Instructions for using the TPS2663x/TP

Design Inputs
• Enter the design inputs for operating input voltage, under voltage, overvoltage set points, output capacitance, ambient temp
start up for charging output capacitance in cells D5 to D14 in Calculation Sheet.
• Select the current limit for device (ILimit) at-least 5% more than (Imax + IINRUSH_Permissible) in Cell D15 in Calculation Sheet.
UVLO, OVP Calculations
• Enter the value of resistor (R3) between UVLO and OVP pins in Cell D18 in Calculation in Calculation Sheet
• Design Calculator provides the calculated value of R2, R3
• Select the value of R1, R2 and R3 resistors in cells D22 to D24 close to the calculated values.
• Design calculator provides the final under voltage, overvoltage and power fail set points based on selected values of R1 to R
• Verify the value of current through resistors R1 to R3. The color of cell D28 changes based on value of current. If Current < 2

Current Limit Calculations

• Design Calculator provides the calculated value of resistor for I LIM
• Select the value of resistor for I LIM close to the calculated value.
• Design Calculator provides the value of I LIM based on selected value if ILIM resistor in Cell D34.

dVdT resistor and Output ramp time Calculations

• Design Calculator provides the value of tdvdt with permissible inrush current .
• Design Calculator provides calculated value of Cdvdt for permissible inrush current in Cell D41
• Verify that sum of final inrush current and load current during startup is less than final ILimit. If sum of final inrush current an
inrush current in Cell D14 needs to be increased.

Power Dissipation and thermal regulation at start up.

• Design calculator provides the calculated values of power dissipation at start-up
• Design calculator checks the power dissipated with thermal shutdown limit data in the adjacent sheet.
• If the device goes in to thermal regulation at startup, the device will reduce the current and regulate the junction temperatu
for maximum value of capacitance charged by device in thermal regulation at start-up.
• If thermal regulation is not desirable at start up, reduce the value of permissible inrush current in Cell D14

Calculations for Power Good.

• Enter the value of power good set point in Cell D59. This value needs to be greater than or equal to UVLO set point of the DC
• Enter the value of R4 resistor (> 100k)
• Design calculator provides the value of R5 and the voltage at which Power good will de-assert (go low).
• Verify the value of current through R4, R5 resistor. If current is less than 2uA, cell D63 turns RED and value of R4 needs to be
Calculations for Power Limit (PLIM).
• Enter the desired value of power limit based output power.
• Design calculator provides the value of PLIM resistor.
• Verify the power limit with maximum power at nominal input voltage [=VIN(nom) x ILimit]. If power limit is more than maxim
current limiting, it is recommend to reduce the power limit.

Calculations for Current Monitor output

• Enter the value for maximum IMON pin voltage based on input range of the ADC connected on IMON pin
• Design calculator provides the calculated value of resistor for IMON pin
• Select the value of resistor on IMON pin in cell D74 close to calculated value.
• Verify that value of voltage is less than 4V. if value is more than 4V, Cell D73 turns RED and then reduce the resistor value in

Internal FET parameters and References

• Do not change the values and parameters in Internal FET parameters and References.
Selection of External FET for reverses current blocking (RCB) and Reverse polarity protection (RPP).
• Design calculator provides specifications of external FET for RCB and RPP.
Selection of Pull Down switche for External FET.
• Design calculator provides specifications for pull down switch for external FET.
Selection of components for IEC61000-4-5 (Surge)
• Enter the output load power
• Design calculator provides the recommended value of COUT for Class-A operation based on output load power, nominal inp
he TPS2663x/TPS1663x Design Calculator
put capacitance, ambient temperature, load at start-up, maximum continuous load current, and permissible inrush current at

n Calculation Sheet.

ation Sheet

on selected values of R1 to R3 in cells D22 to D24.

value of current. If Current < 2uA, the cell turns RED and value of R3 needs to be reduced.

f sum of final inrush current and load current during startup is more than ILimit, Cell D47 turns RED and value of Permissible

nt sheet.
gulate the junction temperature to TJ_reg value for a maximum duration of t(Treg_timeout). Refer to Max_Cap_charging sheet

t in Cell D14

ual to UVLO set point of the DC – DC converter or linear regulator connected on the output of the device.

(go low).
ED and value of R4 needs to be reduced.

power limit is more than maximum power at nominal input voltage, Cell D66 turns RED. To make power limiting effective over

n IMON pin

en reduce the resistor value in Cell D74.

P).

utput load power, nominal input voltage and power good set point.
inrush current at

e of Permissible

Cap_charging sheet

ting effective over

TPS2663x and TPS1663x Design Calculator Tool
Constants Cells

Design Inputs
VIN (min)
VIN (max)
VIN (nom)
UVset
OVset
Cout
TA (max)
RLstart
Imax
IINRUSH_permissible
ILimit

UVLO, OVP Calculations

R3_sel
R2_cal
R1_cal
SELECT THE CLOSEST POSSIBLE RESISTANCE VALUE FOR R1, R2, R3
R3_sel
R2_sel
R1_sel
UV_Final
OV_Final
Power Fail Detection
I_R123

Current Limit Calculations

RLIM_cal
SELECT THE CLOSEST POSSIBLE RESISTANCE VALUE FOR RLIM
RLIM
ILimit_Final
dV/dT Capacitor and Output ramp Time(T dvdt) Calculation
Tdvdt_with_IINRUSH_permissible
Cdvdt_for_permissible_IINRUSH
IINRUSH_Final + ILoad_startup

Total Power dissipation at Start-up and Thermal Regulation

Pd_dvdt
Pd_Rlstart
Pd_startup

Calculations for Power Good threshold

PGSET
R4
R5
PGDEASSERT
I_R45

Calculations for Power Limit

Plimit
RPLIM

Calculations for CURRENT MONITOR

VMON_Max
RIMON_cal
SELECT THE CLOSEST POSSIBLE RESISTANCE VALUE FOR RIMON
RIMON_sel
VMON_Max

Steady state Voltage drop & Power dissipation

Parameter
Vdrop
Pdiss_ss

Internal FET Parameters

Parameter
Rds(on)
Rds(on)_85degC
Rds(on)_125degC

Internal References
V(UVLOR)
V(UVLOHys)
V(OVPR)
I(dVdT)
GAIN(dVdT)
TdVdT
PGTHF
PGTHR
Imon_Gain

Selection of External FET for Reverse Current Blocking and Reverse Polarity Protection
VDS
VGS
ID

Selection of Pull Down Switch for External FET

VDS
VGS(th)
VGS
Ciss

Selection of Components for IEC 61000-4-5 (Surge)

PLOAD
Cout
Cin
Input / Select Cells
Calculated, but can be over-ridden by the user.
Note: Once cells are over-ridden, new calculation sheet should be used for the next design
Description
Minimum Operating Input Voltage
Maximum Operating Input Voltage
Nominal operating Input voltage
Undervoltage Lockout Set point
Over Voltage Cut-Off Set point
Load Capacitance
Maximum Ambient Temperature
Load during start-up (Assumed to be resistive)
Maximum continuous load current
Permissible inrush current from power supply or system for charging Cout on Start-up
Current Limit, 5% higher than [Imax + IINRUSH_permissible ]

OVP Calculations are only for TPS26630,TPS26631 and TPS16630.

Select a value of resistor between OVP and GND pins [1k to 249k]
Calculated value of Resistor between UVLO and OVP pins
Verify value of Resistor at IN_SYS and UVLO pins [> 300k]

Selected closest possible value for R3 resistor

Selected closest possible value for R2 resistor
Selected closest possible value for R1 resistor
Undervoltage Lockout Set point
Over Voltage Cut-Off Set point
Power Fail Detection Set Point
Verify minimum Current in R1, R2, R3 Branch at Input voltage of Uvset [> 2uA]

Calculated current limit resistor value

Selected closest possible value for RLIM resistor

Final Current Limit Set Point
Tdvdt with IINRUSH_permissible
Calculated dVdT capacitor value based on permissible Inrush current
Is IINRUSH_Final + ILoad_startup less than ILimit_Final?

Power dissipation due to output capacitance at start-up

Power dissipation due to load resistance during start-up
Total power dissipation during start-up
Maximum power dissipation allowed before thermal regulation for RGE Package
Maximum power dissipation allowed before thermal regulation for PWP Package
Will Device go into thermal regulation at start-up with RGE Package?
Will Device go into thermal regulation at start-up with PWP Package?

Only for TPS2663x devices

Power good setpoint [Enter this values as minimum operating voltage of downstream DC-D
Enter a value of R4 resistor [> 100k]
Caclulated value of R5 resistor
Calculated value of Power good deassertion voltage [Power good going low]
Verify minimum Current in R4, R5 at UVsetVoltage [> 2uA]

Only for TPS26632, TPS26633, TPS26635 and TPS16632 devices

Power Limit Set point
Caclulated value of resistor for PLIM
Verify if Plimit will be effective over current limit

Maximum allowable voltage at IMON for Maximum Load Current (Max ADC input voltage fo
Calculated IMON resistor value

Selected closest possible value for IMON resistor

Verify Voltage at IMON for Maximum Load Current

Description
Maximum voltage drop across the device at T A = 25°C
Steady state power dissipation with maximum current at TA = 25°C

Description
FET maximum Rds(on) at 25°C
FET maximum Rds(on) at 85°C
FET maximum Rds(on) at 125°C

UVLO Threshold Voltage, Rising

UVLO Hysteresis
Over-Voltage Threshold Voltage, Rising
dVdT Charging Current
dVdT to OUT Gain
Default Start-up Time with dVdT = Open
Rising power good threshold
Falling power good threshold
Gain Factor I(IMON):I(OUT)

Only for TPS2663x devices

Recommended minimum Drain to Source Voltage
Recommended minimum Gate to Source voltage
Recommended minimum continuous Drain to Source current
Recommended FET for Input upto 60V and 6A continuous current

Only for TPS2663x devices

Recommended minimum Drain to Source Voltage
Recommended maximum Gate to Source threshold
Recommended minimum Gate to Source Voltage
Recommended maximum Input capacitance
Recommended FET for Pull Down Switch

Only for TPS2663x devices

Enter the output load power
Recommended minumum Cout for Class-A operation, enter this value in D10 for Class-A o
Recommended minimum Cin
Recommended Input TVS Diode for Level 1 (500V) with Vin(max)< 33V
Recommended Input TVS Diode for Level 2 (1000V) with Vin(max) < 33V
Calculation Cells Verification Cells

Value Units Tolerance

9.00 V
36.0 V
24.0 V
7.00 V
42.00 V
100.0 µF 10%
TA = 85C °C
1000.0 Ω
5.0 A
0.6 A
5.88 A

35.0 kΩ 1.0%
175.0 kΩ VIN Thre
1015.0 kΩ 45.00
40.00
34.80 kΩ 1.0% 35.00
178.00 kΩ 1.0% 30.00
25.00
1000.00 kΩ 1.0% 20.00
6.84 V 2.6% 15.00
41.82 V 2.6% 10.00 6.50
6.50 V 2.6% 5.00
0.00
5.77 uA Power Fail
(VIN Falling)

Current
3.06 kΩ 1%
7.00
6.00
3.01 kΩ 1.0% 5.00
4.00
5.98 A 5.1% 3.00
2.00
1.00 0.25
0.00
Inrush Charging
Current
 5.00
4.00
3.00
2.00
1.00 0.25
0.00
Inrush Charging
Current
6.0 ms
0.022 µF 5%
0.30 A

4.58 W
0.22 W
4.80 W
20.00 W
35.00 W
NO
NO

8.00 V
200.00 kΩ
35.29 kΩ
7.60 V
29.75 uA

100.00 W
100.00 kΩ
YES

3 V
18.42 kΩ 1%

18.70 kΩ 1.0%
3.10 V 9.5%

Value Units Tolerance

155.00 mV
 775.00 mW

Value Units Tolerance

31 mΩ
44 mΩ
49 mΩ

1.20 V 2.0%
0.06 V
1.20 V 2.0%
2.00 uA 5.0%
24.00 5.0%
0.24 ms
1.20 V 2.0%
1.14 V
27.70 uA/A 8.0%

50.40 V
14.00 V
8.97 V
CSD19537Q3

15.00 V
3.00 V
20.00 V
50.00 pF
BSS138 or 2N7002

50.00 W
976.56 uF
1.00 uF
SMCJ33CA
5.0SMDJ33CA
 ###
Power Fail
VIN Thresholds
6.50
(VIN Programmed
UVLOFalling)
###
6.84 41.82 ###
45.00 (VIN
OVP Rising)
40.00 41.82
(VIN Rising)
35.00 ###
30.00 ###
25.00
20.00
###
15.00
10.00 6.50 6.84
5.00
0.00
Power Fail UVLO OVP
(VIN Falling) (VIN Rising) (VIN Rising)

Inrush Programmed
Current Limits
0.25 Charging
Overload ###
7.00 5.98
6.00 5.98 Current
Fastrip Current
5.00 #REF! Limit ###
4.00 Limit
3.00 ###
2.00
1.00 0.25
0.00
Inrush Charging Overload Current
Current Limit
5.00
4.00
3.00
2.00
1.00 0.25
0.00
Inrush Charging Overload Current
Current Limit

###

###

###
Thermal Shutdown Time (ms) Vs. Power Dissipation (W)
Power Dissipation (W)
3.00
6.00
10.00
12.50
15.00
20.00
25.00
30.00
35.00
40.00
45.00
50.00
55.00
60.00
90.00
120.00
150.00
180.00
210.00
240.00
270.00
300.00
330.00
360

Thermal Shutdown Time (ms) Vs. Power Dissipation (W)

Power Dissipation (W)
3
6
10
12.5
15
20
25
30
 35
40
45
50
55
60
90
120
150
180
210
240
270
300
330
360
 RGE Package
TA = -40C TA = 0C TA = 25C TA = 85C TA = 125C
2740.00 2740.00 2740.00 2740.00 590.00
2740.00 2740.00 1920.00 460.00 77.00
2700.00 960.00 450.00 95.00 25.00
1050.00 520.00 128.00 63.00 16.00
590.00 333.00 93.00 42.00 8.00
282.00 160.00 56.00 22.00 6.50
155.00 73.00 40.00 15.00 4.50
80.00 51.00 27.50 9.40 3.50
58.00 37.00 23.00 7.00 2.80
44.00 28.00 15.40 5.50 2.30
34.00 22.00 11.50 4.50 2.00
26.00 17.00 10.00 3.80 1.70
21.00 14.00 8.00 3.30 1.50
18.00 11.40 7.00 2.90 1.30
7.00 5.00 3.40 2.00 0.96
4.30 3.30 2.20 1.40 0.65
3.30 2.40 1.80 1.00 0.54
2.40 1.80 1.40 0.82 0.39
1.90 1.50 1.10 0.67 0.32
1.60 1.30 0.90 0.56 0.27
1.35 1.10 0.80 0.48 0.24
1.20 0.95 0.76 0.42 0.21
1.05 0.85 0.67 0.37 0.18
0.94 0.75 0.59 0.33 0.17

Pd (W) Tstart-up (ms)

Maximum Point 20.00 16.50
Operating Point 4.80 16.50

PWP Package
TA = -40C TA = 0C TA = 25C TA = 85C TA = 125C
2733 2733 2733 2733 2733
2733 2733 2700 2328 405.5
2733 2733 1638.82 413.52 134.7
2733 1215.83 784.93 226.7 78.378
1368.86 673.17 459.33 143.384 50
527.68 298.09 213.53 71.962 25.7
285 170.4 123.95 42.06 15
178.942 108.95 79.46 27.352 9.9
 118.69 74.636 54.73 18.89 6.87
87.568 55.32 40.365 13.7 5.07
65.22 41.438 30.63 10.195 4.04
48.153 31.543 23.6 7.88 3.28
34.81 24 18.58 6.2844 2.757
25.242 18.935 14.66 5.11 2.39
13.749 8.9596 6.7838 2.99 1.544
7 4.8496 3.7912 1.911 1.0175
4.4129 3.133 2.4745 1.35 0.778
2.977 2.288 1.8844 1 0.618
2.418 1.777 1.5173 0.873 0.506
1.858 1.4581 1.246 0.714 0.458
1.5387 1.2187 1.0385 0.634 0.411
1.3152 1.0431 0.91 0.546 0.363
1.1397 0.931 0.83 0.498 0.347
0.98 0.851 0.703 0.458 0.307

Pd (W) Tstart-up (ms)

Maximum Point 35.00 16.50
Operating Point 4.80 16.50
Title of Graph Thermal Shutdown Time Vs. Power Dissipation

Lable X-Axis Power Dissipation (W)

Y-Axis Thermal Shutdown time (ms)

Thermal Shutdown Time Vs. Power Diss

1000
Thermal Shutdown Time (ms)

100

10

0.1
3 30

Power dissipation (W)

Taken on 2-Layer board, 2oz.(0.08-mm thick) with GND plane area: 39cm2 (Top) and

PWP Package

Thermal Shutdown Time Vs. Power Diss

1000
wn Time (ms)

100
 Thermal Shutdown Time (ms)
100

10

0.1
3 30

Power dissipation (W)

Taken on 2-Layer board, 2oz.(0.08-mm thick) with GND plane area: 44 cm2 (Top) and 4
 RGE Package

e Vs. Power Dissipation

TA = -40C
TA = 0C
TA = 25C
TA = 85C
TA = 125C
Maximum Point
Operating Point

300

n (W)

ea: 39cm2 (Top) and 44cm2 (bottom)

e Vs. Power Dissipation

TA = -40C
TA = 0C
TA = 25C
TA = 85C
 TA = -40C
TA = 0C
TA = 25C
TA = 85C
TA = 125C
Maximum Point
Operating Point

300

n (W)

a: 44 cm2 (Top) and 45cm2 (bottom)

 Standard EIA Decade Resistor Values
20% 10% 5% 2%
E6 E12 E24 E48

100

100

105

100

110

110

115

100

121

120

127

120

133

130

140

147

150

154

150

162

160
 150

162

160

169

150

178

180

187

180

196

200

205

215

220

226

220

237

240

249

220

261

270

274

270
 270

274

270

287

300

301

316

330

332

330

348

360

365

330

383

390

402

390

422

430

442

464

470
 464

470

487

470

511

510

536

470

562

560

590

560

619

620

649

681

680

715

680

750

750

787

680
680

825

820

866

820

909

910

953
stor Values
1% 0.5%, 0.25%, 0.1%
E96 E192
100
100
101
102
102
104
105
105
106
107
107
109
110
110
111
113
113
114
115
115
117
118
118
120
121
121
123
124
124
126
127
127
129
130
130
132
133
133
135
137
137
138
140
140
142
143
143
145
147
147
149
150
150
152
154
154
156
158
158
160
162
162
162
164
165
165
167
169
169
172
174
174
176
178
178
180
182
182
184
187
187
189
191
191
193
196
196
198
200
200
203
205
205
208
210
210
213
215
215
218
221
221
223
226
226
229
232
232
234
237
237
240
243
243
246
249
249
252
255
255
258
261
261
264
267
267
271
274
274
277
 280
280
284
287
287
291
294
294
298
301
301
305
309
309
312
316
316
320
324
324
328
332
332
336
340
340
344
348
348
352
357
357
361
365
365
370
374
374
379
383
383
388
392
392
397
402
402
407
412
412
417
422
422
427
432
432
437
442
442
448
453
453
459
464
464
470
475
475
475
481
487
487
493
499
499
505
511
511
517
523
523
530
536
536
542
549
549
556
562
562
569
576
576
583
590
590
597
604
604
612
619
619
626
634
634
642
649
649
657
665
665
673
681
681
690
698
698
706
715
715
723
732
732
741
750
750
759
768
768
777
787
787
796
806
806
816
 825
825
835
845
845
856
866
866
876
887
887
898
909
909
920
931
931
942
953
953
965
976
976
988
Capacitors Lookup Table
µF
0.010
0.015
0.022
0.033
0.047
0.068
0.10
0.15
0.22
0.33
0.47
0.68
1.00
1.50
2.20
3.30
4.70
6.8
10.0
15.0
22.0
33.0
47.0
68.0
100.0
 Temperture -40 C 0C 25 C 105 C
VIN (V)

4.5 32mF 32mF 32mF 32mF

18 32mF 32mF 32mF 32mF

32 32mF 32mF 32mF 16mF