Engineering and Design Manual

ductsox.com

DSFLDM0319
© 2019 DuctSox Corp.
 DuctSox®

About Us

Leading the industry through innovation, quality and service since 1980. DuctSox Corporation,
headquartered in Dubuque, Iowa, is a manufacturer of commercial and industrial fabric air dispersion
products for open ceiling architecture, critical environments, and under floor applications. Our fabric
systems are an innovative and cost effective alternative to traditional metal ductwork providing precise and
efficient heating, cooling, or ventilating for virtually any building application. To maintain market leadership,
DuctSox offers the best products, designs, and sales support in our industry. More than maintaining
our standard products, DuctSox strives to be the leader in the HVAC ductwork industry through our
commitment to quality, service, and innovation. Our Products have been accepted within key industry
organizations such as ASHRAE, Underwriters Laboratories (U.S. & Canada), International Code Council,
and many building authorities throughout the world.

DuctSox Corporation is a subsidiary of Rite-Hite Corporation, Milwaukee, WI.

ii Design Manual: DSFLDM0319

DuctSox® Table of Contents

This engineering and design manual will assist you through the design process for DuctSox
fabric air dispersion systems. The process involves the following key elements:

Design and Hardware Recommendations Based on Application �������������������������������������������������������������������������� iv

Hardware Options Chart �������������������������������������������������������������������������������������������������������������������������������������������������������������������� vi

Section 1 | Fabric Selection

Air Porous and Non Porous Fabric Options����������������������������������������������������������������������������������������������������������������������� 1
Fabric Types����������������������������������������������������������������������������������������������������������������������������������������������������������������������������� 2
Customization ������������������������������������������������������������������������������������������������������������������������������������������������������������������������� 5

Section 2 | Shape | Suspension Hardware

Shape ��������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������� 6
Suspension Hardware Overview ����������������������������������������������������������������������������������������������������������������������������������������� 7

Section 3 | Air Dispersion Options ���������������������������������������������������������������������������������������������������������������������������������������������� 15

Section 4 | Additional Options�������������������������������������������������������������������������������������������������������������������������������������������������������� 17

Section 5 | Warranty and Code Compliance ������������������������������������������������������������������������������������������������������������������������� 18

Appendix ������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������ 21

Design Manual: DSFLDM0319 iii

Design and Hardware Recommendations DuctSox®

Recommended Design Options

Based on Application
Traditional Internal Structure
Non-Porous Fabric Porous Fabric Design Notes /
Suspension Suspension
Application Recommendations Recommendations Recommendations
Recommendations Recommendations
(page 2) (page 3) (pages B26-B27)
(pages 7-8) (pages 9-11)

ANTIMICROBIAL APPLICATIONS

Food Processing, Sedona-Xm Higher porosity fabrics distribute

Stainless Steel Cable high volumes at lower velocities.
Lab, Kitchen, N/A Rx
V-Track
N/A
Medical Microbe-X Diffuser options also available.

CHEMICAL APPLICATIONS
Pull-Tight and FTS will rust in
chlorine environment.
Impregnated Cable
Pool, TufTex Sedona-Xm Impregnated cable is always
U-Track IHS
Water-Park DuraTex Verona
3x1 or 4x2
necessary when chlorine is present.
Must wash windows to prevent
condensation.

Several hardware solutions

Chemical
ChemSox N/A Stainless Steel Cable N/A available for various chemicals that
Environments could be present.

UNDERFLOOR APPLICATIONS

UnderFloor Systems use the space

Retention to floor beneath the raised access floor as
UnderFloor N/A UFSox support pedestals N/A a plenum to introduce air into the
using anchor cables occupied space, usually through
special floor-mounted diffusers.

iv Design Manual: DSFLDM0319

DuctSox® Design and Hardware Recommendations

Traditional Internal Structure

Non-Porous Fabric Porous Fabric Design Notes /
Suspension Suspension
Application Recommendations Recommendations Recommendations
Recommendations Recommendations
(page 2) (page 3) (pages B26-B27)
(pages 7-8) (pages 9-11)

COMMUNITY APPLICATIONS
TufTex Sedona-Xm Cable, U-Track Avoid blowing air downwards to
Office DuraTex Verona 3x1 or 4x2
IHS, Pull-Tight, FTS
avoid occupant discomfort.

TufTex Sedona-Xm Cable, U-Track Do not direct air toward open face
Retail, Grocery DuraTex Verona 3x1 or 4x2
IHS, Pull-Tight, FTS
coolers.

Library, Church, TufTex Sedona-Xm Cable, U-Track Avoid nozzles and high ISP if noise
IHS, Pull-Tight, FTS
Gym, Classroom DuraTex Verona 3x1 or 4x2 is a concern.

Auditorium, High throw orifices (non-porous)

TufTex Sedona-Xm Cable, U-Track or nozzles (porous) may be
Sports Arena, DuraTex Verona 3x1 or 4x2
IHS, Pull-Tight, FTS
required to completely disperse air
Convention Center over the full application space.

INDUSTRIAL APPLICATIONS
High throw orifices (non-porous)
Warehouse, TufTex Sedona-Xm Cable, U-Track or nozzles (porous) may be
IHS, Pull-Tight, FTS
Manufacturing DuraTex Verona 3x1 or 4x2 required to completely disperse air
over the full application space.

DATA APPLICATIONS
DuctSox systems can be
specifically designed for server
Server Room, Stat-X Cable, U-Track
N/A N/A rooms. If static discharge is not a
Telecommunications DataSox 3x1 or 4x2
concern, the standard fabrics can
be used.

AGRICULTURE APPLICATIONS

TufTex Sedona-Xm PolyTex is mold resistant, easy to

Cable, U-Track
Animals, Plants DuraTex Verona
3x1 or 4x2
IHS, Pull-Tight, FTS clean, translucent, more resistant
PolyTex Rx to UV light, and will not fade.

Design Manual: DSFLDM0319 v

Design and Hardware Recommendations DuctSox®

Suspension Hardware Options

Stainless
Galvanized/ Impregnated Aluminum Aluminum
Shape Suspension Steel
Stainless Steel Cable Cable U-Track C-Track
V-Track

1 Row | 2 Row | 3 Row    

Hangers
3x1 | 4x2
  
Round

IHS   
Pull-Tight  
FTS 
Direct Hang Suspension
Quarter-Round
Half-Round &

Surface Mount  
Oval

2 Row    
vi Design Manual: DSFLDM0319
 Fabric Selection 1

Fabric Options
Air Porous Fabric Non-Porous Fabric

commonly used alternative to commonly used alternative to exposed

exposed double wall duct single wall duct/diffusers

This option allows air to pass through the fabric with the airflow No air is able to pass through the fabric weave. Airflow is
rate controlled by the fabric weave and the internal static delivered through orifices and various venting options to
pressure. This results in air velocities on the surface of the
achieve desired airflow.
product from 1 - 200 fpm (.005 - 1.016 m/s).

Air can be delivered exclusively through the porous fabric

or can be combined with various venting options to achieve
desired airflow.

Features Limitations Features Limitations

• No condensation • Long lengths may disperse • Common choice for • Dust may gather on top of
• Reduced dust on top too much airflow through spot cooling, heating or the unit
• Minimal heat gain/loss fabric ventilating • Risk of condensation
• Optional reduced air throw • Ideal for areas requiring
extended and precise throw

Air Porous Fabric Air Porous Fabric Non-Porous Fabric Non-Porous Fabric
without Venting with Linear Vents without Venting with Orifices

Design Manual: DSFLDM0319 1

Section 1 | Fabric Selection DuctSox®

Fabric Types
DuctSox offers a variety of premium and commercial porous, non-porous and specialty fabrics available in 7 standard colors with custom
color and pattern options available. Color choices shown below are representative only, please contact the factory for sample color swatches.

Standard Colors Custom Stat-X Only

Black Silver White Tan Blue Green Red Colors Patterns White Lt. Blue

See pg 5 for details

Fabric Type Specifications Features Color Options

NON- POROUS FABRICS

Weave: Fire Retardant Polyester, Plain Weave, Coated
Weight: 8.2oz/yd2 (278g/m2) • Non-Porous
Porosity: None • Premium Fabric
TufTexTM • Linear Vents, or
Classified by Underwriters Laboratories in accordance with Orifices
the requirements of NFPA 90A and UL 2518

Weave: Fire Retardant Polyester, Plain Weave, Coated

Weight: 5.5oz/yd2 (186g/m2) • Non-Porous
Porosity: None • Commercial Fabric
DuraTex TM
• Linear Vents,
Classified by Underwriters Laboratories in accordance with the
Nozzles, or Orifices
requirements of NFPA 90A and UL 2518. Also available (by request only)
to meet BS 5867 Part 2, 1980

Weave: 12 x 9 tapes/inch, HDPE

Weight: 5.5oz/yd2 (186g/m2)
Porosity: None • Non-Porous
PolyTexTM Clear
This product meets the Surface Burning (25 flame/50 smoke), Low Temperature,
High Temperature, Pressure, Mold Growth & Humidity, and Erosion requirements of
UL 2518 with the High Temperature Test limited to 160°F (71°C), UL-C (Canada)

2 Design Manual: DSFLDM0319

DuctSox® Section 1 | Fabric Selection

Fabric Type Specifications Features Color Options

AIR POROUS FABRICS

Weave: Fire Retardant Polyester, Filament/Filament Twill
*55% Recycled Content • Air Porous
(*Available upon request, may require additional lead time and cost) • Premium Fabric
Weight: 6.8oz/yd2 (231g/m2) • Active Antimicrobial
Sedona-Xm TM
(up to 10 washes)
Porosity: 2 CFM/ft2 @ 0.5in w.g. (10.2L/s/m2 @ 125Pa)
• Linear Vents,
Classified by Underwriters Laboratories in accordance with Nozzles, or Orifices
the requirements of NFPA 90A and UL 2518

Weave: Fire Retardant Polyester, Filament/Filament Twill

Weight: 6.8oz/yd2 (231g/m2) • Air Porous
Porosity: 2 CFM/ft2 @ 0.5in w.g. (10.2L/s/m2 @ 125Pa) • Commercial Fabric
VeronaTM • Linear Vents,
Classified by Underwriters Laboratories in accordance with the requirements of
Nozzles, or Orifices
NFPA 90A and UL 2518; UL-C (Canada); BS 5867 Part 2, 1980; GB8624-2006;
DIN 4102-1

Weave: Fire Retardant Polyester, Filament/Filament Twill • Air Porous

Weight: 6.2oz/yd2 (210g/m2) - 6.9oz/yd2 (234g/m2) • Specialty Fabric
Porosity: 6, 13, 29 CFM/ft2 @ 0.5in w.g. (30.5, 66, 147L/s/m2 @ 125Pa) • Active Antimicrobial
Microbe-XTM (up to 30 washes)
Classified by Underwriters Laboratories in accordance with • Linear Vents
the requirements of NFPA 90A and UL 2518

Weave: Filament Polyester with Interwoven Electro Static Dissipative (ESD) Yarns • Air Porous
Weight: 2.9oz/yd2 (98g/m2) • Static Dissipative
Porosity: 2.5 CFM/ft2 @ 0.5in w.g. (12.7L/s/m2 @ 125Pa)
Stat-XTM • Specialty Fabric
• Linear Vents or
Classified by Underwriters Laboratories in accordance with
the requirements of NFPA 90A and UL 2518; UL-C (Canada) Nozzles

Weave: Fire Retardant Polyester, Filament, Non-Linting • Air Porous

*Up to 50% Recycled Content
• Specialty Fabric
(*Available upon request, may require additional lead time and cost)
• Active Antimicrobial
Weight: 5.4oz/yd2 (183g/m2) to 6.3oz/yd2 (214g/m2)
Rx
TM (up to 10 washes)
Porosity: 50, 100, and 165 CFM/ft2 @ 0.5in w.g. (254, 508, and 839 L/s/m2 @ 125Pa)
• Surround Flow or
Select Flow
Classified by Underwriters Laboratories in accordance with the requirements
of NFPA 90A and UL 2518 • Linear Vents

Design Manual: DSFLDM0319 3

Section 1 | Fabric Selection DuctSox®

Fabric Type Specifications Features Color Options

SPECIALTY FABRICS

Weave: 12 x 9 tapes/inch, HDPE

Weight: 5.5oz/yd2 (186g/m2) • Non-Porous
Porosity: None Clear
ChemSoxTM
This product meets the Surface Burning (25 flame/50 smoke), Low Temperature,
High Temperature, Pressure, Mold Growth & Humidity, and Erosion requirements of
UL 2518 with the High Temperature Test limited to 160°F (71°C), UL-C (Canada)

Weave: Filament Polyester with Interwoven Electro Static Dissipative (ESD) Yarns
• Air Porous
Weight: 2.9oz/yd2 (98g/m2) to 6.3oz/yd2 (214g/m2)
• Static Dissipative
Porosity: 2.5 CFM/ft2 @ 0.5in w.g. (12.7L/s/m2 @ 125Pa) to
DataSoxTM 200 CFM/ft2 @ 0.5in w.g. (1049L/s/m2 @ 125Pa) • Blended Fabrics
• Adjustable Nozzles
Classified by Underwriters Laboratories in accordance with the requirements
of NFPA 90A and UL 2518

Weave: Fire Retardant Polyester, Filament, Non-Linting, Coated, Micro-Perforated

• Air Porous
Weight: 4.8oz/yd2 (163g/m2)
• Specialty Fabric
Porosity: 200 CFM/ft2 @ 0.5in w.g. (1049L/s/m2 @ 125Pa)
DT 200TM • Micro-Perforated
Classified by Underwriters Laboratories in accordance with the
requirements of NFPA 90A and UL 2518. Also available (by request only)
to meet BS 5867 Part 2, 1980

Weave: Fire Retardant Polyester, Filament, Non-Linting

*Up to 50% Recycled Content • Air Porous
(*Available upon request, may require additional lead time and cost)
• Specialty Fabric
Weight: 5.4oz/yd2 (183g/m2) to 6.3oz/yd2 (214g/m2) • Active Antimicrobial
LabSox TM

Porosity: 50, 100, and 165 CFM/ft2 @ 0.5in w.g. (254, 508, and 839 L/s/m2 @ 125Pa) (up to 10 washes)
• Linear Vents
Classified by Underwriters Laboratories in accordance with the requirements
of NFPA 90A and UL 2518

Weave: Fire Retardant Polyester, Filament/Filament Twill

• Air Porous
Weight: 6.8oz/yd2 (231g/m2)
• Commercial Fabric
Porosity: 2 CFM/ft2 @ 0.5in w.g. (10.2L/s/m2 @ 125Pa)
UFSoxTM • Linear Vents
Classified by Underwriters Laboratories in accordance with the requirements of
NFPA 90A and UL 2518; UL-C (Canada); BS 5867 Part 2, 1980; GB 8624-2006;
DIN 4102-1

4 Design Manual: DSFLDM0319

DuctSox® Section 1 | Fabric Selection

Customization
Metal ductwork systems will scratch, dent and over time their paint will peel requiring maintenance to repaint. DuctSox fabrics are forgiving
meaning they will not scratch or dent. Unlike metal ductwork, DuctSox fabric comes in a variety of standard colors, patterns, and custom
colors direct from the factory and can be personalized with company logos, mascots, taglines, and patterns.

NEW

Patterns & Custom Colors Full-Color Logos

Custom decorated design or match your own custom color. This option includes custom color or multi-color logos,
lettering and images.

Sample Patterns: 1-Color Logos

Used for lettering, simple one-color logos and images.

Coffee House Copper Team Pride

Company Brand Child Carbon Fiber

"To use images protected by trademark or copyright in a design, we first need permission from the owner or trademark holder. If permission is not
able to be obtained, we can remove those parts of the design or our printshop can help you design something original."

Design Manual: DSFLDM0319 5

 2 Shape / Suspension

Shape Options
Before selecting how the DuctSox System will be suspended, the Shape must first be decided. This is based on the airflow and space
required for your application. DuctSox fabrics can conform to any space and for added customization are available in multiple shapes.
Round configurations include; Round, Half-Round, Quarter-Round, Oval and UnderFloor. Diffuser configurations include the C-Series,
D-Series and V-Series.

Round Configurations Diffusers

Round Half-Round
C-Series
Drop plenum diffuser providing
360 degrees of even air dispersion
plus the many added advantages
of being made from fabric.
Quarter-Round Typically used in spaces that
can’t use ductwork for physical or
financial reasons.

D-Series
Designed specifically for
Oval applications commonly associated
with a fume hood or other airflow
sensitive environments such as
laboratories, kitchens, clean rooms
and other critical environments.

Round Half-Round & Oval V-Series

Traditional option perfect Quarter-Round Ideal for applications with Directional displacement diffuser
for both open and finished a low head room or when engineered to create optimum
Surface mount option for
architecture with a wide obstructions, such as airflow patterns favorable for
applications with finished
variety of customizable machinery that cannot be labs, healthcare and other air flow
ceilings or specialty airflow
options moved, are in the path of sensitive environments.
requirements
the ductwork

6 Design Manual: DSFLDM0319

DuctSox® Section 2 | Shape | Suspension Hardware

Suspension Options
1 Row | 2 Row | 3 Row
Available with Track or Cable
Easy installation & maintenance with lowest initial cost compared to other suspension systems.

Cable Track Inflated Sizing

1 Row Straight Fittings
1600 fpm 1400 fpm
100% Deflation
• Up to 30in diameter (762mm) Sound Sensitive
• Fabric suspended at 12 o’clock 1000 fpm
* Disruptive noise & fabric motion at start-up *Duct sizing tables can be found
in the appendix

2 Row Cable
• Light weight
45% Deflation • Economical
• Up to 60in diameter (1524mm) • Requires anchor attachment
• Fabric suspended at 10 & 2 o’clock on either end for tensioning
* Noticeable noise & fabric motion at start-up

Track
3 Row
• 8 ft (2.4m) long stock pieces
• Best for multiple elevation
17% Deflation changes or fittings
• 62in diameter (1574mm) and up • Hangs from ceiling drops
• Fabric suspended at 10, 12 & 2 o’clock eliminating the need for anchor
* Minor noise & fabric motion at start-up attachments at each end

Design Manual: DSFLDM0319 7

Section 2 | Shape | Suspension Hardware DuctSox®

Hangers: 3x1 | 4x2

Available with Track or Cable
Simple installation with Track or Cable. External hanger supports easily detach for maintenance.

Cable Track Inflated Sizing

3 x 1 Hangers Straight Fittings
1600 fpm 1400 fpm
17% Deflation ”
36 4mm)
• Up to 48in diameter (1219mm) (91 Sound Sensitive
• Powder coated aluminum hangers 1000 fpm
• 1 row Track or Cable at 12 o'clock *Duct sizing tables can be found
in the appendix
• Fabric connection points located at
10, 12 & 2 o'clock

* Minor noise at start-up with noticeable Cable

fabric motion
• Light weight
• Economical
4 x 2 Hangers • Requires anchor attachment
on either end for tensioning

12% Deflation
• 50in - 60in diameters (1270mm - 1524mm)
”
36 4mm)
(91
Track
• Powder coated aluminum hangers
• 2 row Track or Cable at 11 & 1 o'clock • 8 ft (2.4m) long stock pieces
• Fabric connection points located at • Best for multiple elevation
changes or fittings
10, 11, 1 & 2 o'clock
• Hangs from ceiling drops
* Minor noise at start-up with noticeable eliminating the need for anchor
fabric motion attachments at each end

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DuctSox® Section 2 | Shape | Suspension Hardware

IHS | Internal Hoop System

Available with Track or Cable
Easy installation with Track or Cable. Longer life expectancy with less fabric sagging and wrinkling compared to multiple row and horizontal
suspension systems. Ideal for variable air volume (VAV) applications.

Cable Track Inflated Sizing

IHS Straight Fittings
1600 fpm 1400 fpm
1 - 5% Deflation
• Up to 60in diameter (1524mm) Sound Sensitive
• Fabric attached to 1 row Track or Cable at 1000 fpm
12 o’clock every 12in (305mm) *Duct sizing tables can be found
in the appendix
* No noise at start-up with minimal fabric motion

Cable
Detail of Internal Hoops • Light weight
• Economical
• Requires anchor attachment
on either end for tensioning

Track
• 8 ft (2.4m) long stock pieces
• Best for multiple elevation
changes or fittings
• Hangs from ceiling drops
eliminating the need for anchor
attachments at each end

Design Manual: DSFLDM0319 9

Section 2 | Shape | Suspension Hardware DuctSox®

SkeleCoreTM Pull-Tight | Internal Framework System

Available with Track or Cable
A combination of internal hoops and tensioning baskets are used to help maintain fabric shape and retention Easily installed using a
suspended 1 row cable or track suspension system and is tensioned “externally” utilizing a cable (or track) lock. Pull-Tight systems
improve start-up performance and aesthetics (no sagging/wrinkles) along with a longer life expectancy when compared to multiple
row, horizontal suspension systems. Ideal for VAV applications.

Cable Track Sizing

Pull-Tight Straight
< 1% Deflation 1600 fpm
• up to 60in diameter (1524mm)
Fittings
• Fabric attached to 1 row Track or Cable at 12
o’clock every 12in (305mm) 1400 fpm
* No inflation noise or fabric motion at start-up Consult factory for velocities up to
Straight: 1800 fpm | Fittings: 1600 fpm
* Warranty is reduced when velocities are over 1600

Cable (or Track) Lock: Cable

Connects the Tensioning Basket to
the cable or track suspension allowing • Light weight
extension of each fabric section. • Economical
• Requires anchor attachment
Cable Lock on either end for tensioning

Track
Tensioning Basket: • 8 ft (2.4m) long stock pieces
Made up of two • Best for multiple elevation
Track Lock Universal Rings (UR) changes or fittings
and a 29in (737mm) • Hangs from ceiling drops
tube. Cable/Track eliminating the need for anchor
Locks attach to the top of both URs allowing the attachments at each end
section to be tensioned to smooth wrinkling and
improve appearance when the AHU is off.

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DuctSox® Section 2 | Shape | Suspension Hardware

SkeleCoreTM FTS | Internal Fabric Tensioning System

Patented air dispersion system that tensions the fabric the full circumference and entire length of the system. SkeleCore FTS
maintains the same appearance with or without any air pressure in the duct and improves aesthetics by eliminating fabric sag and wrinkling.
Ideal when higher aesthetic value is desired, when unit cycling is frequent, or when systems are designed with variable air volume (VAV).
SkeleCore FTS features a unique metal-to-metal direct hang cable method which is the SAFEST suspension in textile ducting. Fabric
longevity is extended by minimizing system movement.

No Change in Form Sizing Jumbo FTS

FTS Straight 0% Deflation
1600 fpm Larger-scale version of the
0% Deflation patented FTS. Sizes available from
Fittings
• 8in (203mm) diameter and greater 50in (1270mm) and up.
• Metal-to-metal direct hang cable method with
1400 fpm
vertical drops every 6ft (1.83m) Consult factory for The Jumbo Series is perfect for
velocities up to
* No inflation noise or fabric motion at start-up Straight: 2000 fpm High Bay Areas including:
Fittings: 1800 fpm
* Warranty is reduced when velocities are over 1600
• Aircraft Hangars
• Convention Centers
Zipper Access: • Sporting Venues
Direct Hang Cable is attached to internal rings
through zipper access. • Maintenance

Direct Hang Cable:

Standard 5ft (1.52m) galvanized wire
drops spaced every 6ft (1.83m) with
GrippleTM Hanger System for easy vertical
adjustment.

Cylindrical Tensioning
Rings (CTR):
Provides easy adjustment Intermediate Rings (IR):
of up to 5in (127 mm) of Provides support for fabric every 6ft
fabric take up per section. Spacer Tubing: (1.83m), attachment points for Direct
Tensioned sections can be as 6ft (1.83m) long Hang Cable and connecting hubs for
long as 42ft (12.5m). standard aluminum. Spacer Tubing.

Design Manual: DSFLDM0319 11

Section 2 | Shape | Suspension Hardware DuctSox®

Surface Mount : Half-Round | Quarter Round

For application with finished ceilings or specialty airflow requirements. Where the DuctSox will be mounted against a flat surface (wall,
ceiling, or both), the Surface Mount products feature flexibility for shape, configuration, and inlet position (top, side, and end).

Deflated Inflated Top/Side Inlet End Inlet

Half-Round
1-5% Deflation
• Up to 40in diameter (1016mm)
• 2 row Track at 3 & 9 o'clock
• Fabric supported to track with cord-in attachment
* Minimal inflation noise or fabric motion at start-up
Sizing: 1000 fpm Sizing: 1400 fpm
Quarter-Round
1-5% Deflation
• Up to 40in diameter (1016mm)
• 2 row Track at 6 & 9 o'clock
• Fabric supported to track with cord-in attachment
* Minimal inflation noise or fabric motion at start-up

Oval : Available with Track or Cable

Ideal for applications with low head room or when obstructions, such as machinery or equipment that cannot be moved.

Oval Oval Sizing

Round

• Save from 13in up to 27in (330mm up to 686mm) in

head room space compared to round DuctSox Straight
• Sized from 11in x 47in (279mm - 1041mm) to 1600 fpm
Low
22in x 93in (559mm - 2362mm) Clearance

• Track or Cable both used in combination with Fittings

fiberglass rods 1400 fpm

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DuctSox® Section 2 | Shape | Suspension Hardware

Diffusers : C-Series
Drop plenum diffuser providing 360 degrees of even air dispersion plus the many added advantages of being made from fabric.
Typically used in spaces that can’t use ductwork for physical or financial reasons. See Appendix for additional information.

C-Series 30° Angle Flat

• 360° Airflow coverage
• Available in 8 sizes, up to 50 ton, with 2 throw options
• Flat or 30° angle diffusion with round or square top inlet
• Square top inlets have edge seal to prevent leakage
• No risk of condensation

Diffusers : V-Series
The V-Series fabric diffuser is a displacement diffuser designed to enhance control of potentially hazardous airborne
contaminants commonly found in laboratories and healthcare facilities. Each of the V-Series diffusers will come with occlusion
panels that can be field installed to direct airflow as required for the space to create a sweeping motion through the space
towards the fume hoods or other exhaust locations. See Appendix for additional information.

V-Series Metal Pan Occlusion Panels

• 360° Airflow coverage

• 24in x 24in (610mm x 610mm) with a 10in (254mm) inlet
• Two Occlusion Panels included
• Once installed each Occlusion Panel will cover 25% of the dispersion area.
• Directional displacement
• Supports low flow environments
• Operating as low as 2 air changes per hour (ACH)

Design Manual: DSFLDM0319 13

Section 2 | Shape | Suspension Hardware DuctSox®

Diffusers: D-Series
Designed specifically for applications commonly associated with a fume hood or other airflow sensitive environments such as
laboratories, kitchens, clean rooms and other critical environments.

Clip Face Snap Frame

Metal Pan
• 24in x 24in (610mm x 610mm) units tested up to 500 CFM (236 L/s)
• 24in x 48in (610mm x 1219mm) units tested up to 1,000 CFM (472 L/s)
per unit

All Fabric
• 24in x 24in (610mm x 610mm) units tested up to 500 CFM (236 L/s)
• 24in x 48in (610mm x 1219mm) units tested up to 1,000 CFM (472 L/s)
per unit

Universal Retrofit Existi

ng Ba
ckpan
Existi
ng Ba
ckpan

• 24in x 24in (610mm x 610mm) units tested up to 500 CFM (236 L/s)
• 24in x 48in (610mm x 1219mm) units tested up to 1,000 CFM (472 L/s)
per unit

14 Design Manual: DSFLDM0319

 Air Dispersion Options 3

Air Dispersion
Throw: Airflow Direction
Each DuctSox system is 100% custom made; this allows unlimited flexibility in designing the locations of linear vents, nozzles, or orifices.
Some of the options when designing outlet orientations are:

4&8, 5&7, and 6 o’clock

Primarily chosen for applications with heating and/or cooling, but can also be used for
ventilating. These orientations direct the exiting air downward and/or outward from the
DuctSox. Throw requirements can be critical in these locations because the air is delivered
more directly towards the occupied space.

11&1, 10&2, and 3&9 o’clock

Primarily chosen for only cooling or ventilating, these orientations either direct the exiting
air upward and/or outward from the DuctSox. Throw requirements focus on reaching the
exterior walls or filling the gaps between parallel runs.

Notes: It is recommend to not place vents closer than 1 full o'clock of each other as the air
throws can entrain and may create longer throws.

Unable to vent at locations where the suspension is attached.

(i.e. 3 row suspension would not allow for venting at 10, 12 and 2 o'clock)
DuctSox

6 5& 7 4&8
o'clock o'clock o'clock
Height

6ft (1.83m)

Design Manual: DSFLDM0319 15

Section 3 | Air Dispersion Options DuctSox®

Dispersion Options

Linear Vents • Linear vents are the standard Grommets

dispersion option for porous • Grommets are used in porous fabrics
fabrics and provides a gentle when greater throw than linear vents
airflow through precision cut will typically allow (due to air released
vent patterns via porosity)
• The hole pattern increases
• Available in 2in and 3in diameters
with vent size
(51 mm and 76.2mm)
• Available in 1 CFM per ft
(1.55 (L/s)/m) increments for • Not available for TufTex and PolyTex
maximum accuracy
• Airflow throw up to 90ft
(27.43m)
• Typically used in high Adjustable
• Adjustability of throw with 360
occupancy spaces where air
diffusion and mixing are of
Nozzles degree rotation and 10 different angle
settings, including a closed setting
high importance
• Beneficial for controlling condensation
issues
• Building Codes limit the quantity that
Orifices can be used per system
• Available in 2in and 3in diameters
(51 mm and 76.2mm)
• Not available for TufTex and PolyTex
• Orifices are the standard
dispersion option for
non-porous fabrics
Fixed Nozzles • Provides jet-type airflow
• Provides airflow throw by
• Constant flow of air or closed off
orifice size and pressure up to
150ft (45.7m) • Aftermarket plugs are available to cap
off the airflow
• Available from .5in – 5in
diameter (12.7mm - 127mm) • Building Codes limit the quantity that
can be used per system
• Only available in 1in diameter
(25.4mm)
• Not available for TufTex and PolyTex

16 Design Manual: DSFLDM0319

 Additional Options 4

Options
AFD
Adjustable Flow Device Plenum
Direct airflow into branch
take-offs where velocity is
Airflow control is critical in HVAC air dispersion. DuctSox’s over 1,200 fpm (6.01m/s).
patented zip-in Adjustable Flow Device (AFD) is an added
option that offers variable resistance to balance static
regain, balance airflow to branches, reduce turbulence, and Middle
reduce abrupt start-ups. Balances static regain. All
systems with an intermediate
zipper over 40ft (12,192mm)
AFDs are preset from the factory and can be custom
and >1,200 fpm (6.01m/s) inlet
adjusted in the field to meet system performance velocity.
requirements.

No Pop
Reduces inflation pop. Single AFD located in last 30% of long
run, included for all systems over 100ft (30,480mm) and over
5,000 CFM (2,360L/s).

Typically, systems should not include more than three AFDs in sequence to an endcap

Silencer™ Without Bullet

Fabric Sound Attenuator

The Silencer can be used in place of a metal silencer or

acoustically-lined ducting to absorb or prevent incoming
noise from reaching the occupied space

• Depending on noise absorption required, the Silencer is

available with or without an internal bullet and available With Bullet
in diameters 12in to 30in (305mm - 762mm)

• Can be customized to match your DuctSox System’s

fabric type and color

• May contribute to LEED points as described in LEED v4

Reference Guide for Buildings and Construction.

Design Manual: DSFLDM0319 17

 5 Warranty & Code Compliance

Warranty

1
Warranty Period (in years)
Suspension
SkeleCore IHS Hangers
SkeleCore FTS 1 Row | 2 Row | 3 Row Surface Mount
2
Pull-Tight (Hoops) 3x1 or 4x2
Fabric
Sedona-Xm, 20 15 10
TufTex (Pro-rated 11-20) (Pro-rated 11-15)

Verona, 15 10 10
DuraTex (Pro-rated 11-15) (Pro-rated 8-10)

Stat-X 10 5 5
(Pro-rated 6-10) (Pro-rated 2.5-5)

Rx, 10 5 1
LabSox (Pro-rated 6-10)
Microbe-X,
PolyTex, 10 5 1
(Pro-rated 6-10)
ChemSox

DataSox N/A 5

UFSox 5 Diffusers:
1
(Pro-rated 2.5-5) D-Series, V-Series

Oval 5 Diffusers:
5
(1 Year for Food Processing) C-Series
1
Application Requirements: Airflow and static pressure per original DuctSox design in accordance with published requirements. Warranty is based on inlet
velocities up to 1,600 fpm (8.12 m/s). For SkeleCore FTS, a 10 year warranty is available for inlet velocities up to 2,000 fpm (10.16 m/s). Some exceptions may
apply. 2Surface Mount represents Half-Round and Quarter-Round systems. The amount of coverage in a prorated warranty is determined using the following
logic: A 20 years warranty (pro-rated years 11-20) is covered 100% for years 1 to 10. From years 11 to 20, the remaining years will be covered on a scale from
50% at 10 years and one day, reducing to 0% at the end of year 20.

18 Design Manual: DSFLDM0319

DuctSox® Section 5 | Warranty and Code Compliance

Design & Performance Warranty Product Warranty

DuctSox Systems that are designed within our performance Our Product Warranty is for replacement or repair credit based
criteria, based on DuctSox submittal documents, are covered by on the amount of the warranty period remaining. The warranty
a 1 year Design & Performance Warranty. We want to ensure the is not available in the form of a cash payment, only as credit
product performs consistently through the entire heating and towards repair or replacement. The DuctSox Warranty covers
cooling cycle for the first year of operation. To ensure a DuctSox materials, fabrication, and performance of the fabric portion of
System is designed correctly, our Inside Sales and Engineering the DuctSox System only. Warranty coverage begins at the time
group are available to provide design assistance. of shipment.

Both the Design & Performance Warranty and the Product

Warranty exclude damage to the fabric from improper
installation, poor maintenance, abuse, abrasion, caustic chemicals,
exposure to high temperature (over 180 degrees Fahrenheit,
82 degrees Celsius), fabric discoloration and shrinkage, or any
unauthorized modifications to the DuctSox System. It also does
not cover labor, equipment rental, or freight charges incurred as a
result of executing the warranty.

The DuctSox warranty is not transferable.

Code Compliance
Underwriters Laboratories (UL) 2518 is the most comprehensive compliance requirement assembled for the fabric duct industry. It
ensures that our products meet a higher level of safety, quality, and performance. Additional information is available at
www.ductsox.com.

File R18856

Design Manual: DSFLDM0319 19

Notes DuctSox®

NOTES

20 Design Manual: DSFLDM0319

 Appendix Appendix A

The following sections contain additional reference charts and information that you
may find useful when designing your DuctSox System

Appendix A: Frequently Ask Questions

Appendix B: Detailed Application Recommendations
Appendix C: Duct Sizing Tables
Round
Half-Round
Quarter-Round
Oval
Appendix D: Diffuser Performance Data
C-Series
D-Series
V-Series
Appendix E: Dispersion Options
Linear Vents | 1in (25.4mm)
Orifices | Grommets 2in and 3in (51mm and 76.2mm)
Fixed Nozzles
Adjustable Nozzles
Appendix F: Friction Loss / Static Regain / Sound Data

Design Manual: DSFLDM0319 21

 A Appendix

Frequently Asked Questions

General Questions
What is a DuctSox air dispersion system? Can a DuctSox fabric system design be simpler than a traditional
DuctSox Products are fabric ductwork and diffuser systems used metal duct system?
for providing precise and efficient heating, cooling, or ventilating Yes. Because the entire DuctSox system is a diffuser, air can
for virtually any building application. DuctSox systems discharge be supplied to the occupied space in a more efficient pattern.
air through a combination of porous fabrics, engineered orifices, DuctSox systems may be designed with fittings similar to metal
and linear vents and are a cost-effective, aesthetically attractive ductwork, including many standard zippered fittings and unlimited
alternative to exposed metal ductwork and diffusers. Each system customization to match any application requirements.
is 100% custom made, starting from the engineering design to the
manufactured product. Why does a DuctSox air dispersion system perform better than a
traditional metal duct system?
How is a DuctSox system different than a traditional metal duct In open ceiling architecture, traditional metal duct systems
system? discharge through side-mounted metal diffusers, usually spaced
Different than conventional metal, fabric products are custom a few feet apart. The air is directed to specific zones resulting in
engineered and manufactured for each project. DuctSox less efficient mixing of air in the occupied space and often causing
designs can be simple straight systems or very complex layouts; drafting and hot or cold spots. With a DuctSox system, the air is
incorporating fittings such as radius elbows, Ts, transitions, or any discharged more uniformly along the entire length of the DuctSox
combination. Sections are zippered together to form extended system providing consistent and uniform air dispersion in the
lengths. occupied space.

What is the number one advantage a DuctSox air dispersion Is a DuctSox system more energy efficient than a metal duct
system has versus a traditional metal duct system? system?
Even and efficient air dispersion. Because the air is distributed Yes. A two-year long study performed by the Mechanical
along the entire length of duct, a DuctSox system uniformly Engineering Department at the Iowa State University, "Thermal
disperses the air, eliminating hot and cold spots in the space. Comparison Between Ceiling Diffusers and Fabric Ductwork
Diffusers for Green Buildings," proved textile duct brings the room
What are other advantages of a DuctSox air dispersion system? to set point 24.6% quicker and more uniformly versus metal duct/
In addition to better air dispersion, a DuctSox system is lightweight, diffusers. This results in reduced mechanical equipment runtime,
will not scratch or dent, easier to install than metal duct, requires thus saving energy in the process. Visit www.ductsox.com/media-
minimal balancing, and is a green product. library to see a copy of the energy report.

A22 Design Manual: DSFLDM0319

DuctSox® Appendix A

Is a DuctSox system less expensive than a traditional metal system? Does the HVAC industry accept DuctSox air dispersion products?
Yes. A DuctSox system will typically be 10% less material cost than Yes. DuctSox products have been accepted within key industry
a comparable metal system and 50% to 70% less time to install. The organizations such as ASHRAE, ISHRAE, Underwriters Laboratories
savings are in the labor time required to install DuctSox versus an (U.S. & Canada), International Code Council, British Standards,
equivalent metal system. Metal systems may require ten times more DIN Standards, and is accepted by many local building authorities
labor (man hours) to install versus fabric. Additionally, savings increase throughout the world. To maintain industry leadership, DuctSox
with diameter. The labor time required to install a 60in (1524mm) engineers work closely with building code and HVAC engineering
diameter DuctSox is nearly the same as a 20in (508mm) diameter organizations to establish standards for fabric air dispersion systems
DuctSox. That is not true for metal. The cost savings of air porous that serve as templates for future building designs.
DuctSox are even more dramatic when compared to double wall spiral
metal, or premium materials-aluminum, stainless, or PVC coated. Are DuctSox systems fire retardant?
DuctSox fabrics meet the National Fire Protective Agency
What DuctSox sizes are kept in stock? specification, NFPA 90A Flame and Smoke spread test. DuctSox
Only raw materials are stocked. Every DuctSox system is 100% custom products have been tested to meet this specification by Underwriters
designed for each application. Laboratories UL2518, British Standards BS 5867 Part 2, 1980, GB 8624-
2006, and DIN GB8624.
What are the standard lead times for a DuctSox system?
A complete, custom designed DuctSox system usually ships within 4 At what temperatures can DuctSox operate?
weeks after an approved drawing and PO has been received. Expedited DuctSox systems have been tested and approved for use up to 180
options may also be available. Consult factory for details. degrees Fahrenheit (82 degrees Celsius). To meet AC167 requirement,
the product is tested in an oven where internal temperature of the
Is DuctSox considered a green product? product is maintained at not less than 265 degrees Fahrenheit (129.4
Yes. The green advantages of a DuctSox system include: improved air degrees Celsius) and the exterior is maintained at not less than 125
quality, reduced solid waste, lower construction costs, lower operating degrees Fahrenheit (51.7 degrees Celsius) for 60 days.
costs, improved productivity, comfortable environment, less packaging,
minimal job-site waste, quiet air delivery, uniform air dispersion, and Are DuctSox easy to launder or clean?
better ventilation effectiveness. Yes. DuctSox systems can be easily removed and laundered. DuctSox
systems are designed with zippered sections for ease of handling and
Can alterations be made once the DuctSox are in the field? are sized to fit into industrial washing machines.
Field modifications of the DuctSox systems are not covered under
warranty. Any added orifices, cut sections, zippers added or removed
will void the warranty, but the system can be sent back to our
manufacturing facility to modify the system appropriately.

Design Manual: DSFLDM0319 A23

Appendix A DuctSox®

What is the warranty of a DuctSox System? Explain the various building codes that apply to DuctSox.
DuctSox systems can carry a warranty up to 20 years depending DuctSox systems are considered air dispersion systems and not actual
on the suspension and fabric selection. There is also a performance duct, are intended for use in exposed applications, and are meant to
guarantee for the first year of operation. This ensures that the system condition the space in which they are located and not as a transfer
performs as designed and shown on the submittal drawings. duct. The major standard that DuctSox materials and systems follow is
What is the expected lifespan of a DuctSox system? UL2518. This standard ensures our systems are as fire/smoke resistant,
DuctSox systems carry up to a 20-year warranty depending on which mold resistant, erosion resistant, temperature resistant, and pressure
options are selected, but under proper operating conditions, the resistant as specified. For further information, please see our "building
systems can last decades beyond the warranty. codes & compliance" white paper on our website.

Does DuctSox assist with system design? How do you connect the fabric to the metal? Is there a collar? What
Yes. DuctSox has a fully staffed engineering department that can help size does the metal need to be to allow the fabric to fit over it?
you with all phases of design at no additional cost. There is a belt that cinches around a metal inlet collar along with
several patches designed and reinforced for screws to lock the inlet
Does DuctSox provide CFD (Computational Fluid Dynamics) belt down onto the collar in addition to the belt. DuctSox systems are
modeling for projects? oversized by a half inch so they fit over metal at the inlet.
We can. CFD analysis can be very useful when evaluating performance
in your application. However, depending on the complexity of the What information is needed to get a quote for a DuctSox product?
report, it can also be expensive. For the most accurate quote and recommendation from your local
rep the following project information is requested; General layout
Where are your CFD models? if available, shape desired, air volume, to determine duct size, inlet
We have generic CFD models of our air dispersion options available static pressure, velocity requirement, fabric type/application, desired
upon request. Custom CFD analysis is available for an extra charge. suspension, and hanging height.

Can you use this system for return air? How do I go about getting a quote on a DuctSox system?
Yes. Our Skelecore FTS suspension system is required for return air to DuctSox has reps located worldwide available to provide product
prevent the duct from collapsing. The standard codes and compliance support, pricing, and to place orders.
terms do not currently cover this by ASHRAE, so it requires clearance
from local building code authorities.

A24 Design Manual: DSFLDM0319

DuctSox® Appendix A

Performance Questions
Are there static pressure requirements for DuctSox systems? What is the difference between porous and non-porous fabric?
Standard design is 0.50in w.g. (125 Pa), but the full range is from Porous fabrics allow air to leak through the fabric along the entire
0.25in w.g. (62 Pa) to 3.1in w.g. (772 Pa). With FTS, Pull-Tight, and length of the duct, and prevents condensation similar to insulated or
IHS suspensions, it is sometimes acceptable to operate below double walled duct. Non-porous fabric doesn't allow air to leak and
0.25in w.g.(on a case by case basis). only releases air via vents cut into the duct.

Can orifices provide the same performance as nozzles? Can DuctSox still be used if I have and inlet velocity of 2000 fpm
Yes. Orifices are just as durable and cost less than using nozzles. but use a variable flow?
Adjustable nozzles are recommended when the air needs to be Yes. In order to operate properly with 2000 fpm at the inlet, our
directed for spot cooling or to cover a corner or hard to reach Skelecore FTS suspension must be used. This prevents the duct from
locations. Nozzles have quantity restrictions based on building deflating with an internal skeleton that holds the fabric in tension.
codes whereas Orifices do not. This is perfect for variable flow because it doesn't require the usual
minimum of 0.25in w.g. of static pressure to fully inflate the duct.
What radii are DuctSox elbows fabricated in?
DuctSox elbows are fabricated standard with a 1.5 x diameter What sizes do DuctSox come in?
centerline, but can also be made smaller under certain Depending on the suspension, DuctSox systems can be sized
circumstances to be 1.0 x diameter centerline radius. anywhere from 6in (152mm) diameter and up.

How are the throws determined for each system? How do you size a DuctSox?
Throws are calculated assuming isothermal conditions. The DuctSox systems are sized based on air velocity within the duct.
primary influence of throw is static pressure. Throws are shown at Straight runs are sized at 1600 fpm. Runs with fittings are sized at
150, 100, and 50 fpm terminal velocities on submittal drawings. 1400 fpm. For sound sensitive applications, systems are sized at
1000 fpm.
What is the distance between the top of the DuctSox and the
horizontal cable? 1.5in (38.1mm) Can DuctSox lay out the same as spiral ductwork?
Yes, but DuctSox systems can be redesigned to be more simple than
How tight to the ceiling can you install the horizontal cable or traditional metal designs due to more efficient dispersion options.
suspended track?
Track systems can be flush mounted to the ceiling and cable What are the noise levels of DuctSox compared to metal ducts?
systems can be hung within an inch of the ceiling. DuctSox systems are comparable to metal systems. We offer a
fabric sound attenuator and special design criteria to meet sound
requirements.

Design Manual: DSFLDM0319 A25

 B Appendix

Detailed Application Recommendations

Food Processing Office
Food processing typically requires stainless steel hardware Suspensions with internal structure are more aesthetically pleasing
components and suspension that is easy to wash off. Stainless and should be considered for low ceiling clearance as these product
steel V-Track does not allow water to pool or gather and is great lines reduce fabric sagging. Vents are typically not blowing down
for applications where wash-downs are regularly done. Traditional onto occupants and instead should be directed at 3 & 9 o’clock
cable or track suspension is the easiest to remove the duct for unless the hang height is significantly higher than a typical office
laundering. Sedona-Xm and Microbe-X fabrics should be used if space.
food is being processed in the space due to their antimicrobial
properties. If all of the air needs to be distributed through the Chemical Environments
porosity, Microbe-X fabric should be selected.
ChemSox fabric is our most corrosive resistant fabric and will not
fade or visibly deteriorate like other fabrics may when introduced to
Pool certain chemical environments. Stainless steel or impregnated cable
Pools typically use Sedona-Xm or Verona fabric to prevent should be used (depending on what chemicals are present) when
condensation. Non-porous options may be used if this is not a galvanized steel will not hold up in the given environment. Discuss
concern. Impregnated cable is also required to prevent corrosion the chemicals being used in the application with your sales rep, as
and breakdown of the hardware. IHS is the only internal structure we may be able to use our standard fabric in the space.
that can withstand a pool’s corrosive environment and is offered
up to 60in diameter. Pools are typically designed without ducts Industrial
running over the water, and instead are designed to run around the
pool for easier access and maintenance. Air generally is not blown Higher throws or process directed dispersion tend to be desirable in
over 30 fpm at the water’s surface to avoid causing discomfort for these applications. Internal structure can help when space is limited
people in the space and increased evaporation rates of chemicals in and there is not room for the duct to sag. TufTex or DuraTex tend
the water. to be the most popular for these applications. If there are any spot
cooling needs, adjustable nozzles are an easy solution to target
very specific locations with a high throw.
Medical, Kitchen, or Lab
These types of applications usually require very controlled, precise Retail, Grocery Store, Restaurant
airflow. Rx and Microbe-X fabrics distribute higher volumes of
air at low velocities which allow fume hoods, exhaust fans, or Aesthetics in areas with customers could benefit from internal
sensitive equipment to properly function. Sedona-Xm is another structure options (IHS, Pull-Tight, and FTS). Air is typically not
antimicrobial solution when the air is not required to be distributed directed towards open faced coolers as it may prevent them from
only through the porosity. adequately cooling the products in them. Verona and Sedona-Xm
are commonly used in these applications.

B26 Design Manual: DSFLDM0319

DuctSox® Appendix B

Library, Church, Classroom, Community Animals, Plants

Center If fabrics are exposed to direct sunlight and/or UV lights in these
applications, PolyTex is the best choice as it withstands UV better,
Noise may be a concern for these spaces. Designing at a low
and does not show fading or discoloration. PolyTex is translucent
inlet static pressure, low inlet velocity, and avoiding the use of
enough to allow some light to pass through to plants if needed.
nozzles will help reduce duct generated noise. The use of a sound
If UV light is not a concern, any other fabric can be used. Nozzles
attenuator (SilencerTM) may also help reduce unit noise and is
are a popular choice to meet particular airflow requirements for
currently available in 12in to 30in diameters. Verona and Sedona-
specific plants. For applications that require lower air velocities
Xm are more commonly used in these applications but are not
Rx fabrics, Microbe-X and Sedona-Xm should be used to release
always required.
large volumes of air without drying out or hitting plants at a high
velocity and inhibit mold growth.
Data Center
Stat-X is a fabric specifically designed with anti-static, Electro Other Applications
Static Dissipative (ESD) yarns running through it to alleviate the
Outdoor or other partially exposed applications may need
risk of electrical discharge causing damage to equipment. DataSox
to take UV exposure and wind into account. DuctSox are not
are specifically designed for server rooms and deliver large
currently rated for wind, but in some cases additional supports
volumes of air to the equipment at the optimal velocity, reducing
are recommended to prevent swaying. PolyTex is the best at
electricity consumption. Traditional fabric types can be used in
withstanding UV exposure without breaking down.
these spaces as well but may build up static.
Temporary structures such as tents and other portable shelters
typically use traditional cable suspension as it is the simplest to
assemble and tear down.
Auditorium, Sports Arena, Convention
Center Underfloor
For the diameter size typically needed for these applications it is UnderFloorSox (UFSox) is a fabric air dispersion system that
encouraged to use a suspension with internal structure to keep improves airflow dispersion within the Underfloor Air Distribution
ducts aesthetically pleasing whether the unit is on or off. These (UFAD) plenum. Uniform temperature within the plenum reduce
applications tend to be hung at very high elevations and often instances where in floor diffusers are exposed to higher or lower
require large orifices or grommets to provide proper airflow temperatures improving employee comfort.
in the space. If there are very long, small diameter runs, it is
recommended to use TufTex or DuraTex. These fabrics are non-
porous and will only disperse air out of the venting cut into the
duct.

Design Manual: DSFLDM0319 B27

 C Appendix

Duct Sizing
Round
The DuctSox system diameter is based on the airflow rate and inlet conditions at the beginning of the fabric system.
(See page C27 for Sizing Chart)

1. First, find the column with the maximum Inlet Velocity you would like to stay under considering the
following guidelines.

DIA = [(CFM x 4 x 144) / (Pi x Inlet Vel.)]^0.5

DIA = [(L/s x 4 x 1000) / (Pi x Inlet Vel.)]^0.5

• Applications that are noise-sensitive: Maximum = 1,000 fpm (5.1 m/s)

• Fittings: Maximum = 1,400 fpm (7.1 m/s)
• Straight Runs: Maximum = 1,600 fpm (8.1 m/s)

• SkeleCore FTS: Maximum = *2,000 fpm (10.2 m/s)

*Please consult the DuctSox design team. Velocities over 1400 fpm for fittings and 1600 fpm for
straight sections will reduce the warranty.

2. Then, move down that column until you find the airflow rate that just exceeds the rate for your system.
3. Finally, move to the left in that row and your minimum DuctSox diameter will be indicated in-line with your rate.

If the required diameter is too large for the space, consider splitting the airflow into multiple runs.

C28 Design Manual: DSFLDM0319

DuctSox® Appendix C

Round - Sizing Chart

Inlet Velocity Inlet Velocity
Diameter Diameter
1000 5.1 1400 7.1 1600 8.1 2000 10.2 1000 5.1 1400 7.1 1600 8.1 2000 10.2
fpm m/s fpm m/s fpm m/s fpm m/s fpm m/s fpm m/s fpm m/s fpm m/s
in mm CFM L/sec CFM L/sec CFM L/sec CFM L/sec in mm CFM L/sec CFM L/sec CFM L/sec CFM L/sec
8 203 349 165 489 231 559 264 698 329 56 1422 17104 8072 23946 11301 27367 12916 34208 16145
10 254 545 257 764 360 873 412 1091 515 58 1473 18348 8659 25687 12123 29356 13855 36696 17318
12 305 785 371 1100 519 1257 593 1571 741 60 1524 19635 9267 27489 12973 31416 14827 39270 18533
14 356 1069 505 1497 706 1710 807 2138 1009 62 1575 20966 9895 29352 13853 33545 15832 41932 19789
16 406 1396 659 1955 923 2234 1054 2793 1318 64 1626 22340 10543 31276 14761 35744 16869 44680 21087
18 457 1767 834 2474 1168 2827 1334 3534 1668 66 1676 23758 11213 33262 15698 38013 17940 47517 22425
20 508 2182 1030 3054 1441 3491 1647 4363 2059 68 1727 25220 11903 35308 16664 40352 19044 50440 23805
22 559 2640 1246 3696 1744 4224 1993 5280 2492 70 1778 26725 12613 37415 17658 42761 20181 53451 25226
24 610 3142 1483 4398 2076 5027 2372 6283 2965 72 1829 28274 13344 39584 18682 45239 21350 56549 26688
26 660 3687 1740 5162 2436 5899 2784 7374 3480 74 1880 29867 14096 41814 19734 47787 22553 59734 28191
28 711 4276 2018 5986 2825 6842 3229 8552 4036 76 1930 31503 14868 44104 20815 50405 23789 63006 29736
30 762 4909 2317 6872 3243 7854 3707 9817 4633 78 1981 33183 15661 46456 21925 53093 25057 66366 31321
32 813 5585 2636 7819 3690 8936 4217 11170 5272 80 2032 34907 16474 48869 23064 55851 26359 69813 32948
34 864 6305 2976 8827 4166 10088 4761 12610 5951 82 2083 36674 17308 51343 24231 58678 27693 73347 34616
36 914 7069 3336 9896 4670 11310 5338 14137 6672 84 2134 38485 18163 53878 25428 61575 29060 76969 36325
38 965 7876 3717 11026 5204 12601 5947 15752 7434 86 2184 40339 19038 56474 26653 64542 30461 80678 38076
40 1016 8727 4119 12217 5766 13963 6590 17453 8237 88 2235 42237 19934 59132 27907 67579 31894 84474 39867
42 1067 9621 4541 13470 6357 15394 7265 19242 9081 90 2286 44179 20850 61850 29190 70686 33360 88357 41700
44 1118 10559 4983 14783 6977 16895 7973 21118 9967 92 2337 46164 21787 64630 30502 73862 34859 92328 43574
46 1168 11541 5447 16157 7625 18466 8715 23082 10893 94 2388 48193 22745 67470 31842 77109 36391 96386 45489
48 1219 12566 5931 17593 8303 20106 9489 25133 11861 96 2438 50265 23723 70372 33212 80425 37956 100531 47445
50 1270 13635 6435 19090 9009 21817 10296 27271 12870 98 2489 52382 24721 73334 34610 83811 39554 104763 49443
52 1321 14748 6960 20647 9744 23597 11136 29496 13921 100 2540 54542 25741 76358 36037 87266 41185 109083 51481
54 1372 15904 7506 22266 10508 25447 12010 31809 15012

Design Manual: DSFLDM0319 C29

Appendix C DuctSox®

Half-Round: End Inlet

Choosing Half-Round Inlet and system Round
diameters are slightly different than standard Inlet Half-Round Size Maximum Inlet Velocity
Round DuctSox.
Diameter
1000 5.1 1400 7.1 1600 8.1
1. Determine the airflow rate through in mm in mm
fpm m/s fpm m/s fpm m/s
the End Inlet.
2. Use the table to the right to determine Inlet diameter (d x r) (d x r) CFM L/s CFM L/s CFM L/s
(as a round cross section) and the Half-Round size. 6 152 8x4 203 x 102 175 82 244 115 279 131

8 203 10 x 5 254 x 127 273 128 382 180 436 205

A. First, find the column with the maximum Inlet Velocity
you would like to stay under considering the following 10 254 12 x 6 305 x 152 393 185 550 259 628 295
guidelines:
10 254 14 x 7 356 x 178 535 251 748 352 855 402

12 305 16 x 8 406 x 203 698 328 977 459 1117 525

• Applications that are noise-sensitive:
14 356 18 x 9 457 x 229 884 415 1237 581 1414 665
Maximum = 1,000 fpm (5.1 m/s)
16 406 20 x 10 508 x 254 1091 513 1527 718 1745 820
• Fittings:
Maximum = 1,400 fpm (7.1 m/s) 16 406 22 x 11 559 x 279 1320 620 1848 869 2112 993

• Straight Runs: 18 457 24 x 12 610 x 305 1571 738 2199 1034 2513 1181

Maximum = 1,600 fpm (8.1 m/s) 20 508 26 x 13 660 x 330 1844 867 2581 1213 2950 1387

20 508 28 x 14 711 x 356 2138 1005 2993 1407 3421 1608

d 22 559 30 x 15 762 x 381 2454 1153 3436 1615 3927 1846
B. Then, move down that column until
you find the airflow rate that just r 24 610 32 x 16 813 x 406 2793 1313 3910 1838 4468 2100
exceeds the rate for your system.
26 660 34 x 17 864 x 432 3153 1482 4414 2075 5044 2371
C. Finally, move to the left in that row
26 660 36 x 18 914 x 457 3534 1661 4948 2326 5655 2658
and your Half-Round size (d= diameter, r= radius) and
the Inlet diameter will be indicated in-line with your 28 711 38 x 19 965 x 483 3938 1851 5513 2591 6301 2961
airflow rate.
30 762 40 x 20 1016 x 508 4363 2051 6109 2871 6981 3281

C30 Design Manual: DSFLDM0319

DuctSox® Appendix C

Half-Round: Top Inlet

Choosing Half-Round Inlet and system diameters are Round Inlet
slightly different than standard Round DuctSox. Maximum Inlet
Transition Half-Round Size
Velocity
Diameter
1. Determine the airflow rate through the 1000
Top Inlet. in mm in mm 5.1 m/s
fpm
Note: If there could be multiple Top Inlets feeding
a Half-Round system or if the Top Inlet is not in the (d x r) (d x r) CFM L/sec
middle of the length of the system, please contact
6 152 8x4 203 x 102 196 93
the DuctSox factory design team.
6 152 10 x 5 254 x 127 196 93
2. Use the table to the right to determine Inlet diameter
8 203 12 x 6 305 x 152 349 165
(as a round cross section) and the Half-Round size.
10 254 14 x 7 356 x 178 545 257
A. First, find the column noting the maximum Inlet Velocity for Top
12 305 16 x 8 406 x 203 785 371
Inlet systems: Maximum = 1,000 fpm (5.1 m/s). Then, move down
that column until you find the airflow rate that d 14 356 18 x 9 457 x 229 1069 505
just exceeds the rate for your system.
r 16 406 20 x 10 508 x 254 1396 659
B. Finally, move to the left in that row and your
18 457 22 x 11 559 x 279 1767 834
Half-Round size (d= diameter, r= radius) and the
Inlet diameter will be indicated in-line with your airflow rate. 20 508 24 x 12 610 x 305 2182 1030

22 559 26 x 13 660 x 330 2640 1246

3. Use the table to the right to determine the minimum Top Inlet
diameter knowing the required Half-Round size. 24 610 28 x 14 711 x 356 3142 1483

26 660 30 x 15 762 x 381 3687 1740

28 711 32 x 16 813 x 406 4276 2018

30 762 34 x 17 864 x 432 4909 2317

32 813 36 x 18 914 x 457 5585 2636

34 864 38 x 19 965 x 483 6305 2976

36 914 40 x 20 1016 x 508 7069 3336

Design Manual: DSFLDM0319 C31

Appendix C DuctSox®

Quarter-Round: End
Inlet End Inlet Quarter-Round
Maximum Inlet Velocity
Choosing Quarter-Round Inlet and system Diameter Size
diameters are slightly different than standard 1000 5.1 1400 7.1 1600 8.1
Round DuctSox. in mm in mm
fpm m/s fpm m/s fpm m/s

1. Determine the airflow rate through the End Inlet. (r x r) (r x r) CFM L/s CFM L/s CFM L/s
2. Use the table to the right to determine Inlet diameter 8 203 4x4 102 x 102 87 41 122 57 140 66
(as a round cross section) and the Quarter-Round size. 10 254 5x5 127 x 127 136 64 191 90 218 102

A. First, find the column with the maximum Inlet Velocity 12 305 6x6 152 x 152 196 92 275 129 314 148
you would like to stay under considering the following 14 356 7x7 178 x 178 267 125 374 176 428 201
guidelines:
16 406 8x8 203 x 203 349 164 489 230 559 263

18 457 9x9 229 x 229 442 208 619 291 707 332
• Applications that are noise-sensitive:
20 508 10 x 10 254 x 254 545 256 764 359 873 410
Maximum = 1,000 fpm (5.1 m/s)
22 559 11 x 11 279 x 279 660 310 924 434 1056 496
• Fittings:
24 610 12 x 12 305 x 305 785 369 1100 517 1257 591
Maximum = 1,400 fpm (7.1 m/s)
26 660 13 x 13 330 x 330 922 433 1290 606 1475 693
• Straight Runs:
Maximum = 1,600 fpm (8.1 m/s) 28 711 14 x 14 356 x 356 1069 502 1497 704 1710 804

30 762 15 x 15 381 x 381 1227 577 1718 807 1963 923

B. Then, move down that column until you 32 813 16 x 16 406 x 406 1396 656 1955 919 2234 1050
r
find the airflow rate that just exceeds the 34 864 17 x 17 432 x 432 1576 741 2207 1037 2522 1185
rate for your system. r
36 914 18 x 18 457 x 457 1767 830 2474 1163 2827 1329
C. Finally, move to the left in that row and
38 965 19 x 19 483 x 483 1969 925 2757 1296 3150 1481
your Quarter-Round size (quarter circle
cross-section) and the Inlet diameter will 40 1016 20 x 20 508 x 508 2182 1026 3054 1435 3491 1641
be indicated in-line with your airflow rate.

C32 Design Manual: DSFLDM0319

DuctSox® Appendix C

Quarter-Round: Top/Side Inlet

Choosing Quarter-Round Inlet and system diameters are
Top/Side Inlet Quarter-Round Maximum Inlet
slightly different than standard Round DuctSox.
Diameter Size Velocity

1. Determine the airflow rate through the Top/Side 1000

in mm in mm 5.1 m/s
Inlet. fpm
Note: If there will be multiple Top/Side Inlets feeding (r x r) (r x r) CFM L/sec
a Quarter-Round system or if the Top/Side Inlet is not in the middle of
the length of the system, please contact the DuctSox factory design 6 152 8x8 203 x 203 196 93
team. 6 152 10 x 10 254 x 254 196 93

2. Use the table to the right to determine Inlet diameter 8 203 12 x 12 305 x 305 349 165
(as a round cross section) and the Quarter-Round size. 10 254 14 x 14 356 x 356 545 257

A. First, find the column noting the maximum Inlet Velocity for 12 305 16 x 16 406 x 406 785 371
Top Inlet systems: Maximum = 1,000 fpm (5.1 m/s). 14 356 18 x 18 457 x 457 1069 505
B. Then, move down that column until you find the airflow rate
16 406 20 x 20 508 x 508 1396 659
that just exceeds the rate for your system.
18 457 22 x 22 559 x 559 1767 834
C. Finally, move to the left in that row and r

your minimum Quarter-Round size (quarter 20 508 24 x 24 610 x 610 2182 1030
r
circle cross-section) and the Inlet diameter 22 559 26 x 26 660 x 660 2640 1246
will be indicated in-line with your rate.
24 610 28 x 28 711 x 711 3142 1483

4. Use the table to the right to determine the minimum Top/Side 26 660 30 x 30 762 x 762 3687 1740
Inlet diameter knowing the required Quarter-Round size. 28 711 32 x 32 813 x 813 4276 2018

30 762 34 x 34 864 x 864 4909 2317

32 813 36 x 36 914 x 914 5585 2636

34 864 38 x 38 965 x 965 6305 2976

36 914 40 x 40 1016 x 1016 7069 3336

Design Manual: DSFLDM0319 C33

Appendix C DuctSox®

Oval
The DuctSox system diameter is
based on the airflow rate and inlet Diameter Maximum Inlet Velocity
conditions at the beginning of the
fabric system.
Equivalent 1000 5.1 1400 7.1 1600 8.1
Size (w x h)
Round fpm m/s fpm m/s fpm m/s
1. First, find the column with the maximum Inlet Velocity
you would like to stay under considering the following in mm in mm CFM L/s CFM L/s CFM L/s
guidelines:
47 x 11 1190 x 280 24 610 3142 1483 4398 2076 5027 2373

50.75 x 12 1290 x 300 26 660 3687 1740 5162 2436 5899 2784
DIA = [(CFM x 4 x 144) / (Pi x Inlet Vel.)]^0.5
DIA = [(L/s x 4 x 1000) / (Pi x Inlet Vel.)]^0.5 54.75 x 12.75 1390 x 320 28 711 4276 2018 5986 2826 6842 3229

• Applications that are noise-sensitive: 58.5 x 13.75 1490 x 350 30 762 4909 2317 6872 3244 7854 3707
Maximum = 1,000 fpm (5.1 m/s)
62.25 x 14.75 1580 x 370 32 813 5585 2636 7819 3691 8936 4218
• Fittings:
Maximum = 1,400 fpm (7.1 m/s) 66.25 x 15.5 1680 x 390 34 864 6305 2976 8827 4166 10088 4762

• Straight Runs:
70 x 16.5 1780 x 420 36 914 7069 3336 9896 4671 11310 5338
Maximum = 1,600 fpm (8.1 m/s)
73.75 x 17.25 1870 x 440 38 965 7876 3717 11026 5204 12601 5948

77.75 x 18.25 1970 x 460 40 1016 8727 4119 12217 5767 13963 6590
2. Then, move down that column until you find the
airflow rate that just exceeds the rate for your system.
81.5 x 19 2070 x 480 42 1067 9621 4541 13470 6358 15394 7266
3. Finally, move to the left in that row and your minimum
DuctSox diameter will be indicated in-line with your 85.25 x 20 2170 x 510 44 1118 10559 4984 14783 6978 16895 7974
airflow rate.
89.25 x 21 2270 x 530 46 1168 11541 5447 16157 7626 18466 8716

4. If the required diameter is too large for the space,

93 x 21.75 2360 x 550 48 1219 12566 5931 17593 8304 20106 9490
consider splitting the airflow into multiple runs.

C34 Design Manual: DSFLDM0319

 Appendix D

Diffuser Sizing
C-Series Diffusers

Sizing Information:
Nominal Top 30° 0.5in
Size Sq. Inlet Depth Bottom Throw 0.5in SP 0.5in SP NC
CFM Dia. SP 100
(ton) Size (in) (in) Dia. Options 150 fpm 50 fpm Level
at 0.5in SP (in) (in) fpm
Regular Throw 38 57 91
50 20,000 54 94 20 70 70
Extended Throw 61 91 146

Regular Throw 38 57 91
40 16,000 48 86 20 62 63
Extended Throw 61 91 146

Regular Throw 38 57 91
30 12,000 42 78 15 60 56
Extended Throw 61 91 146

Regular Throw 38 57 91
25 10,000 38 72 15 54 51
Extended Throw 61 91 146

Regular Throw 38 57 91
20 8,000 34 66 15 48 46
Extended Throw 61 91 146

Regular Throw 38 57 91
15 6,000 30 60 15 42 43
Extended Throw 61 91 146

Regular Throw 34 51 82
10 4,000 24 52 15 34 40
Extended Throw 53 80 128

Regular Throw 19 28 45
5 2,000 18 44 15 26 37
Extended Throw 28 43 69

Design Manual: DSFLDM0319 D35

Appendix D DuctSox®

D-Series Diffusers: 24in x 24in

Metal Pan | Universal Retrofit
Side Throw End Throw
6”
Panel Size Inlet Diameter 12” 12”
Vertical Vertical
Width (in) Length (in) (in) Throw Throw
Horizontal Horizontal
Throw distance (ft) Throw Throw
24 24 10 is measured from the
center of the device.

Rx 165
Pt Ps NC SIDE SIDE END END
Isothermal Neck
Airflow Velocity Total Static Noise Horizontal Throw Vertical Throw Horizontal Throw Vertical Throw
Pressure Pressure Criteria (fpm) (fpm) (fpm) (fpm)
CFM (fpm) (in w.g.) (in w.g.) 100 75 50 100 75 50 100 75 50 100 75 50
250 458 0.13 0.11 < 15 - - 1.1 - - - - - - - - -
313 574 0.19 0.17 < 15 - 1.1 1.6 1.3 1.6 1.3 - - - - - 0.8
375 688 0.25 0.22 < 15 - 1.4 1.7 1.3 1.6 2.8 - - - - - 0.9
438 803 0.32 0.28 18 - 1.4 1.9 1.3 1.6 4.0 - - 0.6 - - 1.1
500 917 0.38 0.33 23 0.5 1.1 2.6 1.3 1.6 6.3 - - 1.1 - 0.8 1.2
Noise Criteria (NC) values based on a 10 dB room absorption. (-) Velocity Levels Not Achieved

DT 200
Pt Ps NC SIDE SIDE END END
Isothermal Neck
Airflow Velocity Total Static Noise Horizontal Throw Vertical Throw Horizontal Throw Vertical Throw
Pressure Pressure Criteria (fpm) (fpm) (fpm) (fpm)
CFM (fpm) (in w.g.) (in w.g.) 100 75 50 100 75 50 100 75 50 100 75 50
250 458 0.075 0.062 < 15 - 2.5 3.3 - - 1.1 - 1.1 3.3 - 1.0 1.3
313 574 0.119 0.098 15 2.3 3.5 5.0 - 1.0 1.3 1.0 1.3 3.3 1.0 1.3 1.3
375 688 0.172 0.142 15 2.8 3.5 5.8 1.0 1.3 1.3 1.3 1.8 4.0 1.1 1.3 1.3
438 803 0.236 0.196 17 3.3 4.3 5.8 1.3 1.3 1.5 1.3 2.6 4.0 1.1 1.3 1.5
500 917 0.309 0.257 21 3.3 5.0 7.3 1.3 1.3 1.5 2.0 3.0 4.5 1.1 1.3 1.5
Noise Criteria (NC) values based on a 10 dB room absorption. (-) Velocity Levels Not Achieved
Units were tested in accordance with ASHRAE Standard 70-1991 “Method of Testing for Rating the Performance of Air Outlets and Inlets.” Independent testing was performed to establish performance data.
Test data was prepared by an independent ETL certified laboratory. Due to the uniform dispersion method, in some instances the scheduled terminal velocities were not attainable within 6” of the fabric face.

D36 Design Manual: DSFLDM0319

DuctSox® Appendix D

D-Series Diffusers: 24in x 48in

Metal Pan | Universal Retrofit
Side Throw End Throw
6”
Panel Size Inlet Diameter 12” 24”
Vertical Vertical
Width (in) Length (in) (in) Throw Throw
Horizontal Horizontal
Throw distance (ft) Throw Throw
24 48 12 is measured from the
center of the device.

Rx 165
Pt Ps NC SIDE SIDE
Isothermal Neck
Airflow Velocity Total Static Noise Horizontal Throw Vertical Throw
Pressure Pressure Criteria (fpm) (fpm)
CFM (fpm) (in w.g.) (in w.g.) 100 75 50 100 75 50
500 637 0.14 0.12 < 15 - - - - - -
625 796 0.19 0.16 < 15 0.5 1.0 3.0 0.5 0.6 1.3
750 955 0.26 0.21 18 1.0 1.3 3.0 0.6 1.0 2.8
875 1114 0.34 0.27 21 1.3 2.8 4.2 0.7 2.0 4.0
1000 1273 0.43 0.33 26 1.5 3.5 5.5 0.8 2.8 5.3
Noise Criteria (NC) values based on a 10 dB room absorption. (-) Velocity Levels Not Achieved

DT 200
Pt Ps NC SIDE SIDE END END
Isothermal Neck
Airflow Velocity Total Static Noise Horizontal Throw Vertical Throw Horizontal Throw Vertical Throw
Pressure Pressure Criteria (fpm) (fpm) (fpm) (fpm)
CFM (fpm) (in w.g.) (in w.g.) 100 75 50 100 75 50 100 75 50 100 75 50
500 637 0.092 0.067 15 - - - - - 1.1 2.0 2.3 2.7 - - 1.0
625 796 0.141 0.102 16 - - - - - 1.1 2.2 2.4 2.8 - - 1.1
750 955 0.202 0.145 21 - - 1.8 - 1.1 1.3 2.5 2.8 4.3 - 1.0 1.2
875 1114 0.271 0.194 26 - 1.0 2.0 - 1.1 1.3 2.6 3.0 5.5 - 1.0 1.2
1000 1273 0.351 0.250 30 - 1.8 2.1 1.0 1.1 1.3 2.6 3.0 5.5 - 1.0 1.2
Noise Criteria (NC) values based on a 10 dB room absorption. (-) Velocity Levels Not Achieved
Units were tested in accordance with ASHRAE Standard 70-1991 “Method of Testing for Rating the Performance of Air Outlets and Inlets.” Independent testing was performed to establish performance data.
Test data was prepared by an independent ETL certified laboratory. Due to the uniform dispersion method, in some instances the scheduled terminal velocities were not attainable within 6” of the fabric face.

Design Manual: DSFLDM0319 D37

Appendix D DuctSox®

D-Series Diffusers: 24in x 24in

All Fabric
Side Throw End Throw
6”
Panel Size Inlet Diameter 12” 12”
Vertical Vertical
Width (in) Length (in) (in) Throw Throw
Horizontal Horizontal
Throw distance (ft) Throw Throw
24 24 12 is measured from the
center of the device.

Rx 165
Pt Ps NC SIDE SIDE END END
Isothermal Neck
Airflow Velocity Total Static Noise Horizontal Throw Vertical Throw Horizontal Throw Vertical Throw
Pressure Pressure Criteria (fpm) (fpm) (fpm) (fpm)
CFM (fpm) (in w.g.) (in w.g.) 100 75 50 100 75 50 100 75 50 100 75 50
175 223 0.057 0.057 < 20 - - - - - - - - - - - -
250 318 0.098 0.092 < 20 - - - - - - - - 1.6 - - 0.7
325 414 0.147 0.036 < 20 - - - - - - - 1.8 3.5 - 0.7 1.3
400 509 0.202 0.186 < 20 - - - - - - - 0.4 1.8 - 1.0 1.3
Noise Criteria (NC) values based on a 10 dB room absorption. (-) Velocity Levels Not Achieved

DT 200
Pt Ps NC SIDE SIDE END END
Isothermal Neck
Airflow Velocity Total Static Noise Horizontal Throw Vertical Throw Horizontal Throw Vertical Throw
Pressure Pressure Criteria (fpm) (fpm) (fpm) (fpm)
CFM (fpm) (in w.g.) (in w.g.) 100 75 50 100 75 50 100 75 50 100 75 50
175 223 0.036 0.033 < 20 - - - - - - - - - - - -
250 318 0.069 0.063 < 20 - - 0.6 - - 1.7 - - 0.8 - - 1.1
325 414 0.112 0.101 < 20 0.6 0.8 0.9 1.1 1.6 2.4 - 1.1 2.5 - 1.3 > 3.5
400 509 0.164 0.148 < 20 0.8 0.8 0.9 1.4 1.7 2.5 1.1 1.5 2.5 1.5 2.5 > 3.5
Noise Criteria (NC) values based on a 10 dB room absorption. (-) Velocity Levels Not Achieved

Units were tested in accordance with ASHRAE Standard 70-1991 “Method of Testing for Rating the Performance of Air Outlets and Inlets.” Independent testing was performed to establish performance data.
Test data was prepared by an independent ETL certified laboratory. Due to the uniform dispersion method, in some instances the scheduled terminal velocities were not attainable within 6” of the fabric face.

D38 Design Manual: DSFLDM0319

DuctSox® Appendix D

D-Series Diffusers: 24in x 48in

All Fabric
Side Throw End Throw
6”
Panel Size Inlet Diameter 12” 24”
Vertical Vertical
Width (in) Length (in) (in) Throw Throw
Horizontal Horizontal
Throw distance (ft) Throw Throw
24 48 14 is measured from the
center of the device.

DT 200
Pt Ps NC SIDE SIDE END END
Isothermal Neck
Airflow Velocity Total Static Noise Horizontal Throw Vertical Throw Horizontal Throw Vertical Throw
Pressure Pressure Criteria (fpm) (fpm) (fpm) (fpm)
CFM (fpm) (in w.g.) (in w.g.) 100 75 50 100 75 50 100 75 50 100 75 50
300 382 0.049 0.044 < 20 - - - - - - - - 2.0 - - 0.3
425 541 0.084 0.074 < 20 - - - - - - - - 2.7 - - 0.6
550 700 0.126 0.109 < 20 - - 2.5 - - 1.0 - 2.0 3.5 - 0.9 0.8
675 859 0.169 0.148 < 20 - - 5.0 - - 1.4 2.6 3.5 4.7 0.4 0.9 1.3
800 1019 0.226 0.191 21 - 20. 4.0 - 0.7 1.4 3.4 4.0 6.0 0.5 0.9 1.3
Noise Criteria (NC) values based on a 10 dB room absorption. (-) Velocity Levels Not Achieved

DT 200
Pt Ps NC SIDE SIDE END END
Isothermal Neck
Airflow Velocity Total Static Noise Horizontal Throw Vertical Throw Horizontal Throw Vertical Throw
Pressure Pressure Criteria (fpm) (fpm) (fpm) (fpm)
CFM (fpm) (in w.g.) (in w.g.) 100 75 50 100 75 50 100 75 50 100 75 50
300 382 0.031 0.026 < 20 - - - - - - 2.0 2.3 2.7 - - 1.0
425 541 0.058 0.048 < 20 - - - - - - 2.2 2.4 2.8 - - 1.1
550 700 0.094 0.077 < 20 - - 1.9 - - 0.7 2.5 2.8 4.3 - 1.0 1.2
675 859 0.118 0.097 < 20 - 1.6 1.9 - 0.4 0.5 2.6 3.0 5.5 - 1.0 1.2
800 1019 0.186 0.151 23 - - 0.3 - - 1.3 2.6 3.0 5.5 - 1.0 1.2
Noise Criteria (NC) values based on a 10 dB room absorption. (-) Velocity Levels Not Achieved
Units were tested in accordance with ASHRAE Standard 70-1991 “Method of Testing for Rating the Performance of Air Outlets and Inlets.” Independent testing was performed to establish performance data.
Test data was prepared by an independent ETL certified laboratory. Due to the uniform dispersion method, in some instances the scheduled terminal velocities were not attainable within 6” of the fabric face.

Design Manual: DSFLDM0319 D39

Appendix D DuctSox®

V-Series Diffusers
Side Throw
5.5 in
Panel Size Inlet Diameter 12 in Vertical
Width (in) Length (in) (in) Throw
Horizontal
Throw distance (ft)
Throw
24 24 10 is measured from the
center of the device.

Standard V-Series
Isothermal Neck Pt Ps NC SIDE SIDE
Total Static Noise
Airflow Velocity Pressure Pressure Criteria Horizontal Throw (fpm) Vertical Throw (fpm)

CFM (fpm) (in w.g.) (in w.g.) 100 75 50 100 75 50

50 92 0.061 0.0605 < 15 - - - - - 1.75

150 275 0.235 0.2305 19 - - - 3.4 4.7 5.9

250 458 0.443 0.4304 22 - - 1.32 5.2 6 6.75

Noise Criteria (NC) values based on a 10 dB room absorption. (-) Velocity Levels Not Achieved

Units were tested in accordance with ASHRAE Standard 70-1991 “Method of Testing for Rating the Performance of Air Outlets and Inlets.” Independent testing was performed to establish performance data.
Test data was prepared by an independent ETL certified laboratory. Due to the uniform dispersion method, in some instances the scheduled terminal velocities were not attainable within 6” of the fabric face.

D40 Design Manual: DSFLDM0319

 FAQs E

Air Dispersion
Throw: Airflow Direction
Each DuctSox system is 100% custom made; this allows unlimited flexibility in designing the locations of linear vents, nozzles, or orifices.
Some of the options when designing outlet orientations are:

4&8, 5&7, and 6 o’clock

Primarily chosen for applications with heating and/or cooling, but can also be used for
ventilating. These orientations direct the exiting air downward and/or outward from
the DuctSox. Throw requirements can be critical in these locations because the air is
delivered more directly towards the occupied space.

4 & 8 o’clock: (Height – 6ft) x 2.00 = Throw required | (Height – 1.83m) x 2.00 = Throw required 

4:30 & 7:30: (Height – 6ft) x 1.41 = Throw required | (Height – 1.83m) x 1.41 = Throw required

5 & 7 o’clock: (Height – 6ft) x 1.16 = Throw required | (Height – 1.83m) x 1.16 = Throw required

6 o’clock: (Height – 6ft) x 1.00 = Throw required | (Height – 1.83m) x 1.00 = Throw required

11&1, 10&2, and 3&9 o’clock DuctSox

Primarily chosen for only cooling or ventilating, these orientations either
direct the exiting air upward and/or outward from the DuctSox. Throw
requirements focus on reaching the exterior walls or filling the gaps
between parallel runs.
6 5& 7 4&8
o'clock o'clock o'clock
Notes: It is recommend to not place vents closer than 1 full o'clock of Height
each other as the air throws can entrain and may create longer throws.

Unable to vent at locations where the suspension is attached. (i.e. 3 row 6ft (1.83m)
suspension would not allow for venting at 10, 12 and 2 o'clock)

Design Manual: DSFLDM0319 E41

Appendix E DuctSox®

Linear Vents: Vent Average

Terminal Velocity
Airflow
Performance Size Pressure 150
fpm
0.8
m/s
100
fpm
0.5
m/s
50
fpm
0.3
m/s
Table in
Pa CFM/lnft (L/s)/m ft m ft m ft m
w.g.
Linear Vents were developed 0.25 62 3.5 5.42 4 1.2 5 1.5 9 2.7
as a low maintenance vent 0.5 125 5 7.74 5 1.5 8 2.4 12 3.7
option. The hole patterns grow larger as vent size 5 0.75 187 6.1 9.45 6 1.8 9 2.7 15 4.6
increases. Available in 1 CFM per ft (1.55 (L/s)/m) 1 249 7.1 10.99 7 2.1 11 3.4 17 5.2
increments for maximum accuracy. 0.25 62 7.1 10.99 6 1.8 9 2.7 15 4.6
0.5 125 10 15.49 9 2.7 13 4.0 21 6.4
10 0.75 187 12.2 18.89 11 3.4 16 4.9 26 7.9
1 249 14.1 21.83 12 3.7 19 5.8 30 9.1
0.25 62 10.6 16.41 8 2.4 12 3.7 18 5.5
1. Calculate airflow through fabric
0.5 125 15 23.23 11 3.4 16 4.9 26 7.9
2. Calculate total vent size (TVS) 15 0.75 187 18.4 28.49 13 4.0 20 6.1 32 9.8
3. Select vent sizes (VS + VS = TVS) 1 249 21.2 32.83 15 4.6 23 7.0 37 11.3
4. Specify vent orientation 0.25 62 14.1 21.83 9 2.7 14 4.3 22 6.7
0.5 125 20 30.97 13 4.0 20 6.1 31 9.4
20 0.75 187 24.5 37.94 16 4.9 24 7.3 38 11.6
Qvent= QTotal- QFabric 1 249 28.3 43.82 18 5.5 28 8.5 44 13.4
0.25 62 21.2 32.83 12 3.7 18 5.5 29 8.8
Key: Example: 0.5 125 30 46.46 17 5.2 26 7.9 41 12.5
Length (FT)(m) TVS = 100 cfm/ft (154.8(L/s)/m) 30 0.75 187 36.7 56.83 21 6.4 31 9.4 50 15.2
AP (inch w.g.)(Pa) Vent Sizes: 1 249 42.4 65.66 24 7.3 36 11.0 58 17.7
Qvent (CFM)(L/s) 40 + 40 + 20 = 100 cfm/ft 0.25 62 28.3 43.82 15 4.6 22 6.7 36 11.0
(61.9 +61.9+ 31.0= 154.8(L/s)/m)
0.5 125 40 61.94 21 6.4 31 9.4 50 15.2
40 0.75 187 49 75.88 26 7.9 39 11.9 62 18.9

I-P VERSION SI VERSION 1 249 56.6 87.65 30 9.1 45 13.7 71 21.6

0.25 62 35.4 54.82 18 5.5 26 7.9 42 12.8
QVent QVent
TVS = TVS = 0.5 125 50 77.43 24 7.3 33 10.1 60 18.3
(Length) x √(AP/0.5) (Length) x √(AP/24.42) 50 0.75 187 61.2 94.77 30 9.1 46 14.0 73 22.3
1 249 70.7 109.48 35 10.7 53 16.2 84 25.6
I-P AND SI VERSION 0.25 62 42.4 65.66 19 5.8 28 8.5 45 13.7
TVS = (VS1+VS2+...) 0.5 125 60 92.91 26 7.9 39 11.9 63 19.2
60 0.75 187 73.5 113.82 32 9.8 48 14.6 77 23.5
1 249 84.9 131.47 37 11.3 56 17.1 89 27.1

E42 Design Manual: DSFLDM0319

DuctSox® Appendix E

Orifices: Vent Size

Average
Airflow
Terminal Velocity
Pressure 150 0.8 100 0.5 50 0.3
Performance fpm m/s fpm m/s fpm m/s

Table in mm in w.g. Pa CFM/lnft (L/s)/m ft m ft m ft m

0.25 62 1.64 2.54 3 0.9 4 1.2 8 2.4
Airflow throw by orifice 0.5 125 2.32 3.59 4 1.2 6 1.8 11 3.4
size & pressure, up to 150 ft 0.5 12.7 0.75 187 2.84 4.40 5 1.5 7 2.1 14 4.3
(45720mm). Orifice size and orientation based on 1 249 3.27 5.06 5 1.5 8 2.4 16 4.9
1.25 311 3.67 5.68 6 1.8 9 2.7 18 5.5
required air throw distance
0.25 62 6.56 10.16 5 1.5 8 2.4 16 4.9
0.5 125 9.28 14.37 8 2.4 11 3.4 23 7.0
1 25.4 0.75 187 11.37 17.61 9 2.7 14 4.3 28 8.5
Select orifice size and orientation based on
1 249 13.12 20.32 11 3.4 16 4.9 32 9.8
throw that best fits the environment. Lower 1.25 311 14.67 22.72 12 3.7 18 5.5 36 11.0
pressures result in improved efficiency, lower 0.25 62 26.25 40.65 11 3.4 16 4.9 32 9.8
noise, and extended service life. 0.5 125 37.12 57.48 15 4.6 23 7.0 45 13.7
2 50.8 0.75 187 45.46 70.40 19 5.8 28 8.5 56 17.1
To calculate the total number of orifices, divide 1 249 52.49 81.28 21 6.4 32 9.8 64 19.5
airflow volume by the airflow per orifice (listed 1.25 311 58.69 90.88 24 7.3 36 11.0 72 21.9
0.25 62 41.01 63.51 13 4.0 20 6.1 40 12.2
CFM).
0.5 125 58 89.82 19 5.8 28 8.5 57 17.4
2.5 63.5 0.75 187 71.03 109.99 23 7.0 35 10.7 69 21.0
NOTE: Grommets for Sedona-Xm and 1 249 82.02 127.01 27 8.2 40 12.2 80 24.4
Verona are only available in 2in (51mm) 1.25 311 91.7 142.00 30 9.1 45 13.7 90 27.4
and 3in (76mm) diameters. Grommets 0.25 62 59.06 91.46 16 4.9 24 7.3 48 14.6
are required for porous fabrics when 0.5 125 83.52 129.34 23 7.0 34 10.4 68 20.7
longer throws are desired. 3 76.2 0.75 187 102.29 158.40 28 8.5 42 12.8 83 25.3
1 249 118.11 182.90 32 9.8 48 14.6 96 29.3
Unless customized spacing is required, the 1.25 311 132.06 204.50 36 11.0 54 16.5 108 32.9
orifice spacing is determined by evenly spacing 0.25 62 104.99 162.58 21 6.4 32 9.8 64 19.5
0.5 125 148.48 229.93 30 9.1 45 13.7 91 27.7
the orifices along the length of the DuctSox
4 101.6 0.75 187 181.85 281.60 37 11.3 56 17.1 111 33.8
system. All systems include a standard 2 ft
1 249 209.98 325.17 43 13.1 64 19.5 128 39.0
(0.61m) void (no orifices) near the beginning. 1.25 311 234.76 363.54 48 14.6 72 21.9 144 43.9
0.25 62 164.05 254.04 27 8.2 40 12.2 80 24.4
If there are too many orifices to fit within the 0.5 125 232 359.27 38 11.6 57 17.4 113 34.4
length, then an alternating orifice pattern may 5 127 0.75 187 284.14 440.01 46 14.0 69 21.0 139 42.4
have to be chosen. 1 249 328.09 508.07 53 16.2 80 24.4 160 48.8
1.25 311 366.82 568.04 60 18.3 90 27.4 179 54.6

Design Manual: DSFLDM0319 E43

Appendix E DuctSox®

Nozzles: Performance Tables

Provides jet-type airflow. Type, location, and quantity based on airflow requirements.

Available in a variety of colors.

Fixed Nozzles: 1in diameter (25.4mm)

Throw
Average Fixed Nozzles Adjustable Nozzles
Airflow
Pressure 150 0.76 100 0.51 50 0.25
fpm m/s fpm m/s fpm m/s
CFM/
In w.g. Pa (L/s)/m ft m ft m ft m
lnft
0.25 62.21 4.90 2.31 5 1.5 7 2.1 14 4.3
0.50 124.42 6.90 3.26 7 2.1 10 3.0 20 6.1
0.75 186.63 8.50 4.01 8 2.4 12 3.7 24 7.3
1.00 248.84 9.70 4.58 9 2.7 14 4.3 28 8.5
1.25 311.05 10.90 5.14 10 3.0 15 4.6 31 9.4

Adjustable Nozzles: 2in diameters (51mm) Adjustable Nozzles: 3in diameters (76.2mm)
Throw Throw
Average Average
Airflow Airflow
Pressure 150 0.76 100 0.51 50 0.25 Pressure 150 0.76 100 0.51 50 0.25
fpm m/s fpm m/s fpm m/s fpm m/s fpm m/s fpm m/s
CFM/ CFM/
In w.g. Pa (L/s)/m ft m ft m ft m In w.g. Pa (L/s)/m ft m ft m ft m
lnft lnft
0.25 62.21 23.28 10.99 10 3.0 15 4.6 30 9.1 0.25 62.21 58.43 27.58 16 4.9 24 7.3 48 14.6

0.50 124.42 32.92 15.54 14 4.3 21 6.4 43 13.1 0.50 124.42 82.62 39.00 23 7.0 34 10.4 68 20.7

0.75 186.63 40.32 19.03 17 5.2 26 7.9 52 15.8 0.75 186.63 101.19 47.76 28 8.5 42 12.8 83 25.3

1.00 248.84 46.56 21.98 20 6.1 30 9.1 61 18.6 1.00 248.84 116.85 55.15 32 9.8 48 14.6 96 29.3

1.25 311.05 52.06 24.57 23 7.0 34 10.4 68 20.7 1.25 311.05 130.66 61.67 36 11.0 54 16.5 108 32.9

E44 Design Manual: DSFLDM0319

 Appendix F

Friction Loss (FL)

Similar to metal ducts, fabric air dispersion systems have frictional loss (FL) along straight sections of duct and fittings. The losses, however,
are much less than a traditional metal layout with duct diameters that decrease with reducing transitions due to lower overall duct air
velocities. FL is directly related to the duct diameter and duct velocity. As the air is dispersed along the constant diameter duct length, the
duct velocity decreases and thus the FL decreases.

Straight Friction Loss

To estimate FL of an incremental section of a textile air dispersion Example: A 24in (610 mm) diameter duct conveying 5025 CFM
system that is uniformly dispersing 100% of the inlet air throughout (2371 L/s) of air will have a friction loss of 0.06in w.g. (15 Pa) per
its length, use the following steps: 50ft (15m) of duct. A fabric air dispersion system that is equally
dispersing all of the air over 50ft (15m) would have a friction loss of
1. Find the FL of the straight section of duct with 100% approximately 0.021in w.g. (5Pa). That same dispersion system with
of airflow passing through the entire length. An air the SkeleCore FTS has a friction loss of approximately 0.035in w.g.
duct calculator (Ductulator), the ASHRAE Duct Fitting (9Pa).
Database, or commonly used equations for metal duct in
the ASHRAE Fundamentals Handbook, chapter 21: Duct
Design, can be used. [fabric air dispersion system absolute
Fitting Friction Loss
roughness e = 0.0004 ft (0.11 mm), fabric air dispersion The friction loss of DuctSox fabric fittings can be best estimated by
systems with SkeleCore FTS internal frame absolute selecting the closest match of metal fittings from the ASHRAE Duct
roughness e = 0.0056 ft (1.69 mm)] Fitting Database and using that pressure loss.

2. Multiply the calculated FL for a duct with 100% conveyance The AFD pressure loss, when used to balance out the effects of
by a factor of 0.35 to find the FL for a system that static regain, needs to be estimated by multiplying the SPR by
disperses 100% of the incoming air. 35% of the FL is a close 0.5. So, if your system being designed has an inlet velocity of
approximation to convert the FL of a duct with zero air 1400 fpm (7.1 m/s), then the SPR is equal to (1400/4005)2 = 0.12in
dispersion to a duct that has 100% uniform air dispersion. w.g. [(7.1/1.291) 2 = 30 Pa]. The estimated FL for the AFD is then
0.12/2 = 0.06in w.g. (30/2 =15 Pa).

Design Manual: DSFLDM0319 F45

Appendix F DuctSox®

Static Air Pressure Calculation

The Average Pressure (AP) is the average static pressure from inlet to If the Inlet Static Pressure (ISP) and Static Pressue Regain (SPR) are
endcap and is utilized for calculating the air dispersion through fabric, added and Friction Loss (FL) subtracted, the resulting number will
linear vents, nozzles and orifices. The AP of a fabric duct with equal air be the accumulated static pressure at the endcap. In most cases, the
dispersion can be approximated by the equation: maximum static pressure of the system:

AP = ISP + .65 * (VP – FL) Endcap SP = Maximum SP = ISP + SPR - FL

Adjustable Flow Device (AFD)

Plenum
Airflow control is critical in HVAC air dispersion. The Direct airflow into branch
take-offs where velocity is
patented zip-in Adjustable Flow Device (AFD) offers
over 1,200 fpm (6.01m/s).
variable resistance to balance static regain, balance
airflow to branches, reduce turbulence, and reduce abrupt
Middle
start-ups. AFDs are preset from the factory and can be Balances static regain. All
custom adjusted in the field to meet system performance systems with an intermediate
zipper over 40ft (12,192mm)
requirements. and >1,200 fpm (6.01m/s) inlet
velocity.

No Pop
Reduces inflation pop. Single AFD located in last 30% of long
run, included for all systems over 100ft (30,480mm) and over
5,000 CFM (2,360L/s).

Typically, systems should not include more than three AFDs in sequence to an endcap

F46 Design Manual: DSFLDM0319

DuctSox® Appendix F

Sound Data
Test Method
The samples were tested in accordance with the ASHRAE 70-2006 Standard “Method of Testing for Rating the Performance of Air Outlets
and Inlets”, which incorporates ADC 1062: GRD-84 Test Code for Grilles, Registers and Diffusers. Acoustical data was obtained employing
a Bruel & Kjaer Pulse Digital Frequency Analyzer. The reference sound source used for this test was a calibrated Bruel & Kjaer Type 4204,
which conforms to the above standard. Noise Criteria ratings were determined by subtracting a room absorption of 10dB from the Sound
Power Level data. The octave band sound power levels were plotted on graph of Noise Criteria Curves which is in the ADC Test Code.
These curves are reprinted with permission from the ASHRAE Handbook and Product Directory, 1976. Each sample was installed in the
reverberation room and supplied with measured volumes of air. The static pressure was measured upstream of the sample section.

Test Equipment

Equipment Calibration Date Due Date S/N Model Asset

Pulse Analyzer 03/19/2012 03/19/2013 2519258 7539 E446

Reference Sound Source 07/19/2012 07/19/2015 2036621 4204 A230

Microphone/Pre-DF 05/03/2012 05/03/2013 2381159 4942 E449

Description of Test Specimen

A 15ft diffuser section with the specified air outlets was evaluated.

See page D41 for testing results

Design Manual: DSFLDM0319 F47

Appendix F DuctSox®

Sound Testing Results

Noise Criteria (NC)

Inlet Static Pressure

Quantity /
Dispersion Option
Linear Vent Size 0.25in w.g. 0.50in w.g. 0.75in w.g. 1.0in w.g.
2 inch
Quantity: 16 20 32 37 40
Orifices
3 inch
Quantity: 7 18 29 36 39
Orifices
Quantity: 9 32 42 46 52
2 inch
Adjustable Nozzles
Quantity: 19 35 44 49 53

Quantity: 44 21 32 37 40
1 inch
Fixed Nozzles
Quantity: 87 22 33 38 41

Vent Size: 10 23 33 37 41

Vent Size: 20 23 33 38 41

Linear Vents Vent Size: 30 23 33 38 41

Vent Size: 40 23 33 38 41

Vent Size: 60 23 33 39 43

F48 Design Manual: DSFLDM0319

DuctSox® Notes

Design Manual: DSFLDM0319 49

 The DuctSox Approach
DuctSox provides unique cost-effective
ventilation solutions through a process that is:
Responsive > Consultative > Adaptable

For more information, go to www.ductsox.com

or call us at 1-866-382-8769.

DuctSox Corporation Phone: 563-588-5300 ductsox.com

4343 Chavenelle Rd Toll-free: 866-382-8769
Dubuque, IA 52002 Fax: 563-588-5330

Products may be covered by one or more patents: DSFLDM0319 © 2019 DuctSox Corp
www.ductsox.com/patents A Subsidiary of Rite-Hite Holding Corporation