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Tracer Adaptiview

The document provides installation instructions for the Tracer® AdaptiView™ RTAC Rotary Chiller Display Upgrade Kit, emphasizing the importance of safety and proper procedures. It outlines necessary tools, safety warnings, and environmental considerations regarding refrigerants. Additionally, it includes a detailed table of contents and model number descriptions for the upgrade kit components.

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0% found this document useful (0 votes)
10 views56 pages

Tracer Adaptiview

The document provides installation instructions for the Tracer® AdaptiView™ RTAC Rotary Chiller Display Upgrade Kit, emphasizing the importance of safety and proper procedures. It outlines necessary tools, safety warnings, and environmental considerations regarding refrigerants. Additionally, it includes a detailed table of contents and model number descriptions for the upgrade kit components.

Uploaded by

rpodolsk
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Installation Instructions

Tracer® AdaptiView™ RTAC Rotary


Chiller Display Upgrade Kit

SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of
heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training.
Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury.
When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are
attached to the equipment.

April 2020 RCDA-SVN002C-EN


Introduction
Read this manual thoroughly before operating or
servicing this unit. WARNING
Warnings, Cautions, and Notices Proper Field Wiring and Grounding
Required!
Safety advisories appear throughout this manual as Failure to follow code could result in death or serious
required. Your personal safety and the proper operation of injury. All field wiring MUST be performed by qualified
this machine depend upon the strict observance of these personnel. Improperly installed and grounded field
precautions. wiring poses FIRE and ELECTROCUTION hazards. To
avoid these hazards, you MUST follow requirements for
field wiring installation and grounding as described in
The three types of advisories are defined as follows: NEC and your local/state electrical codes.

Indicates a potentially hazardous


WARNING situation which, if not avoided, could WARNING
result in death or serious injury.
Indicates a potentially hazardous Personal Protective Equipment (PPE)
CAUTIONs situation which, if not avoided, could Required!
result in minor or moderate injury. It
Failure to wear proper PPE for the job being undertaken
could also be used to alert against
could result in death or serious injury. Technicians, in
unsafe practices.
order to protect themselves from potential electrical,
NOTICE Indicates a situation that could result in mechanical, and chemical hazards, MUST follow
equipment or property-damage only precautions in this manual and on the tags, stickers,
accidents. and labels, as well as the instructions below:
• Before installing/servicing this unit, technicians
Important Environmental Concerns MUST put on all PPE required for the work being
Scientific research has shown that certain man-made undertaken (Examples; cut resistant gloves/sleeves,
chemicals can affect the earth’s naturally occurring butyl gloves, safety glasses, hard hat/bump cap, fall
stratospheric ozone layer when released to the protection, electrical PPE and arc flash clothing).
atmosphere. In particular, several of the identified ALWAYS refer to appropriate Safety Data Sheets
chemicals that may affect the ozone layer are refrigerants (SDS) and OSHA guidelines for proper PPE.
that contain Chlorine, Fluorine and Carbon (CFCs) and • When working with or around hazardous chemicals,
those containing Hydrogen, Chlorine, Fluorine and ALWAYS refer to the appropriate SDS and OSHA/GHS
Carbon (HCFCs). Not all refrigerants containing these (Global Harmonized System of Classification and
compounds have the same potential impact to the Labeling of Chemicals) guidelines for information on
environment. Trane advocates the responsible handling allowable personal exposure levels, proper
of all refrigerants-including industry replacements for respiratory protection and handling instructions.
CFCs and HCFCs such as saturated or unsaturated HFCs
• If there is a risk of energized electrical contact, arc, or
and HCFCs.
flash, technicians MUST put on all PPE in accordance
Important Responsible Refrigerant with OSHA, NFPA 70E, or other country-specific
requirements for arc flash protection, PRIOR to
Practices servicing the unit. NEVER PERFORM ANY
Trane believes that responsible refrigerant practices are SWITCHING, DISCONNECTING, OR VOLTAGE
important to the environment, our customers, and the air TESTING WITHOUT PROPER ELECTRICAL PPE AND
conditioning industry. All technicians who handle ARC FLASH CLOTHING. ENSURE ELECTRICAL
refrigerants must be certified according to local rules. For METERS AND EQUIPMENT ARE PROPERLY RATED
the USA, the Federal Clean Air Act (Section 608) sets forth FOR INTENDED VOLTAGE.
the requirements for handling, reclaiming, recovering and
recycling of certain refrigerants and the equipment that is
used in these service procedures. In addition, some states
or municipalities may have additional requirements that
must also be adhered to for responsible management of
refrigerants. Know the applicable laws and follow them.

© 2020 Trane RCDA-SVN002C-EN


Introduction

WARNING
Follow EHS Policies!
Failure to follow instructions below could result in
death or serious injury.
• All Trane personnel must follow the company’s
Environmental, Health and Safety (EHS) policies
when performing work such as hot work, electrical,
fall protection, lockout/tagout, refrigerant handling,
etc. Where local regulations are more stringent than
these policies, those regulations supersede these
policies.
• Non-Trane personnel should always follow local
regulations.

Copyright
This document and the information in it are the property of
Trane, and may not be used or reproduced in whole or in
part without written permission. Trane reserves the right
to revise this publication at any time, and to make changes
to its content without obligation to notify any person of
such revision or change.

Trademarks
All trademarks referenced in this document are the
trademarks of their respective owners.

Revision History
• Clarified ifm efector flow switch information.
• Miscellaneous corrections and clarifications.

RCDA-SVN002C-EN 3
Table of Contents
Model Number Descriptions . . . . . . . . . . . . . . 5 Templates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
General Information . . . . . . . . . . . . . . . . . . . . . 6
About This Manual . . . . . . . . . . . . . . . . . . . . 6
Other Required Manuals . . . . . . . . . . . . . . 6
Required Tools . . . . . . . . . . . . . . . . . . . . . . . . 6
Field-Provided Material . . . . . . . . . . . . . . . . . 6
Nameplates . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
RTAC AdaptiView™ Display Upgrade Kit Con-
tents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
UC800/TD7 Upgrade Kit . . . . . . . . . . . . . . . 7
Optional Add-On Kits . . . . . . . . . . . . . . . . . 9
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Check the Configuration and Setpoints in the
DynaView™ Display/Controller . . . . . . . . . 11
Export the DynaView™ Configuration and
Setpoints . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Shut Down Power . . . . . . . . . . . . . . . . . . . . 12
Remove the DynaView™ Display . . . . . . . 12
Prepare Unit for Installation . . . . . . . . . . . . 12
TD7 Enclosure Option . . . . . . . . . . . . . . . . . 13
Arm Mount Option . . . . . . . . . . . . . . . . . . . . 15
Adjusting the Tracer® AdaptiView™ Display
Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Routing Cables . . . . . . . . . . . . . . . . . . . . . . . 16
Back Plate Assembly . . . . . . . . . . . . . . . . . . 17
Restore System Power . . . . . . . . . . . . . . . . 19
Programming the Tracer® AdaptiView™ . 20
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Generic BAS Interface . . . . . . . . . . . . . . . 24
Tracer® Interface Control . . . . . . . . . . . . . 24
ifm efector Flow Switch . . . . . . . . . . . . . . 27
Thermal Dispersion Flow Switch Upgrade 27
Global Connector Kit . . . . . . . . . . . . . . . . 27
Transducers and Sensors . . . . . . . . . . . . 27
Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Component Locations . . . . . . . . . . . . . . . . . . . 28
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Kit Schematic . . . . . . . . . . . . . . . . . . . . . . . . 34
Global Harness Routing . . . . . . . . . . . . . . . 36

4 RCDA-SVN002C-EN
Model Number Descriptions
Digit 1, 2, 3 Digits 16-18 — Unit Nominal
RCD= Rotary Chiller Display Upgrade Capacity
Digit 4 — Development 000 = Not Required
120 = 120 Ton Nominal Capacity 
Sequence RTAC unit
A = Development Sequence 130 = 130 Ton Nominal Capacity 
Digit 5 — Chiller Type RTAC unit
140 = 140 Ton Nominal Capacity 
C = RTAC
RTAC unit
Digit 6 — Display Mounting 155 = 155 Ton Nominal Capacity 
Option RTAC unit
170 = 170 Ton Nominal Capacity 
0 = Display Mounted on 
RTAC unit
External Arm
185 = 185 Ton Nominal Capacity 
1 = Display Mounted on Door Panel
RTAC unit
Digit 7, 8 — Not Used 200 = 200 Ton Nominal Capacity 
RTAC unit
00 = Placeholder
225 = 225 Ton Nominal Capacity 
Digit 9 — Unit Voltage RTAC unit
250 = 250 Ton Nominal Capacity 
0 = Note Required
RTAC unit
A = 200/60/3
275 = 275 Ton Nominal Capacity 
C = 230/60/3
RTAC unit
D = 400/50/3
300 = 300 Ton Nominal Capacity
J = 380/60/3
RTAC unit
4 = 460/60/3
350 = 350 Ton Nominal Capacity
5 = 575/60/3
RTAC unit
Digit 10, 11 — Design Sequence 375 = 375 Ton Nominal Capacity 
AA = Original Design RTAC unit
400 = 400 Ton Nominal Capacity 
Digit 12 — BAS Interface RTAC unit
0 = None 450 = 450 Ton Nominal Capacity 
5 = LonTalk®, LCI-C RTAC unit
6 = Modbus® (Standard Hardware) 500 = 500 Ton Nominal Capacity
7 = BACnet® (Standard Hardware) RTAC unit
8 = Generic BAS Controls
Digit 19 — Unit Basic
Digit 13 — Tracer® SC Configuration
0 = Without Tracer® SC 0 = Not Required
2 = With Tracer® SC N = Standard Efficiency/Performance
Digit 14 — Flow Switches RTAC Unit
H = High Efficiency/Performance
0 = Reuse Existing Switches
RTAC Unit
2 = Thermal Dispersion Upgrade
A = Extra Efficiency/Performance
Digit 15 — Global Connector Kit RTAC Unit
Use
0 = Without Global Connector Kit
A = With Global Connector Kit

RCDA-SVN002C-EN 5
General Information
About This Manual • Drill
• 7/8” hole saw or knockout punch
The step-by-step instructions outlined in this manual
• 1-1/8” hole saw or knockout punch
describe the procedures required to successfully upgrade
an older Tracer® CH530 DynaView™ equipped RTAC • 1-3/8” knockout punch (needed for enclosure option
Series R® air-cooled chiller to a Tracer AdaptiView™ only)
display system. • 1-1/4” hole saw or knockout punch (needed for Arm
mount option only)
Other Required Manuals
• #2 (.221) drill bit (needed for enclosure option only)
This manual must be used with the following publications:
• Q drill bit - 0.332 (needed for Arm mount option only)
• RTAC-SVX01*-EN (Installation Operation and
Maintenance: Series R® Air-Cooled Helical Rotary • 17/64” drill bit
Liquid Chillers) • 7/16” wrenches/sockets
• RTAC-SVE01*-EN (Wiring Manual: Series R® Air- • 5/16” wrenches/sockets
Cooled Helical Rotary Liquid Chillers) • Standard wire crimpers
• SRV-SVU004*-EN (Operations Guide: Tracer® • 1/2” wrenches/sockets
AdaptiView™ Controls Upgrade for Series R Air-
Cooled Chillers).
Field-Provided Material
• BAS-SVP031*-EN (Programming Guide: Tracer®
AdaptiView™ Panel Upgrade for RTAC Chillers) Some field provided material will be required to perform
• RTAC-SVP001*-EN (Integration Guide: BACnet® and the display retrofit. A list of material is provided here to
Modbus™ RTU Communication Interfaces) help the technician to plan ahead and to avoid material
shortages at the job site.
• PART-SVB16*-EN (General Service Bulletin: Tracer®
CH530/CH531 Pluggable Connector System)
Nameplates
• ACC-SVN100*-EN (Hardware and Software
Installation Guide: LonTalk® Communication A Tracer® AdaptiView™ nameplate is included in the kit to
Interface) be installed near the original nameplate on the control
panel. Always provide the model number and serial
Required Tools number information from the nameplate when making
inquiries, ordering parts, or literature for the Tracer
Normal service tools are required to perform the majority AdaptiView display system.
of the work. A service technician with a well-stocked tool
chest should have the right tools to perform the job. In Figure 1. Nameplate example
addition to the normal service tools and hardware, the
following is a partial list of specific field supplied
hardware/software components and special tools that are
also required to perform the display retrofit:
• An RS-232 Male DB9 to female DB9 pin to pin serial RCDA C100 0AA7 00A1 55H4
cable to connect the Dynaview to a PC or laptop
L22A22222
computer.
A1A111A
– Notes:
U22A222222
• The cable must not be a “null-modem” cable.
• The cable must be less than 50 feet in length. RCDA-SVN002*-EN
RTAC-SVX01*-EN
• Type A to Type B USB cable to connect the Tracer UC800 AdaptiView RTAC Programming Guide

UC800 controller to a PC or laptop computer.


• A PC or laptop computer equipped with the following:
• KestrelView™ service software, version 14.0
Service Pack 9 or newer.
• Tracer™ TU service software, version 9.4.94 or
newer.
• South pole magnet screwdriver (TOL01343).

6 RCDA-SVN002C-EN
General Information

RTAC AdaptiView™ Display


Upgrade Kit Contents
UC800/TD7 Upgrade Kit
Kit Components — Standard

Table 1. TD7 kit contents — 018800330100

Part Number Mnemonic Description Quantity


X13651571010 MOD01924 Module; TD7 Display(a) 1
X19070632020 CAB01206 Sealed Ethernet Cable, 3700mm (12 ft) 1
X19051625030 CAB01534 PWR Cable from TD7 to UC800 (Connector to Prepped End), 78.74” 1
(a) Includes screws, 7 ft ethernet cable, nameplate, Phoenix connectors, 3.25 ft. global harness

Table 2. USB port kit contents — 018800420100


Part Number Mnemonic Description Quantity
X19140818010 CAB01260 Cable; USB B-Port, 0.5 m Length 1
X19201118010 CAP01053 Cap; USB B-Port, Waterproof 1

Table 3. Miscellaneous kit contents — 018800340100

Part Number Mnemonic Description Quantity


507119190001 Bolt, SS, 1/4-20 x 1.25" 4
507118150001 Locknut, SS, 1/4-20, 4
507119200001 Sealing Washer, SS, 1/4, 4
X19210039 MNT00715 Cable Tie Mount Adhesive Backed - for securing cables 11
X19210028010 TIE00122 Cable Ties 0.1 x ~3.87" long 15
507118170001 Cord Grip, 3/4 NPT, Split Grommet, 1
507119210001 Cord Grip, 1/2 NPT, Split Grommet 1
507119220001 Cord Grip Nut, 3/4 NPT 1
507119230001 Cord Grip Nut, 1/2 NPT 1
507117820001 Bushing, Split, 1.25" 1
X19010309460 Single conductor cable - 14awg UL 1230 blk WIRE 8 ft
X19180041070 TER00315 Insulated Terminal, Fasten Receptacle, 0.25in, 16-14AWG 4
X19180041050 TER01160 Insulated Terminal, Fasten Receptacle, 0.25in, 22-18AWG 3
507119240001 Hole plug, 11/16” 1
507119250001 Hole plug, 1/8” 4
Screw; Phillips Panhead 0.5 inch, thread rolling,
X25330033030 SCR01401 1
zinc plate 4-40

Table 4. Literature kit contents — 018800410100

Part Number Mnemonic Description Quantity


RCDA-SVN002*-EN RTAC Controls Upgrade KIT IOM, UC800 1
SRV-SVU004*-EN RTAC Controls Operation Guide 1
RTAC-SVP001*-EN RTAC Integration Guide 1
BAS-SVP031*-EN Programming Guide 1
X39003841010 ServiceFirst Label 1
507119170001 Schematic, RTAC Controls Upgrade, UC800 1

Table 5. Nameplate — 018503790100


Part Number Mnemonic Description Quantity
X39001352010 Serialized Nameplate 1

RCDA-SVN002C-EN 7
General Information

Table 6. Back plate assembly kit — 018800350100


Part Number Mnemonic Description Quantity
507118350001 RTAC UC800 Back Plate Assembly 1
Back Plate Assembly Kit Components:
X25330033200 SCR00891 Screw; Phillips Panhead, 0.375 in, thread rolling, zinc plate 8-32 4
507118340001 Back Plate, RTAC 1
X13110674010 FUS01498 Fuse, Class CC FNQ-R 1A 600V 1
X13110790010 HLD00314 Fuse Holder, Class CC fuses, DIN Rail Mnt 1
X13491363010 BLK01486 DIN Rail end Stop 3
X13500224040 RAL01169 DIN Rail, 5 in 1
X13550222010 TRR00401 Transformer, Class 2, 50VA 1
X13651144010 MOD01628 Module, UC800 1
X19010309460 Wire, 14 awg, UL1230 (See ES3401001) 6.5 in
X19180041070 TER00315 Insulated Terminal, Fasten Receptacle 1
X19210028100 TIE00104 Wire Tie, Push Mount 3

Kit Components — Display Mounting Option


Table 7. Unit mount option kit — 018800360100
Part Number Mnemonic Description Quantity
507118320001 Display Enclosure Assembly 1
507119260001 Flange Head Screw, SS, 10-32 x 0.5 4
507119270001 Lock Nut, SS, 10-32 8
507119060001 Display Back Plate 1

Table 8. Arm mount option kit — 018800370100


Part Number Mnemonic Description Quantity
X45091462010 ARM00848 Arm; Gas Spring LCD Wall Mount 1
507119120001 5/16-18 x 5/8" long Stainless Sealing Cap Screw 4
507119110001 5/16-18 Stainless Nylon Locknut 4
X19051623010 CAB01149 Wire Harness Extension, 1000mm 1

8 RCDA-SVN002C-EN
General Information

Optional Add-On Kits


Table 9. LonTalk kit — 018800430100
Part Number Mnemonic Description Quantity
X13650845040 MOD02418 Module, COM5 Interface 1

Table 10. Generic BAS LLIDs kit — 018800050100


Part Number Mnemonic Description Quantity
X13650728070 BRD04873 Dual Low Voltage Input (ICE Making Control) 1
X13650731070 BRD04875 Analog Input/Output, External Current Limit & External Chilled Water Set Point 1
X13650733070 BRD04878 Dual Relay, Ice Making Status (Active or Complete) 1
X13650806050 BRD04879 Quad Relay, Unit Operating Status 1

Table 11. Efector flow switch kit — 018800070100


Part Number Mnemonic Description Quantity
X13651586010 KIT12480 Efector Flow Switch Kit 1
Efector Flow Switch Kit Components:
X13651583010 MOD02115 Module; Control for Flow Sensors 1
X13790922010 SEN0318 Sensor, Flow 1
X17311072010 ADP01332 Adapter; 1/2 NPT 1
X19052272010 CAB01408 Wire Harness; 5-in Micro DC Cable, 10m long 1

Global Connection Harness Upgrade Kits


Table 12. Global connector kit, 2 compressor units, base lengths 15, 18 or 21 ft — 018800380100
Part Number Mnemonic Description Quantity
X13790348080 TDR00354 Pressure Transducer 6
X13650726100 SEN01959 Temperature Sensor 5
X13540076010 RSN00002 Resin; Heat Conductive Compound, 4 oz. 1
KIT13723 KIT13723 4-wire Ribbon to Global Connector Adapter 15
X19051622010 CAB01146 2Y - Short Wire Harness; 1-2 Branching 500 MM +/-10MM 600V 18AWG 5
X19051622020 CAB01147 2Y - Long Wire Harness; 1-2 Branching 1000 MM +/-20MM 600V 18AWG 5
X19051622030 CAB01148 3Y Wire Harness; 1-3 Branching 500 MM +/-10MM 600V 18AWG 5
X19051623010 CAB01149 EXT-Short Wire Harness; Extension 1000 MM +/-20MM 600V 18AWG 8
X19051623020 CAB01150 EXT - Long Wire Harness; Extension 2000 MM +/-30MM 600V 18AWG 1
X19051625020 CAB01155 F to M Wire Harness; Extension 1000 MM +/-20MM 600V 20AWG 1
X19210028180 TIE00053 Tie; Wire/Cable, .06-4.0 DIA 100

Table 13. Global connector kit, 3 compressor units, base lengths 30, 36 or 39 ft — 018800390100
Part Number Mnemonic Description Quantity
X13790348080 TDR00354 Pressure Transducer 8
X13650726100 SEN01959 Temperature Sensor 6
X13540076010 RSN00002 Resin; Heat Conductive Compound, 4 oz. 1
KIT13723 KIT13723 4-wire Ribbon to Global Connector Adapter 18
X19051622010 CAB01146 Wire Harness; 1-2 Branching 500 MM +/-10MM 600V 18AWG 4
X19051622020 CAB01147 Wire Harness; 1-2 Branching 1000 MM +/-20MM 600V 18AWG 6
X19051622030 CAB01148 Wire Harness; 1-3 Branching 500 MM +/-10MM 600V 18AWG 3
X19051623010 CAB01149 Wire Harness; Extension 1000 MM +/-20MM 600V 18AWG 10
X19051623020 CAB01150 Wire Harness; Extension 2000 MM +/-30MM 600V 18AWG 9
X19051625020 CAB01155 Wire Harness; Extension 1000 MM +/-20MM 600V 20AWG 2
X19210028180 TIE00053 Tie; Wire/Cable, .06-4.0 DIA 125

RCDA-SVN002C-EN 9
General Information

Table 14. Global connector kit, 4-compressor units, base lengths 39 or 45 ft — 018800400100
Part Number Mnemonic Description Quantity
X13790348080 TDR00354 Pressure Transducer 10
X13650726100 SEN01959 Temperature Sensor 7
X13540076010 RSN00002 Resin; Heat Conductive Compound, 4 oz. 1
KIT13723 KIT13723 4-wire Ribbon to Global Connector Adapter 21
X19051622010 CAB01146 Wire Harness; 1-2 Branching 500 MM +/-10MM 600V 18AWG 8
X19051622020 CAB01147 Wire Harness; 1-2 Branching 1000 MM +/-20MM 600V 18AWG 11
X19051622030 CAB01148 Wire Harness; 1-3 Branching 500 MM +/-10MM 600V 18AWG 1
X19051623010 CAB01149 Wire Harness; Extension 1000 MM +/-20MM 600V 18AWG 11
X19051623020 CAB01150 Wire Harness; Extension 2000 MM +/-30MM 600V 18AWG 2
X19051625020 CAB01155 Wire Harness; Extension 1000 MM +/-20MM 600V 20AWG 2
X19210028180 TIE00053 Tie; Wire/Cable, .06-4.0 DIA 125

10 RCDA-SVN002C-EN
Installation
Check the Configuration and
Setpoints in the DynaView™
Display/Controller
1. Check the current configuration of the DynaView™ and
confirm that all settings are correct. Make any
necessary changes.
2. Check the current chiller set-points programmed into
the DynaView and confirm that they are all correct for
the unit. Make any necessary changes.

Export the DynaView™


Configuration and Setpoints
Configuration and setpoint values are required to be saved
from the DynaView™ control in order to successfully
configure the upgraded UC800 controller. Using
KestrelView™ on a PC or laptop computer:
1. Generate a Chiller Service report from the DynaView
with Level 4 active. To do this, click on Reports Menu
and select Chiller Service Report.
Figure 2. KestrelView screenshot—accessing Chiller Service report

2. Select all reports to ensure that you get a complete


report and convert the report to PDF. The PDF file will
be required to manually copy configuration and
setpoint values with Tracer® TU once the Tracer®
AdaptiView™ display and UC800 are installed.

3. Verify that the PDF report was printed. The PDF report
will be used when configuring the upgraded UC800
controller within Tracer TU.

RCDA-SVN002C-EN 11
Installation

Shut Down Power Prepare Unit for Installation


WARNING WARNING
Hazardous Voltage w/Capacitors! Risk of Electrocution!
Failure to disconnect power and discharge capacitors Failure to follow instructions could result in death or
before servicing could result in death or serious injury. serious injury. Before and during drilling operations
Disconnect all electric power, including remote ensure that all electrical cables and wires are not in the
disconnects and discharge all motor start/run path of the drill bit.
capacitors before servicing. Follow proper lockout/
tagout procedures to ensure the power cannot be 1. Cover unit control cover back plate with plastic to
inadvertently energized. For variable frequency drives or
prevent metal chips intrusion.
other energy storing components provided by Trane or
others, refer to the appropriate manufacturer’s literature
for allowable waiting periods for discharge of NOTICE:
capacitors. Verify with an appropriate voltmeter that all
capacitors have discharged. Equipment Damage!
For additional information regarding the safe discharge Failure to prevent metal chips from lodging against or
of capacitors, see PROD-SVB06*-EN inside of the electrical components can cause them to
fail when they are energized.
1. Using lockout/tagout safety procedures, shut down the 2. Using the template provided, mark the location of the
chiller’s main power. four mounting holes required for the UC800 back plate
2. Open all starter and control panel disconnect switches assembly. The template should be positioned so the
and secure them in the open position. lower holes are approximately 6.5” from the bottom of
the cabinet. See Figure 4, p. 12.
3. Confirm that the power is off to the control panel of the
chiller. Note: Actual size back plate template is found in
Figure 56, p. 51.
Remove the DynaView™ Display 3. Use a 17/64” drill bit to drill the four holes. See
Figure 4.
1. Remove the louver, side, and control enclosure panels.
See Figure 3. Figure 4. UC800 back plate assembly mounting hole
2. Remove the 4 fasteners holding the DynaView display locations(a)
to the Unit.
3. Unplug the 4-wire Phoenix connector from the 2.75"
DynaView display and remove the DynaView display MINIMUM
from the unit. CONTROL PANEL
FRONT

Figure 3. Louver panel removal 7/8" (USB PORT)

5.0"

26.0"
8.0"

4X 17/64" 6.5"
(BACK PLATE)

2.3"

(a) Actual size back plate template is found in Figure 56, p. 51.

12 RCDA-SVN002C-EN
Installation

4. On either the side or front control panel, drill one 7/8” TD7 Enclosure Option
hole for the USB Service Port.
Note: Length from the USB port location to the back 1. Use a 1-3/8” knockout punch to enlarge the 11/16”
plate should be 18 inches or less. diameter hole used to route the Dynaview™ cable.

Figure 5. Back plate assembly mount hole locations Figure 7. Panel hole enlargement

Enlarge 11/16” Hole


USB Port
to 1-3/8”

Back Plate
Mounting
Holes

5. Drill a 1-1/8” hole in the back of the control panel, just 2. Remove the lid from the TD7 enclosure, and
below the control back plate. The ¾” cord grip will be temporarily install the 1-1/4” split grommet. Aligning
installed at this location. See Figure 6, p. 13. the split grommet with the 1-3/8” hole created in the
previous step, place the enclosure on the panel. Level
Figure 6. Hole for 3/4” cord grip and mark the 4 holes used to mount the enclosure.
Note: If the TD7 enclosure will not be mounted in the
same location as the DynaView, it must be
within 1 foot of the DynaView’s original
location. Plugs are provided in the kit to cover
the original DynaView mounting holes.

Figure 8. Enclosure

1-1/8” Hole
for 3/4” Cord Grip

6. After all holes are drilled, use a vacuum to remove any


dirt, debris, or metal filings that may have accumulated
inside of the control enclosure.

RCDA-SVN002C-EN 13
Installation

Figure 9. Leveling enclosure and hole marking Figure 11. TD7 to enclosure backplate

7. Assemble the TD7 to the enclosure with #10-32 lock


nuts. See Figure 12.

Figure 12. Assemble the TD7 to the enclosure

3. Remove the front panel or place a piece of wood in


between the panel and condenser tubes before drilling
any holes.
4. With a #2 (.221”) drill bit, drill the 4 holes marked in the
previous step.
5. Install the TD7 Panel to the unit with the 10-32 screws
8. Connect wire extension X19051625030 and Ethernet
and lock nuts.
cable X19070632020; route cables through the large
hole and install the provided grommet.
Figure 10. Enclosure to unit
9. Route TD7 cables along the back side of the panel,
through the ½” and ¾” cord grips.
10. Install the cord grip split grommets and tighten nuts to
seal the cords. See Figure 13, p. 14.

Figure 13. Cord grip

6. Assemble the TD7 to the enclosure backplate using the


four brass M4 screws and washer provided in the kit.

Install
1/2” and 3/4”
Cord Grips

14 RCDA-SVN002C-EN
Installation

11. Secure cable with the adhesive mounted zip ties


provided in the kit. See Figure 14, p. 15. Figure 15. Wire routing hole creation

Figure 14. TD7 cable routing

TD7
Cable
Routing

4. Secure the arm to the control panel enclosure using


the 5/16 - 18 sealed hex cap screws and lock nuts. See
Figure 16.

Figure 16. Arm installation

Arm Mount Option


CAUTION
Display Arm Under Tension!
Failure to follow instructions below could result in
minor to moderate personal injury. The display arm is
spring-loaded! Do not unfasten the Tracer AdaptiView
display from the display arm for any reason without
first decreasing the arm tension to its lowest setting!
Failure to relieve the tension from the spring-loaded
arm before unfastening the display could result in the
arm forcefully snapping upwards unexpectedly, the
moment the weight of the display is removed from it!

1. On the side of the control panel carefully position the


arm mount hole template (Figure 55, p. 49) and mark
the 4 required holes. 5. Securely fasten the Tracer® AdaptiView™ display to
Note: Make sure arm mount location will not interfere the mounting plate on the end of the display arm with
with control panel door. the hardware provided. See Figure 17, p. 16
2. Using a ‘Q’ (0.332”) bit, drill the holes.
3. Using a 1-1/4” hole saw or knockout punch, create a
hole in the upper side panel for wire routing. See
Figure 15.

RCDA-SVN002C-EN 15
Installation

a car), adjust the hex bolt located inside the display


Figure 17. TD7 installation arm back plate. This adjustment needs to be done
BEFORE attaching the display. Use a 9/16 in. or 14 mm
wrench.
5. Use a 13 mm wrench to adjust the bolt (item labeled 4
in Figure 18) that allows the entire display arm to
swivel to the left and right.

Routing Cables
1. Install the side panel.
2. Route the TD7 cables through the hole in the side panel
and install the split grommet. Run the cables along the
back side of the panel, and through the 1/2” and 3/4”
cord grips.
3. Install the cord grip split grommets and tighten nuts to
seal the cords.
6. Set the arm tension so the display does not spring up 4. Secure cable with the adhesive mounted zip ties
or sag. provided in the kit. See Figure 19, p. 16.

Adjusting the Tracer® Figure 19. TD7 cable routing

AdaptiView™ Display Arm


There are three joints on the display arm that allow the
Tracer® AdaptiView™ display to be positioned at a variety
of heights and angles (see Figure 18, p. 16, items labeled
1, 2, and 3).

Figure 18. Joint locations on the display arm

34
TD7
Cable
1 Routing

1. At each joint in the display arm there is either a hex bolt


(1 and 2) or hex screw (3). Turn the hex bolt or screw
in the proper direction to increase or decrease tension.
Note: Each hex bolt or screw is labeled with “loosen”,
“tighten” or ‘”+/-” indicators.
2. Joint 3 has a 6 mm hex screw controlling the tension
on a gas spring, which allows the Tracer AdaptiView
display to tilt up and down.
3. Joints 1 and 2 are covered by a plastic cap. Remove the
plastic cap to access the hex bolt. Adjust using a
13 mm wrench as necessary.
4. To adjust the swivel of the Tracer AdaptiView display
(the spin right and left similar to the steering wheel on

16 RCDA-SVN002C-EN
Installation

Back Plate Assembly


NOTICE:
1. Using the 1/4-20 bolts, nuts and sealing washers
secure the back plate assembly to the side panel. See Transformer Damage!
Figure 20, p. 17. Failure to follow instructions below could result in
transformer damage. Be sure to connect fuse on back
Figure 20. Back plate installation plate to correct terminal on the unit.

3. Using the 14 gauge wire provided in the kit connect the


fuse on the backplate assembly to one of the terminals
(1-8) on TB5.
4. Using the 14 gauge wire and terminal provided in the
kit connect the “Line” side of the 24volt transformer on
the backplate to one of the terminals (9-16) on TB5.

Figure 22. Back plate wire routing

Route wires
from back plate
fuse and
transformer
to terminals
on TB5.
Connect Wire to
One of Terminals
on TB5 1-8
and 9-16

Note: See schematic 50711917, shown in Figure 40, p. 34,


for the following steps.
2. Ensure one terminal on the line side of the transformer
is connected to the fuse on the backplate assembly by
a 14 AWG wire. See Figure 21.

Figure 21. Back plate connections 5. Cut the connector off of cable X19051625020 and use
cable to connect the UC800 to the power supply. See
schematic 50711917 (Figure 40, p. 34), Figure 21, p. 17,
MBus-
MBus+
GND
+24V

Connect to Connect to
TB5 1-8 TB5 9-16
(120 VAC) (120 VAC) and Figure 23, p. 17.
Figure 23. Back plate UC800 to power supply
120 VAC to
24 VAC
Transformer

UC800 Back Plate Connect to Connect PWR and COM


Fuse TD7 Power Wires from UC800 to
(24 VAC) Power supply 1U2

For the following steps, see Figure 21 and Figure 40, p. 34.
Notes:
• R — Red wire for 24VDC
• BK— Black wire for ground
• BL — Blue wire for MBUS+ connection
• GR — Gray wire for MBUS- connection
RCDA-SVN002C-EN 17
Installation

6. Crimp two terminals (X19180041070) to extension


X19051625030 from the TD7 and connect to the “Load” Figure 26. USB port installation
Side of the transformer. See Figure 24, p. 18.

Figure 24. TD7 power connection

Install USB Port


Into Panel with
Connect TD7 Power Weatherproof Cap
to Load Side and Connect
of Transformer to UC800

7. Connect the Ethernet cable from the TD7 to the UC800.


See Figure 25, p. 18. 9. Secure all cables with the adhesive backed zip ties
provided in the kit. See Figure 27, p. 18.
Figure 25. TD7 communication connection
Figure 27. Secure all cables

Secure ALL
Cables with
Adhesive
Backed
Zip Ties

Connect Ethernet Cable


from TD7 to UC800

8. Install the USB Service port in the panel and connect to


the UC800. Install the USB weatherproof cap. See
Figure 26, p. 18.

18 RCDA-SVN002C-EN
Installation

Restore System Power


To prevent an unexpected chiller start up when system
power is first restored, implement the appropriate
preventative measure from the following list:
1. If the chiller is equipped with an external Auto Stop
button, disconnect the wire from terminal J2-1 on the
1U4 LLID.
2. If the chiller is not equipped with an external Auto Stop
button, disconnect the factory installed jumper wire
end from terminal J2-1 on the 1U4 LLID. See Figure 28,
p. 19.

Figure 28. Prevent unexpected chiller start-up before


restoring power

3. Perform a final inspection of the control panel


enclosure before restoring system power
a. Remove any tools and use a shop vacuum to
remove any dirt or debris that may have been
created during the installation process.
b. Confirm that all upgrade kit wiring has been
correctly routed and that all terminal connections
have been properly made.
c. Inspect the rest of the electrical wiring and
components within the enclosure to ensure that no
wiring connections were accidently loosened or
disconnected during the kit installation process.
d. Reinstall all panels.
4. Remove all lockout/tagout devices used at the power
supply panels for the chiller equipment.
5. Warn all personnel in the area that system power is
about to be restored.
6. Energize the system according to all applicable
standard safety procedures

RCDA-SVN002C-EN 19
Installation

Programming the Tracer® AdaptiView™


1. Configure the UC800 using Tracer® TU. Refer to the 3. Connect the computer with the Tracer TU service tool
KestrelView report and write all the programming software to the service port of the Tracer UC800
entries in the order listed. controller with a USB type A/B cable.
Note: For more information regarding the use of the 4. Open Tracer TU.
Tracer TU service tool, installation, operation Note: The UC800 ships with no software loaded.
and programming of the Tracer UC800 When first connecting to Tracer TU, a pop-up
controller, operation of the control system, and will direct you toward the software download
a guide to the diagnostics and troubleshooting page.
of the control system, please refer to the
following manuals: 5. Select the appropriate product type (RTAC), and select
the latest version listed.
• TTU-SVN01*-EN (Getting Started Guide: Tracer
TU Service Tool) 6. Click the Upgrade Device button when complete. See
Figure 29.
• RTAC-SVX01*-EN (Installation, Operation, and
Maintenance, Series R Air-Cooled Helical Rotary Figure 29. Application software download
Liquid Chillers)

NOTICE:
Separate AC Power Required for
Computers when Working on Tracer
AdaptiView!
Failure to follow instructions below could result in
damage to the controller. When doing any service work
on a Tracer AdaptiView control system that requires
connecting a laptop computer running Tracer TU
service tool software to the UC800 controller, the
laptop must be operated from a SEPARATE AC power
source AT ALL TIMES. NEVER run the laptop on internal
battery power alone while connected to a UC800
controller! Should the computer’s internal battery die
or malfunction while connected to a UC800, fatal
corruptions could occur to the electronic files within
the controller that will render it completely inoperable
and unable to accept new programming, requiring it to
be replaced with new UC800. Damaging a UC800 7. Use the Chiller Report PDF to manually copy the
controller in this manner is not covered under any configuration parameters in Tracer® TU. See Table 15
warranty! for correct mappings. After the configuration is saved,
Tracer TU will automatically proceed to LLID Binding
2. Obtain a working AC power adapter with which to view. Check to see if any of the listed devices need to
power the technician’s laptop. be bound, indicated by a red box. See Figure 30, p. 23.

Table 15. Mapping table

Compressor Manufacturing Unit Type Unit Compressor CT Meter


Frame Size(a) Location(b) (Model Number Digit 12)(c) Voltage(d) RLA(e) Scale(f)
K1 Charmes N = Standard, A = Extra Efficiency 400 51 75
K1 Charmes H = High Efficiency 400 51 75
K2 Charmes N = Standard, A = Extra Efficiency 400 61 75
K2 Charmes H = High Efficiency 400 61 75
L1 Charmes N = Standard, A = Extra Efficiency 400 75 100
L1 Charmes H = High Efficiency 400 75 100
L2 Charmes N = Standard, A = Extra Efficiency 400 92 100
L2 Charmes H = High Efficiency 400 92 100
M1,M3 Curitiba, Pueblo, Taicang H = High Efficiency 575 90 100
M1,M3 Curitiba, Pueblo, Taicang N = Standard, A = Extra Efficiency 575 94 100

20 RCDA-SVN002C-EN
Installation

Table 15. Mapping table (continued)

Compressor Manufacturing Unit Type Unit Compressor CT Meter


Frame Size(a) Location(b) (Model Number Digit 12)(c) Voltage(d) RLA(e) Scale(f)
M1,M3 Curitiba, Pueblo, Taicang H = High Efficiency 460 113 150
M1,M3 Curitiba, Pueblo, Taicang N = Standard, A = Extra Efficiency 460 118 150
M1,M3 Curitiba, Pueblo, Taicang H = High Efficiency 380 136 150
M1,M3 Curitiba, Pueblo, Taicang N = Standard, A = Extra Efficiency 380 142 150
M1,M3 Curitiba, Pueblo, Taicang H = High Efficiency 230 225 275
M1,M3 Curitiba, Pueblo, Taicang N = Standard, A = Extra Efficiency 230 235 275
M1,M3 Curitiba, Pueblo, Taicang H = High Efficiency 200 259 275
M1,M3 Curitiba, Pueblo, Taicang N = Standard, A = Extra Efficiency 200 270 275
M1,M3 Curitiba, Pueblo, Taicang N = Standard, A = Extra Efficiency 220 0 0
M1,M3 Curitiba, Pueblo, Taicang H = High Efficiency 220 0 0
M1,M3 Curitiba, Pueblo, Taicang N = Standard, A = Extra Efficiency 400 118 150
M1,M3 Curitiba, Pueblo, Taicang H = High Efficiency 400 113 150
M1,M3 Charmes N = Standard, A = Extra Efficiency 400 110.5 150
M1,M3 Charmes H = High Efficiency 400 110.5 150
M1,M3 Charmes H = High Efficiency 380 138 150
M1,M3 Charmes N = Standard, A = Extra Efficiency 380 138 150
M1,M3 Charmes H = High Efficiency 460 114 150
M1,M3 Charmes N = Standard, A = Extra Efficiency 460 114 150
M2,M4 Curitiba, Pueblo, Taicang H = High Efficiency 575 106 150
M2,M4 Curitiba, Pueblo, Taicang N = Standard, A = Extra Efficiency 575 111 150
M2,M4 Curitiba, Pueblo, Taicang H = High Efficiency 400 133 150
M2,M4 Curitiba, Pueblo, Taicang H = High Efficiency 460 133 150
M2,M4 Curitiba, Pueblo, Taicang N = Standard, A = Extra Efficiency 400 139 150
M2,M4 Curitiba, Pueblo, Taicang N = Standard, A = Extra Efficiency 460 139 150
M2,M4 Curitiba, Pueblo, Taicang H = High Efficiency 380 161 200
M2,M4 Curitiba, Pueblo, Taicang N = Standard, A = Extra Efficiency 380 168 200
M2,M4 Curitiba, Pueblo, Taicang H = High Efficiency 220 240 275
M2,M4 Curitiba, Pueblo, Taicang N = Standard, A = Extra Efficiency 220 251 275
M2,M4 Curitiba, Pueblo, Taicang H = High Efficiency 230 265 275
M2,M4 Curitiba, Pueblo, Taicang N = Standard, A = Extra Efficiency 230 278 400
M2,M4 Curitiba, Pueblo, Taicang H = High Efficiency 200 305 400
M2,M4 Curitiba, Pueblo, Taicang N = Standard, A = Extra Efficiency 200 320 400
M2,M4 Charmes N = Standard, A = Extra Efficiency 400 136 150
M2,M4 Charmes H = High Efficiency 400 136 150
M2,M4 Charmes H = High Efficiency 380 163 200
M2,M4 Charmes N = Standard, A = Extra Efficiency 380 163 200
M2,M4 Charmes H = High Efficiency 460 134 150
M2,M4 Charmes N = Standard, A = Extra Efficiency 460 134 150
N1,N3 Curitiba, Pueblo, Taicang H = High Efficiency 575 130 150
N1,N3 Curitiba, Pueblo, Taicang N = Standard, A = Extra Efficiency 575 134 150
N1,N3 Curitiba, Pueblo, Taicang H = High Efficiency 400 162 200
N1,N3 Curitiba, Pueblo, Taicang H = High Efficiency 460 162 200
N1,N3 Curitiba, Pueblo, Taicang N = Standard, A = Extra Efficiency 460 168 200
N1,N3 Curitiba, Pueblo, Taicang N = Standard, A = Extra Efficiency 400 168 200
N1,N3 Curitiba, Pueblo, Taicang H = High Efficiency 380 196 275
N1,N3 Curitiba, Pueblo, Taicang N = Standard, A = Extra Efficiency 380 203 275
N1,N3 Curitiba, Pueblo, Taicang H = High Efficiency 220 291 400

RCDA-SVN002C-EN 21
Installation

Table 15. Mapping table (continued)

Compressor Manufacturing Unit Type Unit Compressor CT Meter


Frame Size(a) Location(b) (Model Number Digit 12)(c) Voltage(d) RLA(e) Scale(f)
N1,N3 Curitiba, Pueblo, Taicang N = Standard, A = Extra Efficiency 220 306 400
N1,N3 Curitiba, Pueblo, Taicang H = High Efficiency 230 324 400
N1,N3 Curitiba, Pueblo, Taicang N = Standard, A = Extra Efficiency 230 336 400
N1,N3 Curitiba, Pueblo, Taicang H = High Efficiency 200 373 400
N1,N3 Curitiba, Pueblo, Taicang N = Standard, A = Extra Efficiency 200 386 400
N1,N3 Charmes N = Standard, A = Extra Efficiency 400 162 200
N1,N3 Charmes H = High Efficiency 400 162 200
N1,N3 Charmes H = High Efficiency 380 202 275
N1,N3 Charmes N = Standard, A = Extra Efficiency 380 202 275
N1,N3 Charmes H = High Efficiency 460 166 200
N1,N3 Charmes N = Standard, A = Extra Efficiency 460 166 200
N2,N4 Curitiba, Pueblo, Taicang H = High Efficiency 575 155 200
N2,N4 Curitiba, Pueblo, Taicang N = Standard, A = Extra Efficiency 575 160 200
N2,N4 Curitiba, Pueblo, Taicang H = High Efficiency 400 194 275
N2,N4 Curitiba, Pueblo, Taicang H = High Efficiency 460 194 275
N2,N4 Curitiba, Pueblo, Taicang N = Standard, A = Extra Efficiency 400 200 275
N2,N4 Curitiba, Pueblo, Taicang N = Standard, A = Extra Efficiency 460 200 275
N2,N4 Curitiba, Pueblo, Taicang H = High Efficiency 380 235 275
N2,N4 Curitiba, Pueblo, Taicang N = Standard, A = Extra Efficiency 380 242 275
N2,N4 Curitiba, Pueblo, Taicang H = High Efficiency 220 344 400
N2,N4 Curitiba, Pueblo, Taicang N = Standard, A = Extra Efficiency 220 359 400
N2,N4 Curitiba, Pueblo, Taicang H = High Efficiency 230 388 400
N2,N4 Curitiba, Pueblo, Taicang N = Standard, A = Extra Efficiency 230 399 400
N2,N4 Curitiba, Pueblo, Taicang H = High Efficiency 200 447 500
N2,N4 Curitiba, Pueblo, Taicang N = Standard, A = Extra Efficiency 200 459 500
N2,N4 Charmes N = Standard, A = Extra Efficiency 400 196.5 200
N2,N4 Charmes H = High Efficiency 400 196.5 200
N2,N4 Charmes H = High Efficiency 380 240 275
N2,N4 Charmes N = Standard, A = Extra Efficiency 380 240 275
N2,N4 Charmes H = High Efficiency 460 198 200
N2,N4 Charmes N = Standard, A = Extra Efficiency 460 198 200
(a) For compressor frame size, see compressor nameplate or ship history.
(b) Located in Design group in Tracer TU configuration.
(c) See unit nameplate for model number.
(d) Located in Tracer TU UC800 group or on compressor nameplate.
(e) Located in Tracer TU Starter group or on compressor nameplate.
(f) Located in Tracer TU Starter group.

22 RCDA-SVN002C-EN
Installation

Figure 30. Binding view for all LLIDs

8. Validate configuration and setpoint values from the 9. In the case you changed any configuration or setpoint
Chiller Report PDF file that was created from values, click the Save button. This updates the values
KestrelView. Within the Chiller Report PDF file, use the on the UC800 controller and takes you to the LLID
search function to view the different sections. Binding screen.

Figure 31. Navigating within the equipment utility configuration tab in Tracer TU

Figure 32. Location of the equipment utility tab in Tracer TU

10. In Tracer TU, save a copy of the Chiller Service Report.


From the Reports drop-down menu, select and open
Chiller Service Report. See Figure 33, p. 24.

RCDA-SVN002C-EN 23
Installation

Figure 33. Chiller service report (Tracer TU)

11. Save a copy of the Chiller Service Report. This report Options
can be compared to the report that was saved from
KestrelView to ensure that all settings are correct.
Generic BAS Interface
Note: This step produces backup configuration data
in the case the UC800 configuration becomes For the following option installations, see Figure 39, p. 32,
corrupt. unit schematic and upgrade schematic.

a. Access the Equipment Utilities section of Tracer TU When ordered, controls are provided for hard-wired chiller
by clicking the wrench symbol on the right hand control. Functions included are as follows:
side of the screen. • External Baseload Command
b. Click the Configuration tab. • Ice Building Control
c. At the bottom of the screen, click the Save File • External Baseload Set-point
button. • RLA OUT
d. In the Browse for Folder window, click Make New • Chilled Water Set-point IN
Folder.
• Customer Current Limit IN
e. A folder will be created with the name New Folder;
this can be renamed later. The path to the folder will • Ice Making Status
be: • Customer Programmable Relays
C:\Programs\Trane\TracerTU\Program\Plugins\UC
DataBaseDAL\New Folder Tracer® Interface Control
f. Select the New Folder file. The Tracer® AdaptiView™ controls can interface with
g. Click the OK button. several BAS protocols. The UC800 control is able to
directly communicate with Modbus® and BACnet®
h. The chiller configuration file will now be saved in systems. Additional control boards are available to
the New Folder. communicate with LonTalk® (COMM5) systems.
i. Compare the KestrelView report with the Tracer TU
report to validate configuration settings and
setpoints.

24 RCDA-SVN002C-EN
Installation

Generic BAS Integration


See Table 16, Figure 39, p. 32 component location and
appropriate unit schematic for Generic BAS integration.
Table 16. Generic BAS LLID description and connections

Component LLID Description/ Mating


Designation Mnemonic Part Number Description Connector Terminal(s) Function Connection
Communication
J11 1-4 IPC BUS (WB..)
(UC800)
LLID Output (+), Customer
10V for 2-10v, or connection
1
+20Vdc for 4- Current Limit
20mA Setpoint
LLID Input(+), 2-
2
10v, 4-20mA
Dual Analog In/Out
Module - External Current LLID GND, for
1U6 BRD04875 X13650731070 3
Limit and External Chilled input & output
Water Setpoint J2
LLID Output (+), Customer
10V for 2-10v, or connection -
4
+20Vdc for 4- Chilled Water
20mA Setpoint
LLID Input(+), 2-
5
10v, 4-20mA
LLID GND, for
6
input & output
Communication
J11 1-4 IPC BUS (WB..)
Dual Low Voltage Input (UC800)
1U7 BRD04873 X13650728070 Module - Ice Making External Input to
Control N.O. contact of
J2 1, 2 enable ice
5K18 relay
making
Communication
J1 1-4 IPC BUS (WB..)
(UC800)
Input, 115V
Quad Relay Output Customer
3, 6, 9, 12 (60hz), 220V
1U12 BRD04879 X13650806050 Module - Unit Operating supplied voltage
(50hz)
Status J2
Output, 115V
Unit Status
1,2,4,5,7 (60hz), 220V
Relays
(50hz)
Communication
J1 1-4 IPC BUS (WB..)
(UC800)
Ice Making
Dual Relay Output Module Status Output, Ice Making
4
1U13 BRD04878 X13650733070 -Ice Making Status (Active 115V (60hz), Status Relay
or Complete) J2 220V (50hz)
Input, 115V
Customer
6 (60hz), 220V
supplied voltage
(50hz)

RCDA-SVN002C-EN 25
Installation

BACnet/Modbus Integration
Note: If the current unit is already equipped with Reference manuals RTAC-SVP001*-EN, RTAC-SVE01*-EN
BACnet® , the BACnet® LLID (1U24) will need to be and BAS-SVP031*-EN, Table 17 and Figure 34 for
removed and BACnet® will need to utilize the BACnet® and Modbus™ integration.
UC800 connection.

Table 17. BACnet/Modbus connections


UC800 Description/ Mating
Mnemonic Part Number Description Connector Terminal(s) Function Connection
5 Link + To Building
Automation System
or other Trane
6 Link - Remote Device
MOD01628 X13651144010 Tracer UC 800 J3 (Shielded Twisted
Pair)
7 Link + To Next Unit
(Shielded Twisted
8 Link - Pair)
Note: If customer already has BACnet®, BACnet® LLID 1U24 must be disconnected, and UC800 connections used.

Figure 34. UC800 BACnet and Modbus connections


Link
Link
Link
Link
-
+
-
+

26 RCDA-SVN002C-EN
Installation

LonTalk Integration
Reference manual ACC-SVN100*-EN, Table 18, Figure 39,
p. 32 and appropriate unit schematic for LonTalk®
integration.
Table 18. LonTalk LLID description and connections

LLID Description/
Designation Mnemonic Part number Description Connector Terminal(s) Function Mating Connection
Communication
J11 1-4 IPC BUS (WB..)
(UC800)
Comm 5 To Tracer or other Trane
1U8 MOD02418 X13650845040 Interface 1-2 Interface Port A and B Device (Shielded,
(LonTalk®) J2 Twisted Pair)
To Next Unit (Shielded,
3-4 Interface Port A and B
Twisted Pair)

ifm efector Flow Switch and the installation manual included in the upgrade kit for
specific instructions for mounting, wiring, and adjusting
Note: This kit is designed to replace "paddle" style flow the switch settings.
switch utilizing a dual high voltage input LLID. This
kit is not a drop-in replacement for the current Global Connector Kit
production, low voltage input, thermal dispersion
flow switch. The Water Flow Switch Type must be The global connector kits allow a unit that has flat ribbon
configured for "Paddle Flow Switch - 115VAC cabling to be modified to the global connection cabling.
Input". See “Global Harness Routing,” p. 36 for wiring diagrams.
Figure 35. Flow switch configuration See Table 12, p. 9 through Table 14, p. 10 for the parts in
each kit.

Transducers and Sensors


The existing transducers and sensors are required to be
The ifm efector flow switch kit includes: replaced. For the EXV and liquid level sensors install the
wire harness adapter male global connector to four-wire
• flow monitoring module (mounted inside control
ribbon cable (KIT13723). Refer to RTAC-SVX01*-EN
panel)
(Installation Operation and Maintenance: Series R Air-
• flow sensor Cooled Helical Rotary Liquid Chillers), PART-SVB16*-EN
• 10 meter sensor cable (General Service Bulletin: Tracer® CH530/CH531
Pluggable Connector System) as well as the diagrams
• ½" NPT sensor adapter
provided in the kit.
• din rail and mounting screws.
Note: To connect the flow monitoring module to the Dual Start-up
High Voltage Input LLID (1U11), field supplied 16
AWG wire meeting UL 1230 is required. 1. When the programming is completed and saved, shut
down power to the control panel and disconnect the
Using the provided din rail and 6mm screws, find a
USB cable from the door of the control panel.
suitable location in the control panel to mount the flow
module. Complete the installation in accordance with the 2. Restore power to the control panel. The chiller is now
instructions provided in the efector flow kit and schematic ready for normal startup and checkout procedures.
shown in Figure 40, p. 34 and Figure 41, p. 35. See to RTAC-SVX01*-EN for proper startup and
checkout procedures.
Thermal Dispersion Flow Switch Upgrade If you have further questions, contact Trane Global Parts
The thermal dispersion flow switch upgrade is a set of Technical Services. To contact them, send a message to
solid-state components with no moving parts or paddles [email protected].
to stick or break. The kit includes an extended-length flow
probe, cabinet mounted control monitor, 1/2-inch NPT
adapter and 30-foot cable. The probe cable operates on
low voltage and is not required to be installed in conduit.
The probe system is designed for pipe diameters 4-inch
and larger. See wiring diagram 50711917(Figure 40, p. 34)

RCDA-SVN002C-EN 27
Component Locations

Table 19. Global connection component index


Device Part Number Description
3LL1 VARIABLE EVAPORATOR REFRIGERANT LIQUID LEVEL SENSOR, CIRCUIT 1
3PT1 X13790348080 SUCTION REFRIGERANT PRESSURE TRANSDUCER, CIRCUIT 1, COMPRESSOR 1A
3PT2 X13790348080 CONDENSER REFRIGERAND PRESSURE TRANSDUCER, CIRCUIT 1
3PT3 X13790348080 OIL PRESSURE TRANSDUCER, COMPRESSOR 1B
3PT4 X13790348080 OIL PRESSURE TRANSDUCER, COMPRESSOR 1A
3PT5 X13790348080 SUCTION REFRIGERANT PRESSURE TRANSDUCER, CIRCUIT 1, COMPRESSOR 1B
3RT1 X13650726100 OIL TEMPERATURE SENSOR, CIRCUIT 1, COMPRESSOR 1A
3RT2 X13650726100 OIL TEMPERATURE SENSOR, CIRCUIT 1, COMPRESSOR 1B
3V1 Varies(a) ELECTRONIC EXPANSION VALVE, CIRCUIT 1
4LL1 Varies(a) EVAPORATOR REFRIGERANT LIQUID LEVEL SENSOR, CIRCUIT 2
4PT1 X13790348080 SUCTION REFRIGERANT PRESSURE TRANSDUCER, CIRCUIT 2, COMPRESSOR 2A
4PT2 X13790348080 CONDENSER REFRIGERAND PRESSURE TRANSDUCER, CIRCUIT 2
4PT3 X13790348080 OIL PRESSURE TRANSDUCER, COMPRESSOR 2B
4PT4 X13790348080 OIL PRESSURE TRANSDUCER, COMPRESSOR 2A
4PT5 X13790348080 SUCTION REFRIGERANT PRESSURE TRANSDUCER, CIRCUIT 2, COMPRESSOR 2B
4RT1 X13650726100 OIL TEMPERATURE SENSOR, CIRCUIT 2, COMPRESSOR 2A
4RT2 X13650726100 OIL TEMPERATURE SENSOR, CIRCUIT 2, COMPRESSOR 2B
4V1 Varies(a) ELECTRONIC EXPANSION VALVE, CIRCUIT 2
6RT1 X13650726100 EVAPORATOR ENTERING WATER TEMPERATURE SENSOR
6RT2 X13650726100 EVAPORATOR LEAVING WATER TEMPERATURE SENSOR
6RT3 X13650726100 AMBIENT AIR TEMPERATURE SENSOR
1622-01 X19051622010 HARNESS 2Y SHORT (500mm)
1622-02 X19051622020 HARNESS 2Y LONG (1000mm)
1622-03 X19051622030 HARNESS 3Y (500mm)
1623-01 X19051623010 HARNESS EXTENSION, SHORT (1000mm)
1623-02 X19051623010 HARNESS EXTENSION, LONG (2000mm)
1625-02 X19051622010 HARNESS FEMALE TO WIRE LEADS (1000mm)
(a) Part number varies depending on unit configuration.

28 RCDA-SVN002C-EN
Component Locations

Figure 36. Component location, 2 compressor units

RCDA-SVN002C-EN 29
Component Locations

Figure 37. Component location, 3 compressor units

30 RCDA-SVN002C-EN
Component Locations

Figure 38. Component location, 4 compressor units

RCDA-SVN002C-EN 31
Component Locations

Figure 39. Component location, RTAC control panel


RTAC CONTROL PANEL 1

1F10
1F11
1F12
1F21
1F22
1F23
1F13
1F14
1F18
1F19
1F20
1F7
1F8
1F9

1F1
1F2
1F3
1F4
1F5
1F6
1TB7

1U14 1U15 1U16 1U17


1T1 1T9

1TB1
1U19 1U21 1U22
or
1CB1
or
1F15 1SW1
1U27 1F16
1F17
1U13
1U26
1TB6

1U25 1U12

1U7
1U23
1TB5

1U6
1U10
1U5
1TB4

1U4

1U2
1K14

1U24
or
1U8

32 RCDA-SVN002C-EN
Component Locations

Page Left Intentionally Blank

RCDA-SVN002C-EN 33
34
SCHEMATIC

CONTROLS UPGRADE

Important:
Wiring
Kit Schematic

125A 126A

H1 H2 H3

1T1
115V 24V WB1/4

X1 X2 X4 X3

J2 J1
1F17 1 4
115CA
1
J11
1 4
1F16
117CA WB5
2
1U2
POWER SUPPLY
118CA
3

J5 J4 J3
1TB5,1-8 1F15 1 2 3 4 1 2 3 4 1 2 3 4

62

RED

BLK
BLK
BLU
BLU

RED

GRY
GRY

WHT

161A
162A
GRY/BLK
1TB5,9-16

1F25
63

WB3/6

LINE
IF APPLICABLE, LINK TO 2U2/7U2 POWER SUPPLY

24 VAC LOAD
Figure 40. RTAC UC800/Tracer AdaptiView upgrade schematic

RED
BLK
BLU
NOT CONNECTED
Optional efector flow switch connection at 1TB5 is 115V.

GRY
USB PORT
UC800 UNIT CONTROLLER

RED
+24 VDC

BLK
GND

BLU
+
MBUS
GRY
-

+
4A2 ADAPTIVIEW DISPLAY MONITOR
SERVICE TOOL
-
LINK
+

ETHERNET
-

NOTES:

RCDA-SVN002C-EN
1. 1F25 FUSE: 1 AMP, CLASS CC FNQ-R, 600V
Important:

RCDA-SVN002C-EN
NOTES:
1. 1F25 FUSE: 1 AMP, CLASS CC FNQ-R, 600V

OPTIONAL EFFECTOR FLOW SWITCH

1U11
Optional efector flow switch connection at 1TB5 is 115V.

DUAL HIGH 1TB5; 9-16


VOLTAGE INPUT 2

1
1TB5; 1-8
Figure 41. RTAC UC800/Tracer AdaptiView upgrade schematic (continued)

J11
2 5 7 8 4 1 2
J1
1 17 18 19 20 21

WB5 2 3 1 4 5

EVAPORATOR WATER
FLOW DETECTOR
(FIELD INSTALLED)

35
Wiring
36
Wiring

6RT3

1623-01
1625-02 1622-02 1622-01 1622-02 1622-01 1622-03

3PT1
3PT2
4PT2 4RT1
Global Harness Routing

4PT3
1623-01
3LL1
TO CONTROL PANEL
POWER SUPPLY 1U2-J3 3RT1
1623-03
3V1

1623-01
4V1 1622-01

3PT3
1622-02

1623-01
4PT1
1622-01
Figure 42. Global harness wiring diagram — 2 compressor unit, 15 foot base

1622-03
4LL1
6RT1
1623-01

6RT2

RCDA-SVN002C-EN
RCDA-SVN002C-EN
4PT3 3LL1 3PT1

1623-01
4PT2 1623-01
1625-02 1622-03

1622-01 6RT3
1622-02 1623-01
4RT1 1622-03

TO CONTROL PANEL 3V1


POWER SUPPLY 1U2-J3
1622-03

1623-01
4V1

1622-02

1622-03
1623-01 3PT2
Figure 43. Global harness wiring diagram — 2 compressor unit, 18 foot base

4PT1 1623-02

6RT1
1623-01
1622-03
6RT2

1622-02
3PT3

3RT1
4LL1

37
Wiring
38
Wiring

4V1

3PT1
6RT3
1623-01
4PT2 4RT1 4PT3 1623-01
1625-02 3V1
1623-01

1622-02 1622-02 1622-02 1622-03 1622-02 1622-03

TO CONTROL PANEL 1623-01


3LL1 1622-02
POWER SUPPLY 1U2-J3

1623-01

4PT1
1622-03
3PT3
1623-01
6RT2
1622-01
3RT1 1623-01 1623-01

1622-03
6RT1
Figure 44. Global harness wiring diagram — 2 compressor unit, 21 foot base

1623-02
4LL1
3PT2

RCDA-SVN002C-EN
CIRCUIT 1

RCDA-SVN002C-EN
3PT3

3PT2 1623-01
1622-02
1623-01 3PT4 3RT1

1625-02 1622-02 1623-01 1622-01


6RT1 6RT3

1623-02
1622-01 1622-03
3RT2 1622-02
1622-01
TO CONTROL PANEL 3PT1
POWER SUPPLY 1U2-J3 1622-02

6RT2
1623-01 3PT5
1622-03
CIRCUIT 2
1623-01
4V1

4PT2 1623-01
4LL1
1623-02

1623-01 1622-03 1625-02


3LL1
3V1
4PT1
1622-02 1623-01 1622-01 1623-01

1623-01
TO CONTROL PANEL
Figure 45. Global harness wiring diagram — 3 compressor unit, 2-pass, 30 foot base

4PT3 POWER SUPPLY 2U2-J3


1622-02

4RT1

39
Wiring
40
Wiring

CIRCUIT 1
3PT3

3PT2
1622-02
1623-01
3PT4 1623-01 3RT1

1625-02 1622-02 1623-01

6RT1
1623-01 1622-01 1622-01 1622-03
3RT2
TO CONTROL PANEL 1623-01
POWER SUPPLY 1U2-J3
1622-02
3PT1
1622-01

CIRCUIT 2 1623-02 3PT5


1623-02

4V1 6RT3 1622-03


4PT2 1623-02
4LL1 1623-02
1623-02

1623-02
1622-02 1625-02

4PT1 1622-02 1622-03 1622-01 1623-01 3LL1


6RT2 3V1
1623-02
TO CONTROL PANEL
POWER SUPPLY 2U2-J3
4PT3
Figure 46. Global harness wiring diagram — 3 compressor unit, 3-pass, 30 foot base

1622-02

4RT1

RCDA-SVN002C-EN
CIRCUIT 1

RCDA-SVN002C-EN
3PT3

3PT2 3RT1
1622-02
1623-01 3PT4 1623-01
1625-02 1623-01 1622-01
6RT3

6RT1 1623-02
1623-01 1622-02 1622-01 1622-03
3RT2 1622-01 3PT1
TO CONTROL PANEL 1622-02
POWER SUPPLY 1U2-J3
1622-02
6RT2 1623-01

1622-03
CIRCUIT 2
3PT5

4V1
1623-01
4PT2
4LL1
1623-02
3V1
1623-01 1622-03 1622-01 1625-02
3LL1

4PT1
1622-02 1623-01 1623-02

1623-01
TO CONTROL PANEL
POWER SUPPLY 2U2-J3
Figure 47. Global harness wiring diagram — 3 compressor unit, 2-pass, 36 foot base

4PT3
1622-02

4RT1

41
Wiring
42
Wiring

CIRCUIT 1
3PT3

3PT2 1623-01
1622-02
1623-01
3PT4 3RT1

1625-02 1622-02 1623-01 1622-01

1623-01 1622-01 6RT1


1622-03
3RT2
TO CONTROL PANEL 1623-01
POWER SUPPLY 1U2-J3 1622-02 3PT1
1622-01

1623-02
1623-02
CIRCUIT 2
4V1 6RT3 3PT5
1622-03
4PT2 1623-02
4LL1 1623-02
1623-02

1622-02 1622-03 1622-01 1623-02

4PT1 1622-02 1623-02 1625-02 3LL1


3V1
6RT2 1623-02

TO CONTROL PANEL
4PT3 POWER SUPPLY 2U2-J3
Figure 48. Global harness wiring diagram — 3 compressor unit, 3-pass, 36 foot base

1622-02

4RT1

RCDA-SVN002C-EN
RCDA-SVN002C-EN
CIRCUIT 1
3PT3

3PT2
1622-02
1623-01 3RT1
3PT4 1623-01
1625-02
1623-02 1623-01 1622-01
6RT3

6RT1 1623-02
1622-02 1622-01 1622-03
3RT22 1622-01
3PT1
TO CONTROL PANEL 1622-02
POWER SUPPLY 1U2-J3
1622-02
6RT2 1623-02
1622-03
CIRCUIT 2
3PT5
4V1 1623-02

4PT2 1623-02
4LL1
1623-02 3LL1

1623-02 1623-01 1625-02


4PT1

1623-01 1622-02 1622-03 1622-01 1623-02

1623-02 TO CONTROL PANEL 3V1


Figure 49. Global harness wiring diagram — 3 compressor unit, 2-pass, 39 foot base

POWER SUPPLY 2U2-J3

1622-02
4PT3
4RT1

43
Wiring
44
Wiring

CIRCUIT 1
3PT3

3PT2 1623-01
1622-02
1623-01 3RT1
3PT4

1625-02 1622-02 1623-01

1623-02 1622-01 1622-01 1622-03 6RT1

3RT2
TO CONTROL PANEL 1623-01
POWER SUPPLY 1U2-J3
1622-02
3PT1
1622-01

CIRCUIT 2
1623-02 1623-02
3PT5

4V1 6RT3 1622-03

4PT2 1623-02
4LL1 1623-02
1623-02

1622-02 1623-02 1623-02 1625-02

4PT1 1623-01
1622-02 1622-03 1622-01 3LL1
3V1
6RT2
1623-02 TO CONTROL PANEL
POWER SUPPLY 2U2-J3
Figure 50. Global harness wiring diagram — 3 compressor unit, 3-pass, 39 foot base

4PT3
1622-02

4RT1

RCDA-SVN002C-EN
RCDA-SVN002C-EN
CIRCUIT 1
6RT3

1623-01 1623-01
1622-01 1623-02 3PT2 3PT1
3PT4 1622-02
3RT1 3PT5
1625-02 1622-01
1622-02
TO CONTROL PANEL 1622-02 1623-01
3RT2 1622-01
POWER SUPPLY 1U2-J3 1623-01
1622-01
1622-02 6RT2
1623-01
1622-02
1622-03 3LL1
1623-01
3PT3 6RT1

3V1

CIRCUIT 2
4PT5
1623-01 TO CONTROL PANEL
POWER SUPPLY 2U2-J3
1622-01 1622-01 1623-01 1622-02 1622-02 1622-01 1622-02 1625-02

4PT1 1623-01 1622-01 4PT4 1623-01

4RT2 1623-01
Figure 51. Global harness wiring diagram — 4 compressor unit, 2-pass, 39 foot base

4LL1 1622-02
4PT2

4V1 4PT3
4RT1

45
Wiring
46
Wiring

CIRCUIT 1
6RT3

1623-02 1622-01 1623-01 3PT2 1623-01


3PT1
1622-02
3RT1 3PT3
1625-02 1622-01
1622-02
TO CONTROL PANEL 3RT2 1622-02 3PT5
POWER SUPPLY 1U2-J3
1622-02
1623-01
1622-01
1622-02 1623-01

1622-02
6RT1
1623-01 1622-01
3PT4
3V1 3LL1

4PT5 CIRCUIT 2
6RT2
TO CONTROL PANEL
1623-01 1623-01 POWER SUPPLY 2U2-J3

1622-03 1623-01 1622-01 1623-01 1622-02 1922-01 1622-02 1625-02

4PT1
1622-02 1623-01
4PT4
4RT2
1623-01
Figure 52. Global harness wiring diagram — 4 compressor unit, 3-pass, 39 foot base

1622-02
4LL1
4PT3 4PT2

4V1
4RT1

RCDA-SVN002C-EN
RCDA-SVN002C-EN
CIRCUIT 1
1625-02 1623-02 1623-01
6RT3

3PT2 1623-01
1622-01 3PT1
1623-01
1622-02
3RT1 1622-01
TO CONTROL PANEL 3PT4
POWER SUPPLY 1U2-J3
3RT2
1622-02 3PT5
1622-01 1622-02 1623-01

1622-02 1622-03 6RT2 1622-01 1623-01


1622-01
1623-01 1623-01

3PT3 6RT1
3LL1

3V1
CIRCUIT 2
4PT5

1623-01
TO CONTROL PANEL
POWER SUPPLY 2U2-J3
1622-02 1622-01 1623-01 1622-01 1623-01 1622-02 1622-02 1622-01
1625-02

4PT1 4PT4 1622-02 1623-02


4RT2
Figure 53. Global harness wiring diagram — 4 compressor unit, 2-pass, 45 foot base

1623-01
1622-02
4LL1
4PT3 4PT2

4V1
4RT1

47
Wiring
48
Wiring

CIRCUIT 1
6RT3

1623-02 1623-01 1622-01 1623-01 3PT2 1623-01


3PT1
1622-02
1625-02 3RT1 3PT3 1622-01

1622-02 3PT5
3RT2
TO CONTROL PANEL 1622-02 1622-02
POWER SUPPLY 1U2-J3 1623-01
1622-01
1623-01
1622-02
1622-02

1623-01 1622-01 6RT1


3PT4

3LL1
3V1

6RT2 CIRCUIT 2
4PT5
1623-01 TO CONTROL PANEL
1623-01 POWER SUPPLY 2U2-J3

1622-03 1623-01 1622-01 1623-01 1622-02 1622-02 1622-01 1625-02

4PT1 1623-02
1622-02 1622-02

4PT4 4RT2 1623-01


4LL1
Figure 54. Global harness wiring diagram — 4 compressor unit, 3-pass, 45 foot base

1622-02
4PT2
4PT3 4RT
4V1

RCDA-SVN002C-EN
Templates
• See Figure 55, p. 49 for arm mount hole template. • See document RCDA-SVN003*-EN for enclosure hole
• See Figure 56, p. 51 for back plate template. template.

Figure 55. Arm mounting holes template, mm (in.)

Note: Template is shown ACTUAL SIZE.

RCDA-SVN002C-EN 49
Figure 56. Back plate template (in) — actual size

.266
4X
8.00
9.00

5.00
6.00

RCDA-SVN002C-EN 51
Page left intentionally blank
Trane - by Trane Technologies (NYSE: TT), a global climate innovator - creates comfortable, energy
efficient indoor environments for commercial and residential applications. For more information,
please visit trane.com or tranetechnologies.com.
Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without
notice. We are committed to using environmentally conscious print practices.

RCDA-SVN002C-EN 27 Apr 2020


Supersedes RCDA-SVN002B-EN (Feb 2018) ©2020 Trane

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