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Table 5.1 Basic outline of the differences between transducers, sensors, and actuators
Parameters Transducers Sensors Actuators
Definition Converts energy Converts various Converts electrical
from one form to forms of energy into signals into various
another. electrical signals. forms of energy,
typically mechanical
energy.
Domain Can be used to It is an input It is an output
represent a sensor as transducer. transducer.
well as an actuator.
Function Can work as a Used for quantifying Used for converting
sensor or an actuator environmental signals into
but not stimuli into signals. proportional
simultaneously. mechanical or
electrical outputs.
Humidity sensors, Motors (convert
Temperature electrical energy
sensors, to rotary motion),
Anemometers Force heads
(measures flow (which impose
velocity), a force), Pumps
Examples Any sensor or Manometers (which convert
actuator (measures fluid rotary motion of
pressure), shafts into either a
Accelerometers pressure or a fluid
(measures the velocity).
acceleration of a
body), Gas sensors
(measures
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concentration of
specific gas or
gases), and others
2.2. SENSORS
Sensors are devices that can measure, or quantify, or respond to the ambient changes in their
environment or within the intended zone of their deployment. They generate responses to
external stimuli or physical phenomenon through characterization of the input functions
(which are these external stimuli) and their conversion into typically electrical signals. For
example, heat is converted to electrical signals in a temperature sensor, or atmospheric
pressure is converted to electrical signals in a barometer. A sensor is only sensitive to the
measured property (e.g., a temperature sensor only senses the ambient temperature of a
room). It is insensitive to any other property besides what it is designed to detect (e.g., a
temperature sensor does not bother about light or pressure while sensing the temperature).
Finally, a sensor does not influence the measured property (e.g., measuring the temperature
does not reduce or increase the temperature). Figure 2.1 shows the simple outline of a sensing
task. Here, a temperature sensor keeps on checking an environment for changes. In the event
of a fire, the temperature of the environment goes up. The temperature sensor notices this
change in the temperature of the room and promptly communicates this information to a
remote monitor via the processor.
Power Requirements: The way sensors operate decides the power requirements that
must be provided for an IoT implementation. Some sensors need to be provided with
separate power sources for them to function, whereas some sensors do not require any
power sources. Depending on the requirements of power, sensors can be of two types.
(i) Active: Active sensors do not require an external circuitry or mechanism to
provide it with power. It directly responds to the external stimuli from its ambient
environment and converts it into an output signal. For example, a photodiode converts
light into electrical impulses.
(ii) Passive: Passive sensors require an external mechanism to power them up. The
sensed properties are modulated with the sensor’s inherent characteristics to generate
patterns in the output of the sensor. For example, a thermistor’s resistance can be
detected by applying voltage difference across it or passing a current through it.
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Sensors are broadly divided into two types, depending on the type of output generated from
these sensors, as follows.
(i) Analog: Analog sensors generate an output signal or voltage, which is proportional
(linearly or non-linearly) to the quantity being measured and is continuous in time and
amplitude. Physical quantities such as temperature, speed, pressure, displacement, strain, and
others are all continuous and categorized as analog quantities. For example, a thermometer or
a thermocouple can be used for measuring the temperature of a liquid (e.g., in household
water heaters). These sensors continuously respond to changes in the temperature of the
liquid.
(ii) Digital: These sensors generate the output of discrete time digital representation (time, or
amplitude, or both) of a quantity being measured, in the form of output signals or voltages.
Typically, binary output signals in the form of a logic 1 or a logic 0 for ON or OFF,
respectively are associated with digital sensors. The generated discrete (non-continuous)
values may be output as a single “bit” (serial transmission), eight of which combine to
produce a single “byte” output (parallel transmission) in digital sensors.
Measured Property: The property of the environment being measured by the sensors
can be crucial in deciding the number of sensors in an IoT implementation. Some
properties to be measured do not show high spatial variations and can be quantified
only based on temporal variations in the measured property, such as ambient
temperature, atmospheric pressure, and others. Whereas some properties to be
measured show high spatial as well as temporal variations such as sound, image, and
others. Depending on the properties to be measured, sensors can be of two types.
(i) Scalar: Scalar sensors produce an output proportional to the magnitude of the
quantity being measured. The output is in the form of a signal or voltage. Scalar
physical quantities are those where only the magnitude of the signal is sufficient for
describing or characterizing the phenomenon and information generation. Examples
of such measurable physical quantities include color, pressure, temperature, strain,
and others. A thermometer or thermocouple is an example of a scalar sensor that has
the ability to detect changes in ambient or object temperatures (depending on the
sensor’s configuration). Factors such as changes in sensor orientation or direction do
not affect these sensors (typically).
(ii) Vector: Vector sensors are affected by the magnitude as well as the direction
and/or orientation of the property they are measuring. Physical quantities such as
velocity and images that require additional information besides their magnitude for
completely categorizing a physical phenomenon are categorized as vector quantities.
Measuring such quantities are undertaken using vector sensors. For example, an
electronic gyroscope, which is commonly found in all modern aircraft, is used for
detecting the chanzges in orientation of the gyroscope with respect to the Earth’s
orientation along all three axes.
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Figure 2.3 Some common commercially available sensors used for IoT-based sensing
applications
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Physical changes in the sensor or its material may result in long-term drift, which can span
over months or years. Noise is a temporally varying random deviation of signals. In contrast,
if a sensor’s output varies/deviates due to deviations in the sensor’s previous input values, it
is referred to as hysteresis error. The present output of the sensor depends on the past input
values provided to the sensor. Typically, the phenomenon of hysteresis can be observed in
analog sensors, magnetic sensors, and during heating of metal strips. One way to check for
hysteresis error is to check how the sensor’s output changes when we first increase, then
decrease the input values to the sensor over its full range. It is generally denoted as a positive
and negative percentage variation of the full-range of that sensor.
Focusing on digital sensors, if the digital output of a sensor is an approximation of the
measured property, it induces quantization error. This error can be defined as the difference
between the actual analog signal and its closest digital approximation during the sampling
stage of the analog to digital conversion. Similarly, dynamic errors caused due to
mishandling of sampling frequencies can give rise to aliasing errors. Aliasing leads to
different signals of varying frequencies to be represented as a single signal in case the
sampling frequency is not correctly chosen, resulting in the input signal becoming a multiple
of the sampling rate. Finally, the environment itself plays a crucial role in inducing sensorial
deviations. Some sensors may be prone to external influences, which may not be directly
linked to the property being measured by the sensor. This sensitivity of the sensor may lead
to deviations in its output values. For example, as most sensors are semiconductor based, they
are influenced by the temperature of their environment.
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Hybrid sensing
The act of using scalar as well as multimedia sensing at the same time is referred to as hybrid
sensing. Many a time, there is a need to measure certain vector as well as scalar properties of
an environment at the same time. Under these conditions, a range of various sensors are
employed (from the collection of scalar as well as multimedia sensors) to measure the various
properties of that environment at any instant of time, and temporally map the collected
information to generate new information. For example, in an agricultural field, it is required
to measure the soil conditions at regular intervals of time to determine plant health. Sensors
such as soil moisture and soil temperature are deployed underground to estimate the soil’s
water retention capacity and the moisture being held by the soil at any instant of time.
However, this setup only determines whether the plant is getting enough water or not.
There may be a host of other factors besides water availability, which may affect a plant’s
health. The additional inclusion of a camera sensor with the plant may be able to
determine the actual condition of a plant by additionally determining the color of leaves. The
aggregate information
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from soil moisture, soil temperature, and the camera sensor will be able to collectively
determine a plant’s health at any instant of time. Other common examples of hybrid sensing
include smart parking systems, traffic management systems, and others. Figure 2.4(c) shows
an example of hybrid sensing, where a camera and a temperature sensor are collectively used
to detect and confirm forest fires during wildlife monitoring.
Virtual sensing
Many a time, there is a need for very dense and large-scale deployment of sensor nodes
spread over a large area for monitoring of parameters. One such domain is agriculture. Here,
often, the parameters being measured, such as soil moisture, soil temperature, and water
level, do not show significant spatial variations. Hence, if sensors are deployed in the fields
of farmer A, it is highly likely that the measurements from his sensors will be able to provide
almost concise measurements of his neighbour B’s fields; this is especially true of fields
which are immediately surrounding A’s fields. Exploiting this property, if the data from A’s
field is digitized using an IoT infrastructure and this system advises him regarding the
appropriate watering, fertilizer, and pesticide regimen for his crops, this advisory can also be
used by B for maintaining his crops. In short, A ’s sensors are being used for actual
measurement of parameters; whereas virtual data (which does not have actual physical
sensors but uses extrapolation-based measurements) is being used for advising B. This is the
virtual sensing paradigm. Figure 2.4(d) shows an example of virtual sensing. Two
temperature sensors S1 and S3 monitor three nearby events E1, E2, and E3 (fires). The event
E2 does not have a dedicated sensor for monitoring it; however, through the superposition of
readings from sensors S1 and S3, the presence of fire in E2 is inferred.
facilitated by these sensors. Industrial sensors are typically very sophisticated, and as
a result, very costly. However, these industrial sensors have very high accuracy and
precision score, even under harsh operating conditions.
Energy: The energy consumed by a sensing solution is crucial to determine the
lifetime of that solution and the estimated cost of its deployment. If the sensor or the
sensor node is so energy inefficient that it requires replenishment of its energy sources
quite frequently, the effort in maintaining the solution and its cost goes up; whereas
its deployment feasibility goes down. Consider a scenario where sensor nodes are
deployed on the top of glaciers. Once deployed, access to these nodes is not possible.
If the energy requirements of the sensor nodes are too high, such a deployment will
not last long, and the solution will be highly infeasible as charging or changing of the
energy sources of these sensor nodes is not an option.
Device Size: Modern-day IoT applications have a wide penetration in all domains of
life. Most of the applications of IoT require sensing solutions which are so small that
they do not hinder any of the regular activities that were possible before the sensor
node deployment was carried out. Larger the size of a sensor node, larger is the
obstruction caused by it, higher is the cost and energy requirements, and lesser is its
demand for the bulk of the IoT applications. Consider a simple human activity
detector. If the detection unit is too large to be carried or too bulky to cause hindrance
to regular normal movements, the demand for this solution would be low. It is
because of this that the onset of wearables took off so strongly. The wearable sensors
are highly energy- efficient, small in size, and almost part of the wearer’s regular
wardrobe.
2.7. ACTUATORS
An actuator can be considered as a machine or system’s component that can affect the
movement or control the said mechanism or the system. Control systems affect changes to the
environment or property they are controlling through actuators. The system activates the
actuator through a control signal, which may be digital or analog. It elicits a response from
the actuator, which is in the form of some form of mechanical motion. The control system of
an actuator can be a mechanical or electronic system, a software-based system (e.g., an
autonomous car control system), a human, or any other input. Figure 2.5 shows the outline of
a simple actuation system. A remote user sends commands to a processor. The processor
instructs a motor controlled robotic arm to perform the commanded tasks accordingly. The
processor is primarily responsible for converting the human commands into sequential
machine-language command sequences, which enables the robot to move. The robotic arm
finally moves the designated boxes, which was its assigned task.
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Hydraulic actuators
A hydraulic actuator works on the principle of compression and decompression of fluids.
These actuators facilitate mechanical tasks such as lifting loads through the use of hydraulic
power derived from fluids in cylinders or fluid motors. The mechanical motion applied to a
hydraulic actuator is converted to either linear, rotary, or oscillatory motion. The almost
incompressible property of liquids is used in hydraulic actuators for exerting significant
force. These hydraulic actuators are also considered as stiff systems. The actuator’s limited
acceleration restricts its usage.
Pneumatic actuators
A pneumatic actuator works on the principle of compression and decompression of gases.
These actuators use a vacuum or compressed air at high pressure and convert it into either
linear or rotary motion. Pneumatic rack and pinion actuators are commonly used for valve
controls of water pipes. Pneumatic actuators are considered as compliant systems. The
actuators using pneumatic energy for their operation are typically characterized by the quick
response to starting and stopping signals. Small pressure changes can be used for generating
large forces through these actuators. Pneumatic brakes are an example of this type of actuator
which is so responsive that they can convert small pressure changes applied by drives to
generate the massive force required to stop or slow down a moving vehicle. Pneumatic
actuators are responsible for converting pressure into force. The power source in the
pneumatic actuator does not need to be stored in reserve for its operation.
Electric actuators
Typically, electric motors are used to power an electric actuator by generating mechanical
torque. This generated torque is translated into the motion of a motor’s shaft or for switching
(as in relays). For example, actuating equipments such as solenoid valves control the flow of
water in pipes in response to electrical signals. This class of actuators is considered one of the
cheapest, cleanest and speedy actuator types available.
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Figure 2.6 Some common commercially available actuators used for IoT-based control
Applications
Thermal or magnetic actuators
The use of thermal or magnetic energy is used for powering this class of actuators. These
actuators have a very high power density and are typically compact, lightweight, and
economical. One classic example of thermal actuators is shape memory materials (SMMs)
such as shape memory alloys (SMAs). These actuators do not require electricity for actuation.
They are not affected by vibration and can work with liquid or gases. Magnetic shape
memory alloys (MSMAs) are a type of magnetic actuators.
Mechanical actuators
In mechanical actuation, the rotary motion of the actuator is converted into linear motion to
execute some movement. The use of gears, rails, pulleys, chains, and other devices are
necessary for these actuators to operate. These actuators can be easily used in conjunction
with pneumatic, hydraulic, or electrical actuators. They can also work in a standalone mode.
The best example of a mechanical actuator is a rack and pinion mechanism.
Soft actuators
Soft actuators (e.g., polymer-based) consists of elastomeric polymers that are used as
embedded fixtures in flexible materials such as cloth, paper, fiber, particles, and others. The
conversion of molecular level microscopic changes into tangible macroscopic deformations is
the primary working principle of this class of actuators. These actuators have a high stake in
modern-day robotics. They are designed to handle fragile objects such as agricultural fruit
harvesting, or performing precise operations like manipulating the internal organs during
robot- assisted surgeries.
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Weight: The physical weight of actuators limits its application scope. For example,
the use of heavier actuators is generally preferred for industrial applications and
applications requiring no mobility of the IoT deployment. In contrast, lightweight
actuators typically find common usage in portable systems in vehicles, drones, and
home IoT applications. It is to be noted that this is not always true. Heavier actuators
also have selective usage in mobile systems, for example, landing gears and engine
motors in aircraft.
Power Rating: This helps in deciding the nature of the application with which an
actuator can be associated. The power rating defines the minimum and maximum
operating power an actuator can safely withstand without damage to itself. Generally,
it is indicated as the power-to-weight ratio for actuators. For example, smaller servo
motors used in hobby projects typically have a maximum rating of 5 VDC, 500 mA,
which is suitable for an operations-driven battery-based power source. Exceeding this
limit might be detrimental to the performance of the actuator and may cause burnout
of the motor. In contrast to this, servo motors in larger applications have a rating of
460 VAC, 2:5 A, which requires standalone power supply systems for operations. It is
to be noted that actuators with still higher ratings are available and vary according to
application requirements.
Torque to Weight Ratio: The ratio of torque to the weight of the moving part of an
instrument/device is referred to as its torque/weight ratio. This indicates the sensitivity
of the actuator. Higher is the weight of the moving part; lower will be its torque to
weight ratio for a given power.
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