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Windows Capex

The document outlines the operational details of a manufacturing plant, including the number of hours worked per day and month, the various machines and operations involved in producing outer frames and shutters, and their respective outputs. It provides detailed cycle times, efficiency rates, and production capacities for different processes. Additionally, it includes specific data on manpower requirements and shift outputs for various manufacturing tasks.

Uploaded by

Abhinav Kumar
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLSX, PDF, TXT or read online on Scribd
7 views9 pages

Windows Capex

The document outlines the operational details of a manufacturing plant, including the number of hours worked per day and month, the various machines and operations involved in producing outer frames and shutters, and their respective outputs. It provides detailed cycle times, efficiency rates, and production capacities for different processes. Additionally, it includes specific data on manpower requirements and shift outputs for various manufacturing tasks.

Uploaded by

Abhinav Kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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3600 No of Hours per day 7

No of days per Month 25

S.No Section Operation Machine Name Type of Item


1 WIN CNC Shearing Shearing Outer frame
2 WIN CNC Turret Punching Outer frame
3 WIN CNC Laser Shearing + Punching Outer frame
4 WIN CNC Bending Press Break Outer frame
5 WIN FAB Mig Welding Back Plate Welding Outer frame
6 WIN FAB Shutter roll forming Roll Forming M/C Shutter (3SH)- 9 mtr
7 WIN FAB Sh Cutting 45 degree cutting M/C ( Manual) Shutter
8 WIN FAB SH Hinge punch -1 Power Press - 1 Shutter
9 WIN FAB SH Hinge punch -2 Power Press - 2 Shutter
10 WIN FAB SH Lock punch -1 Power Press - 3 Shutter
11 WIN FAB SH Lock punch -2 Power Press - 4 Shutter
12 WIN FAB Drilling hole Drilling Machine Shutter
13 WIN FAB Hinge Proj Welding Projection Welding Shutter
14 WIN FAB Corner Punching Power Press - 5 Shutter
15 WIN FAB Powder Coating Powder Coating Shutter+O/F
16 WIN FAB Wood Grains Wood Grains Shutter+O/F
17 WIN ASSEM Glass Shutter Manual Batches (Each batch 2 M) Shutters
18 WIN ASSEM Mesh Shutter sticks Manual Batches (Each batch 4 M) Shutters
19 WIN ASSEM Mesh Shutter Manual Batches (Each batch 2 M) Shutters
20 WIN ASSEM Grill Assembly Manual Batches (Each batch 2 M) Outer frame
21 WIN ASSEM Welding MIG Welding O/F Corner Outer frame
22 WIN ASSEM PUF Filling Manual Batches (Each batch 5 M) Outer frame
23 WIN ASSEM Final Assembly Manual Batches (Each batch 2 M) Window
24 WIN ASSEM Cleaning & Touchup Manual Batches (Each batch 8 M) Window
25 WIN ASSEM Packing Manual Batches (Each batch 6 M) Window
26 WIN FAB Al beading Cutting Manual Batches (Each batch 1 M) Shutters
27 WIN FAB Spot Welding Manual Batches (Each batch 1 M) Shutters
28 WIN FAB Drilling hole - 4mm Drilling Machine -1 Shutters
29 WIN FAB Drilling hole - 8mm Drilling Machine -2 Shutters
30 WIN FAB Drilling hole - 2mm Manual Batches (Each batch 1 M) Shutters
31 WIN FAB 8 mm screw fitting Manual Batches (Each batch 2 M) Shutters
8 175 350 525

No of Shutter 3 Efficiency of Plant

No of Windows Per Day Out puts Per Month Out puts


Cycle
Time Per Hour O/P Per 1 O/P Per 2 O/P Per 3 O/P Per 1 O/P Per 2 O/P Per 3
M/C Qty (sec) O/P shift shifts shifts shift shifts shifts
1 240 15 105 210 315 2625 5250 7875
1 360 10 70 140 210 1750 3500 5250
1 160 22.5 158 315 473 3938 7875 11813
2 240 30 210 420 630 5250 10500 15750
4 1200 12 84 168 252 2100 4200 6300
1 180 20 140 280 420 3500 7000 10500
2 480 15 105 210 315 2625 5250 7875
1 90 40 280 560 840 7000 14000 21000
1 90 40 280 560 840 7000 14000 21000
1 90 40 280 560 840 7000 14000 21000
1 90 40 280 560 840 7000 14000 21000
1 90 40 280 560 840 7000 14000 21000
1 90 40 280 560 840 7000 14000 21000
1 120 30 210 420 630 5250 10500 15750
1 315 11.4 80 160 240 2000 4000 6000

1 1260 2.9 20 40 60 500 1000 1500


1 900 4.0 28 56 84 700 1400 2100
1 3600 1.0 7 14 21 175 350 525
2 900 8.0 56 112 168 1400 2800 4200
2 1200 6.0 42 84 126 1050 2100 3150
1 600 6.0 42 84 126 1050 2100 3150
1 1200 3.0 21 42 63 525 1050 1575
1 900 4.0 28 56 84 700 1400 2100
1 900 4.0 28 56 84 700 1400 2100
1 540 6.7 47 93 140 1167 2333 3500
1 270 13.3 93 187 280 2333 4667 7000
1 720 5.0 35 70 105 875 1750 2625
1 720 5.0 35 70 105 875 1750 2625
1 720 5.0 35 70 105 875 1750 2625
1 1080 3.3 23 47 70 583 1167 1750
Efficiency of Plant 80%

Per Month Out puts Based on Efficiency


O/P Per 1 O/P Per 2 O/P Per 3
shift shifts shifts
2100 4200 6300
1400 2800 4200
3150 6300 9450
4200 8400 12600
1680 3360 5040
2800 5600 8400
2100 4200 6300
5600 11200 16800
5600 11200 16800
5600 11200 16800
5600 11200 16800
5600 11200 16800
5600 11200 16800
4200 8400 12600
1600 3200 4800

400 800 1200


560 1120 1680
140 280 420
1120 2240 3360
840 1680 2520
840 1680 2520
420 840 1260
560 1120 1680
560 1120 1680
933 1867 2800
1867 3733 5600
700 1400 2100
700 1400 2100
700 1400 2100
467 933 1400
LID Himming
Shearing-1 Turret-1 Laser1 Laser2 PB1 (A) PB2 PB3 PB4
PAN 75 180 85 180 180 180
LID 75 120 75 70 80 80 80
FRAMES 514 186 260 210 210 210

Per Shift 1 Availble Sec 25200 sec

Shearing-1 Turret-1 Laser1 Laser2 PB1 (A) PB2 PB3 PB4


PAN 140 296
LID 336 210 336 360 315
FRAMES 514 49.0 97 120 120

Shift Availability
Shearing-1 Turret-1 Laser1 Laser2 PB1 (A) PB2 PB3 PB4
PAN 2.4 3 1
LID 0.5 0.6 0.6 0 2
FRAMES 2.5 2.4 3 3 3

3 3 3 3 3 3 3 3

Shift output
Shearing-1 Turret-1 Laser1 Laser2 PB1 (A) PB2 PB3 PB4
PAN 0 0 336 0 889 0 0 0
LID 168 126 202 0 0 630 0 0
FRAMES 1285 118 0 291 0 0 360 360
LID Himming
PB5
PER DAY PER MONTH
60 Punching Bending Punching Bending
PAN 336 889 8,400 22,235
LID 328 630 8,190 15,750
FRAMES 408 720 10,211 18,000

PB5 8,190 15,750


Production Efficiency 80% 6,552 12,600
420
327.6
262

PB5

Total
PB5
0
1260
0
Single O/F 6
Roll Forming Marking Profile Cutting HJ Punching LK Punching
Outer Frme
Shutter 180 960 960 90 90

Per Shift 1 Availble Sec Availble Sec 25200

Roll Forming Marking Profile Cutting HJ Punching LK Punching


Outer Frme
Shutter 140 26.25 26.25 280 280

No of Batches 1 2 2 1 1
Manpower/ batch 2 2 2 1 1
Total man power 2 4 4 1 1
Roll Forming Marking Profile Cutting HJ Punching LK Punching
Outer Frme
Shutter 2 3 3 1 1

2 3 3 1 1

Shift output
Roll Forming Marking Profile Cutting HJ Punching LK Punching
Outer Frme 0 0 0 0 0
Shutter 280 158 158 280 280
0 0 0 0 0
Sh 12
8mm Drilling PJ welding Co Punch MIG O/F Painting Wood Grain GS Assm Grill Assm Co Welding
1200 1440
90 90 120

sec

8mm Drilling PJ welding Co Punch MIG O/F PB3 PB3 PB3


21 17.5 #DIV/0! #DIV/0!
280 280 210 #DIV/0!

1 1 1 5 2 1
1 1 1 2 2
1 1 1 10 4 0 0
8mm Drilling PJ welding Co Punch MIG O/F PB3 PB3 PB3
1 1
1 0 1
3 3

1 0 1 1 3 3

8mm Drilling PJ welding Co Punch MIG O/F PB3 PB3 PB3


0 0 0 105 0 0 35 #DIV/0! #DIV/0!
280 0 210 0 0 0 0 0 #DIV/0!
0 0 0 0 0 0 0
PUF F Assm Cleaning Packing

PB3 PB3 PB3


#DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0!

0 0 0 0 0
PB3 PB3 PB3

3 3 3

3 3 3

PB3 PB3 PB3


#DIV/0! #DIV/0! #DIV/0! 0
#DIV/0! #DIV/0! #DIV/0! 0
0 0 0
Double Rebate Window

Outer Frames 4
Mullions 2
Shutter profile 24

Glass Shutter
Mesh Shutter sticks
Mesh Shutter
Grill Assembly
Welding

PUF Filling
Final Assembly
Cleaning & Touchup
Packing
Al beading Cutting
Spot Welding
Drilling hole - 4mm
Drilling hole - 8mm
Drilling hole - 2mm
8 mm screw fitting

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