INDUSTRIAL INTERNSHIP TRAINING AT
JAYBEE INDUSTRIES (NALAGARH)
REPORT
Submitted by
Chander Kant Sharma (22020205003)
In partial fulfillment of the requirements for the award of the degree of
BACHELOR OF TECHNOLOGY IN
ELECTRICAL ENGINEERING
GOVERNMENT HYDRO ENGINEERING COLLEGE
BANDLA BILASPUR (H.P)
Date: 03/01/2025 to 03/05/2025
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CERTIFICATE
ii
EVALUATION SHEET
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DECLERATION
I affirm that the Industrial Internship Training report titled “INDUSTRIAL INTERNSHIP
TRAINING AT JAYBEE INDUSTRIES” being submitted in partial fulfillment of the
requirements for the award of the Degree of BACHELOR OF ENGINEERING in ELECTRICAL
ENGINEERING is the original work carried out by me. It has not formed the part of any
other project work submitted for award of any degree, either in this or any other
Institution.
Chander Kant Sharma
(22020205003)
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ACKNOWLEDGEMENT
I would like to express our heart filled gratitude to the various people those who have
helped us during the entire training period.
I would especially like to extend a word of thanks to, for it was under his able guidance
and leadership that I was permitted to be a part of this esteemed training.
Also I would like to thank all the members of JAYBEE INDUSTRIES , for he was instrumental
in guiding us to the various parts of the transformer and thus played a vital role in
enriching our knowledge and the technical knowledge.
At last I would like to thank who helped me a lot in making this training successful.
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PREFACE
The industrial training report presented herein is a culmination of the hands-on
experience and knowledge acquired during my 4-month industrial training at
JAYBEE INDUSTRIES PVT LTD. located at NALAGARH, DISTRICT- SOLAN (HP). This
report serves as a testament to the practical insight and skills gained during this
training period, which forms an integral part of my B.Tech. curriculum at GHEC.
The primary purpose of this report is to provide a comprehensive account of my
experiences, observation, and the tasks undertaken during the training period. It reflects
my efforts to understand and apply the theoretical concepts learned in the classroom to
real- world industrial scenarios. The report also highlights the practical challenges
encountered and the solutions devised to address them.
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ABSTRACT
With the completion of this training I am now aware of the basic concepts of
TRANSFORMER. This training included the construction as well as the operation and
maintenance of the Transformer. I have worked almost as an employee engineer to the
extent of my technical capabilities. Doing all these I have acquired a lot of knowledge
about the working of Transformer.
I have gained following things out of it :-
I got an overview of the actual working of Transformer.
Understanding the practical concepts of Transformer.
Exposure to various parts of Transformer.
Fault and alarm message processing, and tracing.
How to recover from faults which can lead to Transformer failure and etc.
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TABLE OF CONTENTS
Chapter-1: Company profile 1
1.1 A Brief introduction about 1
company
1.2 Quality in everything 2-5
company manufacture
Chapter-2: Introduction 6
2.1 What is transformer 6
2.2 Working principle of 6-8
transformer
2.3 Type of transformers 8-9
Chapter-3: Manufacturing process of transformer 10
3.1 Winding Construction 11-13
3.2 Core Cutting 13-14
3.3 Core Assembly 14
3.4 Core & Winding (Coil) 15
Assembly (CCA)
3.5 Tapping &Tap Changer 15-16
3.6 Drying Process 17-18
3.7 Tank Construction 18-20
3.8 Tanking & Final Fitting 21
3.9 Fittings & Accessories 22-28
3.10 Painting 29
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3.11 Oil Filling & Filtration 29-30
3.12 Testing 30-37
Chapter-4: Installation & Commissioning 38
4.1 Installation 38-41
4.2 Commissioning 41-42
4.3 Other Relevant Details 13
4.4 Check Points 43
4.5 Energizing 43
Chapter-5: Operation & Maintenance 44
5.1 Operation 44
5.2 Maintenance 44-46
5.3 Other Protective 46-47
Equipment’s
5.4 Trouble-Shooting 47
Chapter-6: Transformer Protection Against Internal 48
Fault
6.1 Transformer may suffer 48-50
from such type of faults
6.2 Protection Devices 50
Conclusion 51
Reference 52
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LIST OF FIGURES
FIG. NO. NAME OF FIGURES PAGE NO.
Fig. 1.1 Transformer Manufacturing 1
Fig.1.2.1 Energy saving transformer 2
Fig.1.2.2 Panel arrangement 3
Fig.1.2.3 HT & LT PANEL 4
Fig.1.2.4 Panel Circuit Design 5
Fig.1.2.5 Panel layout 5
Fig.2.2.1 Relationship between 6
current, magnetic field
strength and flux
Fig.2.2.2 Transformer schematic 7
Fig.2.2.3 Transformer construction 8
Fig.3 Flow chart of transformer 10
manufacturing
Fig.3.1 Winding construction 11
Fig.3.1.1 Disc winding 12
Fig.3.1.2 Crossover winding 12
Fig.3.1.3 Layer winding 12
Fig.3.2.1 Three limb-core design 13
Fig.3.2.2 Laminated stacked core 14
Fig.3.3 Core assembly 14
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Fig. 3.4 Core & Winding (Coil) 15
Assembly
Fig.3.5.1 Off-load or No-load tap 16
changers (NLTC)
Fig.3.5.2 On-load tap changers (OLTC) 16
Fig.3.6.1 Theoretical drying curves 17
with different drying periods
Fig.3.7.1 Tank construction of 19
transformer
Fig.3.7.2 Transformer tank design 20
Fig.3.8 Tanking & Final fitting 21
Fig.3.9.1 Rating & Terminal marking 22
plate
Fig.3.9.2.1 Off-circuit Switch 23
Fig.3.9.2.3 On-Load Tap Changer 24
Fig.3.9.3 Earthing connection points. 24
Fig.3.9.4 Lifting Lungs 25
Fig.3.9.5 Butterfly & Wheel valves 26
Fig.3.9.9 Marshalling box 27
Fig.3.9.10 Magnetic Oil level Gauge 28
(MOG).
Fig.3.11 T/F oil BDV testing Device 30
Fig.3.12 Transformer Testing Panel 30
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Fig.3.12.1 Separate source AC 31
withstand voltage test
connection diagram
Fig.3.12.2 Induced AC voltage test 32
connection diagram
Fig.3.12.4 Open circuit test of 33
transformer
Fig.3.12.6 Short circuit test of 34
transformer
Fig.3.12.7.1 Method for determining the 35
final temperature rise of oil
Fig.3.12.7.2 Method for determining the 36
winding resistance
Fig.3.12.8 Vector group test conditions 36
for transformer
Fig.4.1.6 HT & LT bushings 38
Fig.4.1.8 Buchholz relay placement 39
on transformer
Fig.4.1.9 Breathers 39
Fig.4.1.10 Radiators 40
Fig.4.2.6 Measurement principle of 43
the insulation resistance
test.
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LIST OF TABLES
TABLE NO. NAME OF TABLE PAGE NO.
Fig.3.12.1.1 Values of test voltage for 32
different fully insulated
winding
Fig.3.12.9.1 LT side readings 37
Fig.3.12.9.1 HT side readings 37
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