Substrate-Integrated Waveguide-Based 60-Ghz Resonant Slotted Waveguide Arrays With Wide Impedance Bandwidth and High Gain
Substrate-Integrated Waveguide-Based 60-Ghz Resonant Slotted Waveguide Arrays With Wide Impedance Bandwidth and High Gain
7, JULY 2015
Abstract—Conventional resonant-slotted waveguide arrays can at the 60-GHz band, it is often desired to have an antenna with
only achieve a few percent of impedance bandwidth. This a reflection coefficient less than −10 dB and gain higher than
paper presents a new substrate-integrated waveguide (SIW)-based 10 dBi from 57 to 66 GHz (14.6%).
60-GHz resonant-slotted waveguide array, which can achieve both
wide impedance bandwidth and high gain. In the design, reso- Various types of antennas working at 60 GHz have been
nant slots with different resonant frequencies are arranged at investigated, such as patch [2], [3], grid [4], Yagi [5]–[7],
unequal spacing along the SIW. The variance of the excitation dipole [8], [9], tapered slot [10]–[12], dielectric resonator [13],
voltages of different resonant slots is minimized to improve the and slot antenna [14]–[17]. Among these, substrate-integrated
arrays’ impedance bandwidth and gain. A 4 × 1-element subar- waveguide (SIW)-based slotted waveguide array is one of the
ray is designed accordingly, which shows a −10-dB impedance
bandwidth from 56.5 to 66.7 GHz (16.6%) with a peak broad- most promising candidates for mass production due to its high
side gain of 11.5 dBi. Based on this subarray, three other arrays gain, planar structure, low cost, and easy fabrication. Slotted
with 4 × 4, 8 × 4, and 8 × 8-slot elements are designed, fabri- waveguide array with full corporate feeding and nonresonant
cated, and measured. Long nonresonant slots are placed between slot is probably the most widely used/studied form of these
each two subarrays to improve isolation. Measured results of the arrays. However, arrays of this form either show limited gain
three fabricated arrays show −10-dB impedance bandwidths of
20.8%, 22.4%, 18.8%, respectively, and peak broadside gain of because of restricted slot number [14], [18], [19] or are mul-
18.3, 19.9, and 22.8 dBi, respectively. The proposed structures tilayered [15]. Resonant-slotted waveguide array is another
exhibit wider impedance bandwidth and higher peak gain than option. Nevertheless, conventional resonant slotted waveguide
their former counterparts. arrays, including those based on metal waveguide, exhibit
Index Terms—Gain, impedance bandwidth, resonant slotted narrow impedance bandwidth of only a few percent [16], [20]–
waveguide array, substrate-integrated waveguide (SIW). [23], which could hardly cover the entire unlicensed 60-GHz
ISM band from 57 to 66 GHz. Thus, several methods have been
I. I NTRODUCTION adopted/proposed to overcome this drawback. In [24], [25],
ridge SIW and T-type folded SIW techniques were introduced
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LIAO et al.: RESONANT SLOTTED WAVEGUIDE ARRAYS WITH WIDE IMPEDANCE BANDWIDTH AND HIGH GAIN 2923
Fig. 1. Geometry of the n × 1-element subarray (top view) using unequally spaced resonant slots with different resonant frequencies. Resonant slot width w is
the same for each slot (r = 0.15 mm, p = 0.6 mm, m = 2.7 mm).
8 × 4, and 8 × 8 slot elements are then designed, fabricated, arrangement is ensuring a uniform excitation voltage distribu-
and measured. Long nonresonant slots are placed between sub- tion along the array within the bandwidth. A reasonable slot
arrays to improve the isolation between them. Measured results length arrangement can help significantly improve the rate of
show that the −10-dB impedance bandwidths of the arrays are convergence in numerical optimization. Particularly, for arrays
20.8%, 22.4%, and 18.8%, respectively, and the peak broadside with a few slot elements, due to the limited elements, slots with
gains are 18.3, 19.9, and 22.8 dBi, respectively. higher excitation amplitude (i.e., slots with moderate lengths)
are placed in the middle to improve the radiation pattern and
avoid high sidelobe. The length arrangements for arrays with 2,
II. BANDWIDTH AND G AIN E NHANCEMENT
3, and 4 slot elements are as follows. It is also worth mentioning
The proposed array is excited by a standing wave in the that the arrangement for each array is not sole.
SIW. Therefore, it is classified as a resonant-slotted waveguide
array. In conventional methods of resonant slotted waveguide l 2 > l1 for n = 2 (1a)
array design, the slots are equally spaced by one-half waveguide l3 > l2 > l1 for n = 3 (1b)
wavelength, and their offset and length are to be determined to l3 > l2 > l4 > l1 for n = 4. (lc)
achieve: 1) a desired aperture distribution and 2) all the slots
resonate at the same frequency. These resonant slotted waveg- Since excitation phase difference between elements will
uide arrays show high gain but narrow impedance bandwidth cause tilted beam and/or decrease broadside gain, the distance
(only a few percent) [16], [20]–[23]. To enhance the array’s between each two slots si (i = 1, 2, . . . , n) is made different
impedance bandwidth, slots resonating at different frequencies in order to decrease the excitation phase difference within the
are adopted in new methods, but the impedance bandwidth is given bandwidth. Ansoft HFSS [27] is used to simulate and
still not wide enough and/or the gain is decreased [17], [26]. optimize the subarray. Initially, the −10-dB impedance band-
In this paper, to further improve the performance, the slots are width that the subarray can potentially achieve is evaluated by
unequally spaced, and their spacing, offset, and size are all adjusting the length of slots manually. After that, an optimiza-
optimized to minimize the variance of the different slots’ exci- tion is carried out in which the precondition, where reflection
tation voltages. As a result, resonant-slotted waveguide arrays coefficient is less than −10 dB within the estimated bandwidth,
with both wide impedance bandwidth and high gain can be must be met. A special cost function is adopted in the opti-
obtained. mization to minimize the variance of resonant slots’ excitation
All the designs in this paper are based on SIW using voltages V ar(v), given by
Rogers RT/duroid 5880 (εr = 2.2, tanσ = 0.0009) with sub- 1 1≤i≤n 2
V ar(v) = (v (f ) − v̄ (f ))
strate thickness of 0.787 mm and copper layer thickness of n f = flower : fstep : fupper i
9 µm. The substrate thickness corresponds approximately to a (2)
quarter-wavelength in the dielectric at 60 GHz, which is thicker
than most of the formerly mentioned 60-GHz antenna designs. where flower and fupper are lower and upper frequencies of the
The use of thick substrate can both enhance the impedance estimated impedance bandwidth, respectively, and fstep is the
bandwidth and offer adequate strength to support the structure. sampling frequency step. vi (f ) (i = 1, 2, . . . , n) is the excita-
tion voltage of the ith slot at sampling frequency f , and v̄(f ) is
the average excitation voltage of all slots. The excitation voltage
A. Subarray Design vi (f ) is a complex number and can be obtained by the means
First, an SIW-based n × 1-element subarray is considered, given in [28]. When V ar(v) equals to zero, all the resonant
as shown in Fig. 1. Here, resonant slot width w is kept the slots are excited in both phase and amplitude at all sampling
same for all the slots while their length li (i = 1, 2 . . . n) is frequencies, which corresponds to a broadside beam (along z-
varied making each resonant slot resonate at a different fre- axis) with the highest array gain. However, in practice, V ar(v)
quency. In general, the longer the slot, the lower its resonant is impossible to be zero within a frequency band. Therefore, the
frequency. In this way, the impedance bandwidth can be broad- optimization program will adjust the geometric parameters (di ,
ened. Slots with different resonant frequencies also mean that li , and si ) to compromise the performance within the overall
the slot excitation voltages are different at a given frequency. bandwidth. According to the working principle of resonant-
Therefore, to achieve a high gain, the general rule for slot length slotted waveguide array [20], [21], the initial optimization
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2924 IEEE TRANSACTIONS ON ANTENNAS AND PROPAGATION, VOL. 63, NO. 7, JULY 2015
TABLE I
O PTIMIZED G EOMETRIC PARAMETERS AND C ORRESPONDING P ERFORMANCE OF n × 1-E LEMENT S UBARRAY
Fig. 10. Simulated and measured reflection coefficient and broadside gain of
Fig. 8. Geometry of the 4 × 4-element array with a SIW-to-CPW transition the 4 × 4-element array.
and coaxial launcher (gx = 33.6 mm, gy = 18 mm).
Fig. 13. Simulated and measured reflection coefficient and broadside gain of
the 8 × 4-element array.
Fig. 16. Simulated and measured reflection coefficient and broadside gain of
the 8 × 8-element array. Fig. 17. Simulated and measured normalized radiation pattern of the 8 × 8-
element array. (a1) XZ-plane at 57 GHz. (a2) YZ-plane at 57 GHz. (b1) XZ-
plane at 61.5 GHz. (b2) YZ-plane at 61.5 GHz. (c1) XZ-plane at 66 GHz. (c2)
a 16-way equal power divider. The reason we chose this con- YZ-plane at 66 GHz.
figuration is that there is a long section of SIW between the
SIW-to-CPW transition and the first T-junction. Therefore, an
E-plane or H-plane filter with at least four cavities can be eas- Simulated and measured normalized radiation patterns on
ily implemented on this section to realize the integration of XZ- and YZ-plane at 57, 61.5, and 66 GHz are given in
the filter. However, this configuration also has a drawback, i.e., Fig. 17. As can be seen, simulated results are in good agree-
the spacing between the middle two slots along the y-direction ment with measured ones, and they are symmetrical about both
will be nearly two wavelengths and a high sidelobe will appear XZ- and YZ-planes due to the adopted symmetrical subarray
on the YZ-plane. The geometry of the 8 × 8-element array is arrangement. As expected, since the spacing between the mid-
shown in Fig. 15, and the photograph of the fabricated proto- dle two slots along the y-direction is nearly two wavelengths,
type is shown in Fig. 9(c). The array is simulated, fabricated, the radiation pattern shows a high first sidelobe up to −5 dB
and measured. on YZ-plane. On the other hand, the first sidelobe is around
Simulated and measured reflection coefficients of the 8 × 8- −10 dB on XZ-plane.
element array are given in Fig. 16, which shows that the
two generally match well. Measured reflection coefficient is
D. Discussion
higher than simulated one but still lower than −10.0 dB from
57 to 66 GHz. Specifically, simulated and measured −10-dB Discrepancy between the simulated and measured results is
impedance bandwidth is from 55.6 to 66.7 GHz (18.2%) and observed for all the three arrays. The discrepancy is mainly
from 55.9 to 67.5 GHz (18.8%), respectively. Fig. 16 also attributed to fabrication and measurement errors, which are
depicts simulated and measured broadside gain. Similar to the common at such a high-frequency band. Nevertheless, it is
previous two arrays, measured gain slightly shifts toward the hard to decide which error dominates. A secondary cause is
high frequency. For simulated one, average gain is around the uncertainty in the substrate’s dielectric constant and loss
22.0 dB with a peak of 23.3 dBi at 65 GHz, whereas for mea- tangent, which were used in simulation, i.e., the substrate
sured one, average gain is around 21.0 dB with a peak of 22.8 dielectric constant and loss tangent in simulation are differ-
dBi at 65 GHz. Simulated and measured 3-dB gain bandwidths ent from the actual values. A special case is that, at a specific
are from 55.5 to 66.6 GHz (18.2%) and from 58.0 to 67.5 GHz frequency point, when the substrate dielectric constant used in
(15.1%), respectively. simulation is the same with that in reality but the loss tangent is
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LIAO et al.: RESONANT SLOTTED WAVEGUIDE ARRAYS WITH WIDE IMPEDANCE BANDWIDTH AND HIGH GAIN 2929
TABLE II
C OMPARISON OF D IFFERENT SIW BASED M ILLIMETER -WAVE S LOT WAVEGUIDE A RRAYS U SING S INGLE L AYER S UBSTRATE
lower, simulated gain will be higher than the measured one, but peak of 11.5 dBi. Based on the subarray, three arrays with 4 ×
simulated and measured normalized radiation patterns can still 4, 8 × 4, and 8 × 8 slot elements are designed, fabricated, and
match very well. Therefore, by using better fabrication process, measured. Long nonresonant slots are used between the sub-
better measurement system, more accurate substrate dielectric arrays to reduce the coupling between them in order to ensure
constant, and loss tangent values in simulation, the agreement wide impedance bandwidth and high gain. Measurement results
between simulated and measured results can be improved. show that their −10-dB impedance bandwidths are 20.8%,
According to their radiation pattern characteristics, i.e., wide 22.4%, and 18.8%, respectively, and their peak broadside gains
beam in XZ-plane and narrow beam in YZ-plane, the first and are 18.3, 19.9, and 22.8 dBi, respectively.
second proposed arrays can be used as coverage antennas to Admittedly, the proposed arrays still have drawbacks (e.g.,
achieve wireless coverage in a specific area. As to the third high sidelobe level for the third array), but all of them show
array, due to its narrow beam in both planes and high gain, it wide impedance bandwidth and high gain and are easy to fab-
can be used in point-to-point communication. ricate, which is clearly not found in their previously reported
In Table II, the proposed arrays are compared with some of counterparts. Moreover, by using the proposed technology,
their recently reported counterparts, which are also SIW-based arrays that are more practical can be designed for various
millimeter-wave slotted waveguide arrays using single-layer 60-GHz wireless applications.
substrate. Thanks to the single-layer structure, all of these
arrays in Table II are low in cost. However, former designs suf-
ACKNOWLEDGMENT
fer from different drawbacks that make them unable to meet
the requirements for impedance bandwidth and gain of 60-GHz The authors would like to thank D. Bisharat for helping
communication. Although the design is time-consuming (i.e., revise this paper.
optimizing the subarray takes a long time), the proposed arrays
exhibit wider impedance bandwidth and higher peak gain than
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