BIOBASE Class B Table Top Autoclave BKMZB User Manual
BIOBASE Class B Table Top Autoclave BKMZB User Manual
BKMZB
USER MANUAL
Warning: Before operating the unit, be sure to read carefully and fully understand important
warnings in the operating instructions.
1
Safety Instructions
Thank you for choosing our autoclave, please read the operation manual carefully before using it.
Safety Tips:
This prompts the operator this part is the important safety information.
Security considerations:
Please read the safety warnings and precautions provided in this user guide to ensure that you use the
autoclave safely. If you do not follow the instructions provided in the manual, the protection offered
by the equipment may be damaged.
1. Use a separate protective earthing power socket of three holes 220V/10A, and make sure the
protective earthing terminal to a reliable connection.
2. Insert the autoclave power plug completely into the power socket, and do not use the power other
than those specified.
3. Do not use wet hands to pull the plug.
4. Do not damage, modify, stretch, or excessively bend or twist the power cord, but also do not put
heavy objects on the power cord.
5. Do not place the autoclave on an unstable table, such as a shaky table, ramps or the will-shake
position.
6. Do not block or cover the autoclave door, air vents, or heat-sink window.
7. Do not put anything on the autoclave.
8. If you find autoclave is smelly or unusual noisy in the using process, immediately turn off the
power. Then please contact your local dealer or our sales and service department
9. If the autoclave is not to be used for a period of time, the power cord plug should be power off
and remove the battery of the main board.
10. Do not place the autoclave near the heat source.
11. The LCD screen may work unstable if there is interference in the power grid when the equipment
is in use. The operator can equip it with a voltage regulator in order to solve the above problems.
12. Autoclave package (or product) must be accompanied by chemical indicator.
13. Autoclave is not suitable for sealing liquid, the product that is not resistant to high temperature
and high pressure.
14. Users should confirm the local altitude when using for the first time. If the altitude is more than
200 meters, the highland setting should be modified. Detailed operation please check the 6.3.2 on
page 8.
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Content
1. Introduction ........................................................................................................................................4
2. Technical parameters ......................................................................................................................... 4
3. Product structure diagram ..................................................................................................................5
4. Installation ......................................................................................................................................... 5
5. Operation ........................................................................................................................................... 6
5.1 Preparation ................................................................................................................................ 6
5.2 Preparation of the equipment ....................................................................................................7
5.3 Sterilization procedure choice .................................................................................................. 7
5.4 Program operation .....................................................................................................................8
5.5 Test Program ........................................................................................................................... 10
6.Advanced Settings ............................................................................................................................ 11
6.1 Enter setup interface ................................................................................................................11
6.2 S1 State ................................................................................................................................... 11
6.3 S2 State ................................................................................................................................... 12
6.4 S3 state ....................................................................................................................................12
6.5 S4 State ................................................................................................................................... 13
6.6 Printer(Optional) .....................................................................................................................13
6.7 USB Port ................................................................................................................................. 14
7. Maintenance ...................................................................................................................................15
7.1 Cleaing the distilled water reservoir ....................................................................................... 15
7.2 Cleaning inner chamber .......................................................................................................... 15
7.3 Changing air filter ...................................................................................................................16
7.4 Cleaning door gasket and the mating surface ......................................................................... 16
7.5 Changing door gasket ............................................................................................................. 16
7.6 Replacing Fuse ........................................................................................................................17
8. Transportation and Storage ............................................................................................................ 18
9. Alarm ........................................................................................................................................... 18
10. Safety Device ...............................................................................................................................19
Appendix I Adding water suggestions ................................................................................................. 20
Appendix II Sterilization Procedure .................................................................................................... 21
Appendix III Main board diagram ....................................................................................................... 27
Appendix IV Piping Diagram .............................................................................................................. 28
Appendix V Packing List For Sterilizer ...............................................................................................29
Appendix VI Printer operating instructions .........................................................................................30
Company Information ..........................................................................................................................33
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1. Introduction
This sterilizer is composed of control panel, sterilization chamber, sealing door.
In the sterilization process, the temp. error is 0~4℃ between Max temp. and preset temp. The timing
error should be less than 10% of the preset value. The sterilizer has 121 or 134℃set program.
This sterilizer has good sealing effect, the sterilization effect is accord with the standard 4.15 terms.
The electrical safety performance should be accord with the requirements of the registration product
standard appendix H & J.
The pressure volume is accord with the national standard GB 150 requirements.
Accord with the registration standards of BKM series small steam sterilizer.
Classify
By anti-electric shock type: I equipment
Equipment is not AP or APG type
By running pattern: continuous operation
Application range
It is mainly used in medical institution where users need to sterilize various surgical instruments,
dressings, glassware, and injection equipment.
Note: make sure the sterilizer is well grounded when using
Model BKMZB
Capacity(L) 23
2. Technical parameters
(1) Chamber Size: Φ247mmx470mm
(2) Power: AC220V±22V, 50/60Hz
(3) Consumption: 1950VA
(4) Sterilization Temp: 121℃/134℃
(5) Power Fuse: F10A/250V
(6) Water Consumption: 0.5L~2.5L
(7) Ambient Temp.: 5~40℃
(8) External Size (W*H*D): 700x495x410mm
(9) Net Weight: 53Kg
(10) Noise: <60dB
Use Environment
(11) Relative Humidity: Max 80%, no condensation
(12) Atmospheric Pressure: 76Kpa-106kpa
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3. Product structure diagram
5. USB data hole 6. Power switch 7. Distilled water outlet 8. Door handle
9. Condensate tank 10. Air filter 11. Safety valve 12.Power socket
drain
4. Installation
* The autoclave must be placed in a horizontal work surface
* Leave at least 10cm around the autoclave, at the top of at least 30cm, around maintain good ventilation
* Don’t cover the sterilizer doors or vents, don’t place near the source of radiation
* Don’t put in the liquid splashing place
* Don’t be near any heat source
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5. Operation
5.1 Preparation
5.1.1 Open the door; when the first time use, remove the instrument tray, instrument rack and other
accessories from the chamber, then remove the packaging.
5.1.2 Connect the power
Insert one end of the wire in the power socket and connect the other end to
the socket on the back of the autoclave
Note: The power supply outlet must be reliably grounded, connecting wires must be reliable
and secure.
5.1.3 Turn on the power
Press the power switch, after power is connected, LCD will show.
The system will display the position of the door, the water level, the
current program, date, time, etc.
If the system self-test found the problem, the alarm will be issued.
Picture description
Sterilization Procedure
Alarm code
Running curve
Temp.
Set code
Pressurere Time
Date
6
Constant lighting indicates the print function is working
Please try to sterilize after using sterilized package for extending storage time
7
Pushing TEMP button to choose the temperature of sterilization, and PROGRAM button for
choosing the way the sterilization. The procedure can be seen in appendix 2.
Solid instrument
Packaging instrument
Fabric
Enhanced sterilization
ATTENTION: Door handle must be to the right of the maximum position, otherwise the
door may be opened and the emergence of the door is forced to open
5.4.2 Start the sterilization process
The sterilizer will start to work automatically when start button pushed.
Total time is about 15-60 minutes (please find in appendix 2)
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Hereby display total Time for
sterilization, When entering the
sterilization holding time or the
drying process, display the count
down.
Attention: when the door is not closed to its right position, will twinkle, at this time, the
starting program won’t work although starting button is pushed.
5.4.3 Sterilization finished
At the end of a sterilization, program will display END. If you are already connected to the printer,
then the printer will print sterilization information. When the screen displays the pressure to "0", you
can open the sterilizer door and remove sterilized items.
Make sure to use a handheld instrument tray gripping items from being burned.
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5.4.4 Drain Valve
Waste Water
Tank joints
1 、 Insert the drain plug into 2、After the drain plug is inserted, turn the drain
the drain connector connector counterclockwise and the water is
automatically discharged.
Note: Ensure that the drainage pipe at the lowest position of the equipment when draining,
otherwise the water tank will not drain the water
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5.5.3 choose VACUUM test program
5.5.3.1 close the door,start program。
5.5.3.2 Results will be displayed after the sterilization.
5.5.3.3 According YY0646 requirements, within 10 minutes,
the air leakage rate of no more than 0.13kpa / min,
if meets the requirements, the interface will show "OK",
Otherwise, it displays "FAIL4", indicates failure
6. Advanced Settings
6.1 Enter setup interface
6.1.1 Press on START,open the main power。
After the buzzer sounds
Enter the setting interface.
6.1.2 press PROGRAM,choose setup state S1,S2,S3,S4
Press START to enter the relevant setup state。
6.2 S1 State
On S1 state,you can adjust time and date.
6.2.1 After entering the state, the default selected hours of high,
the bit display, press the PROGRAM key, the selected flash will
move to the next number.
6.2.2 Press TEMP, number flashing will add 1, and 0-9 cycles.
6.2.3Adjustment is completed, press the START button, the
adjusted value is saved.
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6.3 S2 State
6.3.1 In this state, you can view Sterilization count
and equipment number, but you can't change it
Note: Standard atmosphere 100 KP, every rise by 0.5 km above sea level, the pressure drop 5 kpa.
If you set parameter value exceeds 2.0, you need to re-evaluate the sterilizing effect, you can extend
the time to improve sterilization Sterilization.
Users must not modify the factory code, the code set up and follow up by manufacturer, for
the maintenance
6.4 S3 state
6.4.1 This state is to adjust the sterilization time and drying time
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The adjustment of the drying time is referring to the adjustable part of the drying time.
Drying time points fixed drying time and adjustable drying time. Fixed time of about 7 minutes.
6.5 S4 State
S4 is set up for the manufacturer, the user must not to adjust the Settings.
6.6 Printer(Optional)
6.6.1 The printer is installed in the front of the
autoclave.
6.6.2 The sterilization data will be printed
automatically upon the selected program finishes.
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T6:05:57:34/134.5°C/229.3kpa
TS:134.5°C/225.2kpa ( Average temperature/ Average pressure )
MAX.Temperature:135.0°C ( Maxmum temperature )
MIN.Temperature: 134.0°C ( Minimum temperature )
MAX.Pressure:230.4kpa (Maxmum pressure )
MIN.Pressure:220.4kpa (Minimum pressure )
T7: 06:00:10/134.5°C/223.8kpa
T8:06:03:36/110.7°C/-60.2kpa
T9:06:06:22/102.3°C/-60.2kpa
End Time: 06:10:34/71.3°C
Cyele No: 0015 (Times of Sterilization)
Ster Value: Success (Sterilization Result)
Date: 2011-06-30
S/N: BK000010
Operator
Note: The disk must adopt FAT32. Hard disks are not accepted.
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7. Maintenance
Maintenance Required Operation
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7.3 Changing air filter
7.3.1 Air filter is in the back of the autoclave (as shown in the picture)
7.3.2 Pull out the filter
7.3.3 Change the filter
7.3.4 Connect the new filter to the tube and push it back to the hole.
1. Embed the 2 spots (up and down) equably into groove 2. Embed the 2 spots (right and left)equably into groove
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3. Embed the other parts by diagonal way. 4. Press the gasket equably by hand.
Notice: Before changing the gasket, ensure that the sterilizer is cool, in order to
avoid scald.
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8. Transportation and Storage
8.1 Shut off the power switch, unplug the cord, and make the sterilizer been cooled down completely.
8.2 Drain water from reservoir and the condensate collector completely
8.3 Conditions For Transportation And Storage:
Temperature: -20℃~+55℃
Humidity: <85%
Atmospheric pressure: 50kpa-106kpa
9. Alarm
Error
Description Resolve
Code
Check whether the steam generator is
E01 Steam generator overheating
disconnected
Check whether the inner temperature sensor is
E02 Chamber overheating
disconnected
Check whether the exterior temperature sensor
E03 Exterior overheating
is disconnected.
E04 Heating failure Check whether leakage occurs.
E05 Pressure release failure Check whether the exhaust valve is blocked.
Check whether the door handle screw to the
E06 Door is opening during the cycle
maximum.
E07 Working overtime Check whether the exhaust valve is normal.
Check whether there is enough water in the
Constant temperature and pressure
E09 tank.
failure
Check whether leakage occurs.
Check whether vacuum pump and vacuum
E13 vacuum failure
pump valve work.
E20 Process is terminated by manual Turn off the power, and turn on again
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10. Safety Device
1. Fuse
protect the entire device to prevent overload
Action: Cut off current
2. Thermal Fuse
Prevent short circuit and transformer overheating
Action: Cut off current of the transformer.
3.Safety Valve
Prevent overpressure
Action: Release pressure, when there is overpressure
4. Jiggle Switch
Ensure the door closed completely, avoiding safety risk.
5. Temperature Protector(Exterior)
Prevent overheating of Exterior heater
Action: Cut off current when the temperature is too high.
6. Temperature Protector (Steam Generator)
Cut off current when the steam generator temperature is too high.
7. Door safety Interlocking Device
Protect the user's security
Action: when there is pressure in the sterilizer chamber, the security interlock is in a lockdown
state to make sure the door is not open.
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Appendix I Adding water suggestions
20
Appendix II Sterilization Procedure
Temperature Pressure maintain time Total time Max capacity of Max capacity
Procedure Instrument type
(℃) (kpa) (minute) (min) each tray(kg) (Kg)
Solid 134 210 4 15~20 1.3 4.5
Encapsulate solid load without package
instrument 121 110 20 30~45 1.3 4.5
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Vacuum test — — — 15~20 — —
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24
25
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Appendix III Main board diagram
27
Appendix IV Piping Diagram
28
Appendix V Packing List for Sterilizer
Sequence
Name Quantity Comment
Number
1 Equipment(Sterilizer BKMZB) 1
2 Instrument Tray 3
3 Instrument Rack 1
4 Instrument Clamp 1
5 Drain Pipe(60cm) 1
6 Specification 1
7 Fuse(F10A/AC250V) 1
8 Door Seal 1
Optional accessories
Sequence
Name Quantity Comment
Number
Consumables are 57mm receipt printing
1 Printer 1
paper
2 Filter 1 Consumable
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Appendix VI Printer operating instructions
Name Diagram instruction
Open Printer Shield:”Push and push” switches
/ Inward push the upper middle position of
Push the printer shield to switch printer
Close
shield.When you open the printer shield,
Printer you can see the printer control panel.
Shield
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Fourth Step: Put the paper roll in the paper
axis, pinch both sides of the paper shaft, put
Feed Port
the paper roll into the paper warehouse,
loosen the paper shaft and then tighten it.
Paper Warehouse
Scroll
Reel
31
Open the lid from here
Change Ribbon First Step: Inward push the center area of
Tightness the printer control panel,and the inner shell
ribbon
Adjusting of the printer pops up automatically.
Operati Rotary Knob
ng Second Step: Open the lid, and then change
Sequen the ribbon.When finished, fasten the lid and
ce push into the rear.
Upper Cover
Note: All parts of the equipment needed to be replaced must be supplied by the company.
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BIOBASE DISINFECTION(SHANDONG) CO., LTD.
Olabo Intelligent Manufacturing Co., Ltd., No. 1 Boke Road, Ancheng Town, Pingyin
County, Jinan City, Shandong Province
Tel: +86-531-81307661
Inquiry: [email protected]
Complaints: [email protected]
After-sales service: [email protected]; [email protected]
Web: www.biobase.cc/www.meihuatrade.com / www.biobase.com