efine electrical workshop.

means a workshop engaged in the repair and maintenance of machinery,

A trunking is an enclosure that provides for the protection of cables. It is normally square or

rectangular in cross section, and has a removable lid.

A trunking system offers great flexibility when used in conjunction with conduit systems.

Trunking forms the backbone or framework of an installation. Conduits run from the trunking

to accessory outlet boxes.

When an alteration or extension is required to an installation it is easy to drill a hole in the side

of the trunking and run a conduit to the new accessory point. New wiring can then be drawn

through the new conduit and the existing trunking to the supply point.

Types and Sizes of Steel Trunking

There are a number of types of steel trunking such as:-

 Lighting Trunking

 Cable trunking

 Multi-Compartment trunking

 Bus-bar Trunking

Typical surface finishes.

 Hot dipped galvanised coating

 Grey enamel on zinc coating

 Silver enamel on zinc coating

 Stainless steel

Standard Sizes of Trunking

 50mm x 50mm 150mm x 75mm

 75mm x 50mm 150mm x 100mm

 75mm x 75mm 150mm x 150mm

 100mm x 50mm 200mm x 100mm

 100mm x 75mm 225mm x 150mm

 100mm x 50mm 250mm x 150mm

 100mm x 100mm 300mm x 250mm

lengths. Other lengths are available on request.1

Workplace Safety
1.1.1 Importance of Workplace Safety

Workplace safety is crucial for:

 Preventing Injuries: Reduces the risk of accidents and injuries, ensuring the well-being of
employees.
 Enhancing Productivity: A safe environment leads to fewer disruptions and higher efficiency.
 Legal Compliance: Adheres to occupational health and safety regulations, avoiding legal issues.
 Boosting Morale: Employees feel valued and secure, leading to increased job satisfaction.

1.1.2 Basic Workshop Rules

Adhering to basic workshop rules ensures a safe working environment:

 Proper Attire: Avoid wearing loose clothing, jewelry, or accessories that can get caught in
machinery.
 Tool Maintenance: Regularly inspect and maintain tools to ensure they are in good working
condition.
 Machine Operation: Operate machines only after receiving proper training and authorization.
 Emergency Procedures: Familiarize yourself with emergency exits, fire extinguishers, and first aid
kits.
 Reporting Hazards: Immediately report any unsafe conditions or equipment malfunctions to
supervisors.

1.1.3 Types of PPEs

Personal Protective Equipment (PPE) is essential in protecting workers from various hazards:

 Head Protection: Helmets or hard hats protect against head injuries from falling objects.
 Eye Protection: Safety goggles or face shields guard against flying debris and chemical splashes.
 Hearing Protection: Earplugs or earmuffs reduce exposure to harmful noise levels.
 Hand Protection: Gloves protect hands from cuts, burns, and chemical exposures.
 Foot Protection: Safety boots with steel toes prevent foot injuries from heavy objects.
 Respiratory Protection: Masks or respirators protect against inhaling hazardous substances.
1.1.4 Housekeeping (Cleaning of the Workshop)

Good housekeeping practices are vital for maintaining a safe and efficient workshop:

 Clutter Management: Keep walkways and work areas free of tools, materials, and debris to
prevent trips and falls.
 Waste Disposal: Properly dispose of waste materials, especially hazardous ones, to prevent
contamination and accidents.
 Equipment Storage: Store tools and equipment in designated areas to prevent unauthorized use
and ensure easy access.
 Regular Cleaning: Implement a cleaning schedule to maintain cleanliness and hygiene in the
workshop.
 Spill Management: Promptly clean up any spills to prevent slipping hazards and potential
chemical exposure.

For more detailed information on workplace safety and housekeeping practices, you can refer to the
following resources:

Good Workplace Housekeeping - What Is It? And Why Does It Matter? | Safe-R Outcomes

Personal Protective Equipment - Wikipedia

10 General Workshop Safety Rules And Tips | Tecnolam UK

Workplace Housekeeping? Hazards, Types, and Key Elements | HSE Blog

These resources provide in-depth insights into maintaining a safe and organized workshop environment.

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1. Trunking Types
1.2.1 PVC (Polyvinyl Chloride)

Material: Rigid PVC, flame-retardant, UV-stabilized.

Applications: Ideal for domestic and office environments.

Installation: Secured using solvent adhesives or clips.

Advantages: Lightweight, corrosion-resistant, and easy to install.

Example: 16mm x 16mm PVC trunking.

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1.2.2 Metallic

Material: Mild steel, often coated with enamel paint or galvanized for corrosion resistance.

Applications: Suitable for industrial settings requiring robust protection.

Advantages: Durable, provides excellent mechanical protection.

Example: 50mm x 25mm metallic trunking.

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1.2.3 Galvanized Iron

Material: Steel coated with a layer of zinc to prevent rusting.

Advantages: Long-lasting protection against corrosion.

Note: Often used in outdoor or industrial applications.

1.3 Trunking Sizes

16mm x 16mm: Suitable for small domestic wiring.

25mm x 16mm: Common in residential settings.

25mm x 25mm: Versatile size for various applications.

40mm x 25mm: Ideal for larger installations requiring more cable capacity.

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1.4 Trunking Accessories

Sockets: Provide power outlets within the trunking system.

Switches: Control the flow of electricity to connected devices.

Lamp Holders: Support and connect light fixtures.

Joint Boxes: Facilitate the joining of cables within the trunking.

Circuit Breakers: Protect the electrical circuit from overloads.

CCU (Consumer Control Unit): Central unit for controlling electrical distribution.

Cut-Outs (1-phase): Disconnecting devices for single-phase systems.

Energy Meters (1-phase): Measure electricity consumption in single-phase circuits.

Earth Rods: Provide grounding for electrical systems.

Switch Fuse (1-phase): Combine switching and fusing functions for protection.

Wikipedia

2. Prepare Trunking Workpieces

2.1 Electrical Tools and Equipment

Cutting Tools: Hacksaws, pipe cutters, or specialized trunking cutters.

Fastening Tools: Screws, anchors, and drills for securing trunking.

Measuring Tools: Tape measures, rulers, and calipers for accurate measurements.

Marking Tools: Chalk lines, pencils, and markers for layout.

Measuring Instruments: Levels and plumb bobs to ensure alignment.

2.2 Measurements
Planning: Determine the route and length of trunking required.

Cutting: Measure and mark trunking before cutting to ensure proper fit.

2.3 Housekeeping Activities

General Cleanliness: Keep the work area free from debris and obstructions.

Tools and Equipment Storage: Store tools properly to prevent loss and damage.

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3. Mount Trunking Workpieces

3.1 Marking Mounting Points

Layout: Use measuring tools to mark positions for trunking brackets and supports.

Alignment: Ensure marks are level and evenly spaced.

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3.2 Trunking Angles (e.g., 45º, 90º)

Cuts: Use appropriate cutting tools to achieve precise angles.

Fittings: Utilize angle brackets or pre-fabricated angle pieces for consistency.

Installation: Secure trunking to walls or ceilings using brackets and fasteners.

Alignment: Ensure trunking runs are straight and level.

3.4 Housekeeping Activities

General Cleanliness: Maintain a tidy work environment to enhance safety and efficiency.

Tools and Equipment Storage: Organize tools and materials to prevent accidents and loss.

For practical demonstrations and projects, refer to electrical training manuals and local standards.
Regular written and oral tests can assess comprehension and skill proficiency.

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Sources

You said:

Give the reference books to the notes given kindly

ChatGPT said:

You said:

Give the reference books to the notes given kindly

Certainly! Below are some reputable reference books and publications widely used in electrical
installation and wiring practice, which support the notes you requested on trunking types, sizes,
accessories, preparation, and mounting procedures:

Recommended Reference Books

Electrical Installation Work by Brian Scaddan

Covers trunking systems, wiring methods, tools, and accessories in detail.

Useful for preparing and mounting trunking workpieces.

ISBN: 9780367634747

The City & Guilds Textbook: Electrical Installations for Level 2 by Peter Roberts & Trevor Linsley

Excellent coverage of PVC, metallic, and GI trunking, along with standard sizes and accessories.

Includes practical preparation, measuring, and mounting methods.

ISBN: 9781398353900

Modern Electrical Installation for Craft Students by W. E. Steward & R. T. Flory

Provides solid background on trunking types, cutting, fastening, and measuring tools.

Ideal for vocational and technical education.

ISBN: 9780582225777
Electrical Wiring Practice by Keith Pethebridge and Ian Neeson

Detailed illustrations and technical specifications of trunking systems and accessories.

Includes real-world application and workshop practices.

ISBN: 9780170423956

IEE Wiring Regulations (BS 7671: Requirements for Electrical Installations)

While not a textbook, it's the official standard and should be referred to for correct installation practices
and regulatory requirements.

Especially important for trunking sizing, earth continuity, and accessories compliance.

Practical Guide to Inspection, Testing and Certification of Electrical Installations by Christopher Kitcher

Focuses on installation techniques, safety, and proper use of measuring instruments.

ISBN: 9780367418774

If you’re a student or a technician, these books are usually available at institutional libraries, vocational
training centers, or through online retailers like Amazon or educational bookstores.

Let me know if you'd like links to buy or download any of these titles.

ck important info.