Infinity M and HC - Ig
Infinity M and HC - Ig
NOTE: NE-M systems with left and right vertical distribution use installation guide document CC848815325.
This equipment is not suitable for use in location where children are likely to be present.
Equipment intended only for use in a restricted access area.
1
Trademark of OmniOn Company
Page 1
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
INSTALLATION GUIDE
Table of Contents
Table of Figures ................................................................................................................................................................................. 4
Table of Tables ................................................................................................................................................................................... 6
Introduction ........................................................................................................................................................................................ 7
Reference Documents..........................................................................................................................................................................................................7
Contact Information...............................................................................................................................................................................................................7
Product Description ......................................................................................................................................................................... 8
Components................................................................................................................................................................................................................................11
Installation ........................................................................................................................................................................................... 18
Preparation...................................................................................................................................................................................................................................18
Safety ..........................................................................................................................................................................................................................18
Installation Tools ........................................................................................................................................................................................................18
Equipment Identification ....................................................................................................................................................................................18
Anchor Frame.............................................................................................................................................................................................................................19
Floor Mounted Frame ............................................................................................................................................................................................19
Battery or Battery Stand Mounted Frame ...............................................................................................................................................20
Sub-frame Mounted Systems: ..........................................................................................................................................................................20
Ground Frame ............................................................................................................................................................................................................................21
Floor Mounted Frame ............................................................................................................................................................................................21
Battery or Battery Stand Mounted Frame ...............................................................................................................................................21
Connect Central Office Ground (COG) ......................................................................................................................................................................22
Connect Supplemental Frame .......................................................................................................................................................................................22
Connect Interframe Bus Bars ...........................................................................................................................................................................23
Connect Interframe Secondary Voltage Cables ...................................................................................................................................25
Connect Interframe Signal Cables.................................................................................................................................................................27
Set Supplemental Frame ID on BIC 10 .......................................................................................................................................................30
Install PV/AC Partition Kit – NE-M Eco systems only .......................................................................................................................................30
Connect Input Power ............................................................................................................................................................................................................33
Install Battery Trays ................................................................................................................................................................................................................36
Install Batteries ..........................................................................................................................................................................................................................37
Tray Mounted Batteries.........................................................................................................................................................................................37
External Batteries ......................................................................................................................................................................................................38
Connect Batteries ....................................................................................................................................................................................................................39
Connect Tray Mounted Batteries ...................................................................................................................................................................39
Connect External Batteries.................................................................................................................................................................................44
Connect Battery Probes .......................................................................................................................................................................................45
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Verify Battery Bus Voltage and Polarity ....................................................................................................................................................................45
Connect Load Wiring.............................................................................................................................................................................................................45
Verify Installation ......................................................................................................................................................................................................................54
Install Controller ........................................................................................................................................................................................................................55
Install Pulsar Plus ......................................................................................................................................................................................................55
Install Millennium II..................................................................................................................................................................................................61
Install BSM6 Modem ...............................................................................................................................................................................................65
Install Optional Controller Peripherals ........................................................................................................................................................65
Install Rectifiers/Converters ..............................................................................................................................................................................................65
Install Rectifiers ..........................................................................................................................................................................................................67
Verify Rectifier Positions .......................................................................................................................................................................................68
Install Converters .......................................................................................................................................................................................................69
Install Battery Voltage Temp (VT)-Probes ................................................................................................................................................................69
Install Aux Display (NE830A) Alarm Cable (Optional)......................................................................................................................................69
Configure Controller – Minimum ..................................................................................................................................................................................70
Configure Pulsar Controller ................................................................................................................................................................................70
Configure Millennium II Controller ...............................................................................................................................................................72
Acceptance Testing .......................................................................................................................................................................... 75
Troubleshooting ................................................................................................................................................................................ 79
System .............................................................................................................................................................................................................................................79
Rectifiers/Converters .............................................................................................................................................................................................................86
Voltage Temp (VT)-Probes..................................................................................................................................................................................................87
Specifications and Application ..................................................................................................................................................... 88
Millennium II Alarm & Control Signals .......................................................................................................................................................................89
Fuse Alarm Major (FAJ) - BSL-63 .....................................................................................................................................................................92
Fuse Alarm Minor (FAN) - BSL-65 ...................................................................................................................................................................92
Open String Alarm (OS) - BSL-72 ....................................................................................................................................................................92
Aux Major (AMJ) - BSL-64.....................................................................................................................................................................................92
Aux Minor (AMN) - BSL-66 ...................................................................................................................................................................................92
Low Voltage Disconnect Active (LVD1) - BSL-84 ..................................................................................................................................92
Low Voltage Disconnect Active (LVD2/LVD2R) - BSL-61/62...........................................................................................................92
External Boost Option (TFLT/TBST/PBT) - BSL-67-69 ........................................................................................................................92
Rectifier Hold OFF on Engine Option (RO/ROR) - BSL-77-78 .....................................................................................................93
Rectifier External Sequence Option (TR1-TR4) - BSL-73/79/85/80............................................................................................93
Safety .................................................................................................................................................................................................... 94
Déclarations de sécurité ................................................................................................................................................................. 95
Precautions ......................................................................................................................................................................................... 96
Précautions ......................................................................................................................................................................................... 97
Special Installation Notes ............................................................................................................................................................... 98
Revision History ................................................................................................................................................................................. 102
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Table of Figures
Figure 1 Block Diagram ...............................................................................................................................................................................................................10
Figure 2 NE-M Components ....................................................................................................................................................................................................11
Figure 3 Pulsar Front Panel ......................................................................................................................................................................................................12
Figure 4 Millennium II Controller Front Panel .............................................................................................................................................................12
Figure 5 NE830 Display ...............................................................................................................................................................................................................13
Figure 6 Rectifier and Converter Type Badge .............................................................................................................................................................13
Figure 7 Power Input Panel......................................................................................................................................................................................................15
Figure 8 Battery Stand .................................................................................................................................................................................................................15
Figure 9 DC Distribution 4 Bullet Panels ........................................................................................................................................................................16
Figure 10 DC Distribution – Bolt In Panel with return bar ...................................................................................................................................16
Figure 11 NE-M System – 22U ...................................................................................................................................................................................................16
Figure 12a New Shunt Bus Arrangements (Series 1:3) ............................................................................................................................................17
Figure 12b Old Shunt Bus Arrangements ......................................................................................................................................................................17
Figure 13 Frame Mount Footprint ........................................................................................................................................................................................19
Figure 14 Battery Stand Mount .............................................................................................................................................................................................20
Figure 15 Mount Sub Frame .....................................................................................................................................................................................................20
Figure 16 Ground Frame .............................................................................................................................................................................................................21
Figure 17 Ground Short Frame ...............................................................................................................................................................................................21
Figure 18 CO Ground Landing ................................................................................................................................................................................................22
Figure 19 Supplemental Frame..............................................................................................................................................................................................22
Figure 20 New Interframe Bus Bars ...................................................................................................................................................................................23
Figure 21 L635L Dual Voltage Panel Location ..............................................................................................................................................................25
Figure 22 Secondary Voltage Bus ........................................................................................................................................................................................25
Figure 23 Interframe Cables .....................................................................................................................................................................................................27
Figure 24 Breaker Panel Alarm Connections ...............................................................................................................................................................28
Figure 25 RPM Connections .....................................................................................................................................................................................................29
Figure 26 Set Frame ID on BIC 10 .........................................................................................................................................................................................30
Figure 27 Eco Input Panel .........................................................................................................................................................................................................30
Figure 28 Input Panel Screws .................................................................................................................................................................................................31
Figure 29 Partition Labels ..........................................................................................................................................................................................................31
Figure 30 Partition Insert ...........................................................................................................................................................................................................32
Figure 31 Label Input Panel ......................................................................................................................................................................................................32
Figure 32 Label Input Panel Cover.......................................................................................................................................................................................32
Figure 33 Input Power Terminal Block Positions.......................................................................................................................................................33
Figure 34 Rectifier / Converter and Shelf Numbering ...........................................................................................................................................33
Figure 35 Rectifier Dual Feed Jumper Positions – ac feeds only ....................................................................................................................33
Figure 36 Input Conduit Locations ......................................................................................................................................................................................34
Figure 37 Input Jumper Dividers ..........................................................................................................................................................................................34
Figure 38 AC Bridging Jumper ..............................................................................................................................................................................................34
Figure 39 Input Panel Sections ..............................................................................................................................................................................................35
Figure 40 Battery Trays ...............................................................................................................................................................................................................36
Figure 41 Batteries in Tray – 48V ...........................................................................................................................................................................................37
Figure 42 Place Batteries ...........................................................................................................................................................................................................38
Figure 43 Battery Inter-Cell Bus Bars ................................................................................................................................................................................38
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Figure 44 Battery Disconnect Switch ...............................................................................................................................................................................39
Figure 45 Batt Disconnect Switch Input Bus ...............................................................................................................................................................39
Figure 46 Battery Cable -48V ..................................................................................................................................................................................................40
Figure 47 Battery Cable +24V .................................................................................................................................................................................................40
Figure 48 Battery Return Cable -48V ................................................................................................................................................................................41
Figure 49 Battery Return Cable +24V ................................................................................................................................................................................41
Figure 50 Anderson Battery Connector ...........................................................................................................................................................................42
Figure 51 Battery Connections - Anderson ....................................................................................................................................................................42
Figure 52 Battery Cable Direct -48V ...................................................................................................................................................................................43
Figure 53 Battery Cable Direct +24V ..................................................................................................................................................................................43
Figure 54 Battery Return Cable Direct -48V .................................................................................................................................................................43
Figure 55 Battery Return Cable Direct +24V .................................................................................................................................................................44
Figure 56 External Battery Connections ..........................................................................................................................................................................44
Figure 57 Battery Additional Landings .............................................................................................................................................................................44
Figure 58 Battery and Return Bus Lug Spacers .........................................................................................................................................................44
Figure 59 Battery Bus Labels ...................................................................................................................................................................................................45
Figure 60 Bullet Distribution Panel - Selectable Voltage ....................................................................................................................................46
Figure 61 2-Pole and 3-Pole Breaker Install ...................................................................................................................................................................47
Figure 62 GMT Fuse Module ....................................................................................................................................................................................................48
Figure 63 Bolt-In Breaker or Fuse Holder Mounting ...............................................................................................................................................49
Figure 64 Bolt-in TPL-C Fuse Holder Wiring ................................................................................................................................................................49
Figure 65 Bolt-in Breaker Wiring ..........................................................................................................................................................................................49
Figure 66 Bolt-in Position Return Bar ...............................................................................................................................................................................50
Figure 67 850038647 Alarm Cable ......................................................................................................................................................................................50
Figure 68 Remove bullet breaker panel and replace with TPL fuse panel ..............................................................................................53
Figure 69 Rectifier Positions ....................................................................................................................................................................................................54
Figure 70 Labeling of rectifier/converter shelves .....................................................................................................................................................54
Figure 71 ESD Grounding Connector .................................................................................................................................................................................55
Figure 72 Alarm Relay Jumpers – Pulsar Plus ..............................................................................................................................................................55
Figure 73 Alarm Relay Jumper Positions - Pulsar Plus ..........................................................................................................................................56
Figure 74 1-Wire Jumper - Pulsar Plus ..............................................................................................................................................................................57
Figure 75 Controller Connections ........................................................................................................................................................................................57
Figure 76 Modbus RTU Interface ..........................................................................................................................................................................................61
Figure 77 Local Port - Pulsar Plus .........................................................................................................................................................................................61
Figure 78ESD Grounding Connector .................................................................................................................................................................................61
Figure 79 Millennium II Circuit Card...................................................................................................................................................................................62
Figure 80 Controller Connections ........................................................................................................................................................................................62
Figure 81 Alarm Connections Millennium II ..................................................................................................................................................................64
Figure 82 RS232 Connection - Millennium II ................................................................................................................................................................65
Figure 83 Insert Rectifier ............................................................................................................................................................................................................65
Figure 84 Open Rectifier Door ...............................................................................................................................................................................................66
Figure 85 Close Rectifier Door ................................................................................................................................................................................................66
Figure 86 Open Rectifier Door ...............................................................................................................................................................................................66
Figure 87 Remove Rectifier ......................................................................................................................................................................................................66
Figure 88 Inventory Screen ......................................................................................................................................................................................................68
Figure 89 Main Screen - web ...................................................................................................................................................................................................69
Figure 90 NE830 Alarm Cable Connector ......................................................................................................................................................................70
Figure 91 Front Panel - Pulsar Plus Controller .............................................................................................................................................................70
Figure 92 Front Panel - Millennium II Controller .......................................................................................................................................................72
Figure 93 Rectifier Face Plate .................................................................................................................................................................................................86
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Table of Tables
Table 1 Rectifiers and Converters..........................................................................................................................................................................................14
Table 12 Alarm and Control - Signal Names and BSL Pins ..................................................................................................................................89
Table 14 Alarm and Control Inputs - Descriptions, BLS Pins, and Signal Names .................................................................................91
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Introduction
This manual is intended as a guide in assisting equipment understanding, installation, testing, and troubleshooting.
For additional assistance contact Technical Support or access additional information on-line.
Reference Documents
Document Title
Contact Information
Phone: +1 972 244-9288
Email: [email protected]
Web site: omnionpower.com
2
Referred to as “Pulsar Plus” throughout this document.
3
Referred to as “Millennium II” throughout this document.
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Product Description
Infinity M (NE-M) is available in multiple system arrangements. Block diagram - Figure 1.
24V none
24V 48V
48V none
48V 24V
48V 58V
Battery Connections
• Direct connection to NE-M system bus
• Through a Low Voltage Battery Disconnect (LVBD)
• Through battery maintenance switches or circuit breakers located at the battery
DC Distribution
• Panel Positions: 2, 3, or 4 (13U, 18U, or 22U systems)
• Panels: Bullet Positions, Selectable Bullet Positions, Bolt In Breakers / Fuses
• DC Voltage: Primary only or Primary and Secondary
• Selectable distribution options
Power Shelves
• Universal power shelf accepts rectifiers or converters interchangeably in any power slot
• Rectifier power shelf for 48V rectifiers only.
• Can be installed with no AC connected, as a converter only shelf
AC Feeds
• Front accessible terminal blocks
• One or two rectifier positions per feed
• Side access AC conduit knockouts
Controller
The controller monitors and controls system operation.
• Pulsar Plus (Eco features included)
• Millennium II
Framework
• 84 inch, or 42 inch frame
• Sub-frame - mount in customer provided 23 inch frame
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Supplemental Frame
The optional Supplemental Frame and adds DC distribution, power shelves, and battery connections.
• Millennium II controller required in Initial Frame.
Eco Capable Systems - Pulsar Plus only
Eco capable systems (Eco systems) add support for multiple power inputs of multiple types, including PV (photo
voltaic or solar) arrays.
Power Input
• PV (photo voltaic or solar) arrays
• AC generators
• AC mains
Rectifiers
Infinity Eco Rectifiers4
4
REQUIRED – Eco rectifiers in all DC (PV or solar) powered rectifier positions.
RECOMMENDED – Eco rectifiers in all Eco system rectifier positions.
NOT RECOMMENDED – non-Eco rectifiers in Eco systems.
Non Eco rectifiers will not function properly when powered by DC (PV or solar) input in Eco systems.
Use of non-Eco rectifiers in Eco systems increases the risk of improperly filling all system rectifier positions.
Non Eco rectifiers may be installed in AC powered rectifier positions of Eco systems.
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Figure 1 Block Diagram
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Components
• Systems (with 4 rectifier shelves)
• 13 U with 2 distribution panel positions
• 18 U with 3 distribution panel positions
• 22 U with 4 distribution panel positions
• Frameworks:
• Full-Height Frame
• Half-Height Frame
• Sub frame with frame mounting brackets
• Pulsar Plus or Millennium II controller
• NE830 Redundant Voltage Monitor
• Infinity (NE)-Series Rectifiers and Converters AC Input
• Front accessible AC terminal blocks Terminals, DC
Output
• Battery Options and Monitoring: Distribution,
and Battery
• Battery Trays with Disconnect Breakers Connections
• Battery Trays with Anderson PowerPole® disconnects
• Battery Trays with direct Cable Connections
Milllennium NE830
• LVBD Contactors Controller Voltage
• Thermal/Voltage Probes Display
NE Series
• DC distribution options: Rectifiers and
Converters
• Bullet Terminal Panels – 26 position
• Fit in 1 distribution position Figure 2 NE-M Components
• Single Voltage (24 or 48V) or Selectable Voltage (24V/48V,
48V/24V, or 48V/58V) per position
• Integrated return bar
• Bullet terminal breakers up to 400A
• TPS fuses up to 70A
• GMT module fuses up to 15A – 6 position and 10 position
• Shunt option
• Bolt-in Large Distribution Panel (12 position) mounted in:
• Bottom 2 distribution positions with integrated return bar
or
• Bottom distribution position with top of frame return bar.
or
• Top and Bottom distribution positions with integrated
return bar (22U 4 distribution panel bay only)
• KS22012 breakers up to 1200A
• TPL-C Fuse holders
• Additional Power shelves
9 shelves maximum
7 AC powered shelves maximum
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Controller - Pulsar Plus
• Advanced Battery Management to maximize and • Extensive Voltage, Current, Temperature, and Binary
manage battery health Input monitoring
• Emergency Power Off (EPO) to meet local • Standard and programmable Office Alarm relays
emergency services code requirements
• Digital communications to all system devices
• System voltage and current monitoring
See the Galaxy Millennium II Installation and User’s Guide for further detail.
Controller – Millennium II
Number of Alarms Plant Voltage and Load Current
Plant Status LEDs Alarm Test and Warnings Date and Time
Plant Mode
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
• Local or remote viewing and configuration of • LVBD and LVLD Low Voltage Disconnect contactor
system parameters, alarm thresholds, and user- control and monitoring
definable alarm inputs and relays • dc Distribution monitoring
• Extensive rectifier/converter Monitoring and Control • Standard and Programmable Alarms
• Advanced Battery Management to maximize and • Extensive Voltage, Current, Temperature, and
manage battery health Binary Input monitoring
• Emergency Power Off (EPO) to meet local • Standard and programmable Office Alarm relays
emergency services code requirements • Digital communications to all system devices
• System voltage and current monitoring • Remote Peripheral Modules (RPMs)
See the Galaxy Millennium II Installation and User’s Guide for further detail.
Type
Badge
NE Eco Rectifiers
Input AC or DC (PV or solar)
Compatibility All Infinity Rectifier Positions
Eco Feature MPPT (Maximum Power Point Tracking) maximizes power harvested from PV arrays
NE Non-Eco Rectifiers
Input AC only
Compatibility All AC powered Infinity Rectifier Positions5
5
Non Eco rectifiers will not function properly when powered by DC (PV or solar) input in Eco systems.
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Table 1 Rectifiers and Converters
Eco Rectifier
ac 110/200-277 Vac
dc 60Vdc (+/-30V)
NE050ECO48ATEZ 48V, 50A10 Yes6
to 310Vdc (+/-155)
11A max
Blue
Eco Rectifier
ac 110/200-277 Vac
dc 60Vdc (+/-30V)
NE100ECO24TEZ 24V, 100A7 Yes6
to 310Vdc (+/-155)
11A max
Orange
Converter
NE040DC48ATEZ 48V, 40A No
24 Vdc
NE030DC48A 48V, 30A No
blue
Converter
Orange
Converter
Blue
NE Slot Filler
6
REQUIRED – Eco rectifiers in all DC (PV or solar) powered rectifier positions.
RECOMMENDED – Eco rectifiers in all Eco system rectifier positions.
NOT RECOMMENDED – non-Eco rectifiers in Eco systems.
Non Eco rectifiers will not function properly when powered by DC (PV or solar) input in Eco systems.
Use of non-Eco rectifiers in Eco systems increases the risk of improperly filling all system rectifier positions.
Non Eco rectifiers may be installed in AC powered rectifier positions of Eco systems.
7
44A with 120Vac input
8
22A with 120Vac input
9
NOT RECOMMENDED for use in Eco systems - Non Eco rectifiers will not function properly when powered by DC (PV or solar) input in Eco systems.
Use of non-Eco rectifiers in Eco systems increases the risk of improperly filling system rectifier positions. These rectifiers can be used by the AC
sources only.
10
25A with 120Vac input
11
50A with 120Vac input
12
Non-TEZ rectifiers are no longer orderable and have lower efficiency than TEZ rectifiers
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Power Input Panel
Power Input
Terminal Blocks Accept 24-6 AWG wire.
Terminal blocks in a front access Conduit Ground Straps provided to
panel at the bottom of the ¼-20 x 0.75” or 0.625” feed rectifier pairs.
Studs
distribution box.
Knockouts
each side:
(2) 1” and
(2) 1-1/2”
Battery Options
• Designed for operation with OmniOn flooded, VRLA and Durathon
Sodium batteries, as well as other vendors’ batteries.
• Battery trays are available for 100Ahr to 170Ahr batteries with Anderson
PowerPole® connectors or circuit breaker disconnects.
• Half-height and third-height systems can be mounted on floor-mounted
VRLA strings or on OmniOn Universal Battery Stands.
Battery Monitoring Features
• Open String (OS) Alarms
• Emergency Power Off (EPO) for disconnecting batteries from the system
• Temperature/voltage probes (up to 16) used in Battery Management
options
• Slope Thermal Compensation – High and Low Temperature
• Battery High Temp Disconnect
• Mid-String Voltage Monitoring
• Battery Discharge Test
• Battery Shunt
• Low Voltage Battery Disconnect/Reconnect Contactor (LVDB)
with Emergency Power Off (EPO)
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
DC Distribution and Battery Termination
Distribution panels are factory installed.
Examples Features
18U 3
Battery Bus
Battery
26 Position Bullet Panel Return Bus
Panel A
Panel D
AC Terminal
Blocks
1
Figure 10 DC Distribution – Bolt In Panel with return bar Shelf 2
Positions 3
4
22U System Examples
Rectifier
Positions Figure 11 NE-M System – 22U
Page 16
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Shunt Bus Arrangement
Shunt
Shunt
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Installation
Follow all site engineering instructions. This section is provided only as a guide
Preparation
Safety
Read and follow all safety statements, warnings, and precautions in the Safety section of this manual and manuals of
all other equipment before installing, maintaining or repairing the equipment.
Installation Tools
• Digital meter with an accuracy of ±0.02% • Compression tool for installation of various
compression lugs
• Screw drivers (flat-blade and Phillips)
• Protective canvas
• ESD wrist strap
• Insulating rubber mat
• 24/58V or 48V test load
• Standard insulated installation tools, screwdrivers, etc.
• Calibrated clamp-on dc current meter (0.1 ADC
sensitivity) • Windows-based personal computer laptop (PC) and
cable to connect the PC communications port to the
• Torque wrench
local port of the controller or a CAT5 LAN cable.
• Sockets -: SAE and metric (Optional. See the controller manual for more
information).
5/16”, 7/16”, 9/16”, 19 mm, etc.
Equipment Identification
Identify the equipment you have received. Follow procedural steps which match the equipment being installed.
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Anchor Frame
Ventilation space is required to the rear of the equipment: 4” to solid surface, 6” to heat producing surface.
Floor Mounted Frame
Using the 4600403406P Floor Anchor is recommended (minimum of 4).
720 in-lb
(4) 12 mm Cap Bolts 19 mm 60 ft-lb
82 Nm
Frame Isolation Kits for isolated ground applications. Each kit includes an isolation pad, (4) isolation washers and (4) 2”
hold down plates.
Non-Seismic - 1600389835A
Seismic (includes 4 - 12mm Red-Head Cap bolts) - 1600407312A.
Note: If using Equivalent Floor Anchors, make sure the floor anchors are rated for this application.
Note: An optional Supplemental Frame (without controller) may be located on either side of the Initial Frame (with
Millennium II controller).
Step Action
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Battery or Battery Stand Mounted Frame
Step Action
Verify that battery or battery stand is positioned to provide adequate ventilation space to the rear of the
equipment: 4” to solid surface, 6” to heat producing surface. Figure 13 shows the placement of the base of
the floor mounted frame to meet ventilation space requirements.
Place and secure frame to battery or battery stand per instructions provided with the battery stand or
adapter.
1
Minimum Distance to Surface
7.5" to Solid Surface
9.5" to Heat Producing Surface
Step Action
Verify that the rack is positioned to provide adequate ventilation space to the rear of the equipment: 4”
to solid surface, 6” to heat producing surface.
Distance required to rear of mounting rails: 16.5” to solid surface, 18.5” to heat producing surface.
Position the sub-frame system in the rack as desired.
Secure the sub-frame system into the rack with at least (12) frame mounting screws, 6 screws per side.
Torque to 35 in-lb – 5/16 socket.
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Ground Frame
Floor Mounted Frame
Select a Frame Ground landing on the top of the frame and clean.
Step Action
Secure Frame Ground connection with
Use either of two frame ground lug
provided hardware: landing locations.
(2) ¼-20 x ¾” HH Bolt
(2) ¼-inch lock washer
(2) ¼-inch flat washer
If required by local code or practice, treat with
an oxidation inhibitor such as NO OX.
Step Action
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Connect Central Office Ground (COG)
Step Action
CO Ground
Lug Landing
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Connect Interframe Bus Bars
Step Action
1
848414611 Lexan Cover (2)
5/16” Hardware
5/16” Hardware
3/8” Hardware
3/8” Hardware
Primary Bus
Rear View Return Bus
Rear View
Figure 20 New Interframe Bus Bars
Page 23
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Connect Interframe Bus Bars
WARNING: Energy Bus bars of systems with powered rectifiers or batteries connected provide hazardous
electrical energy.
Attach 850046677 Link Buses 5 to Primary voltage-buses and Return buses in both cabinets (4 places).
2
Secure with 3/8” hardware provided – Torque to 240 in-lb (27 Nm) – 9/16” socket.
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Connect Interframe Secondary Voltage Cables
Step Action
WARNING: Energy Bus bars of systems with powered rectifiers or batteries connected provide hazardous
electrical energy.
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Verify AC power is OFF and Batteries are disconnected.
Use appropriate lock-out tag-out procedures before continuing.
• Turn all AC breakers off and lock-out tag-out.
• Disconnect all batteries.
Connect two 4/0 cables to the Secondary Voltage bus of the Supplement Frame.
a. Remove the existing 5/16 bolts connecting the vertical bus link to the L635L panel at the bottom
position of the secondary frame.
b. Apply 2-hole lugs to both 4/0 cables – lugs provided.
4 Apply heat shrink to the lug shanks.
c. Connect the cables to the hole sets.
Apply No-Ox.
Use the bolts removed in a. and the 5/16 hardware supplied.
d. Torque to 135 in-lbs.
Route both new 4/0 Flex cables up through the rear of the secondary frame, across and down to the same
5
positions within the primary frame.
Connect two 4/0 cables to the Secondary Voltage bus of the Primary Frame.
a. Remove the existing 5/16 bolts connecting the vertical bus link to the L635L panel at the bottom
position of the secondary frame.
b. Apply 2-hole lugs to both 4/0 cables – lugs provided.
6 Apply heat shrink to the lug shanks.
c. Connect the cables to the holes with the cables routing up.
Apply No-Ox.
Use the bolts removed in a. and the 5/16 hardware supplied.
d. Torque to 135 in-lbs.
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Connect Interframe Signal Cables
Step Action
6 BIC 10
7 Millennium II Controller
8 Shunt RPM
W
BL
Battery Shunt Leads to
P9 P6 Connector
Coupler
P6
J3
J2
Factory cable to Rectifier
J1 Shelves in Supplemental
Frame
BIC 10
Pin10-BL to Supp Frame BIC 10 TB1-SH-
Pin 4-W to Supp Frame BIC10 TB1-SH+
6 After applying power, configure Second battery shunt – see Configure Millennium II Controller section.
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
To next panel or to Frame FAJ
24V FAJ
48V FAJ
Each Breaker panel has FAJ Faston® connections on the left side of the panel.
Single voltage panels have a either a 24V or a 48V or a 58V FAJ pin and the selectable panel (if present) has both.
Alarms for the Primary voltage in the both frames should be factory jumpered together.
a. Verify that all supplemental frame breaker panel Primary voltage FAJ alarms are
7 jumpered together.
b. Connect them to the same FAJ connection on the initial frame (white wire).
Connect Secondary voltage FAJ alarm from supplemental frame breaker panel to the
8
same FAJ connection in the Initial frame (yellow wire).
Page 28
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Figure 25 RPM Connections
Connect RPMs
RPMs in Supplemental Frame?
Yes – go to Step 9. No – go to next section.
9 Connect 407377704 RPM cable between RPMs as shown.
10 Set RPMs to unique addressed using RPM SW1 and DW2 rotary switches (refer to RPM manual).
Move 560 Ohm resistor from RPM in Initial frame to the last RPM in the daisy chain in the Supplemental
11 frame.
Only the last RPM in the daisy chain should have the resistor.
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Set Supplemental Frame ID on BIC 10
Step Action
10’s 1’s
Frame ID
Page 30
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
CAUTION: Personal injury and Equipment Damage
PV Disconnect Panel with disconnects rated at 400Vdc on each PV conductor is required for
use with Solar Arrays (PV sources).
Step Action
Page 31
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Slide Terminal Blocks and spacer to the left of the Partition
4
location to the left to allow installation of the PV/AC Partition.
Page 32
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Connect Input Power
Terminal Block are arranged to allow addition of shelves (to the bottom) and terminal blocks (from the inside out).
Shelves 1 through 7 may be rectifier shelves.
Additional converter only shelves may be added as needed – no AC power provided.
Shelf Slot ID
Label
Page 33
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Step Action
L2/N Terminals
R13 R14
Figure 37 Input Jumper Dividers
13
shipped with each system
Page 34
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Step Action
PV Feeds
(28) 7 1 15A/400Vdc (7) 12 17.4A 15 (50% derated) 1”
(40A*0.87*0.5)
(28) 10 1 15A/400Vdc(10) 12 17.4A 21 (50% derated) 1-1/2”
(40A*0.87*0.4)
14
28 power units maximum in 7 power shelves maximum.
15
Based on NEC: 90°C Conductor, 45°C Ambient, and Number of Wires in Conduit.
16
Includes 1 ground per conduit - not considered in derating.
17
AC and PV feeds must be in separate conduits
Page 35
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Install Battery Trays
Optional battery trays are suitable for use with general trade batteries such as Northstar Battery NSB110FT and
NSB170FT.
Step Action
Page 36
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Install Batteries
VT Probe Cable
Switch Cover
ES771 Card
Page 37
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Step Action
Notes:
1. Steps show four 12V batteries per shelf – one string of -48V batteries.
2. 1 Battery Disconnect Switch per shelf shown.
Other options
• 2 Battery Disconnect Switches per shelf (left and right) (two 24V battery strings per shelf)
• 1 or 2 Anderson Disconnects per shelf
• No Battery Disconnect Switches or Anderson Disconnects - Battery cables shipped loose.
External Batteries
Step Action
Place batteries on battery trays, battery stands, or other satisfactory supporting surface and interconnect
1
per manufacturer’s instructions to create 24V or 48V strings as required.
Is an external disconnect switch being used?
Yes – go to Step2. No – Finished.
Physically mount switch to an appropriate place and ensure it is in the OFF position prior to making any
2
connections
Connect the battery hot conductor (s) to the line side of the disconnect switch and torque connection per
3
manufacturer's specification.
Connect the load side conductor to the disconnect switch and torque connection per manufacturer's
4
specification.
Page 38
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Connect Batteries
Connect Tray Mounted Batteries
Go to the procedure for the disconnect method provided on the trays:
Step Action
Disconnect
Ensure disconnect switch is in the OFF position Switch
(downward) prior to making any connections.
1
Remove the two 6/32 screws to remove the
plastic cover.
Input Bus
Page 39
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Step Action
4 Connect Battery Cable (hot side)
Page 40
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Step Action Action
Follow site engineering instructions regarding when to turn the disconnect switches ON.
Page 41
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Anderson Connector Connection
Step Action
Follow site engineering instructions regarding when to mate the Anderson connectors.
Page 42
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Direct to Battery Bus Connection
Step Action
Direct battery bus connections are not factory installed.
Page 43
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
24V Battery Strings
Step Action
Page 44
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Connect Battery Probes
Step Action
Notes:
1. Connect the Load Return cable before the Load cable for each load.
The Load Return connection is blocked by the Load cable, if installed.
2. Follow steps of each section below as appropriate to breakers and fuses to be installed.
3. Repeat steps of each section as appropriate.
4. Bolt-in breakers/fuse holders may be factory installed.
5. Bullet Terminal distribution panels accept Bullet Terminal Circuit Breakers, TPS Fuse Holders, and GMT Fuse
Modules.
6. GMT Modules must be installed before loads are connected to the GMT Module.
Page 45
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
1-Pole Breakers and TPS Fuse Holders (bullet)
Return Bus
Protector
Alarm Pin (up)
Load Bus
Protector
Alarm Pin (up)
+24V Protector
Note Orienta-
tion
-48V Protector
Note Orientation
Return Bus
-58V Protector
Note Orientation
-48V Protector
Note Orientation
Page 46
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
1-Pole Breakers and TPS Fuse Holders (bullet) - Continued
Lug Landings – 1/4” on 5/8” centers.
1 Secure Load and Return Cable connections with provided 1/4-20 nuts.
Torque to 65 in-lb - 7/16” socket.
2 Verify voltage and polarity between the Return bus and each distribution input bus using a voltmeter.
Return Bus
Load Buses
+24V Protector
Orange (Upper) positions -48V Protector
Handle is in OFF position Blue (Lower) Positions
Note Orientation Handle is in OFF position
Note Orientation
Install adapter buses on Return bus with studs facing to rear to all proper clearance.
Secure Two-Pole or Three-Pole adapter buses to the distribution Load and Return buses with provided 1/4-20
1
nuts.
Torque to 65 in-lb - 7/16” socket.
Secure Load Cable connections with provided hardware (per cable):
Adapter with Lug Landings 1/4” on 5/8” centers Adapter with Lug Landings 3/8” on 1” centers
(2) 1/4-20 nut (2) 3/8-16 nut
2 (2) 1/4-inch lock washer (2) 3/8-inch lock washer
(2) 1/4-inch flat washer (2) 3/8-inch flat washer
Torque to 65 in-lb - 7/16” socket. Torque to 240 in-lb - 9/16” socket.
3 Verify voltage and polarity between the Return bus and each distribution input bus using a voltmeter.
Page 47
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
GMT6A Style Fuse Module (bullet)
1 Secure GMT Module Return bus bar to the distribution panel Return bus bar with provided nuts.
Note: Return bus on GMT Module is adjustable for -48V or for +24V installation – see GMT Module
Installation Guide.
Torque to 65 in-lb - 7/16” socket.
Strip Load and Load Return wires 3/8” and secure in the GMT module terminal block.
2
Torque to 13 in-lb - screw driver.
3 Dress and wire tie with service loop to provide strain relief.
4 Verify voltage and polarity between the Return bus and each distribution input bus using a voltmeter.
Page 48
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Bolt-In Breakers or TPL-C Fuse Holders
• Bolt-in breakers must be installed before load connection is made.
• Bolt-in breakers can either be factory installed or field installed.
• Breaker kits include mounting hardware, load bus bars, and signal cables (alarm and shunt monitoring).
• Load Return bar may be at the top of the bolt-in panel or at the top of the frame.
• Kits include a load shunt that must be wired to an RPM Shunt Module to monitor the current
(Millennium II Controller only).
• Breaker kits are 1-pole, 2-pole,3-pole, 4-pole,5-pole or 6-pole depending on the ampacity of the breaker.
Discard any excess hardware.
Battery Return
Bus Fastons Bus Fastons
Page 49
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Bolt-In Breakers or TPL-C Fuse Holders
For bolt-in breakers only (skip this step for fuse holders)
Assemble load bus bar to breaker using provided screws, nuts, and washers.
1
Torque nuts to 240 in-lb – 9/16” socket.
Install shunt monitor cable and alarm daisy chain cable and to breaker or fuse holder.
Alarm cables daisy-chain from 850038647 cable through all bolt in breakers.
2
1. Connect alarm cable to pins 8 & 9.
2. Connect shunt monitor cable to pins 12 & 13 (if equipped with shunt monitor RPM).
Note: Load Return bar for bolt-in panel may be at the top of the bolt-in
panel or at the top of the frame.
Top of Frame Return Bus
Connect breaker or fuse holder shunt wires to a shunt monitor RPM (if equipped) – Figure 64
1. Route black and white shunt monitoring wires to a shunt monitor RPM on the front door.
2. Identify the shunt wire pair for labeling RPM channels.
3. Connect shunt monitor cable to a shunt monitor RPM.
Page 50
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Bolt-In Breakers or TPL-C Fuse Holders
Configure Millennium II controller RPM Shunt Channels per site installation instructions (if equipped with
RPMs) – refer to RPM manual.
Shunts:
Fuse Holders 50 mV, 1500 A
7
Breakers 25 mV, amp rating same as breaker rating, e.g. 600 A breaker has 600 A, 25
mV shunt.
Configure RPM channel descriptions, A, and mV in Millennium II controller for each load shunt.
8 Verify polarity (using a voltmeter) of the voltage between the Return bus and the distribution input bus.
Remove bullet breaker panel and replace with TPL fuse panel
Page 51
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Remove bullet breaker panel Replace with TPL fuse panel
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Remove bullet breaker panel Replace with TPL fuse panel
Remove fasteners from both sides to disconnect bullet breaker panel TPL Fuse Panel
Figure 68 Remove bullet breaker panel and replace with TPL fuse panel
Removing bullet breaker panel and replace with TPL fuse panel
1 Remove the fasteners to disconnect the bullet breaker panel from the associated structure.
2 Attach the TPL-C fuse panel (G636, G637, G637A, G639) to the structure with fasteners.
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Verify Installation
Perform the following verification checklist after installation of batteries and wiring:
Step Action
1 Verify cabinet is properly grounded (using Digital Multimeter (DMM)).
2 Verify the AC equipment ground is properly connected.
3 Verify the correct ground cable gauge is used. Use the standard grounding principles for the office.
4 Verify the AC voltage supplied matches the AC input voltage of the rectifiers.
5 Verify all cables are properly installed for the distribution and labeled as 48 V or 24 V.
Examine to assure no sharp corners are in contact with dressed wires.
6
Modify to correct any problems found.
7 Check for conductor clearance within the frame associated with high power.
8 Check that all breakers are OFF and all fuses not inserted.
Verify the battery contactors (LVBD) are open, if equipped.
9
Manually operate them to the open position, if necessary, by pushing the contacts apart.
10 Verify the polarity of all battery cables (using DMM).
Verify no shorts are present between frame ground and the AC service. Measure resistance from each AC
11
input line terminal block position to frame ground.
Front View
Figure 69 Rectifier Positions
Apply labels shown below over existing labels according to usage,
13
14 Verify battery negative cables are connected to the appropriate bus bar.
15 Verify battery positive cables are connected to the appropriate bus bar.
Visually verify cables the RS485 cables are properly installed and that shelf ID settings at the rear of the
16
frame are: [Shelf 1, Shelf 2, Shelf 3, etc.] from top to bottom.
Page 54
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Install Controller
Follow the procedures for the controller present in the system.
Note: The controller is factory installed and connected to the NE-M equipment.
Connections to the controller made during installation are described here .
Jumpers for each of the 10 output alarms are visible on the back of the door-mounted controller.
Page 55
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Step Action – Pulsar Plus
Configure alarm relays to “Open On Alarm” or “Close On Alarm” as specified in site engineering
instructions.
Each Alarm Relay Jumper select “Open On Alarm” or “Closed On Alarm” for one alarm signal and each
signal output can be configured independently.
Carefully move each Alarm Relay Jumper to select “Open On Alarm” or “Close On Alarm” position as per site
engineering instructions with an insulated tool.
The following table contains the alarms along with the factory default alarm assignments to user relays
R1-R7.
3
Utilize the web interface to change any of the alarm user relay alarm assignments.
Page 56
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Step Action – Pulsar Plus
Configure the 1-Wire serial bus reference
The ES771 modules must be referenced to the most negative potential of the DC bus. This reference is
achieved by the proper setting of Jumper 11 (System Voltage) next to the relay configuration jumpers.
Following are the appropriate settings for negative and positive power plants. The jumper is set in the
factory for positive systems unless the controller is shipped with an assembled system that has a pre-
determined primary output bus. It is suggested that an insulated tool be used to set the jumpers. See
Figure 69.
J5 J4 J3 J2 J1
Many systems are shipped with the appropriate controller connections wired by the factory. The following provides a
brief description of how and what to connect to the controller. Use only those sections that apply to the system
configuration.
Page 57
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Step Action – Pulsar Plus
Analog Interface Connector
Connect and wire to shunt and alarms.
J1 is a 6-pin connector provided for analog interface to a plant shunt, distribution alarms, and open
battery string alarms. Typically, a factory installed plant wire harness plugs into this connector. This
wire set has a purple wire with a Faston ® receptacle for connecting the Open String Alarm from field
installed battery disconnect breakers.
Page 58
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Step Action – Pulsar Plus
Auxiliary Input Connector
Connect and wire auxiliary inputs as required to Connector J3. J3 is an auxiliary input connector.
Utilize cable as necessary to obtain the desired connections to the inputs shown below.
Input Alarm Cable comcodes for J3 are: 50 ft.: CC848817651, 150 ft.: CC848817668.
Page 59
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Step Action – Pulsar Plus
Output Alarm Connector
Connect and wire remote alarm output circuits to Connector J4. J4 is output alarm connector.
Utilize cable as necessary to obtain the desired connections to the outputs shown below.
Output Alarm Cable comcodes for J4 are: 50ft: CC848817635, 150ft: CC848817643.
The controller provides an Ethernet connection for a LAN and or Craft port connection. Connector J5
provides a standard RJ45 shielded receptacle connection for a standard Cat-5 connection to the
5 controller’s 10/100Base-T port. This port has two main modes of operation: Server mode, LAN mode (Static
and DCHP Client). In server mode, the port can be used as a local Craft interface. In this mode, a local
laptop can be connected through J5 and its standard web browser used to directly access the controller
by typing in network address http://192.168.2.1. A connection should never be made between the controller
and LAN while the controller is in Server mode.
Page 60
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Step Action – Pulsar Plus Action – Pulsar Plus
Unplug the existing RS232 Modem cable
from the controller and connect it to the
RS232 Craft Port of the Interface.
Modbus RTU Interface (Optional).
Connect cable
between the
Door-mount Modbus RTU option converts RS232 Modem
RS232 Modem port to RS-485 terminal NE843E Pulsar port of the
Plus controller Interface and
Block. the RS232
Modem port
6 of the Pulsar
The Modbus RTU interface installs under Plus
the edge of the Pulsar Plus controller and controller.
Mount Interface with
plugs into the RS-232 Modem Port J-12. mounting hardware of
Pulsar Plus controller RS-485 terminal block
Refer to Quick Start Guide 850047312 -
Modbus Network Connection—2-
Pulsar Plus Modbus RTU Interface, for Wire Balanced Pair
installation and start up procedures.
Figure 76 Modbus RTU Interface
RS-232
Local RS232 Serial Port Connector
Install Millennium II
Note: The controller is factory installed connected to the NE-M equipment.
Connections to the controller made during installation are described here.
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
RPM Modules
Alarm Board
MCR1 Card
An insulation displacement (punch down) type alarm terminal board (BSL3, 848741711) is provided with the system. For
a wire wrap type terminal board, order BSL4 (848749507) and perform the following steps:
Holding the board on both sides, slowly, but firmly, remove the alarm board from the P8 connector.
3
4 Connect the new alarm board to P8 and press down firmly, until the board is seated.
5 Secure the alarm board at the top using the two screws removed earlier.
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Many systems are shipped with the appropriate controller connections wired by the factory. The following provides a
brief description of how and what to connect to the controller. Use only those sections that apply to the system
configuration.
P6 is a 6-pin connector provided for analog interface to a plant shunt, distribution alarms, and open
battery string alarms. Typically, a factory installed plant wire harness plugs into this connector. This wire set
has a purple wire with a Faston ® receptacle for connecting the Open String Alarm from field installed
battery disconnect breakers.
Page 63
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Step Action – Millennium II
Alarm and Control Connections
Connect and wire alarm and control signals to the BSL card as specified in site engineering instructions.
The controller provides an Ethernet connection for a LAN and or Craft port connection. Connector P2
provides a standard RJ45 shielded receptacle connection for a standard Cat-5 connection to the
4 controller’s 10/100Base-T port. This port has two main modes of operation: Server mode, LAN mode (Static
and DCHP Client). In server mode, the port can be used as a local Craft interface. In this mode, a local
laptop can be connected through J5 and its standard web browser used to directly access the controller
by typing in network address http://192.168.2.1. A connection should never be made between the controller
and LAN while the controller is in Server mode.
20
Punch down caps are furnished with the controller.
Page 64
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Step Action – Millennium II Action – Millennium II
Install Rectifiers/Converters
Rectifier/Converter Installation Procedure
Step Action
21
Non-Eco rectifiers may be installed in AC powered position – NOT RECOMMENDED.
Page 65
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Step Action
Step Action
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Install Rectifiers
• Refer to the controller manual for details of controller operations.
• Use the above rectifier/converter installation and removal procedures as needed in the following steps.
Step Action
1 Turn on input power circuit breakers23 to apply power to the system rectifier positions.
2 Install a rectifier in an available rectifier position.
3 Wait until the rectifier establishes communications with the controller (the red Fail LED stops flashing).
8 Verify all LEDs are green on the controller and the display is visible with the proper voltage shown.
11 Wait until the rectifier establishes communications with the controller (the red Fail LED stops flashing).
Page 67
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Verify Rectifier Positions
Step Action
1 Verify that proper rectifiers are installed in all powered rectifier positions.
2 Verify that rectifiers in all DC powered positions have Eco type badges24 - Table 1.
Verify that rectifiers in all DC powered positions are displayed with the Eco leaf in the ECO Support
3
column on the controller web Inventory report screen – Figure 84.
Verify that rectifiers in all DC powered positions are displayed with the “Eco leaf” in the controller web
4
main screen25 – Figure 85.
24
RECOMMENDED – Eco rectifiers in all Eco system rectifier positions (AC and DC powered).
NOT RECOMMENDED – Non-Eco rectifiers may be installed in AC powered positions of Eco systems.
Use of non-Eco rectifiers in Eco systems increases the risk of improperly filling system rectifier positions.
25
The “Eco leaf” displays for rectifier positions after being DC powered while connected to the controller.
All populated rectifier positions are reported as AC powered until DC input is applied.
Page 68
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Eco leaf symbols Indicate
DC Powered Rectifiers25
Rectifier Capacity
AC Powered
DC Powered25
Install Converters
Repeat the above steps for converters:
• Install in converter-only slots first if provided. These are labeled “Converter Only” and are the lowest mounted
shelves.
• If installing a converter in a universal power shelf, install only in top 2 shelves
For more information on rectifiers and converters, see the Troubleshooting section.
Step Action
Install wiring per NEC and local rules for Class 3 circuits.
2
Note: Cable supplied with NE830A is suitable for Class 3 circuits.
Page 69
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Step Action
Apply appropriate terminals (if necessary) to the cable after removing the supplied had 1/4 inch Faston ®
terminals:
RS-232 Port
Page 70
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
This display shows the front panel display for a system with both rectifiers and converters. The display (V1 versus V2)
correlates with test jacks. The large font indicates the “Primary” or rectifier dc bus; the smaller font shows the
“Secondary” or converter dc bus.
Parameter
Increase or decrease the value of the selected parameter.
Change
ESC Button Go up one menu level or exits a parameter change without saving.
Configuration
Step Attribute Menu Path/Action - Pulsar
to Change
1 Date Format This field allows you to select one of the following date formats: MM/DD/YY, DD/MM/YY,
YY/MM/DD, MM/DD/YYYY, DD/MM/YYYY, YYYY/MM/DD. Use the <+> or <-> key to select
the desired format and press <ENTER> to save the change.
Month Use this field to change the month; the possible value is from 1 to 12.
Day Use this field to change the day of the month; the possible value is from 1 to 31.
Year Use this field to change the year; the possible value is from 1992 and up.
Note: The system will validate the entries before the system date is modified.
Time
This field allows you to select one of the following time display formats: 12 or 24 hour.
Use the <+> or <-> key to select the desired format and press <ENTER> to save the
2 Time Format
change.
Daylight Enables or Disables Daylight Savings per the new standards created by the Energy
Policy Act of 2001. (Started in 2007.)
3
Batteries
Page 71
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Configuration Attribute
Step Menu Path/Action - Pulsar
to Change
The configuration of this field selects the battery type, Flooded or Valve
Regulated (sealed). This parameter is used in reserve time prediction and
4 Type enhanced battery test features. Move the cursor to the field and use the <+> or <-
> key to adjust the threshold value. Press <ENTER> to save the change.
Shunt Currents
Plant
Mode
Page 72
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Table 10 Push Buttons - Millennium II
+ Display Contrast Increase or decrease the display contrast (in Main Display).
▲
◄ ◄ Navigate Navigate menus – move to different selected menu item.
▼
ESC Escape Go up one menu level or exits a parameter change without saving.
The Millennium II controller’s primary user interface is the front panel, which includes a backlit LCD, and an array of
pushbutton controls. SW202-8 must be set to ENABLED for changes to be made from the front panel. This section
covers the basic operations that must be performed so that the controller is minimally configured
Configuration
Step Menu Path/Action = Millennium II
Attribute to Change
This field allows you to select one of the following date formats: MM/DD/YY,
Date Format DD/MM/YY, YY/MM/DD, MM/DD/YYYY, DD/MM/YYYY, YYYY/MM/DD. Use the <+>
or <-> key to select the desired format and press <ENTER> to save the change.
Month Use this field to change the month; the possible value is from 1 to 12.
Day Use this field to change the day of the month; the possible value is from 1 to 31.
Year Use this field to change the year; the possible value is from 1992 and up.
NOTE Please note that the system will validate the entries before the system date is modified.
Page 73
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Step Configuration Attribute to Change
Time Format This field allows you to select one of the following time display formats: 12 or 24
hour. Use the <+> or <-> key to select the desired format and press <ENTER> to
save the change.
2
Time Allows you to change/set the time.
Daylight Enables or Disables Daylight Savings per the new standards created by the
Energy Policy Act of 2005. (Started in 2007.)
Batteries
Model The configuration of this field selects the installed battery type from a list of pre-
defined battery types used in reserve time prediction and enhanced battery test
features. Move the cursor to the field and use the <+> or <-> key to adjust the
threshold value. Press <ENTER> to save the change.
Strings The configuration of this field selects the number of battery strings in the
3 system. This parameter is used in reserve time prediction and enhanced battery
test features. Move the cursor to the field and use the <+> or <-> key to adjust
the threshold value. Press <ENTER> to save the change.
Cells/String The configuration of this field selects the number of installed cells in the battery
strings. This parameter is used in reserve time prediction and enhanced battery
test features. Move the cursor to the field and use the <+> or <-> key to adjust
the threshold value. Press <ENTER> to save the change.
Type The configuration of this field selects the battery type, Flooded or Valve
Regulated (sealed). This parameter is used in reserve time prediction and
enhanced battery test features. Move the cursor to the field and use the <+> or <
-> key to adjust the threshold value. Press <ENTER> to save the change.
Plant Shunt –
Supplemental Frame
Menu Configuration Shunt Plant Shunt
(if equipped)
AMP2 Set to 2000 (13U systems) or 3000 (18U & 22U systems)
MV2 Set to 50
Page 74
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Acceptance Testing
NOTE: The controller may report a limited recharge alarm during these tests.
NOTE: At any time you encounter difficulty with these steps, refer to the Troubleshooting Section
Step Action
Adjust the contrast (if needed) for the site’s ambient condition
(Menu > Configuration > System Settings > Display Contrast).
3
Millennium II only: use the up and down arrow keys at the Main Menu.
Wait 30 seconds.
Are all lit LEDs on all components including rectifiers, the controller, LVD control boards, and Aux Displays
green?
5 If the controller appears not to be powered or not responsive, remove and reseat the controller.
If all lit LEDs still aren’t green, review the installation procedure or refer to the Troubleshooting section in
this manual. The controller display should indicate “NO ALARMS”. The system float voltage, total load
6
current, and system operating mode should be observable as indicated and the controller’s back-light shall
be illuminated green for no alarms and the system rectifier voltage should be displayed.
Page 75
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Step Action
The controller is factory configured with a rectifier Float voltage set-point of -54.50V for -48V rectifier
systems and ±27.25V for ±24V rectifier systems. If converters are present, the display shows their voltage
and current in smaller font. The controller is factory configured with a converter output voltage set-point of
8 -54.50V for -48V converters and +27.25V for +24V converters.
Note: If Slope Thermal Compensation (STC) is active or if the connected batteries are not fully charged, the
bus voltage may be different than the set-point. If possible, open the external battery disconnect
prior to making measurements to eliminate these effects. If QS873 VT probes are installed in the
system. STC may be active. This will be indicated by the Plant Mode “FLOAT – TEMP COMP”.
11 Verify the controller LED and display are light amber which indicates a missing rectifier condition.
Miscellaneous Alarms
Distribution Alarms
Step Action
1 Manually connect a piece of wire from the circuit breaker feed bus to the distribution alarm strip.
Page 76
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
ac Fail Alarms26
Step Action
2 Verify ACF – AC Fail Minor is reported for the correct rectifier ID.
3 Restore input and verify alarms clear and the controller returns to Normal.
5 Verify MACF – Multiple AC Fail Major is reported for the correct rectifier IDs.
6 Turn on input circuit breaker turned off in Step 1 and verify alarms clear and the controller returns to Normal.
26
Rectifier Input Fail Controller Alarms: is displayed and labeled “ACF” and “MACF”.
Input Fail Rectifier LED: non-Eco rectifiers LED is labeled “ACF”. Eco rectifiers LED is labeled “INF” (INput Fail).
27
DC fed Eco rectifiers do not report a failure (INF) when DC input is removed.
Step Action
Change BD alarm to 2 volts below float voltage
1
(Menu > Configuration > Float Settings > Voltage Alarms > BD).
2 Adjust the load to 50 amperes.
3 Verify the BD alarm occurs when the system voltage decreases to BD threshold.
4 Verify the BD alarm clears once the voltage has exceeded 0.5V above the BD alarm threshold.
Step Action
1 Confirm the HV alarm threshold (Menu > Configuration > Float Settings > Voltage Alarms > High Minor).
Adjust the float voltage to a value greater than this threshold
2
(Menu > Configuration > Float Settings > Set Point).
3 Verify an HV alarm is reported by the controller.
Page 77
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Manual Contactor Control and Alarms29
Step Action
1 Open the contactor by controller command (Menu > Control / Operations > Disconnects).
2 Verify the controller reports a Contactor Open alarm.30
3 Close the contactor by controller command.
4 Verify the alarms clear and the controller returns to Normal.
29
Skip if contactors are not present.
30
Contactor Open Alarm may be delayed by imminent LVD Alarm delay if enabled and configured.
Page 78
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Troubleshooting
Page 79
System
Pulsar Controller Status Millennium Rect/ Dist. Possible Problem(s) Possible Solution(s)
Display Controller Status Conv Module
Display LED
No Alarms
Rev. 6.1
Millennium Rect/ Dist.
Page 80
Pulsar Controller Status
Controller Status Conv Module Possible Problem(s) Possible Solution(s)
Display
Display LEDs LED
31
When a rectifier or converter senses an over- or under-voltage condition it will shutdown, wait 4 seconds, and then attempt to restart. If the over- or under-voltage condition remains it will
cycle again. If the over- or under-voltage condition remains after 3 restart attempts the unit will lock out, and user intervention is required to restart.
Rev. 6.1
Page 81
Pulsar Controller Status Millennium Controller Rect/ Dist. Possible Problem(s) Possible Solution(s)
Display Status Display Conv Module
LEDs LED
MAJ Multiple Rectifier
Fail, 1. Reset the rectifiers by removing
MAJ Battery on the rectifiers, waiting
Discharge Multiple rectifier outputs have
approximately 30 seconds, and
dropped below 18V (36V);
replacing the rectifiers.
rectifiers have shut down32.
BD AC DC
2. If problem not corrected, replace
rectifiers.
32
When a power unit senses an over- or under-voltage condition it will shutdown, wait 10 seconds, and then attempt to restart. If the over- or under-voltage condition remains it will cycle
again. If the over- or under-voltage condition remains after 3 restart attempts the power unit will lock out, and user intervention is required to restart.
Rev. 6.1
Page 82
Pulsar Controller Status Millennium Controller Rect/ Dist. Possible Problem(s) Possible Solution(s)
Display Status Display Conv Module
LED
Display Red
BD AC DC
Display Red
Rev. 6.1
Pulsar Controller Status Millennium Controller Rect/ Dist. Possible Problem(s) Possible Solution(s)
Page 83
Display Status Display Conv Module
LEDs LED
Rev. 6.1
Page 84
Rect/ Dist.
Pulsar Controller Status Millennium Controller
Conv Module Possible Problem(s) Possible Solution(s)
Display Status Display
LEDs LED
Display Red
Rev. 6.1
Page 85
Rect/ Dist.
Pulsar Controller Status Millennium Controller
Conv Module Possible Problem(s) Possible Solution(s)
Display Green
Rev. 6.1
Rectifiers/Converters
Status of a rectifiers and converters is provided by LEDs on their faces, and by extensive real time data, alarm and
event history accessible through the system controller.
(INF on Converter)
Type Badge
Rectifier/Converter Troubleshooting
1. Verify rectifier positions per the procedure in the Verify Rectifier Positions section.
2. Observe and compare Rectifier/Converter Status LEDs with Controller Status information.
3. Use the table below as a troubleshooting guide.
Rectifier/Converter LEDs
LEDs33 Condition
Normal operation: No alarms, inputs and outputs are in their normal range,
communicating with the system controller.
Standby: The unit is okay, but has been placed in Standby by the controller and is
not delivering power.
Note: If a unit in standby loses communications with the controller it will exit
Standby mode and deliver power
33
ACF LED on rectifiers is replaced by INF LED on Converters.
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Table 11 Rectifier/Converter LEDs
Output Limit: The unit is okay and delivering maximum output:
• At max rated output
• At configured current limit
• At thermal limit
1. If rectifiers/converters are equipped with optional air filters and reporting
thermal limiting, check air filters. Clean or replace all filters if necessary.
2. View unit currents:
Status > Rectifiers > Rectifier Currents or Status > Converters > Converter
Currents
ACF - ac Fail: Rectifier input is missing or out of range.
Correct AC fault.
INF34 - Input Fail: Converter input is out of range.
Correct converter input fault.
Shutdown35: The unit cannot deliver output.
• High Voltage Shutdown
• Thermal Shutdown
• Under Voltage Protect
• Component failure
1. Check rectifier or converter status on controller display to determine cause of
shutdown
2. Correct system output short, high temp, etc.
3. Remove and reinsert unit. If fault remains and other units are functioning
correctly, replace unit.
Communication Fail: Blinks to indicate the unit is not communicating with a
system controller.
Remove and reinsert unit. If fault remains and other units are communicating
correctly, replace unit.
34
INF LED on converters replaces ACF on rectifiers.
35
When a rectifier or converter senses an over- or under-voltage condition, it will shutdown, wait 4 seconds, and then attempt to restart. If the over-
or under-voltage condition remains it will cycle again. If the over- or under-voltage condition remains after 3 restart attempts the unit will lock out,
and user intervention is required to restart.
Step Action
1 Disconnect the first probe from its RJ-45 terminal block.
2 Run the command: Menu > Control / Operations > Uninstall Equipment.
Page 87
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Specifications and Application
Specifications and ordering information are in the Infinity M Product Line Brochure available at omnionpower.com
• External Surge Protective Device (SPD) is required on all AC inputs.
• Equipment and subassembly ports: 1. are suitable for connection to intra-building or unexposed wiring or cabling;
2. can be connected to shielded intra-building cabling grounded at both ends.
• Grounding / Bonding Network – Connect to an Isolated Ground Plane (Isolated Bonding Network) or an
Integrated Ground Plane (Mesh-Bonding Network or Common Bonding Network).
• Installation Environment - Install in Network Telecommunication Facilities, OSP, or where NEC applies.
• Battery return may be either Isolated DC return (DC-I) or Common DC return (DC-C).
Page 88
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Millennium II Alarm & Control Signals
In a standard Galaxy Power System (GPS) configuration, plant level alarms are sent to the controller via the Bay
Interface Card (BIC) through serial data communication. The following alarm inputs are provided for discretionary use
in other applications.
Page 89
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Table 13 Alarm - Descriptions, BLS Pins, and Signal Names
Description BSL Pin Number Signal Name
1 PCRAO
Critical-Audio 2 PCRAC
3 PCRAR
4 PCRVR
Critical-Visual 5 PCRVC
6 PCRVO
7 PCREO
Critical-External 8 PCREC
9 PCRER
10 PMJAR
Power Major-Audio 11 PMJAC
12 PMJAO
13 PMJEO
Power Major –External 14 PMJEC
15 PMJER
16 PMJVR
Power Major –Visual 17 PMJVC
18 PMJVO
19 PMNAO
Power Minor-Audio 20 PMNAC
21 PMNAR
22 PMNVR
Power Minor –Visual 23 PMNVC
24 PMNVO
28 PMNER
Power Minor –External 29 PMNEC
30 PMNEO
31 MJFO
Major Fuse 32 MJFC
33 MJFR
34 MNFR
Minor Fuse 35 MNFC
36 MNFO
37 BDO
Battery On Discharge 38 BDC
39 BDR
40 ACFR
AC Fail 41 ACFC
42 ACFO
43 RFAO
Rectifier Fail 44 RFAC
45 RFAR
46 HVR
High Voltage 47 HVC
48 HVO
49 UR1O
51 UR1R
52 CTLRR
54 CTLRO
Page 90
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Table 13 Alarm - Descriptions, BLS Pins, and Signal Names
Description BSL Pin Number Signal Name
55 UR2O
User Relay 2 56 UR2C
57 UR2R
58 VLVR
Very Low Voltage 59 VLVC
60 VLVO
Table 14 Alarm and Control Inputs - Descriptions, BLS Pins, and Signal Names
Description BSL Pin Number Signal Name
Low Voltage 2 Disconnect State Detect 61 LVD2
Fuse Alarm Major 63 FAJ
Fuse Alarm Minor 65 FAN
Auxiliary Alarm Major 64 AMJ
Auxiliary Alarm Minor 66 AMN
Timer Float Control 67 TFLT
Timer Boost Control 68 TBST
Plant Battery Test 71 PBT
Open String Detect 72 OS
Transfer Rectifier 1 73 TR1
General Purpose Input 4 IN-4
74
Previously TEQ Previously TEQ
General Purpose Input -5 IN-5
75
Previously Engine Transfer Previously ETR
General Purpose Input -5 RTN IN-5R
76
Previously Engine Transfer Return Previously ETRR
Reserve Operation 77 RO
Reserve Operation RTN 78 ROR
Transfer Rectifier 2 79 TR2
Transfer Rectifier 4 80 TR4
Reserve Battery-Emergency Power Off 81 RBRPO
General Purpose Input 1 82 IN-1
BTP or General Purpose Input 2 83 IN-2/BTP
Low Voltage 1 Disconnect State Detect 84 LVD1
Transfer Rectifier 3 85 TR3
General Purpose 4-20mA Measuring Circuit 87 4-20mA
General Purpose 4-20mA Measuring Circuit-RTN 88 4-20mAR
BTPFLT or Generic Input 3 89 IN-3/ BTPFLT
Low Voltage 3 Disconnect State Detect
Also 90 LVD3/ BTMJ
Battery Thermal Protect Major
External Voltage Input 91 EXT-V
External Voltage Input -RTN 92 EXT-VR
Page 91
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Fuse Alarm Major (FAJ) - BSL-63
A battery potential input is required, which must use an external 1K ohm 2W current limiting resistor at the source. A
Fuse Alarm Major is generated when battery potential is received.
A battery potential input is required, which must use an external 1K ohm, 2W current limiting resistor at the source. A
Fuse Alarm Minor is generated when battery potential is received.
A battery potential input is required, which must use an external 1K ohm 2W current limiting resistor at the source.
This circuit is used to signal the controller that a battery string protective device or switch is in the open position. An
Open String Alarm is generated when battery potential is received.
Aux Major (AMJ) - BSL-64
A battery potential input is required, which must use an external 1K ohm, 2W current limiting resistor at the source.
This circuit is used to allow the controller to monitor another power device and provide alarms for it. An Aux Major
Alarm is generated when battery potential is received.
A battery potential input is required, which must use an external 1K ohm, 2W current limiting resistor at the source.
This circuit is used to allow the controller to monitor another power device and provide alarms for it. An Aux Minor
Alarm is generated when battery potential is received.
A battery potential input is required, which must use an external 1K ohm, 2W current limiting resistor at the source if
not using standard Lineage Power LVD circuit cards or controller. This circuit is used to inform the controller that the
monitoring circuit of a Low Voltage Disconnect device has failed. In standard Galaxy Power Systems, the Bay Interface
Card (BIC) monitors these alarms and informs the Controller through the serial interface connection.
A closure between these points or a ground signal into LVD2/ BSL-61 is used to inform the controller that a Low
Voltage Disconnect device has opened. In standard Galaxy Power Systems, the Bay Interface Card (BIC) monitors these
alarms and informs the Controller through the serial interface connection.
A variety of external devices may be used to initiate boost in the controller. Wiring is required from positions 67/68/69
on the BSL card for operation of this feature. Providing a contact closure between TBST and TRTN initiates the boost
feature. A contact closure between TFLT and TRTN returns the plant to float. Additional information on External Boost
can be found in the User’s Guide for Millennium II Controller Advanced Features manual.
Page 92
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Rectifier Hold OFF on Engine Option (RO/ROR) - BSL-77-78
The controller accepts a contact closure between RO/ROR (BSL-77-78) to hold OFF rectifiers configured as “Remote
Group Standby”
These controller inputs hold OFF individual rectifiers or groups of rectifiers under external control.
Internal Sequencing - The controller can hold OFF individual rectifiers when AC is being provided by emergency
generator. Internal Rectifier Sequencing requires external wiring to RO/ROR on BSL pin numbers 77/78, to function.
Rectifier External Sequence Option (TR1-TR4) - BSL-73/79/85/80
The controller accepts ground signals on TR1 to TR4 (BSL 73/79/ 85/80) from an external device to control the
sequencing of plant rectifiers by holding them OFF in groups as follows :
Additional information on the Rectifier Sequence Options can be found in the User’s Guide for Millennium II
Controller Advanced Features manual.
Page 93
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Safety
Safety Statements
• See equipment specifications for installation and environmental limitations.
• Rules and Regulations - Follow all national and local rules and regulations when making field connections.
• Compression Connectors
• All installations - apply the appropriate connector to the correct size conductor as specified by the
connector manufacturer, using only the connector manufacturer’s recommended or approved tooling for
that connector.
• Electrical Connection Securing: Torque to the values specified on labels or in the product documentation.
• Cable Dress - dress to avoid damage to the conductors and undue stress on the connectors.
• Size as required by the National Electric Code (NEC) and/or local codes.
Safety Tested Limits - Refer to the equipment ratings to assure current does not exceed:
Continuous Load (List 1) - 60% of protector rating
Maximum Load (List 2 - typically end of discharge) - 80% of protector rating.
· GMT Style Fuses - Use only fuses provided with safety caps.
• Field-wired Conductors - Follow all National Electric Code (NEC) and local rules and regulations.
• Insulation rating: 90°C minimum; 105°C (minimum) if internal to enclosed equipment cabinets.
• Size AC field-wired conductors with 75°C ampacity (NEC) equal to or greater than their panel board circuit
breaker rating.
• Size DC field-wired conductors with 90°C ampacity (NEC) equal to or greater than circuit breaker/fuse
rating.
• AC and DC input disconnect/protection - Provide accessible devices to remove input power in an emergency.
• Alarm Signals - Provide external current limiting protection. Rating 60V, 0.5A unless otherwise noted.
• Grounding - Connect the equipment chassis directly to ground. In enclosed equipment cabinets connect to the
cabinet AC service ground bus. In huts, vaults, and central offices connect to the system bonding network.
Page 94
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Déclarations de sécurité
• Voir les spécifications de l'équipement pour l'installation et les limites environnementales
• Règles et réglementations - Suivez toutes les règles et réglementations nationales et locales lors des connexions
sur le terrain.
• Connecteurs à compression
• Toutes les installations - appliquez le connecteur approprié au conducteur de taille correcte tel que spécifié
par le fabricant de connecteurs, en utilisant uniquement l'outillage recommandé ou approuvé par le
fabricant de connecteurs pour ce connecteur.
• Fixation de la connexion électrique : Serrez aux valeurs spécifiées sur les étiquettes ou dans la documentation du
produit.
• Habillage de câble - Habillez-vous pour éviter d'endommager les conducteurs et une contrainte excessive sur les
connecteurs.
• Disjoncteurs et fusibles
• Fusibles de style GMT - Utilisez uniquement des fusibles fournis avec des capuchons de sécurité.
• Conducteurs câblés sur le terrain - Suivez tous les codes électriques nationaux (NEC) et les règles et
réglementations locales.
• Indice d'isolation : 90 °C minimum ; 105°C (minimum) si à l'intérieur des armoires d'équipement fermées.
• Dimensionnez les conducteurs CA câblés sur place avec un courant admissible de 75 °C (NEC) égal ou
supérieur à la valeur nominale du disjoncteur du panneau de distribution.
• Dimensionnez les conducteurs CC câblés sur place avec un courant admissible de 90 °C (NEC) égal ou
supérieur à la valeur nominale du disjoncteur/fusible.
• Déconnexion/protection des entrées CA et CC - Fournir des dispositifs accessibles pour couper l'alimentation
d'entrée en cas d'urgence.
• Signaux d'alarme - Fournit une protection de limitation de courant externe. Note 60V, 0.5A sauf indication
contraire.
• Mise à la terre - Connectez le châssis de l'équipement directement à la terre. Dans les armoires d'équipement
fermées, connectez-vous au bus de terre de service CA de l'armoire. Dans les huttes, les chambres fortes et les
bureaux centraux, connectez-vous au réseau de liaison du système.
Page 95
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Precautions
• Install, service, and operate equipment only by professional, skilled and qualified personnel who have the
necessary knowledge and practical experience with electrical equipment and who understand the hazards that
can arise when working on this type of equipment.
• Disconnect batteries from outputs and/or follow safety procedures while working on equipment. Batteries may be
connected in parallel with the output of the rectifiers. Turning off the rectifiers will not necessarily remove power
from the bus.
• Do not disconnect permanent bonding connections unless all power inputs are disconnected.
• Verify that equipment is properly safety earth grounded before connecting power. High leakage currents may be
possible.
• Exercise care and follow all safety warnings and practices when servicing this equipment. Hazardous energy and
voltages are present in the unit and on the interface cables that can shock or cause serious injury. When equipped
with ringer modules, hazardous voltages will be present on the ringer output connectors.
• Use the following precautions in addition to proper job training and safety procedures:
• Remove all metallic objects (key chains, glasses, rings, watches, or other jewelry).
• Follow Lock Out Tag Out (LOTO) procedures: customer specified, site specific, or general as appropriate.
Disconnect all power input before servicing the equipment. Check for multiple power inputs.
• Follow Personal Protective Equipment requirements: customer specified, site specific, or general as
appropriate.
• Follow procedures for working at heights more than 4ft above the floor: customer specified, site specific, or
general as appropriate.
• Personnel with electronic medical devices need to be aware that proximity to DC power and distribution systems,
including batteries and cables, typically found in telecommunications utility rooms, can affect medical electronic
devices, such as pacemakers. Effects decrease with distance.
Page 96
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Précautions
• Installer, mettre en service et utiliser l'équipement uniquement par du personnel professionnel, compétent et
qualifié possédant les connaissances et l'expérience pratique nécessaires en matière d'équipement électrique et
qui comprennent les dangers qui peuvent survenir lors de l'utilisation de ce type de Équipement.
• Débranchez les piles des sorties et/ou suivez les procédures de sécurité tout en travaillant sur l'équipement. Les
batteries peuvent être connectées parallèlement à la sortie des redresseurs. Éteindre les redresseurs n'enlèva pas
forcément l'alimentation du bus.
• Ne débranchez pas les raccords de liaison permanents à moins que toutes les entrées d'alimentation ne soient
déconnectées.
• Vérifiez que l'équipement est correctement mis à la terre avant de brancher l'appareil. Des courants de fuite
élevés peuvent être possibles.
• Exercez des soins et respectez tous les avertissements et pratiques de sécurité lors de l'entretien de cet
équipement. L'énergie et les tensions dangereuses sont présentes dans l'unité et sur les câbles d'interface qui
peuvent choquer ou causer des blessures graves. Lorsqu'il est équipé de modules de sonnerie, des tensions
dangereuses seront présentes sur les connecteurs de sortie de la sonnerie.
• Utiliser les précautions suivantes en plus des procédures appropriées de formation et de sécurité d'emploi:
• Enlevez tous les objets métalliques (porte-clés, lunettes, bagues, montres ou autres bijoux).
• suivez les procédures de lock out tag out (LOTO): client spécifié, spécifique au site ou général selon le cas.
Débranchez toutes les entrées d'alimentation avant d'entretenir l'équipement. Vérifiez l'alimentation de
plusieurs entrées.
• respectez les exigences relatives aux équipements de protection individuelle: client spécifié, spécifique au
site ou général selon le cas.
• identifier les potentiels électriques dangereux exposés sur les connecteurs, le câblage, etc.
• utilisez une sangle ESD personnelle lors de l'accès ou de la suppression de composants électroniques.
• Suivez les procédures de travail à des hauteurs supérieures à 4 pieds au-dessus du sol : spécifiées par le
client, spécifiques au site ou générales, selon le cas.
• Le personnel équipé de dispositifs médicaux électroniques doit être conscient que la proximité des systèmes de
distribution et d'alimentation en courant continu, y compris les piles et les câbles, généralement dans les salles
de télécommunication, peut affecter les appareils électroniques médicaux, tels que les stimulateurs cardiaques.
Les effets diminuent avec la distance.
Page 97
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Special Installation Notes
Installation Guide
Input voltage : 200-277, +/- 30 (60) Vdc, or +/- 155 (310) Vdc.
Input current :
21.8A 200Vac in
18.2A 240Vac in
15.7A 277Vac in
616A 200Vac in
510A 240Vac in
440A 277Vac in
Nominal frequency : 50 / 60 Hz
Caution: For continued fire protection, the fuse should only be replaced with one of the same type.
The device does not have its own off switch, it must therefore be provided with an on and off switch in the supply
circuit.
The device is intended for installation in IT equipment in a frame (see further instructions)
When installing the device, make sure that all requirements according to EN60950 are met.)
Page 98
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Besondere Installationshinweise
Installationsanleitung
Eingangsspannung: 200–277, +/- 30 (60) Vdc oder +/- 155 (310) Vdc.
Eingangsstrom :
21.8A 200Vac in
18.2A 240Vac in
15.7A 277Vac in
2100A-Schachtkonfiguration
616A 200Vac in
510A 240Vac in
440A 277Vac in
Eingangsleistung (Watt): Max. 123 kW bei 200 VAC Eingang und 2100 A Ausgang.
Nennfrequenz: 50 / 60 Hz
(Max. Betriebstemperatur)
Achtung: Um den Brandschutz weiterhin zu gewährleisten, sollte die Sicherung nur durch eine Sicherung desselben
Typs ersetzt werden.
Das Kraftwerk darf nur von geschultem Personal installiert und betrieben werden.
Nur zur Montage auf dem Boden oder einer anderen brennbaren Oberfläche geeignet.)
Das Gerät verfügt über keinen eigenen Ausschalter, daher muss es im Versorgungsstromkreis mit einem Ein-
und Ausschalter versehen werden.
Das Gerät ist für den Einbau in IT-Geräte in einem Rahmen vorgesehen (siehe weitere Anleitung)
Achten Sie bei der Installation des Gerätes darauf, dass alle Anforderungen gemäß EN60950 erfüllt sind.)
Page 99
© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Notes d'installation spéciales
Guide d'installation
Tension d'entrée : 200-277, +/- 30 (60) Vdc, ou +/- 155 (310) Vdc.
Courant d'entrée :
Courant d'entrée maximum par redresseur (en utilisant les redresseurs NE075AC48ATEZ):
21.8A 200Vac in
18.2A 240Vac in
15.7A 277Vac in
616A 200Vac in
510A 240Vac in
440A 277Vac in
Fréquence nominale : 50 / 60 Hz
Système dans un cadre de 7' avec plateaux de batterie: 660mm x 612mm x 2133.6mm
Attention: Pour une protection continue contre l'incendie, le fusible ne doit être remplacé que par un fusible du même
type.
La centrale électrique doit être installée et exploitée uniquement par du personnel qualifié.
Convient uniquement pour une installation sur le sol ou sur toute autre surface combustible.)
L'appareil ne dispose pas de son propre interrupteur d'arrêt, il doit donc être équipé d'un interrupteur marche et
arrêt dans le circuit d'alimentation.
L'appareil est destiné à être installé dans un équipement informatique dans un cadre (voir instructions
complémentaires)
Lors de l'installation de l'appareil, assurez-vous que toutes les exigences selon EN60950 sont respectées.)
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Notas especiales para instalaciones
Guía de instalación
Voltaje de entrada: 200-277, +/- 30 (60) Vcc o +/- 155 (310) Vcc.
Corriente de entrada :
21.8A 200Vac in
18.2A 240Vac in
15.7A 277Vac in
616A 200Vac in
510A 240Vac in
440A 277Vac in
Potencia de entrada (vatios): máx. 123 KW a 200 VCA de entrada y 2100 A de salida.
Frecuencia nominal: 50 / 60 Hz
Precaución: Para una protección continua contra incendios, el fusible sólo debe reemplazarse por uno del mismo tipo.
La instalación y operación de la central eléctrica debe ser realizada únicamente por personal capacitado.
El dispositivo no dispone de interruptor de apagado propio, por lo que debe estar provisto de un interruptor de
encendido y apagado en el circuito de alimentación.
El dispositivo está diseñado para su instalación en equipos informáticos en un marco (ver instrucciones adicionales)
Al instalar el dispositivo, asegúrese de que se cumplan todos los requisitos según EN60950).
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
Change History (excludes grammar & clarifications)
Revision Date Description of the change
1.0 2016 April Initial Release
2.0 2016 June Updated Table 2
Add Supplemental Frame; update battery
3.0 2017 August
connections and load wiring
4.0 2021 May Template change
5.0 2022 January Published in letter format
-58V version added, Updated content of
6.0 06/23/2023 “Special Installation Notes”, Updated ICON’S
of rectifier and converters
6.1 12/06/2023 Updated as per OmniOn template
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1
OmniOn Power Inc.
601 Shiloh Rd.
Plano, TX USA
omnionpower.com
We reserve the right to make technical changes or We reserve all rights in this document and in the subject
modify the contents of this document without prior matter and illustrations contained therein.
notice. OmniOn Power does not accept any Any reproduction, disclosure to third parties or utilization
responsibility for errors or lack of information in this of its contents – in whole or in parts – is forbidden without
document and makes no warranty with respect to prior written consent of OmniOn Power. This document
and assumes no liability as a result of any use of does not convey license to any patent or any intellectual
information in this document. property right. Copyright© 2023 OmniOn Power Inc. All
rights reserved.
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© 2023 OmniOn Power Inc. All rights reserved. Infinity M and HC_IG Rev. 6.1