SAP Physical Inventory Tutorial_ MI01, MI02, MI04, MI07
SAP Physical Inventory Tutorial_ MI01, MI02, MI04, MI07
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It is mandatory for legal reasons, and in the most of the times it is conducted once a year.
Table of Content:
To simplify the process, check the below diagram, these are the most common steps for doing
physical inventory (not only in SAP ERP).
Besides the legal reasons it is extremely helpful having the correct stock quantities in the system
matching the physical stock. Management can have the correct information on the value of stock
materials. ATP for sales is correct. MRP is done using the correct input parameters (material stock
quantities).
Not having the correct stock levels in the system means quite the opposite. Management has the
wrong picture on the financial aspect of the stock in possession. ATP uses the wrong data (sales
might not be able to sell something physically on stock but not existing in the system, or system
might allow selling something that isn’t physically present in the warehouse). MRP is inaccurate
(production planning and other material planning processes might be in a big problem as they are
required to calculate the needs for production/procurement based on stock levels and several other
information).
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Now you see that having a clear and correct stock levels is of immense importance for a lot of
processes in a company. Now you will see how physical inventory is done in MM module.
EXPLORE MORE
08:32
What is Integration
Testing Software Testing
Periodic inventory
Continuous inventory
Cycle counting
Inventory sampling
Periodic inventory Most of the time companies use this kind of inventory. In most cases, it is done
once a year, and this kind of inventory is called annual physical inventory. That means that material
stock is counted once a year. Most of the times at the end of the year or after the season ends (in
seasonal industries).
Continuous inventory All materials are counted at some point in the year, but that can be at any day
appointed for. So we can count some material in February, others in April and so on. A single
material can be counted on a single date. This type of inventory is mainly utilized in warehouse
management based warehouses, but it can be done in inventory management too.
Cycle counting This type of inventory allows us to set a period for regular intervals for physical
inventory on the material level. So a fast moving and high value material can be counted four times a
year while slow moving and low value material can be counted once a year. The indicator for this is
set in material master in the Plant/Storage Location 1 View, in the field
CC phys. Inv. Ind. Inventory sampling Only a number of randomly selected materials are counted on
the balance sheet key date, and if those materials show small enough differences, the other
materials can also be considered to have a correct stock levels. Not really used that often, as it is
essentially an approximation, but in some cases it can be used if material and warehouse structure
imply that.
We will explore the most common – annual inventory option in the following topic.
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Step 1)
Step 2)
1. Enter the material number(s) you want to include in this physical inventory document.
2. Save the transaction data.
You will be informed of the newly created physical inventory document number.
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1. Execute the transaction MI02 to make changes to the document (if needed).
2. Double click the item if you want to check if the counting has already been done.ž
3. If you need to delete the document, you can set the deletion indicator.
1. You can see in the item level that our material has not yet been counted.
1. On header level, you can edit the data entered during the creation of the physical inventory
document.
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You are now finished with creating (and changing the physical inventory document). You can display
the document with MI03 transaction code.
The process is fairly easy, but it needs to be accurately executed because the error in entering the
counting results in poor stock balances later. So, there is high need that the counting process as well
as entering process both be accurate.
Step 1)
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4. Enter the variance percentage. This means that if you had 100 pcs on stock before the physical
inventory process, and you enter 107 pieces as a counting result, you will be informed with a
warning message of the difference between the previous stock quantity and the counted
quantity.
Press ENTER.
Step 2)
You will be informed that there is a quantity difference of 20 pcs, if you haven’t made a mistake while
entering the quantity, you can bypass the warning by pressing ENTER. If you made a mistake while
entering the quantity, you can correct the entry (124 pcs in my case) and hit ENTER again.
If you get the warning message, and you think that there might be a mistake in the counting process,
you can recount the item again and correct the results (check out MI05 transaction code, and MI11 if
needed).
After I have corrected my entry to 124 pcs, I will save the transaction data.
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Step 1)
Step 2)
1. You can see the difference quantity. This means that we have found 4 pieces more than it was
previously stated in the system.
2. Value isn’t shown as our controlling/accounting department didn’t yet release the prices for this
material. This needs to be done in a production environment. You cannot post a difference of 4
pieces with the respective value of 0,00 Eur.
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We can see that our posting is done by creating the resulting material document 4900547510.
Step 3) Optional.
For a reference of standard movement types, used for physical inventory, see the below table.
You are done with physical inventory. You can now continue with regular warehouse activities.
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9/29/23, 5:41 PM SAP Physical Inventory Tutorial: MI01, MI02, MI04, MI07
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