Pioneer Probe—sharp tool of CNC

machining

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Harbin Pioneer M&E Technical Development Co.,Ltd HARBIN PIONEER M&E

Address：1F,Building 4，TianpingRoad 22，Daoli District，Harbin，China. TECHNICAL DEVELOPMENT
CO.,LTD
Postcode：150078
Tel： +86 451 82330895 82293947

Fax: +86 451 82293947 82285451 Email: [email protected] Http: www.pioneergroup-cn.com.

哈尔滨先锋机电技术开发有限公司
Copyright ©Pioneer M&E Co.,ltd All Rights Reserved Part no.:EC00-0523-069 Harbin Pioneer M&E Technical Development Co., Ltd
 Harbin Pioneer M&E Technical Development Co., Ltd. (hereinafter referred In the industrial field, the machinery manufacturing industry must have high-quality and eficient workpiece processing capabilities. Among
to as Pioneer M&E) was founded in 1995 by Mr. Sun Baichun . It is a leader them, CNC machine tools are an important part of modern industrial automation. CNC machine tools (CNC, Computer numerical control)
are short for computer numerical control machine tools. An automated machine tool controlled by a program. The controller of the machine
manufacturer of CNC machine tool probe products in China, focusing on
tool controls the movement of the machine tool by issuing command codes. Any machine tool controlled by such cocles can be called a CNC
machine tool in machine testing for more than 20 years, and is committed to machine tool, including small and medium-sized machining centers, milling machines, lathes, and even plasma cuting machines. How to
improving the manufacturing level of China's mechanical processing industry. improve the machining accuracy and efficiency of this type of CNC machine tool, probe measurement is the best method in the machinery
industry at present. Combined with the standard program built into the modern CNC controller, a variety of probe measurement solutions
solved the problem of measuring in the traditional machining process. such as low cycle efficiency, complicated machining operations and
The main business of Pioneer M&E is the development, production, and sales
off-line tool calibration.
of CNC machine tool probe system products. The series of products include CNC machine tool probe products include: workpiece probe for on-machine detection of workpiece parameters and tool seter (tool probe) for
RP610M P09 wireless communication measurement systems, infrared communication setting too-I parameters:
measurement systems, and stylus. As the first professional manufacturer in ● Using the workpiece probe can set the processing benchmark of the workpiece, measure the size of the workpiece and control the
accuracy of processing;
China of CNC machine online measurement products, Pioneer M&E has always
● Use the tool setter(tool probe) to set parameters such as the length or diameter of the tool, and monitor the state of tool wear or damage.
been striving to track the international level.

After years of technological accumulation, we have a series of products such

as wireless and infrared communication probe systems, and have obtained
multiple product patents, including one invention patent. The national
Why use Pioneer workpiece (tool) probe on CNC machine ？
industry standard "Trigger Sensor" (JB/T5215-2007), which was developed
and participated in, was implemented on May 29, 2007, The implementation The CNC machine tool probe can be used to accurately locate the workpiece pos
ition before processing. The operator executes the measurement program compose
TTC200 P32 of this industry standard marks the leading position of Pioneer Mechanical
d of command codes. The CNC machine tool probe is installed on the machine tool
and Electrical Company in terms of research and production capacity in the
spindle, moves according to the program, touches the workpiece, and sends out a s
same industry nationwide. In 2013, MARPOSS S.p.A of Italy became one of the
ignal (sound, Light, electricity and other signals), can guarantee:
shareholders of Pioneer M&E, which became a Sino foreign joint venture. ● Improve the production process, quickly and accurately measure and find the ref
erence position of the workpiece;
This sample will introduce you the advantages of probe measurement and ● Optimize the machining allowance control to ensure the quality and consistenc
the technical details of the company's entire series of products. We hope it will y of batch products;
be helpful for your product selection and bring benefits to your manufacturing ● Realize the in-sequence detection of the processing cycle, shorten the downtime

enterprise through our company's products. of the machine tool and improve the production efficiency.

The CNC machine tool probe (tool setter) can correctly set the size of the tool
before processing. The operator fixes the tool setter on the working table of the
Star stylus P35 machine tool. When the tool touches the tool setter, the positional relationship
between the tool end edge and the worktable will be obtained; or determine the
actual diameter of the tool with the help of the center coordinates and radius of the
tool setter stylus, and obtain the following advantages:
● Quickly and accurately measure and correct tool length and diameter offset
values;
● Reduce the influence of manual operation factors on the accuracy of tool setting;
● Monitor the wear and damage of tools in the process to reduce the scrap rate;
● Reduce machine auxiliary time and improve production efficiency.

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How to select the correct and INDEX
applicable products quickly and accurately? OPS-20 1
If you can follow the guidelines to refer to this brochure, it will save you time; Probe OPS-20MS 3
If you have plenty of time, you can start to learn about the various products from the following product catalog.

OPS-30 5
Quickly find products that are useful to you :
OPS-40 7
First, Identify the problems you want to solve (refer to the following questions: A, B, C);
A. Workpiece problem《product selection table -1》: set workpiece processing benchmark, measure workpiece size, control machining
RPS-20M 9
precision, etc;
B. Tool problem《product selection table -2》: product selection table -2" : tool length or diameter parameter setting, tool wear or damage
control, etc; RPS-20MS 11
C. Stylus selection: please refer to 《stylus selection brochure》.
Second, According to your equipment type and the way you want to solve the problem (auto or manual), you can find out which products you RPS-L11M 13
should to look in the following 《product selection table -1/2》;
Third，According to the page numbers marked in the corresponding products in the 《product selection table -1/2》, You can find detailed TP300 15
information of the products.

Product selection table -1

TP200 16

Working Page No. Page No. TP310 17

No. Name Model Type of machine
method (Hard ware) ( Software)
TP210 18
Optical probe OPS-20 Medium/small machining center, CNC
1 system series Automation P01 SP-W10/P36
boring and milling machine
TP400 19
Optical probe Large/medium machining center,
2 system OPS-30 Automation P05 SP-W10/P36
CNC boring and milling machine
TP40 20
Large/medium machining center,
3 Radio probe RPS-20M Automation CNC boring, milling machine, CNC P09 SP-W10/P36
system
mill/turn center
TP60 21
Radio probe
4 system RPS-L11M Automation CNC lathe, turning center P13 SP- W50/P36 EP40 22
TP300/ CNC grinding machine, CNC lathe,
5 Cable probe TP310 Automation
special measuring equipment, etc
P15/P17 EP60 23
CNC grinding machine, small CNC
6 Cable probe TP400 Automation P19
boring, milling machine, etc STP-42 24
Machining center, CNC boring and Don’t need
7 Trigger probe TP40/TP60 Manual P20/P21 software
milling machine OTS-40 25
8 Electric probe EP60/EP40 Manual
Machining center, CNC boring and
milling machine
P22/P23 Don’t need
software Tool setter RTS-20M 27
Product selection table -2
LTS-10 29
Working Page No. Page No.
No. Name Model
method
Type of machine
(Hard ware) ( Software) TTC100 31
Wireless tool OTS-40/ Machining center, CNC boring and
1
setter RTS-20M
Automation
milling machine
P25/P27 SP-T10/P36 TTC200 32
Tool setting arm
2
for turning centers
LTS-10 Automation Turning centers P29，P30 TTC400A 33
TTC100/ Machining center, CNC boring and
3 Cable tool setter
TTC200
Automation
milling machine
P31/P32 SP-T10/P36 TTC10 34

4 Cable tool setter TTC400A Automation CNC lathe, turning center P33 SP-T10/P36
Stylus and Introduction of various styli 35

5
Portable tool
setter
TTC10 Manual
Machining center, CNC boring and
milling machine
P17
Don’t need
software
software The software for probes and tool setters 36

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PA G E OPS-20 Series Optical Probe System PA G E OPS-20 Series Optical Probe System
01 Composition of Probe System
02 Subdivision model and function

OPS-20 series optical probe system include 1）OPS-20 probe system

two pieces of hardware and one software ◆ OP500 optical probe (Rotate on/off) ;
package; The software package model is ◆ OSI-10E optical receiver (with13
SP-W10, the two pieces of the hardware cores’ shielded cable)
are: 2）OPS-20M probe system
1）OP500 series optical probe (including ◆ OP500M optical probe (M code on/ off);
optional shank and stylus ); ◆ OSI-20M optical receiver (with13
2）OSI-20 series optical receiver(the cores’ shielded cable)
standard cable length 8m/the optional
lengthened cable).

Technical Parameters Basic configuration of the probe system

1）The technical parameters of OP500 series optical probe : 1）OP500 Series probe
◆ Stylus sensing direction: ±X, ±Y, +Z; ◆ Standard stylus model: M4-P50-RB6-S36A;
◆ Stylus sensing over-travel : X-Y±12° , Z +5 mm; ◆ Battery specification: 14250, 3.6V; 2 ps.;
◆ The adjusting range of trigger force in Z direction: 500-1000 g; ◆ Usually, the probe shank is 7:24 taper shank with the BT or ISO standards , the
◆ Trigger force in X-Y surface: 100g-160g; common models are 30#,40#,50# and etc.; the shank with the HSK or other standards
◆ Unidirectional repeatability（2σ） : ≤ 1 μm; can also be used.
◆ Optical signal receiving/sending distance : 5m; 2）OSI-10E/OSI-20M receiver
◆ Working days of new batteries ( 5% utilization rate ): 145 days maximum; ◆ The cable length usually is 8 meters;
◆ Seal grade: IP68. ◆ Fixed bracket with universal adjustment function is equipped.
2）The technical parameters of OSI-10E/OSI-20M optical receiver:
◆ Optical signal receiving/sending distance: 5 m; Notes：
◆ Input voltage: 24V±10%( DC);
◆ Output load current: 50 mA; ◆ As for the software package, please consult the our sales staff about whether the
◆ Seal grade: IP68. CNC system of the machine tool can be equipped with probe; Some CNC systems
needs additional settings to use probe;
Technical Characteristics ◆ As for the probe’s taper shank, verify the standards and specifications of the
spindle taper hole for the machine tool before ordering the probe; The taper shank
◆ Probe switch on/off method: Rotate on/off, M code on/off; with unusual standard or specification will lead to the probe price increase and the
Application ◆ Infrared coded signals are used to transmit information between the probe and delivery time extend, The tapered shank we provided for the probe does not include
the receiver; the pull stud;
◆ Setting work-piece coordinate system ◆ Output four kinds of SSR signals to machine control system when probe is in the ◆ As for function of the M code on/off, when purchasing the OPS-20M probe system,
and machining zero points automatically states of trigger, error, probe batteries low and output pulse; you should figure out whether there are two spare M codes in the CNC control system
before processing; ◆ The OSI-20 series receiver can change its logical state of the output signal by cabinet for the probe to use;
◆ Detect and control the key dimensions, setting; ◆ As for special stylus, checking whether the standard stylus equipped with the
position coordinates and their precision ◆ Double infrared signal receiving and transmitting devices are used to increase the OP500 series probe can meet the requirements and thinking whether it is necessary
automatically between two processes; reliability of the equipment; to order a special stylus;
◆ Detect precision of the key dimensions, ◆ The LED lights in the receiver show the working status of the probe system. ◆ As for the cable length, verify if the 8-meter cable equipped with the OSI-20 receiver
shapes, position after processing. is enough for installing it in the machine tool. If it is not, the additional instruction is
Applicable equipment required when ordering the product;

◆ Various specifications of machine center, CNC boring-milling machine, drilling

machine center and so on.
◆ Various specifications of CNC lathes, turning machine center, CNC turning-milling
machine center.
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PA G E OPS-20MS Optical Probe System PA G E OPS-20MS Optical Probe System
03 Composition of Probe System
04 Basic configuration of the probe system

OPS-20MS optical probe system include 1）OP500MS probe

two pieces of hardware and one software ◆ Standard stylus model: M4-P50-RB6-
package; The software package model is S36A;
SP-W10, the two pieces of the hardware ◆ Extendable main body;
are: ◆ Battery specification: 14250, 3.6V; 2
1）OP500MS optical probe (including ps.;
optional shank and stylus ); ◆ Usually, the probe shank is 7:24 taper
2）OSI-20M optical receiver(the standard shank with the BT or ISO standards , the
cable length 8m/the optional lengthened common models are 30#,40#,50# and etc.;
cable). the shank with the HSK or other standards
can also be used.
2）OSI-20M receiver
◆ The cable length usually is 8 meters;
◆ Fixed bracket with universal
adjustment function is equipped.

Technical Parameters Notes：

1）The technical parameters of OP500MS series optical probe : ◆ As for the software package, please consult the our sales staff about whether the
◆ Stylus sensing direction: ±X, ±Y, +Z; CNC system of the machine tool can be equipped with probe; Some CNC systems
◆ Stylus sensing over-travel : X-Y±12° , Z +5 mm; needs additional settings to use probe;
◆ The trigger force in Z direction: 1000 g; ◆ As for the probe’s taper shank, verify the standards and specifications of the
◆ Trigger force in X-Y surface: 100g-160g; spindle taper hole for the machine tool before ordering the probe; The taper shank
◆ Unidirectional repeatability（2σ） : ≤ 1μm; with unusual standard or specification will lead to the probe price increase and the
◆ Optical signal receiving/sending distance : 5 m; delivery time extend, The tapered shank we provided for the probe does not include
◆ Working days of new batteries ( 5% utilization rate): 145 days maximum; the pull stud;
◆ Seal grade: IP68. ◆ As for function of the M code on/off, when purchasing the OPS-20MS probe system,
2） The technical parameters of OSI-20M optical receiver: you should figure out whether there are two spare M codes in the CNC control system
◆ Optical signal receiving/sending distance: 5 m; cabinet for the probe to use;
◆ Input voltage: 24V±10%( DC); ◆ As for special stylus, checking whether the standard stylus equipped with the
◆ Output load current: 50 mA; OP500 series probe can meet the requirements and thinking whether it is necessary
◆ Seal grade: IP68. to order a special stylus;
◆ As for the cable length, verify if the 8-meter cable equipped with the OSI-20M
Technical Characteristics receiver is enough for installing it in the machine tool. If it is not, the additional
instruction is required when ordering the product;
◆ Probe switch on/off method: M code on/off;
Application ◆ Infrared coded signals are used to transmit information between the probe and
the receiver;
◆ Setting work-piece coordinate system ◆ Output four kinds of SSR signals to machine control system when probe is in the
and machining zero points automatically states of trigger, error, probe batteries low and output pulse;
before processing; ◆ The OSI-20M receiver can change its logical state of the output signal by setting;
◆ Detect and control the key dimensions, ◆ Double infrared signal receiving and transmitting devices are used to increase the
position coordinates and their precision reliability of the equipment;
automatically between two processes; ◆ The LED lights in the receiver show the working status of the probe system.
◆ Detect precision of the key dimensions,
shapes, position after processing. Applicable equipment

◆ Various specifications of machine center, CNC boring-milling machine, drilling

machine center and so on.
◆ Various specifications of CNC lathes, turning machine center, CNC turning-milling
machine center.

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PA G E OPS-30 Optical Probe System PA G E OPS-30 Optical Probe System
05 Composition of Probe System
06 Basic configuration of the probe system

OPS-30 optical probe system include two 1）OP510 probe

pieces of hardware and one software ◆ Standard stylus model: M4-P50-RB6-
package; The software package model is S36A;
SP-W10, the two pieces of the hardware ◆ Battery specification: 14250, 3.6V; 2
are: ps.;
1 ） O P 5 1 0 o pt i c a l p r o b e ( i n c l u d i n g ◆ Usually, the probe shank is 7:24 taper
optional shank and stylus ); shank with the BT or ISO standards , the
2）OSI-20 optical receiver(the standard common models are 30#,40#,50# and etc.;
cable length 8m/the optional lengthened the shank with the HSK or other standards
cable). can also be used.
2）OSI-20 receiver
◆ The cable length usually is 8 meters;
◆ Fixed bracket with universal
adjustment function is equipped.

Technical Parameters Notes:

1）The technical parameters of OP510 optical probe : ◆ As for the software package, please consult the our sales staff about whether the
◆ Stylus sensing direction: ±X, ±Y, +Z; CNC system of the machine tool can be equipped with probe; Some CNC systems
◆ Stylus sensing over-travel : X-Y±12° , Z +5 mm; needs additional settings to use probe;
◆ The trigger force in Z direction: 700g; ◆ As for the probe’s taper shank, verify the standards and specifications of the
◆ Trigger force in X-Y surface: 50g-100g; spindle taper hole for the machine tool before ordering the probe; The taper shank
◆ Unidirectional repeatability（2σ） : ≤ 1 μm; with unusual standard or specification will lead to the probe price increase and the
◆ Optical signal receiving/sending distance : 5 m; delivery time extend, The tapered shank we provided for the probe does not include
◆ Working days of new batteries ( 5% utilization rate): 48 days maximum; the pull stud;
◆ Seal grade: IP 68. ◆ As for function of the M code on/off, when purchasing the OPS-30 probe system,
2） The technical parameters of OSI-20 optical receiver: you should figure out whether there are two spare M codes in the CNC control system
◆ Optical signal receiving/sending distance: 5 m; cabinet for the probe to use;
◆ Input voltage: 24V±10% (DC);    ◆ As for special stylus, checking whether the standard stylus equipped with the
◆ Output load current: 50 mA; OP510 probe can meet the requirements and thinking whether it is necessary to order
◆ Seal grade: IP68. a special stylus;
◆ As for the cable length, verify if the 8-meter cable equipped with the OSI-20 receiver
Technical Characteristics is enough for installing it in the machine tool. If it is not, the additional instruction is
required when ordering the product;
◆ Infrared coded signals are used to transmit information between the probe and
Application the receiver;
◆ Output four kinds of SSR signals to machine control system when probe is in the
◆ Setting work-piece coordinate system states of trigger, error, probe batteries low and output pulse;
and machining zero points automatically ◆ The OSI-20 receiver can change its logical state of the output signal by setting;
before processing; ◆ Double infrared signal receiving and transmitting devices are used to increase the
◆ Detect and control the key dimensions, reliability of the equipment;
position coordinates and their precision ◆ The LED lights in the receiver show the working status of the probe system.
automatically between two processes;
◆ Detect precision of the key dimensions, Applicable equipment
shapes, position after processing.
◆ Various specifications of machine center, CNC boring-milling machine, drilling
machine center and so on.
◆ Various specifications of CNC lathes, turning machine center, CNC turning-milling
machine center.

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PA G E OPS-40 Optical Probe System PA G E OPS-40 Optical Probe System
07 Composition of Probe System
08 Basic configuration of the probe system

OPS-40 optical probe system include two 1）OP400 optical probe

pieces of hardware and one software ◆ Standard stylus model: M4-P50-RB6-
package; the two pieces of the hardware S36A;
are: ◆ Battery specification: 14250, 3.6V; 2
1 ） O P 4 0 0 o pt i c a l p r o b e ( i n c l u d i n g ps.;
optional shank and stylus ); ◆ Usually, the probe shank is 7:24 taper
2）OSI-30 optical receiver(the standard shank with the BT or ISO standards , the
cable length 8m/the optional lengthened common models are 30#,40#,50# and etc.;
cable). the shank with the HSK or other standards
can also be used.
2）OSI-30 Series receiver
◆ The cable length usually is 8 meters;
◆ Fixed bracket with universal
adjustment function is equipped.

Technical Parameters Notes:

1）The technical parameters of OP400 optical probe : ◆ As for the software package, please consult the our sales staff about whether the
◆ Stylus sensing direction: ±X, ±Y, +Z; CNC system of the machine tool can be equipped with probe; Some CNC systems
◆ Stylus sensing over-travel : X-Y±12° , Z +5 mm; needs additional settings to use probe;
◆ The adjusting range of trigger force in Z direction: 750 g; ◆ As for the probe’s taper shank, verify the standards and specifications of the
◆ Trigger force in X-Y surface: 50g-100g; spindle taper hole for the machine tool before ordering the probe; The taper shank
◆ Unidirectional repeatability（2σ） : ≤ 1 μm; with unusual standard or specification will lead to the probe price increase and the
◆ Optical signal receiving/sending distance : 3 m; delivery time extend, The tapered shank we provided for the probe does not include
◆ Working days of new batteries ( 5% utilization rate): 210 days maximum; the pull stud;
◆ Seal grade: IP68. ◆ As for function of the M code on/off, when purchasing the OPS-40 probe system,
2）The technical parameters of OSI-30 optical receiver: you should figure out whether there are two spare M codes in the CNC control system
◆ Optical signal receiving/sending distance: 3 m; cabinet for the probe to use;
◆ Input voltage: 24V±10% (DC); ◆ As for special stylus, checking whether the standard stylus equipped with the
◆ Output load current: 50 mA; OP400 probe can meet the requirements and thinking whether it is necessary to order
◆ Seal grade: IP68. a special stylus;
◆ As for the cable length, verify if the 8-meter cable equipped with the OSI-30 receiver
Technical Characteristics is enough for installing it in the machine tool. If it is not, the additional instruction is
required when ordering the product;
◆ Probe switch on/off method: Rotate on/off, M code on/off;
Application ◆ Infrared coded signals are used to transmit information between the probe and
the receiver;
◆ Setting work-piece coordinate system ◆ Output four kinds of SSR signals to machine control system when probe is in the
and machining zero points automatically states of trigger, error, probe batteries low and output pulse;
before processing; ◆ The OSI-30 receiver can change its logical state of the output signal by setting;
◆ Detect and control the key dimensions, ◆ Double infrared signal receiving and transmitting devices are used to increase the
position coordinates and their precision reliability of the equipment;
automatically between two processes; ◆ The LED lights in the receiver show the working status of the probe system.
◆ Detect precision of the key dimensions,
shapes, position after processing. Applicable equipment

◆ Various specifications of machine center, CNC boring-milling machine, drilling

machine center and so on.
◆ Various specifications of CNC lathes, turning machine center, CNC turning-milling
machine center.

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PA G E RPS-20M Radio Probe System PA G E RPS-20M Radio Probe System
09 Composition of Probe System
10 Basic configuration

RPS-20M radio probe system include two 1）RPS-20M radio probe

pieces of hardware and one software ◆ Standard stylus model: M4-P50-RB6-
package; The software package model is S36A;
SP-W10, the two pieces of the hardware ◆ Battery specification: 14250, 3.6V; 2
are: ps.;
1 ） R P 6 1 0 M ra d i o p r o b e ( i n c l u d i n g ◆ Usually, the probe shank is 7:24 taper
optional shank and stylus ); shank with the BT or ISO standards , the
2）RSI-20D radio receiver(the standard common models are 30#,40#,50# and etc.;
cable length 8m/the optional lengthened the shank with the HSK or other standards
cable). can also be used.
2）RSI-20D radio receiver
◆ The cable length usually is 8 meters
with13 cores’ shielded cable;
◆ Fixed bracket with universal
adjustment function is equipped.

Technical Parameters Notes:

1）The technical parameters of RP610M radio probe : ◆ As for the software package, please consult the our sales staff about whether the
◆ Stylus sensing direction: ±X, ±Y, +Z; CNC system of the machine tool can be equipped with probe; Some CNC systems
◆ Stylus sensing over-travel : X-Y±12° , Z +5 mm; needs additional settings to use probe;
◆ The adjusting range of trigger force in Z direction: 500-1000 g; ◆ As for the probe’s taper shank, verify the standards and specifications of the
◆ Trigger force in X-Y surface: 100g-160g; spindle taper hole for the machine tool before ordering the probe; The taper shank
◆ Unidirectional repeatability（2σ）: ≤ 1 μm； with unusual standard or specification will lead to the probe price increase and the
◆ Radio signal receiving/sending distance : ≤ 14 m; delivery time extend, The tapered shank we provided for the probe does not include
◆ Working days of new batteries ( 5% utilization rate ):245 day maximums; the pull stud;
◆ Seal grade: IP68. ◆ As for function of the M code on/off, when purchasing the RPS-20M probe system,
2）RSI-20D radio receiver technical parameters: you should figure out whether there are two spare M codes in the CNC control system
◆ Radio signal receiving/sending distance: ≤ 14 m; cabinet for the probe to use;
◆ Input voltage is 24V±10% ( DC) and output load current is 50 mA. ◆ As for special stylus, checking whether the standard stylus equipped with the
RP610M probe can meet the requirements and thinking whether it is necessary to
Technical Characteristics order a special stylus;
◆ As for the cable length, verify if the 8-meter cable equipped with the RSI-20D
◆ Probe switch on/off method：M code on/off; receiver is enough for installing it in the machine tool. If it is not, the additional
◆ Radio code signals are used to transmit information between the probe and the instruction is required when ordering the product;
receiver. The time to transmit and to decode a group of signals is less than 1ms;
Application ◆ The transmission frequency of the radio signal is within 2.4 G-2.483 G;
◆ Output four kinds of SSR signals to machine control system when probe is in the
◆ Setting work-piece coordinate system states of trigger、error、probe batteries low and output pulse;
and machining zero points automatically ◆ The RSI-20D receiver can change its logical state of the output signal by setting;
before processing; ◆ The LED lights in the receiver show the working status of the probe system.
◆ Detect and control the key dimensions,
position coordinates and their precision Applicable equipment
automatically between two processes;
◆ Detect precision of the key dimensions, ◆ Various specifications of machine center, CNC boring-milling machine, drilling
shapes, position after processing. machine center and so on.
◆ Various specifications of CNC lathes, turning machine center, CNC turning-milling
machine center.

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PA G E RPS-20MS Radio Probe System PA G E RPS-20MS Radio Probe System
11 Composition of Probe System
12 Basic configuration

RPS-20MS radio probe system include 1）RPS-20MS radio probe

two pieces of hardware and one software ◆ Standard stylus model: M4-P50-RB6-
package; the two pieces of the hardware S36A;
are: ◆ Extendable main body
1）RP610MS radio probe (including ◆ Battery specification: 14250, 3.6V; 2
optional shank and stylus ); ps.;
2）RSI-20D radio receiver(the standard ◆ Usually, the probe shank is 7:24 taper
cable length 8m/the optional lengthened shank with the BT or ISO standards , the
cable). common models are 30#,40#,50# and etc.;
the shank with the HSK or other standards
can also be used.
2）RSI-20D radio receiver
◆ The cable length usually is 8 meters
with13 cores’ shielded cable;
◆ Fixed bracket with universal
adjustment function is equipped.

Technical Parameters Notes:

1）The technical parameters of RP610MS radio probe : ◆ As for the software package, please consult the our sales staff about whether the
◆ Stylus sensing direction: ±X, ±Y, +Z; CNC system of the machine tool can be equipped with probe; Some CNC systems
◆ Stylus sensing over-travel : X-Y±12° , Z +5 mm; needs additional settings to use probe;
◆ The trigger force in Z direction: 1000 g; ◆ As for the probe’s taper shank, verify the standards and specifications of the
◆ Trigger force in X-Y surface: 100g-160g; spindle taper hole for the machine tool before ordering the probe; The taper shank
◆ Unidirectional repeatability（2σ）: ≤ 1 μm； with unusual standard or specification will lead to the probe price increase and the
◆ Radio signal receiving/sending distance : ≤ 14 m; delivery time extend, The tapered shank we provided for the probe does not include
◆ Working days of new batteries ( 5% utilization rate):245 day maximums; the pull stud;
◆ Extendable length of the main body:50/100/150/200(mm); ◆ As for function of the M code on/off, when purchasing the RPS-20MS probe system,
◆ Seal grade: IP68. you should figure out whether there are two spare M codes in the CNC control system
2）RSI-20D radio receiver technical parameters: cabinet for the probe to use;
◆ Radio signal receiving/sending distance: ≤ 14 m; ◆ As for special stylus, checking whether the standard stylus equipped with the
◆ Input voltage is 24V±10% (DC) and output load current is 50 mA. RP610MS probe can meet the requirements and thinking whether it is necessary to
order a special stylus;
Technical Characteristics ◆ As for the cable length, verify if the 8-meter cable equipped with the RSI-20D
receiver is enough for installing it in the machine tool. If it is not, the additional
◆ Probe switch on/off method:M code on/off; instruction is required when ordering the product;
◆ Radio code signals are used to transmit information between the probe and the
Application receiver;
◆ The transmission frequency of the radio signal is within 2.4 G-2.483 G;
◆ Setting work-piece coordinate system ◆ Output four kinds of SSR signals to machine control system when probe is in the
and machining zero points automatically states of trigger、error、probe batteries low and output pulse;
before processing; ◆ The RSI-20D receiver can change its logical state of the output signal by setting;
◆ Detect and control the key dimensions, ◆ The LED lights in the receiver show the working status of the probe system.
position coordinates and their precision
automatically between two processes; Applicable equipment
◆ Detect precision of the key dimensions,
shapes, position after processing. ◆ Various specifications of machine center, CNC boring-milling machine, drilling
machine center and so on.
◆ Various specifications of CNC lathes, turning machine center, CNC turning-milling
machine center.

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PA G E RPS-L11M Radio Probe System PA G E RPS-L11M Radio Probe System
13 Composition of Probe System
14 Basic configuration

1）TP200 trigger probe unit(including 1）TP200 Probe

optional stylus ); ◆ Standard stylus model: M4-P50-RB6-
2）RPD/RPDM radio signal transmitter S36A;
(including customizable mounting plate); 2）RPDM signal transmitter
3）RSI-20D radio receiver(the standard ◆ Battery specification: 14250, 3.6V;2 ps.;
cable length 8m/the optional lengthened ◆ The mounting plate is usually designed
cable)； and made according to the specifications
4）Software package. of customers’ lathe carriages.
2）RSI-20D Receiver
◆ The cable length usually is 8 meters
with13 cores’ shielded cable;
◆ Fixed bracket with universal
adjustment function is equipped.

Technical Parameters Notes:

1）The technical parameters of TP200 trigger probe : ◆ As for the software package, please consult the our sales staff about whether the
◆ Stylus sensing direction: ±X, ±Y, +Z; CNC system of the machine tool can be equipped with probe; Some CNC systems
◆ Stylus sensing over-travel : X-Y±12° , Z +5 mm; needs additional settings to use probe;
◆ The trigger force in Z direction: 1000 g; ◆ As for the mounting plate, users shall first provide us the structure diagram and
◆ Trigger force in X-Y surface ( standard stylus ) : 100-160g; specific size of the CNC lathe carriage, then we will decide whether the mounting
◆ Unidirectional repeatability（2σ）: ≤ 1 μm; plate of RPDM needs to be designed and manufactured all alone;
◆ Seal grade: IP68. ◆ As for function of the M code on/off, when purchasing the RPS-L11M probe system,
2）The technical parameters of RPDM radio signal transmitter: you should figure out whether there are two spare M codes in the CNC control system
◆ Radio signal receiving/sending distance : ≤ 14 m; cabinet for the probe to use;
◆ Working days of new batteries ( 5% utilization rate ):245 day maximums; ◆ As for special stylus, checking whether the standard stylus equipped with the
◆ Seal grade: IP68. TP200 probe can meet the requirements and thinking whether it is necessary to order
3）RSI-20D radio receiver technical parameters: a special stylus;
◆ Radio signal receiving/sending distance: ≤ 14 m; ◆ As for the cable length, verify if the 8-meter cable equipped with the RSI-20D
◆ Input voltage is 24V±10% (DC) and output load current is 50 mA. receiver is enough for installing it in the machine tool. If it is not, the additional
◆ Seal grade: IP68. instruction is required when ordering the product;

Technical Characteristics

Application ◆ The stylus connector of TP200 probe is protected by a metal cover and a rubber
seal cover;
◆ Setting work-piece coordinate system ◆ Switch on/off method of RPDM radio signal emitter: M code on/off;
and machining zero points automatically ◆ Radio code signals are used to transmit information between RPDM radio signal
before processing; emitter and the receiver. The time to transmit and to decode a group of signals is
◆ Detect and control the key dimensions, less than 1ms;
◆ The transmission frequency of the radio signal is within 2.4 G-2.483 G;
position coordinates and their precision
◆ Output four kinds of SSR signals to machine control system when probe is in the
automatically between two processes;
states of trigger、error、probe batteries low and output pulse;
◆ Detect precision of the key dimensions,
◆ The RSI-20D receiver can change its logical state of the output signal by setting;
shapes, position after processing.

Applicable equipment

◆ Various specifications of machine center, CNC boring-milling machine, drilling

machine center and so on.
◆ Various specifications of CNC lathes, turning machine center, CNC turning-milling
machine center.
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PA G E TP300 Cable Probe PA G E TP200 Trigger Probe
15 Composition of Probe
16 Characteristics of Probe

TP300 cable probe consist of three pieces: The TP200 probe has a flexible installation
1）TP300 probe; method and is suitable for CNC lathes and
2）HPI-A16 (axial outlet) or HPI-R16 machining centers. It can be customized
(radial outlet) probe shank containing the with various types of styli and accessories.
probe’s interface and cable; The probe is sealed with metal cover and
3）Stylus(standard model：M4-P50-RB6- rubber, which has stronger protection
S36A) performance.

Technical Parameters Technical Parameters

1）The technical parameters of TP300 probe : The technical parameters of TP200 trigger probe :
◆ Stylus sensing direction: ±X, ±Y, +Z; ◆ Stylus sensing direction: ±X, ±Y, +Z;
◆ Stylus sensing over-travel : X-Y±12° , Z +5 mm; ◆ Stylus sensing over-travel : X-Y±12° , Z +5 mm;
◆ The trigger force in Z direction: 1000 g; ◆ The trigger force in Z direction: 1000 g;
◆ Trigger force in X-Y surface ( standard stylus ) : 100-160g; ◆ Trigger force in X-Y surface ( stylus length 50mm ) : 100-160g;
◆ Unidirectional repeatability（2σ）: ≤ 1 μm; ◆ Unidirectional repeatability（2σ）: ≤ 1 μm;
◆ Seal grade: IP68. ◆ Seal grade: IP68.
2）The technical parameters of probe’s interface:
◆ Input voltage is 24V±10% (DC) and output load current is 50 mA. Technical Characteristics
◆ Seal grade: IP68.
◆ It forms a cable transmission measurement system with a probe shank. Such as TP
Technical Characteristics 300 and TP400 probe.
◆ Used in combination with OP500MS and RP610MS to form a measurement sy
◆ The signal interface of probe is integrated inside the probe shank, and the trigger stem that does not require direct connection, and upgrade and transform the o
signal is transmitted by cable; riginal equipment.Such as OPS-20MS and RPS-20MS.
◆ By changing the power supply’s polarity at the probe interface, the logic state of ◆ Combined with the radio signal transmitter to form a radio Combined with the rad
the output signal can be reversed; io signal transmitter to form a radio transmission measurement system. Such as RPS-
◆ The stylus connector of the probe is protected by double layers of rubber seal. L11M.

Application Application

◆ Setting work-piece coordinate system and machining zero points automatically ◆ Installed on a horizontal machine tool, it is used for workpiece measurement, tool
Applicable equipment before processing; setting and tool damage detection;
◆ Detect and control the key dimensions, position coordinates and their precision ◆ Installed on a CNC machining center,it is used for workpiece measurement .
◆ Various specifications of CNC grinding automatically between two processes;
machines, CNC lathes and special ◆ Detect precision of the key dimensions, shapes, position after processing.
measuring devices ◆ Applicable equipments: various specifications of CNC grinding machines, CNC
◆ P r o b e w i t h r u b y ba l l st y l u s a n d lathes and specially measuring devices.
protector rod, commonly used in milling
machines and cylindrical grinding
machines
◆ Probe with a profiled stylus, often used
in tool grinding machines.

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PA G E TP310 Cable Probe PA G E TP210 Trigger Probe
17 Composition of Probe
18 Characteristics of Probe

TP310 of cable probe consist of three The TP210 probe has a flexible installation
pieces: method and is suitable for CNC lathes and
1）TP310 probe; machining centers. It can be customized
2）Probe shank containing the probe’s with various types of styli and accessories.
interface and cable (axial outlet or radial The probe is sealed with metal cover and
outlet) ; rubber, which has stronger protection
3）Stylus(standard model：M4-P50-RB6- performance.
S36A)

Technical Parameters Technical Parameters

1）The technical parameters of TP310 probe : The technical parameters of TP210 trigger probe :
◆ Stylus sensing direction: ±X, ±Y, +Z; ◆ Stylus sensing direction: ±X, ±Y, +Z;
◆ Stylus sensing over-travel : X-Y±12° , Z +5 mm; ◆ Stylus sensing over-travel : X-Y±12° , Z +5 mm;
◆ The trigger force in Z direction: 1000 g; ◆ The trigger force in Z direction: 1000 g;
◆ Trigger force in X-Y surface ( standard stylus ) : 100-160g; ◆ Trigger force in X-Y surface ( standard stylus ) : 100-160g;
◆ Unidirectional repeatability（2σ）: ≤ 1 μm; ◆ Unidirectional repeatability（2σ）: ≤ 1 μm;
◆ Seal grade: IP68. ◆ Seal grade: IP68.
2）The technical parameters of probe’s interface:
◆ Input voltage is 24V±10%(DC) and output load current is 50 mA. Technical Characteristics
◆ Seal grade: IP68.
◆ It forms a cable transmission measurement system with a probe shank. Such as T
Technical Characteristics P310
◆ Used in combination with OP500MS and RP610MS to form a measurement sy
◆ The signal interface of probe is integrated inside the probe shank, and the trigger stem that does not require direct connection, and upgrade and transform the o
signal is transmitted by cable; riginal equipment.
◆ By changing the power supply’s polarity at the probe interface, the logic state of ◆ Combined with the radio signal transmitter to form a radio transmission measure
the output signal can be reversed; ment system.
◆ The stylus connector of the probe is protected by double layers of rubber seal.
◆ Adopting stainless steel sheath for protection, suitable for harsh working Application
environments.
◆ Installed on a horizontal machine tool, it is used for workpiece measurement, too
Application Applicable equipment l setting and tool damage detection;
◆ Installed on a CNC machining center,it is used for workpiece measurement .
◆ Setting work-piece coordinate system ◆ Various specifications of CNC grinding machines, CNC lathes and special
and machining zero points automatically measuring devices；
before processing; ◆ Probe with ruby ball stylus and protector rod, commonly used in milling machines
◆ Detect and control the key dimensions,
and cylindrical grinding machines；
position coordinates and their precision
automatically between two processes; ◆ Probe with a profiled stylus, often used in tool grinding machines.
◆ Detect precision of the key dimensions,
shapes, position after processing.

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PA G E TP400 Cable Probe PA G E TP40 Trigger Probe
19 Composition of Probe
20 Composition of Probe

TP400 cable probe consist of three pieces: 1）TP40 trigger probe;

1）TP400 trigger probe unit(with 2）Z20 straight shank；
integrating interface); 3）Stylus(standard model: M4-P40-
2）Two four-core, oil proof shielded cable, RB4-S30).
one of them is a spiral cable with aviation
plugs at both ends. The total length of the
two cables is 8 meters;
3）Stylus(standard model: M4-P50-RB6-
S36A).

Technical Parameters for probe and interface Technical Parameters

◆ Stylus sensing direction: ±X, ±Y, +Z; ◆ Stylus sensing direction: ±X, ±Y, +Z;
◆ Stylus sensing over-travel : X-Y±12° , Z +5 mm; ◆ Stylus sensing over-travel : X-Y±12° , Z +5 mm;
◆ The trigger force in Z direction: 1000 g; ◆ The trigger force in Z direction: 400 g;
◆ Trigger force in X-Y surface ( standard stylus ) : 65-130g; ◆ Trigger force in X-Y surface ( standard stylus ) : 30-60g;
◆ Unidirectional repeatability（2σ）: ≤ 1 μm; ◆ Unidirectional repeatability（2σ）: ≤ 1 μm;
◆ Input voltage is 24V±10%(DC) and output load current is 50 mA. ◆ Seal grade: IP 67.
◆ Seal grade: IP68.
Technical Characteristics
Technical Characteristics
◆ Standard configuration：φ20mm straight shank；
◆ The signal interface of probe is integrated inside the probe, and the trigger signal ◆ Using LED and buzzer to indicate the triggering status of the probe；
is transmitted by cable; ◆ Adopting lithium battery charging technology without battery replacement.
◆ By changing the power supply’s polarity at the probe interface, the logic state of
the output signal can be reversed; Application
◆ The stylus connector of the probe is protected by double layers of rubber seal.
◆ The probe uses two pieces of cable to transmit signals, one of spiral cable ◆ Setting work-piece coordinate system and machining zero points automatically
has aviation plugs at both ends , which can be quickly installed and discounted, before processing;
providing convenience for the application of the probe in different equipments. ◆ Detect and control the key dimensions, position coordinates and their precision
automatically between two processes;
Application Applicable equipment and conditions ◆ Detect precision of the key dimensions, shapes, position after processing.

◆ Setting work-piece coordinate system ◆ Various specifications of CNC grinding machines, CNC lathes and specially Basic configuration
and machining zero points automatically measuring devices.
before processing; ◆ Stylus standard model: M4-P40-RB4-S30；
◆ Detect and control the key dimensions, Notes for purchase ◆ Z20 straight shank；
position coordinates and their precision ◆ Power supply wire：Type-C；
◆ Signal extended cable.
automatically between two processes; ◆ As for special stylus, check whether the standard stylus equipped with the TP400
◆ Detect precision of the key dimensions, probe can meet the requirements and whether it is necessary to order special stylus;
shapes, position after processing. Notes for purchase
◆ About sealing protection of the connectors for stylus and probe: for TP400
Applicable equipments: probe applied in CNC lathe, it is recommended that the customer give protecting
◆ As for special stylus, check whether the standard stylus equipped with the TP40
instruction to use metal cover + rubber sealing cover when ordering the probe.
probe can meet the requirements and whether it is necessary to order special stylus;
◆ About signal extended cable，it can provide SSR signals for the machine tool，but
the seal grade will decrease.
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PA G E TP60 Trigger Probe PA G E EP40 Electric Probe
21 Composition of Probe
22 Composition of Probe

TP60 trigger probe consist of three pieces: 1）EP40 electric conducting probe main
1）TP60 trigger probe main body(with body（with battery compartment）;
battery compartment); 2）Z20 straight shank；
2）The probe shank is 7:24 taper shank 3）Stylus(standard model: M4-S40-
with the BT or ISO standards ; CB4-S28).
3 ） St y l u s ( sta n d a rd m o d e l : M 4 - P 5 0 -
RB6-S36).

Technical Parameters Technical Parameters

◆ Stylus sensing direction: ±X, ±Y, +Z; ◆ Stylus sensing direction: ±X, ±Y, +Z;
◆ Stylus sensing over-travel : X-Y±12° , Z +5 mm; ◆ Stylus sensing over-travel : X-Y±12° , Z +5 mm;
◆ The trigger force in Z direction: 700 g; ◆ Unidirectional repeatability（2σ）: ≤ 1 μm;
◆ Trigger force in X-Y surface ( standard stylus ) : 65-130g; ◆ Battery specification: LR1, 1.5V, 700mAh; 2 ps.;
◆ Unidirectional repeatability（2σ）: ≤ 1 μm; ◆ Seal grade: IP 67.
◆ Battery specification: CR2, 3.0V,800mAh; 1 ps.;
◆ Seal grade: IP 67. Technical Characteristics

Technical Characteristics ◆ By adjusting the connecting link between the main body of the probe and its
straight shank,clamped by CNC tool holder.
◆ Coaxial adjustment function of probe and shank: ◆ Three LED indicator lights are used to show the trigger state of the probe，and
By adjusting the connecting link between the main body of the probe and the taper convenient for machine tool operators to observe.
shank, coaxiality about the center of the measuring ball on the stylus and the center
line of the taper shank can be adjusted; Applicable equipments
◆ Six LED indicator lights are used to show the trigger state of the probe.
◆ Suitable for machining centers of various specifications, CNC boring, milling
Notes for purchase machines, drilling and tapping centers, etc.
◆ Applicable to the measurement of various solid materials with conductive
◆ As for special stylus, check whether the standard stylus equipped with the TP60 properties
probe can meet the requirements and whether it is necessary to order special stylus;
◆ As for the probe taper shank, verify the taper hole’s standards and specifications
Application Application Notes for purchase
of the machine tool spindle before ordering the probe; The uncommonly used
standard and specifications of the taper shank will lead to the increase of probe
◆ Setting work-piece coordinate system ◆ Setting work-piece coordinate system ◆ As for special stylus, check whether the standard stylus equipped with the EP40
price and the delay of delivery time, The taper shank provided by us for the probe
and machining zero points manually and machining zero points manually probe can meet the requirements and whether it is necessary to order special stylus;
isn’t equipped with the pull stud.
before processing; before processing; ◆ As for the probe taper shank, verify the taper hole’s standards and specifications
◆ Detect and control the key dimensions, ◆ Detect and control the key dimensions, of the machine tool spindle before ordering the probe; The uncommonly used
position coordinates and their precision position coordinates and their precision standard and specifications of the taper shank will lead to the increase of probe price
manually between two processes; manually between two processes; and the delay of delivery time, The taper shank provided by us for the probe isn’t
◆ Detect precision of the key dimensions, ◆ Detect precision of the key dimensions, equipped with the pull stud.
shapes, position after processing; shapes, position after processing.
◆ Suitable for workpiece measurement of
various solid materials.

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PA G E EP60 Electric Probe PA G E STP-42 Cable Probe
23 Composition of Probe
24 Composition of Probe

STP-42 cable probe consist of three

EP60 electric probe consists of three
pieces:
pieces:
1）STP-42 trigger probe unit;
1）The main part of EP60 electric probe
2）One four-core, oil proof shielded cable
(including battery cabin ) ;
with aviation plug at one end.
2）The 7:24 taper shank with standard of
3）Stylus.
BT or ISO(the specification is optional );
3 ） St y l u s ( sta n d a rd m o d e l : M 4 -S 6 0 -
CB6-S50)

Technical Parameters Technical Parameters

◆ Stylus sensing direction: ±X, ±Y, +Z; ◆ Stylus sensing direction: ±X, ±Y, +Z;
◆ Stylus sensing over-travel: X-Y±12° , Z +5 mm; ◆ Stylus sensing over-travel : X-Y±12° , Z +5 mm;
◆ Unidirectional repeatability（2σ）: ≤ 1 μm; ◆ Unidirectional repeatability（2σ）: ≤ 2 μm;
◆ Battery specification: CR2, 3.0V, 800mAh; 1 ps.; ◆ Input voltage is 24V±10%(DC) and output load current is 50 mA.
◆ Seal grade: IP 67. ◆ Seal grade: IP 67.

Technical Characteristics Technical Characteristics

◆ Coaxial adjustment function of probe and shank: ◆ The signal interface of probe is integrated inside the probe, and the trigger signal is
By adjusting the connecting link between the main body of the probe and the taper transmitted by cable;
shank, coaxiality about the center of the measuring ball on the stylus and the center ◆ By changing the power supply’s polarity at the probe interface, the logic state of
line of the taper shank can be adjusted; the output signal can be reversed;
◆ Six LED indicator lights are used to show the trigger state of the probe. ◆ The stylus connector of the probe is protected by double layers of rubber seal.
◆ The probe uses cable with aviation plug to transmit signals , which can be quickly
Applicable equipment and working condition installed and discounted, providing convenience for the application of the probe in
different equipments.
◆ Suitable for various specifications of machine centers, CNC boring and milling
machines, and drilling-tapping machine centers, etc; Application
◆ Suitable for checking work pieces of all kinds of solid materials with electrical
conductivity. ◆ Setting work-piece coordinate system and machining zero points automatically
before processing;
Application Notes for purchase ◆ Detect and control the key dimensions, position coordinates and their precision
automatically between two processes;
◆ Setting work-piece coordinate system ◆ As for special stylus, check whether the standard stylus equipped with the EP60 ◆ Detect precision of the key dimensions, shapes, position after processing.
and machining zero points manually probe can meet the requirements and whether it is necessary to order special stylus; ◆ Applicable equipments: various specifications of CNC grinding machines, CNC
before processing; ◆ As for the probe taper shank, verify the taper hole’s standards and specifications lathes and specially measuring devices.
◆ Detect and control the key dimensions, of the machine tool spindle before ordering the probe; The uncommonly used
position coordinates and their precision standard and specifications of the taper shank will lead to the increase of probe
manually between two processes; price and the delay of delivery time, The taper shank provided by us for the probe
◆ Detect precision of the key dimensions, isn’t equipped with the pull stud.
shapes, position after processing.

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PA G E OTS-40 Optical Tool Setter System PA G E OTS-40 Optical Tool Setter System
25 Composition of Probe System
26 Basic configuration of the probe system

OTS-40 optical tool setter system include 1）OTC200 tool setter

two pieces of hardware and one software ◆ Standard tool setter pillar model: M0-
package, the two pieces of the hardware S31.5-CP12.7;
are: ◆ Battery specification: 14250, 3.6V; 2
1）OTC200 optical tool setter; ps.;.
2）OSI-30 optical receiver(the standard 2）OSI-30 receiver
cable length 8m/the optional lengthened ◆ The cable length usually is 8 meters;
cable). ◆ Fixed bracket with universal
adjustment function is equipped.

Technical Parameters Notes:

1）The technical parameters of OTC200 optical probe : ◆ If the square pillar of tool setter is needed, customers should give special
◆ Sensing direction of the pillar: ±X, ±Y, -Z; instructions when ordering the products.
◆ The pillars sensing over-travel : X-Y±5mm, Z -8 mm; ◆ As for the cable length, verify if the 8-meter cable equipped with the OSI-30 receiver
◆ The diameter of the touching pillar( for cutting tool touching): 12.7±0.005 mm; is enough for installing it in the machine tool. If it is not, the additional instruction is
the pillar’s hardness : HM8.5 ; required when ordering the product;
◆ The trigger repeatability of the pillar(2σ): ≤ 1 μm;
◆ Working days of new batteries ( 5% utilization rate ):210 days maximum;
◆ Seal grade: IP68.
2）The technical parameters of OSI-30 optical receiver:
◆ Optical signal receiving/sending distance: 3 m;
◆ Input voltage: 24V±10%( DC);
◆ Output load current: 50 mA;
◆ Seal grade: IP68.

Technical Characteristics
连接螺钉

◆ Tool setter switch on/off method: M code on/off;

◆ Infrared coded signals are used to transmit information between th etool setter
and the receiver;
◆ OTC200-V can be selected based on actual operating conditions；
◆ The position of tool setter pillar can be roughly and precisely adjusted by the
connecting link of the pillar and the adjusting link of tool setter for mounting.

Application

◆ Set lengths parameter of cutting tools automatically before CNC processing;

◆ Detect wear and breakage of cutting tools automatically between two processes
连接螺钉

or after the CNC processing;

◆ Through checking cutting tool parameters to control the change of machining
precision from the temperature change of the machine;

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PA G E RTS-20M Radio Tool Setter System PA G E RTS-20M Radio Tool Setter System
27 Composition of Probe System
28 Basic configuration of the probe system

RTS-20M radio tool setter system include 1）RP610T tool setter

two pieces of hardware and one software ◆ Standard tool setter pillar size: 16*16*8
package, the two pieces of the hardware （mm）;
are: ◆ Battery specification: 14250, 3.6V; 2
1）RP610T tool setter; ps.;.
2）RSI-20D receiver(the standard cable 2）RSI-20D receiver
length 8m/the optional lengthened cable). ◆ The cable length usually is 8 meters;
◆ Fixed bracket with universal
adjustment function is equipped.

Technical Parameters Notes:

1）The technical parameters of RP610T radio tool setter : ◆ If the square pillar of tool setter is needed, customers should give special
◆ Sensing direction of the pillar: ±X, ±Y, -Z; instructions when ordering the products.
◆ The pillars sensing over-travel : X-Y±12° , Z -5 mm; ◆ As for the cable length, verify if the 8-meter cable equipped with the RSI-20D
◆ The pillar’s hardness : HM8.5 ; receiver is enough for installing it in the machine tool. If it is not, the additional
◆ The trigger repeatability of the pillar(2σ): ≤ 1 μm; instruction is required when ordering the product;
◆ Radio signal receiving/sending distance : ≤ 14 m;
◆ Working days of new batteries ( 5% utilization rate ):245 days maximum;
◆ Seal grade: IP68.
2）RSI-20D radio receiver technical parameters:
◆ Radio signal receiving/sending distance: ≤ 14 m;
◆ Input voltage is 24V±10% ( DC) and output load current is 50 mA.
◆ Seal grade: IP68.

Technical Characteristics

◆ Tool setter switch on/off method: M code on/off;

◆ Radio code signals are used to transmit information between the tool setter and
the receiver.
◆ The transmission frequency of the radio signal is within 2.4 G-2.483 G, the number
of transmission channel is 16;
◆ The position of tool setter pillar can be roughly and precisely adjusted by the
connecting link of the pillar and the adjusting link of tool setter for mounting.

Application

◆ Set lengths parameter of cutting tools automatically before CNC processing;

◆ Detect wear and breakage of cutting tools automatically between two processes
or after the CNC processing;
◆ Through checking cutting tool parameters to control the change of machining
precision from the temperature change of the machine;

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PA G E LTS-10 tool setting for turning centers PA G E LTS-10 tool setting for turning centers
29 Basiccomponentsofthetoolsettingsystem
30
◆ Automatic swing arm LTA (including
connecting cables)；
◆ Tool setting probe TP3；
◆ Interface APT-6 (including connecting
cables)；
◆ Tool setting probe storage box；
◆ Tool setting software package.

Application of tool setting system Technical parameters of automatic swing arm

◆ Provides a platform for multiple applications for tool setting, tool breakage ◆ Repeatability：
detection and workpiece detection; 6in-16in chuck：±0.005 mm 2σ X/Z；
◆ Releases the processing potential of machine tools, realizes large-scale 18in-24in chuck：±0.010 mm 2σ X/Z；
unmanned production, and ensures the consistency and reliability of processing. ◆ Arm sweep time: ≈ 2s；
◆ LTS-10 Operating environment temperature : +5℃—+50℃；
Notes on purchase ◆ LTA Indicator Lights （LED）：1pcs；
◆ Overall IP rating of tool setting arm: IP68；
If you purchase our LTS-10 tool setting system, which includes the basic ◆ TP3 probe measurement direction: ±X，±Z；
configuration of tool setting probe, control box, automatic swing arm and tool ◆ Stylus size: 16*16*8；
setting software (see details page), please consult our sales staff whether the CNC ◆ Stylus overtravel : Z: 5.0（mm），X and Y : 12°；
system used by the machine tool to be installed can be equipped with the LTS- ◆ Stylus Repeatability : 0.002（mm）；
10 tool setting system. Some CNC systems require additional settings to use this ◆ Stylus trigger force (Radial) : 200-350（g）；
product; ◆ Stylus trigger force (Axial): 1000-1200（g）.
If you want to change the configuration, please pay attention to the following tips:

◆ Regarding the installation dimensions of the tool setting system, please verify
the chuck size and tool size of your machine tool before ordering this product,
and select the appropriate product according to the order form provided by our
company;
Application
◆ Regarding the stylus of the TP3 tool setting probe, please purchase according
to the stylus size corresponding to the tool square specification. For details, please
◆ Set lengths parameter of cutting tools
consult our staff;
automatically before CNC processing;
◆ Regarding the cable length, verify whether the length of the connecting cable
◆ Detect wear and breakage of cutting
between the automatic swing arm LTA and the interface can meet the installation
tools automatically between two
requirements; the cable is optional 3m/5m/10m, please specify when ordering this
processes or after the CNC processing;
product.
◆ Through checking cutting tool
parameters to control the change of The above configuration changes will lead to price fluctuations and extended
machining precision from the temperature delivery cycles for this product. Please understand.
change of the machine;

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PA G E TTC100 Cable Tool Setter PA G E TTC200 Cable Tool Setter
31 Composition of tool setter
32 Composition of tool setter

TTC100 cable tool setter consists of a TTC200 cable tool setter consists of a
hardware and the software. The model of hardware and the software. The model of
the software is SP-T10; the hardware also the software is SP-T10; the hardware also
has two accessories: has a mounting base.
1）20 mm thick mounting base;
2）Blow- cleaning device (optional).

Technical Parameters Technical Parameters

◆ The nominal height of the TTC100 tool setter is 80mm, it is 100mm when the 20 ◆ The diameter of the touching pillar( for cutting tool touching): 12.7±0.005 mm; the
mm thick mounting base added; pillar’s hardness : HM8.5 ;
◆ The diameter of the touching face( for cutting tool touching): 25.0 mm, the ◆ Sensing direction of the pillar: ±X, ±Y, -Z;
hardness of the touch face: HRA 90-93; ◆ The pillars sensing over-travel : X-Y±5mm, Z -8 mm;
◆ Travel distance of the touch face in -Z direction: 5 mm; ◆ The trigger repeatability of the pillar(2σ): ≤ 1 μm;
◆ Trigger repeatability of the tool setter(2σ): ≤ 1 μm; ◆ Input voltage is 24V±10%(DC) and output load current is 50 mA(max);
◆ Input voltage is 24V±10% (DC) and output load current is 50 mA(max). ◆ Seal grade: IP68.
◆ Seal grade: IP68.
Technical Characteristics
Technical Characteristics
◆ Tool setter transmits signal through cable, reversal connecting tool setter’s power
◆ Tool setter transmits signal through cable, reversal connecting tool setter’s supply can reverse the state of the output signal;
power supply can reverse the state of the output signal; ◆ The position of tool setter pillar can be roughly and precisely adjusted by the
◆ There are two installing and fixing methods, one is to install directly, the other is connecting link of the pillar and the adjusting link of tool setter for mounting.
to add a mounting base of 20mm thick, the tool setter’s height can be raised from ◆ One LED indicator light is used to display the tool setter’s working state.
80mm to 100mm.
◆ One LED indicator light is used to display the tool setter’s working state. Notes for purchase

Notes for purchase ◆ As for the cable length, verify whether the cable length equipped is enough for
installing the tool setter on your machine tool; If lengthening cable is needed, special
◆ As for the cable length, verify whether the cable length equipped is enough instructions should be given when ordering the product;
for installing the tool setter on your machine tool; If lengthening cable is needed, ◆ If the square pillar of tool setter is needed, customers should give special
special instructions should be given when ordering the product; instructions when ordering the products.
◆ Verify whether you need blow-cleaning device or not, and whether there is a
spare M code in the CNC system of your machine for controlling the blowing device. Application

Application ◆ Set lengths parameter of cutting tools automatically before CNC processing;
◆ Detect wear and breakage of cutting tools automatically between two processes or
◆ Set lengths parameter of cutting tools automatically before CNC processing; after the CNC processing;
◆ Detect wear and breakage of cutting tools automatically between two processes ◆ Through checking cutting tool parameters to control the change of machining
or after the CNC processing; precision from the temperature change of the machine;
◆ Through checking cutting tool parameters to control the change of machining
precision from the temperature change of the machine;
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PA G E TTC400A Cable Tool Setter Unit PA G E TTC10 Portable Tool Setter
33 Installing structure of the unit
34 Installing

TTC400A cable tool setter unit is a product TTC10 tool setter is a kind of portable
specially developed by our company tool setter specially used to set the length
fo r re p l a c i n g s o m e v u l n e ra b l e to o l parameter of cutting tool in the CNC
setting units that is part of the swing- milling machine, or drilling machine
arm for setting the cutting tool in the center and etc, it is especially suitable
CNC lathes; The structure and size of the for single piece and a small batch of
installing parts are exactly the same as production.
the replacement, and the output signal is
exactly the same.

Technical Parameters Technical Parameters

◆ The diameter of the four ceramic touching pillar( for cutting tool touching): 5.0 ◆ Nominal height: 80.0mm;
mm; the pillars’ hardness : HM8.5; ◆ Diameter of the touching face( for cutting tool touching): 32.0 mm;
◆ Sensing direction of the pillars: ±X, ±Z; ◆ Hardness of the touch face: HRC 60-62;
◆ The pillars sensing over-travel : X-Z±5 mm;
◆ Travel distance of the touch face in -Z direction: 4.5 mm;
◆ The trigger repeatability of the pillar(2σ): ≤ 1 μm;
◆ Trigger repeatability of the tool setter(2σ): 0.002mm;
◆ Signal model and LED instruction: high electric level output with normal signal
state, LED normally on; When any one pillar is triggered, the signal output point is ◆ Seal grade: IP 67.
suspended and the LED is off;
◆ Seal grade: IP68. Technical Characteristics

Technical Characteristics ◆ Appling two position indicators for warning to speed up the process of the cutting
tool calibration;
◆ As shown in the picture, the installing structure and size of the tool setter unit are ◆ Magnets inset in bottom of tool setter order to the tool setter with a adsorption
exactly the same as the replacement; capacity;
◆ Tool setter unit transmits tool setting signal through cable;
◆ Three LED indicator lights and a buzzer are used to indicate the working status of
◆ It is ensured during manufacturing that the position relationship between four
the tool setting.
pillars of the tool setter unit and mounting base;
◆ One LED indicator light is used to display the tool setter’s working state.
Application
Notes for purchase Application
◆ Set length parameters of cutting tools manually before CNC processing;
◆ As for the cable length, verify whether ◆ Set parameters of cutting tools automatically before CNC processing; ◆ Detect wear and breakage of cutting tools manually between two processes or
the cable length equipped is enough ◆ Detect wear and breakage of cutting tools automatically between two processes after the CNC processing;
for installing the tool setter unit on your or after the CNC processing; ◆ Applicable equipments: machine centers, CNC boring machines, CNC milling
machine tool; If lengthening cable is ◆ Through checking cutting tool parameters to control the change of machining machines, and drilling-tapping machine centers, etc;   
needed, special instructions should be precision from the temperature change of the machine;
given when ordering the product; ◆ Applicable equipments: various specifications of CNC lathe, turning machine
center and CNC milling -turning center;   
◆ The cable: TTC400A tool setter unit is equipped a 0.6 meter-long, three-core, anti-
oil shielded cable.

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PA G E Introduction to various styli PA G E The software for probes and tool setters

35 Styli classification and application

36 The function of SP-W10 software package The function of SP-W50 software package
for work piece measuring （special for for work piece measuring （special for
boring and milling machine） lathe）
◆ All kinds of styli needed for various probes used in CNC machine tool and the accessories needed for tool setters;
◆ All kinds of styli and accessories needed for various probes used in CMM;
1）Stylus’ automatic calibration 1）Stylus’ automatic calibration
◆ All kinds of styli and accessories needed for probes used in gear measuring machine;
2）Protection of stylus collision during a probe’s 2）Protection of stylus collision during a probe’s
◆ All kinds of styli and accessories needed by the other specially measuring equipment; movement movement
◆ For details, please refer to the product catalog of Styli And Accessories composed by our company alone.
3）Groove and boss measurement 3）Measurement of convex circles and annular
groov

4）Bore and axis measurement

4）Bore and axis measurement

5）X,Y single-surface measurement 5）Measurement of the step plane with X and Y

axes

6）Measurement of X-Z plane angle

7）Measurement of the internal arc on X-Z plane

The function of SP-T10 software package for

cutting tool setting（ special for boring and
6）Internal corner and external corner milling machine ）
measurement
1 ） C a l i b rate t h e ce n te r o f t h e to o l s ette r
automatically.

2）Setting standard tool length.

3）Semi - automatic tool length setting and full -
automatic tool length setting
7）4th axis measurement

8）The measurement of the angle on XY plane

9）Measure the three points on arc

10）Measure the distance between the two holes

4）Semi - automatic tool diameter setting and full
- automatic tool diameter setting

5）Automatic detection of tool wear and breakage

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