Asphalt Batching Plant
Introduction
Known to some as, the key operation of your asphalt batch mix plant is
usually to make HMA, an abbreviation for hot mix asphalt (I suppose you
now see where the initial name is derived). Asphalt is necessary for the
construction of roads and related surfaces. But have you ever wondered
where it comes down from or the way it is made?
Aggregates and bitumen are blended together inside of the plant to
produce the recent mix substance that may be asphalt. This article,
however, enters into a little bit more detail, offering some brief insight
into the way the plant works.
asphalt hot mix plant
Components of Asphalt Hot Mix Plant
Before we get into the whole process however, you should note the
constituents in the mix plant, which include: cold feed bins; primary
vibrating screen; charging conveyor; drying drums plus burner; bucket
elevator; pre-separator with bag filter; vibrating screens; hot bins; mixing
unit; bitumen tanks; weighing bins; storage silo; control panel.
Initially, raw aggregates are fed into what are called feeder bins. Each bin
comes provided with a feed gate that control the flow of aggregates.
Through the bin, aggregates are conveyed into drying drums which can
be fitted with burners that facilitate the drying of aggregates. Through the
heating drums, aggregates are relocated to the tower unit by way of a
bucket elevator.
hot mix asphalt plant for sale
On the towers top, screening transpires, which can be done via layers of
screen that separate the aggregate into different bins according to their
sizes. The aggregates then their very own weight taken and after that
they may be deposited into a mixing unit with filler components and
bitumen. Where does the bitumen are derived from you wonder?
From the bitumen tanks that heat and store it up. They include pumping
mechanisms that pump the bitumen to your weighing station where it
weighed before discharge in the mixer. Filler components are then added
in a separate unit, pumped to where also, they are weighed then put into
the mixer.
Mixing normally happens for any prescribed period after which the
asphalt is deposited into waiting transportation or into silos for
temporary storage. The mixers are generally thoroughly insulated to
guarantee the contents retain their heat.
hot mix bitumen plant for sale
Hot mix plant are constructed to get as environmental friendly as you
possibly can. This is accomplished via bag filter and pre-separator units.
The pre-separator units are important for your containment of heavy
dust. The bag filter alternatively contains bags within close proximity of
every other in just a chamber that is certainly closed. As gas gets sucked
from your heating drums, and is also passed from the chamber, the
majority of the pollutants will get trapped within the bags thus with an
extent, filtering the atmosphere of most polluting agents. Welcome to
contact us.
Each of the operations in the plant are controlled by an operator through
the cpanel. A lot of the operations are autonomous, but human
intervention may still be required once in a while. The machine is
extremely advanced, which suggests only qualified personel can interpret
and employ it. Every one of the operations can be found inside a lay out
that is certainly simple to interpret.
Types of asphalt mixing plant
According to different classification standards, asphalt mixing plants can be
divided into different types. For example, according to mobility, it can be divided
into stationary type and mobile type; according to different mixing methods, it can
be divided into continuous drum mixing type and intermittent forced mixing type;
according to different production capacity, it can be divided into small, medium
and large asphalt plants.
In fact, there are three common types of asphalt mixing plants, forced mix
asphalt plant, drum mix plant and mobile asphalt plant.
Forced mix asphalt plant
As the name implies, the forced mixing asphalt plant is a kind of equipment that
uses a forced mixer to mix asphalt mixture. It is also called asphalt batch mix
plant. It is mainly suitable for projects with high requirements on project quality
and output, such as municipal roads, graded roads, airport roads, etc.
Its advantages
Modular design, reasonable layout, quicker and more convenient disassembly-
transportation-installation.
The core components adopt internationally renowned brands, such as Siemens
motors, EBICO burners, etc., which reduces the equipment failure rate and
prolongs the service life of the equipment.
Mass production and large output range can meet the needs of projects of
different scales.
It is equipped with a two-stage dust collector. The dust removal effect is good,
and it is suitable for areas with higher environmental protection requirements.
Drum mix asphalt plant
Drum mix asphalt plants use drying drums to complete the mixing of asphalt
mixture. It is mainly suitable for projects with limited budget and low quality
requirements for finished products, such as township roads and country roads. In
addition, it is also suitable for road repair work.
Its advantages
Compact structure and small footprint. It works well even in tight spaces.
Easy to transport and transition. If necessary, it is equipped with a movable
chassis and can be towed away directly by a trailer.
Its internal structure of the drying drum is optimized, the heating speed is fast,
and the stirring effect is good.
The price is relatively cheap and the investment cost is low. It is cost-effective.
The production process is simple and continuous production can be realized. The
operation is simple and convenient.
Mobile asphalt mixing plant
The mobile asphalt mixing plant is named relative to the stationary asphalt plant.
Because of its convenient movement and flexible transition, it has been
welcomed by more and more customers in recent years. It is mainly suitable for
projects with a short construction period and frequent transitions.
Its advantages
The main components are equipped with trailers and chassis, which can realize
quick relocation.
Compared with the stationary aspjallt plant, there is no need to lay the foundation
in advance before installation, and it is more convenient to use.
The core components are made of wear-resistant materials for longer service life.
The main equipment is concentrated on the mobile frame, which occupies a
small area and saves space.
Adopt PLC control system, automatic control, higher precision.
Difference between batch mix plant and drum
mix plant
