Module 5-2
Module 5-2
Module 5
• Biomass Power Plants: Biomass as a renewable energy source: types and
characteristics, Conversion technologies: combustion, gasification, and anaerobic
digestion, biomass feedstock selection and availability, Environmental impacts and
sustainability of biomass power plants, Integration of biomass power plants with other
energy systems.
• Hydrogen Energy: Properties of Hydrogen with respected to its utilization as a
renewable form of energy, sources of hydrogen, production of hydrogen, electrolysis
of water, thermal decomposition of water, thermos Chemical production biochemical
production.
Organic matter derived from biological organisms (Plants, algae, animals etc…) are called
Biomass. The energy obtained from biomass is called Biomass energy. Biomass energy
resources are available from botanical plants, vegetation, algae, animals and organisms living
on land or in water. Biomass, if left to decompose in open air, is acted upon by aerobic bacteria
(bacteria that require oxygen for their survival and growth) to produce mainly CO2, NH3, etc.
Thus total carbon component completely get oxidized to produce CO2 and no fuel is produced.
Characteristics
• Calorific Value- The heat value, or amount of heat available in a fuel (kJ/kg), is one of
the most important characteristics of a fuel because it indicates the total amount of
energy that is available in the fuel.
• Moisture Content - A low moisture level in the fuel is usually preferable because high-
moisture fuels burn less readily and provide less useful heat per unit mass.
• Ash content - Should be low for efficient combustion; high ash causes fouling and
slagging. Slagging and fouling are problems that occur when the ash begins to melt,
causing deposits inside the combustion equipment.
• Volatile Matter - Indicates ease of ignition and burning rate. Fuels with "high volatiles"
will tend to vaporize before combusting, whereas fuels with low volatiles will burn
primarily as glowing "char.”
• Fuel Size and Density - Loose biomass has low density; densification improves
handling and storage. Fuel size also dictates the type of handling equipment that is used.
The wrong size fuel will have an impact on the efficiency of the combustion process
and may cause jamming or damage to the handling equipment. Smaller-sized fuel is
more common for commercial-scale systems because smaller fuel is easier to use in
automatic feed systems and also allows for finer control of the burn rate.
• Renewable - Biomass is a renewable resource as it can be replenished by biological
processes like photosynthesis.
• Abundant and Diverse - Biomass resources are widely available and diverse, including
wood, agricultural residues, and waste materials.
• Direct Combustion - Biomass can be burned directly to produce heat or electricity.
• Conversion to Biofuels - Biomass can be processed into biofuels like ethanol and
biodiesel.
• Carbon Neutrality - Emits CO₂ absorbed during plant growth; ideally results in net-
zero emissions
Thermo-chemical conversion
• In thermo-chemical conversion, energy is produces by applying heat and chemical
processes. There are four thermo-chemical conversion processes, which are given
below.
Combustion process
• Combustion is an exothermic chemical reaction, in which biomass is burned in the
presence of air. In this process chemical energy which is stored in the biomass is
converted in the mechanical and electrical energies. This process is suitable for dry
biomass containing moisture less than 50%. Biomass is burned at the temperature of
800-1000 °C. This process is used for domestic applications as well as commercially in
biomass power plants in order to produce electricity.
Pyrolysis Process
• It is the process of conversion of biomass to liquid (bio-oil), solid (charcoal) and
gaseous (fuel gases) products by heating in the absence of air at 500 °C. There are two
types of pyrolysis: Fast pyrolysis, conventional pyrolysis and slow pyrolysis. Fast
pyrolysis process has high heating value and heat transfer rate and completes within
seconds. Conventional pyrolysis process is the process in which mostly carbon (35%)
is leaved as residue. Slow pyrolysis takes more time than fast pyrolysis, it also has low
temperature and heating values.
Gasification process
• In biomass gasification, charcoal, wood chips, energy crops, forestry residues,
agricultural waste and other wastes are transformed into flammable gases at high
temperature (800-1000°C). In this process fuel (biomass) reacts with a gasifying
medium such as oxygen enriched air, pure oxygen, steam or a combination of both. The
product gas can be used as a feedstock (syngas) in the production of chemicals like
methanol. One promising concept is that gas turbines convert the gaseous fuel to
electricity with a high overall conversion efficiency. The integration of gasification and
combustion/ heat recovery ensures 40-50% conversion efficiency for a 30-60 MW.
An Updraught Gasifier, also known as a counter current gasifier, is a type of biomass gasifier
where the solid biomass fuel is fed from the top of the reactor and moves downward by gravity.
While the gasifying agent—typically air, steam, or oxygen—is introduced from the bottom and
moves upward.
This opposite flow of fuel and gasifying agent characterizes it as a counter current system.
Updraught or Counter-Current Gasification involves several distinct zones, each playing a
crucial role in converting solid biomass into producer gas. These zones are vertically arranged
in the gasifier and interact through the counter-current flow of fuel (downward) and gasifying
agents (upward).
Here's a detailed explanation of each zone and its function:
• At the top is the drying zone, where the incoming biomass is preheated by rising hot
gases, leading to the evaporation of moisture. This zone typically operates at 100–
200°C.
• Beneath it lies the pyrolysis zone, where the dried biomass undergoes thermal
decomposition in the absence of oxygen, generating volatile compounds, tar, and char
at temperatures ranging from 200–600°C.
• Below this is the reduction zone, which is crucial for the formation of combustible
gases. Here, char reacts with carbon dioxide and water vapor to form carbon monoxide
and hydrogen (syngas) through endothermic reactions, with temperatures between 800–
1000°C.
• At the bottom is the combustion zone, where a limited supply of air causes partial
combustion of the biomass, generating carbon dioxide, water vapor, and heat—this heat
is essential to drive the endothermic reactions in the upper zones. This zone can reach
temperatures of up to 1200°C.
The counter-current design allows for high heat utilization but results in high tar content in
the product gas, making it more suitable for direct heat applications rather than power
generation unless proper gas cleaning systems are used.
Cross-draught gasifier
A cross-draught gasifier is a type of fixed-bed gasifier in which the air (or oxidizing agent) is
introduced from one side of the reactor, and the producer gas is collected from the opposite
side, creating a horizontal or lateral flow of gases through the fuel bed. Unlike updraught and
downdraught gasifiers where the flow is vertical, in cross-draught systems the air and gas travel
perpendicularly to the downward-moving solid biomass fuel. This unique design leads to a
much localized combustion zone, resulting in high temperatures (up to 1500°C) in a small area.
The gasification process in a cross-
draught gasifier is divided into similar
functional zones as other types: drying,
pyrolysis, oxidation, and reduction.
However, these zones are not clearly
layered vertically; instead, they tend to
overlap and exist in a more
concentrated lateral region. The
biomass is fed from the top, and as it
moves down due to gravity, it interacts
with the horizontally moving air and
gases.
Liquefaction process
• It is the process in which biomass is converted into liquid phase at low temperatures
(250-350 °C) and high pressures (100-200 bar), usually with a high hydrogen partial
pressure and catalysts to increase the rate of reaction. This process is used to get
maximum liquid yields with higher quality than from the pyrolysis process. The product
have higher heating value and lower oxygen content which makes the fuel chemically
stable.
Bio-Chemical conversion
Biochemical conversion makes use of the enzymes of bacteria and other living organisms to
break down biomass and convert it into fuels. This conversion process includes anaerobic
digestion and fermentation.
Anaerobic Digestion
Stage I: First of all the original organic matter containing complex compounds e.g.
carbohydrate, protein, fats etc. is broken through the influence of water (known as hydrolysis)
to simple water soluble compounds. The polymers (large molecules) are reduced to monomers
(basic molecules).The process takes about a day at 25 °C in an active digester.
Stage II: The micro-organisms of anaerobic and facultative (that can live and grow with or
without oxygen) groups, together known as acid formers produce mainly acetic and propionic
acids. This stage also takes about one day at 25 °C. Much of CO2 is released in this stage.
Stage III: Anaerobic bacteria, also known as methane formers slowly digest the products
available from second stage to produce methane, carbon dioxide, small amount of hydrogen
and trace amount of other gases. The process takes about two weeks’ time to complete at 25
°C. This third stage, i.e. methane formation stage is carried out strictly by the action of
anaerobic bacteria.
Fermentation process
Fermentation is an anaerobic process that breaks down the glucose within organic materials. It
is a series of chemical reactions that convert sugars to ethanol. The basic fermentation process
involves the conversion of a plant’s glucose (or carbohydrate) into an alcohol or acid. Yeast or
bacteria are added to the biomass material, which feed on the sugars to produce ethanol and
carbon dioxide. The ethanol is distilled and dehydrated to obtain a higher concentration of
alcohol to achieve the required purity for the use as automotive fuel. The solid residue from
the fermentation process can be used as cattle-feed and in the case of sugar cane; the bagasse
can be used as a fuel for boilers or for subsequent gasification.
(d) pH Value In the initial acid forming stage of the digestion process pH value may be around
6 or less. However, during methane formation stage, pH value of 6.5 to 7.5 is maintained, as
methane-forming bacteria are very sensitive to acidity. Too much and sudden deviation from
this value is likely to cause imbalance in bacteria population affecting the production of gas.
(e)Feeding Rate If the digester is fed with too much raw material at a time, acids will accumulate
and digestion process may stop. Also faster feeding rate will not help increase the gas
production.
(f)Carbon to Nitrogen (C/N) Ratio and Other Nutrients in Biomass A digester is culture of bacteria
feeding upon organic wastes. For optimal growth and activity of bacteria, it is essential that
required nutrients are available in correct chemical form and concentration. The fact that
anaerobic bacteria use carbon 25 to 30 times faster than nitrogen necessitates the optimum C:
N ratio as 30:1 for maximum microbiological activity.
(g)Seeding of Biomass with Bacteria To start and accelerate fermentation process, small
amount of digested slurry, which contains methane-forming bacteria, is added to the freshly
charged plant. This is known as seeding.
(h)Mixing or Stirring Mixing has three important effects: (a) maintains uniformity in
substrate concentration, temperature and other environmental factors (b) minimizes the
formation of scum at the surface and (c) prevents the deposition of solids at the bottom.
(i)Retention Time Retention time is the time duration for which the slurry remains in the plant
or the time that is available for biodigestion. It is determined bythe volume of digester divided
by the volume of slurry added per day.
(j)Effect of Toxic Substances High concentration of ammonia, antibiotics, pesticides,
detergents, heavy metals like chromium, copper, nickel, zinc etc. are toxic to bacteria
responsible for biodigestion.
Batch type plant is charged at 50–60 days interval. Once charged, it starts supplying the gas after
8–10 days and continues to do so for about 40–50 days till the process of digestion is
completed. Afterwards it is emptied and recharged. A battery of digesters are charged and
emptied one by one in a synchronous manner to maintain regular supply of gas through
common gasholder. The outline of such an arrangement is shown in Fig. The installation and
operation of such plants are capital and labor intensive and are not economical unless operated
on large scale. Such plants are installed in European countries. These plants do not suit to
conditions in Indian rural areas.
Advantages:
• It has less scum trouble.
• No separate pressure equalizing devices are required,
• In it the danger-of mixing oxygen with the gas to form an explosive mixture is
minimized.
• Higher gas production per m3 of the digester volume is achieved.
• No problem of gas leakage.
• Constant gas pressure.
Disadvantage:
• It has higher cost, as cost is dependent steel and cement.
• It has poor insulation against heat and hence it troubles in colder regions and periods..
• Gas holder requires painting once or twice in a year.
• The overall maintenance cost of the plant is more compared to fixed dome type.
Advantages:
• It has low cost compared to floating drum type.
• It has no corrosion problem.
• The plant is well insulated against the heat and hence constant temperature can be
maintained,
• Almost all bio mass can be fed.
• No maintenance.
Disadvantages:
• This plant construction requires skilled masons.
• Gas production per cum of the digester volume is less.
• Scum formation is problem no stirring arrangement.
• It has variable gas pressure.
Disadvantages
• Handling of effluent Slurry
• Temperature variation
• Improper loading of slurry
• pH and Volatile fatty adds
• Leakage of Gas
Hydrogen is the simplest element. An atom of hydrogen consists of only one proton and one
electron. It is also the most plentiful element in the universe. Despite its simplicity and
abundance, hydrogen doesn’t occur naturally as a gas on the Earth – it is always combined
with other elements. Water, for example, is a combination of hydrogen and oxygen (H2O).
Hydrogen holds the potential to provide clean, reliable and affordable energy supply that can
enhance economy, environment and security. It is flexible and can be used by all sectors of
economy. It is non-toxic and recyclable. Due to these qualities it is considered to be an ideal
energy carrier in the foreseeable future. An energy carrier moves and delivers energy in a
usable form to consumers.
Hydrogen can be produced by using a variety of energy sources, such as solar, nuclear and
fossil fuels and can be converted to useful energy forms efficiently and without detrimental
environmental effects. When burned as fuel or converted to electricity it joins with oxygen to
produce energy with water as the only emission. When air is used for combustion instead
of oxygen, some NOx is also produced, which can be reduced by lowering the combustion
temperature.
Despite all these benefits, realization of hydrogen economy faces multiple challenges. Unlike
gasoline and natural gas, hydrogen has no existing, large scale supporting infrastructure.
Building of such an infrastructure will require major investment. Although hydrogen
production, storage and delivery techniques are currently in commercial use by the
chemical and refining industries, existing hydrogen storage and conversion technologies are
too costly for widespread use in energy applications.
Properties of Hydrogen
Basic Properties:
• Chemical symbol (H₂): Hydrogen usually exists as a pair of atoms – H₂ – because single
hydrogen atoms are unstable alone.
• Atomic number (1): It's the first element in the periodic table and the simplest – just one
proton and one electron.
• Molecular weight (2.016 g/mol): Very light compared to other gases, making it the
lightest molecule.
• Physical state: At room temperature, hydrogen is a gas.
• Color, odor, taste: Hydrogen is invisible, odorless, and tasteless, so it can’t be detected
without sensors.
• Density: It’s about 14 times lighter than air, which is why it rises quickly when released.
• Boiling/Melting point: Hydrogen becomes liquid only at extremely low temperatures
(below –250°C).
Chemical & Combustion Properties:
• Flammable: Hydrogen burns very easily in air, which is why it's useful as a fuel—but
also needs careful handling.
• Combustion: When hydrogen burns with oxygen, it forms water and releases a lot of
energy (heat).
• Explosive in air: If hydrogen mixes with air in the right proportions and gets a spark, it
can explode.
• Non-toxic but asphyxiating: It won’t poison you, but if it replaces oxygen in the air, you
could suffocate.
Energy Properties:
• Energy by mass: Hydrogen has the highest energy content per kilogram of any fuel—
great for weight-sensitive uses.
• Energy by volume: It has low energy per liter as a gas, so it must be compressed or
liquefied to store enough fuel.
• Octane rating: A measure of how efficiently and cleanly fuel burns in an engine.
Hydrogen’s is very high, meaning it resists knocking.
Sources of Hydrogen
Hydrogen can be produced from a large number of reactions. The most familiar is that of
electrolytic process where direct current is passed through a conducting aqueous solution
producing hydrogen at one electrode and oxygen at the other.
The electrolysis process has a conversion efficiency of about 85%, but since the input energy
is electricity, the overall yield of the process is going from thermal to mechanical to electrical
to chemical energy is a maximum of 35%. However, hydrogen can also be produced more
easily and efficiently from fossil fuels. Most of the hydrogen produced today is from methane
in the Steam reforming process, which takes place at 900°C. This system uses methane gas and
hydrogen is produced as per the reaction
CH4 + H20 —> 3H2 + CO
The carbon monoxide generated is used to produce additional hydrogen as per the reaction-
CO + H20 —> H2 + C02
Other methods of producing hydrogen are the reaction of steam with naphtha, a heavy fuel oil,
or with coke, and coal. In an oil refinery, large amounts of hydrogen are generated by
converting the common feedstock naphtha (C8H16) into aromatic compounds, as per reaction:
C8H16 —> C8H10 (xylene) + 3H2
Hydrogen can also be produced in the Steam-iron process where steam reacts with hotbed of
ferrous oxide (FeO) at about 900°C. Magnetic iron oxide and hydrogen are produced in this
reaction-
H2O +3FeO -- Fe3O4 +H2
Electrolysis of Water
Electrolysis is the simplest method of hydrogen production. Currently, this method is not as
efficient or cost effective as thermo-chemical method using fossil fuels or biomass. But it
would allow for more distributed hydrogen generation and open the possibilities for use of
electricity generated from renewable and nuclear resources for hydrogen production.
An electrolysis cell essentially consists of two electrodes, commonly flat metal or carbon
plates, immersed in an aqueous conducting solution called electrolyte, as shown in Fig.
12.10. A direct current decomposes water into H2 and O2, which are released at cathode (–
ve electrode) and anode (+ve electrode) respectively. As water itself is poor conductor of
electricity, an electrolyte, commonly aqueous KOH is used.
There are several different routes by which hydrogen energy can be produced through
thermochemical methods; however, the most common thermochemical processes include
natural gas reforming, which is otherwise known as steam methane reforming (SMR), biomass
gasification, biomass-derived liquid reforming, and solar thermochemical hydrogen (STCH)
production.
Biomass gasification
Biomass gasification utilizes biomass as its source of hydrogen energy, which can originate
from a wide range of sources, including agriculture crop residues, forest residues, organic
municipal solid wastes, and animal wastes. Typically, the biomass gasification process begins
with the reaction of the biomass source with a controlled amount of oxygen or steam, which
will lead to the production of CO, CO2, and hydrogen. The CO produced from this reaction
will subsequently react with water to form more CO2 and hydrogen through a similar water-
gas shift reaction that occurs during SMR.
Advantages of hydrogen:
• The major source of hydrogen, water is available freely and in plenty.
• It can be used as a fuel directly by burning.
• It can be liquefied, and stored conveniently in cylinders.
• It can be transported easily through pipelines to long distances.
• Handling and usage is very simple.
• There is no impact on the environment since the product of combustion is just water
vapor.