotic B. bifidum [21].
Therefore, Tang et al., (2021) [22], reported that fed-batch fermentation using a molasses-
based medium coupled with a ramp-feeding strategy demonstrated cost-effective and
significant success in producing Enterococcus faecium CW3801, a non-vancomycin resistant
strain with promising industrial potential for probiotic applications. In addition, from
the study of Beitel et al., (2020) [23], fed-batch bioreactor cultivations with a controlled
pH, agitation, and inoculum size were applied, showing increased productivity of L.
delbrueckii compared to batch fermentation. The fermentation using molasses and corn
steep liquor offers an economical, sustainable approach for industrial-scale production of
high-purity D(-) lactic acid. By utilizing cost-effective, agro-industrial by-products, this
method reduces production costs and supports circular economy practices. Leveraging
the metabolic efficiency of L. delbrueckii, it achieves high yields of D(-) lactic acid, widely
used in food, pharmaceuticals, biodegradable polymers, and also aquaculture application.
For instance, Lactobacillus rhamnosus GG ATCC 53,103 demonstrates significantly enhanced
biomass production in fed-batch cultures compared to traditional batch cultures. Utilizing
optimized nutrient feeding strategies, fed-batch cultivation achieves a 2.67-fold increase
in biomass yield compared to growth in basal medium. This improvement is attributed
to the controlled supply of essential nutrients, which prevents substrate depletion and
minimizes the accumulation of inhibitory by-products during the fermentation process [24].
Following biomass formation, the probiotics were separated from the fermentation medium
by centrifugation. This process was critical for isolating the probiotic cells and producing a
concentrated probiotic solution [3]. The isolated probiotic cells were then processed further,
including stabilization, formulation, and packaging. In stabilization, sucrose stabilizer was
added to maintain stability of cells, cryoprotectants, and lyoprotectant [25].
Table 1. Summary of the recent studies on different cultivation condition used while using different
types of medium as substrate at different conditions, which were able to increase biomass yield and
productivity of metabolite LAB.
Table 1. Cont.
In industrial probiotic production, cost was a critical factor influencing the selection
of cultivation media. The cultivation media should provide all the essential nutrients and
growth conditions for probiotic bacteria to produce viable cells. The MRS medium was the
commercial medium that consists of the essential nutrient to grow LAB while inhibiting
undesirable bacterial growth [26]. Although the MRS medium had various benefits in terms
Fermentation 2025, 11, 241 7 of 18
of LAB biomass production, it was complex and expensive which made it less favorable
for the use in large scale and commercial production [43]. Aside from MRS agar, M17
and modified MRS agar were also the alternative media to produce large amounts of LAB.
However, these alternative choices were still high in cost as the chemical used should
meet with food grading to ensure it was safe for human consumption [44]. While chemical
media synthesis has been a conventional strategy for probiotic production, the use of
renewable agricultural waste as a medium has gained interest due to its sustainability and
cost-effectiveness [39]. However, the incorporation of agricultural waste into probiotic
production raises concerns in terms of legislative, economic, and technological aspects.
Aside from the concerns, low-cost substrate has been reported by many studies based
on Lactobacillus biomass production such as whey, maize starch, cane molasses, and agro-
industrial leftovers [3]. For instances, based on Śliżewska and Chlebicz-Wójcik (2020) [27],
the cost-effective use of wheat, barley, maize, and rye flours was developed to support
the growth and production of cell biomass for various lactic acid bacteria strains while
production costs were decreased. Meanwhile, the egg white hydrolysates have been
proved to be an effective fermentation medium for probiotic LAB, resulting in increased
cell biomass production and lactic acid, with a formulation with 0.5% fructose and 1.0%
molasses enhancing growth and cell biomass production in all strains, except L. gasseri
CRL1421, which thrived in 1.5% corn syrup [45]. Developing cost-effective culture media
with alternative ingredients and by-products reduces production costs while sustaining or
enhancing LAB growth and metabolite production, supporting large-scale applications.
Other than nutrient supplements, origin growth conditions are important to ensure cell
viability. Nath et al., (2020) [54], reported that fermented milk can serve as a carrier for
L. plantarum, ensuring high cell viability, which is crucial when the strain is used as a
starter culture. One of the reasons might be because the milk originally had a pH level of
about 6.7 which was in the optimum range of growth for L. plantarum. With the evidence
shown by several studies, bovine milk was believed to be the potential low-cost alternative
medium to grow L. plantarum. Recently, Zhang et al., (2024) [44], reported that the growth of
Lactobacillus strains, including L. gasseri and L. plantarum, in milk requires supplementation
with essential nutrients such as peptides, amino acids, and yeast extract. L. gasseri, in
particular, exhibits optimal growth when peptides are provided as a nitrogen source rather
than intact proteins or free amino acids.
temperature, and initial pH were the crucial factors [62]. Other than lactic acid and
bacteriocin, the EPS produced by LAB has gained significant attention from both researchers
and manufacturers [63]. EPS produced by LAB naturally could not only improve the
rheology of products in the dairy industry, but it also proved to have health benefits [64].
The optimum cultivation conditions to produce EPS identified by the existing studies were
a 35.6 ◦ C fermentation temperature, an initial pH of 7.4, and 6.4% of inoculation size [48].
Moreover, LAB was known for its antimicrobial properties, and it was achieved
through its metabolites, bacteriocins. Bacteriocins were well-known antibacterial pro-
teins synthesized by bacterial ribosomes, and either killed or inhibited the growth of
pathogens [65]. As a result, the use of LAB bacteriocins in foods has expanded significantly
especially in fermented products, where it could replace the use of chemical preservatives
to improve the shelf-life and safety of food products [66]. Bacteriocins are well-known
low-molecular peptides with low oral toxicity in humans and show promising applicability
in the food industry as bio-preservatives [6]. There are many studies that have proved
that bacteriocins provide protective effects against pathogen in different types of foods
such as fermented dairy products, bakery products, and vegetables [65,66]. Bacteriocins
could have both a bactericidal or bacteriostatic effect which cause cell death by blocking
cell wall production or disrupting the membrane by forming pores [67]. The reason that
bacteriocins were widely used in the food industry was because of its properties such as
heat stability, wide pH tolerance, and resistance to enzymes. Zangeneh et al., (2020) [65],
stated that the bacteriocin produced by L. plantarum could withstand a wide pH range
(2–10), high heat process (60–121 ◦ C), and considered resistant to enzymes (pepsin, trypsin,
and proteinase K). The activity of the bacteriocin did not show a significant difference
compared to the control. Bacteriocins produced by LAB could have various forms and
based on their structure and properties, they can be classified into three different categories:
Class I (antibiotics), Class II, and Class III [68]. Although there are various types of bac-
teriocins, nisin and pediocin are the only types that are commercially available and used
in the dairy industry [69]. Nisin is especially effective in dairy products but less effective
in meat products as the lipids from meat products could affect the efficacy of nisin [70].
Environmental factors also act as important factors that affect not only production but
also the efficacy of bacteriocin. For instance, Vajid and Vijaya (2022) [71] stated that the
optimal condition to produce bacteriocin by L. plantarum was 36 ◦ C at a pH of 6.5 using 1%
inoculum size. While the maximal bacteriocin activity was observed when the temperature
was at 30 ◦ C and with an initial pH of 6.0 [72].
The activity of bacteriocins produced by L. plantarum has been proved by several
studies through different cultivation media [65,73]. Bacteriocins produced by L. plantarum
that isolated from traditional sourdough exerted an inhibitory effect against the growth of
S. aureus and E. coli [65]. The L. plantarum strains isolated from sheep milk cheese showed
antibacterial activities against pathogens including E. coli, P. aeruginosa, and S. aureus [73].
The study of Lim et al. (2019) [59] demonstrated that a clear inhibition zone was formed by
L. plantarum against S. aureus and E. coli. The bacteriocins produced from L. plantarum have
been proved to be active against the common pathogens in food products. However, the
cost-effective media remained as the major challenge to produce high density and effective
bacteriocin which could be used as bio-preservatives. Therefore, Table 2 shows an overview
of the different types of metabolites that have been produced during cultivation for the
growth of LAB under different conditions.
Fermentation 2025, 11, 241 10 of 18
Table 2. The overview of metabolite produced during cultivation for growth of LAB.
isms and foodborne pathogens. Furthermore, LAB synthesize bioactive peptides derived
from protein hydrolysis, which exhibit antihypertensive, antioxidant, and antimicrobial
activities, making them valuable in functional foods and nutraceuticals [74]. Their ability
to metabolize complex carbohydrates and enhance gut microbiota balance has further
positioned them as key players in probiotic development, supporting gut health and im-
mune function [82]. Table 3 below provides a comprehensive summary of key metabolites
produced by LAB, their biological functions, and their applications across various indus-
tries. This growing body of research underscores the importance of LAB as industrially
significant microorganisms with far-reaching implications for food security, human health,
and sustainable biotechnological advancements.
Table 3. The overview of metabolites from lactic acid bacteria: functions and applications in food
production, pharmaceuticals, and aquaculture.
Furthermore, LAB generate short-chain fatty acids (SCFAs) such as acetate, propionate,
and butyrate, which promote gut health, improve nutrient absorption, and provide energy
to gut epithelial cells [87]. Therefore, LAB play a crucial role in improving the digestibility
of feed for production animals through the production of enzymes such as proteases,
amylases, and cellulases, which enhance the breakdown of complex carbohydrates and
proteins, increasing nutrient availability and absorption [88]. Additionally, LAB contribute
to gut health by modulating intestinal microbiota, producing organic acids, and inhibiting
pathogenic bacteria, thereby improving overall animal growth and productivity [86]. While
LAB applications in aquaculture have been widely studied, their benefits in livestock
and poultry nutrition should also be emphasized, as they contribute to enhanced feed
efficiency and animal performance [85], and also, since LAB produce digestive enzymes,
which enhance nutrient breakdown and improve the growth performance of aquatic
species [88]. Essential vitamins like B12 and folate synthesized by LAB contribute to the
health and immunity of these species [89]. Additionally, metabolites with antioxidant
Fermentation 2025, 11, 241 12 of 18
properties protect cells from oxidative stress, enhancing immune response and reducing
mortality under stress conditions [90]. The proteolytic activity of certain LAB strains aids
food digestion and improves nutrient utilization, particularly in larval stages [91]. These
multifaceted functions highlight LAB’s potential in promoting sustainable aquaculture
practices in Table 4.
Table 4. Bioactive metabolites produced by lactic acid bacteria (LAB) and their functional roles in
aquaculture.
relationships in food matrices [92,93]. The EPS, in particular, have gained attention for their
pharmacological and nutraceutical potential due to their biocompatibility, non-toxicity,
and biodegradability. Advanced metabolic engineering strategies, including CRISPR-Cas9
and synthetic biology, offer promising avenues to enhance LAB traits for producing value-
added compounds and improving the nutritional properties of food products [4]. Beyond
traditional fermentation, LAB hold significant potential in diverse applications, includ-
ing the sustainable production of bioactive compounds with health-promoting effects [6].
Future efforts should focus on developing cost-effective and eco-friendly production meth-
ods, such as utilizing agro-industrial by-products like lignocellulosic biomass to support
a circular bio-economy [94]. Additionally, advances in genomics and high-throughput
screening technologies provide new opportunities to optimize LAB strains for industrial
applications [95]. The increasing demand for functional foods with enhanced nutraceutical
properties presents a substantial market opportunity for LAB-derived products. Address-
ing challenges related to productivity, metabolic engineering, and sustainability will be
crucial for maximizing the potential of LAB in the bio-economy. By integrating cutting-edge
biotechnological advancements and focusing on their health benefits, LAB can contribute
significantly to sustainable food production and the expanding functional food industry.
8. Conclusions
Lactic acid bacteria (LAB) are integral to the expanding bio-economy, particularly
in the production of bioactive metabolites for functional foods, pharmaceuticals, and
aquaculture. Their capacity to synthesize valuable compounds such as exopolysaccha-
rides, bacteriocins, and bioactive peptides presents significant industrial opportunities.
However, optimizing metabolite production, enhancing strain performance, and ensuring
cost-effective, sustainable processes remain critical challenges. Advances in metabolic
engineering, synthetic biology, and bioprocess optimization will be essential in maximizing
LAB’s industrial potential. By leveraging innovative biotechnological strategies and circu-
lar bio-economy principles, LAB-based production systems can drive the development of
sustainable, high-value functional foods and nutraceuticals, contributing to global food
security and human health.
Author Contributions: Conceptualization, S.N.H.O., J.S.L. and J.S.T.; resources, J.S.L., N.A.S.M. and
Z.A.; writing—original draft preparation, J.S.L., N.A.S.M. and S.N.H.O.; writing—review and editing,
W.D., A.A.P. and S.N.H.O.; visualization, R.O. and J.S.T. All authors have read and agreed to the
published version of the manuscript.
Funding: This work received financial support from the Malaysian Ministry of Higher Education
(FRGC031-2024).
Data Availability Statement: The original contributions presented in this study are included in the
article. Further inquiries can be directed to the corresponding author.
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