〈1856〉 Near-Infrared Spectroscopy-Theory and Practice
〈1856〉 Near-Infrared Spectroscopy-Theory and Practice
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á1856ñ NEAR-INFRARED SPECTROSCOPY—THEORY AND PRACTICE
1. THEORY
2. TRANSMISSION, REFLECTION, AND TRANSFLECTION MODES
2.1 Transmission Mode
2.2 Reflection Modes
2.3 Transflection Mode
3. FACTORS THAT AFFECT NIR SPECTRA
3.1 Environmental Factors
3.2 Sampling Factors
4. PRETREATMENT OF NIR SPECTRAL DATA
5. INSTRUMENTATION
5.1 Apparatus
5.2 Imaging Techniques
5.3 Instrument Calibration Considerations
6. APPLICATIONS
6.1 Qualitative Analysis: Identification and Characterization
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6.2 Trend Analysis
6.3 Quantitative Analysis
7. PROCEDURE VALIDATION
7.1 Ongoing Method Evaluation
7.2 Method Transfer
USP Reference Standards
GLOSSARY
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1. THEORY
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Near-infrared (NIR) spectroscopy is a technique with broad and varied applications in pharmaceutical analysis. The NIR
spectral region lies between the ultraviolet (UV)-visible and infrared regions, and at one time was considered the forgotten
region of the electromagnetic spectrum. It is a branch of vibrational spectroscopy that shares many of the principles that apply
to other spectroscopic techniques. The NIR spectral region comprises two sub-ranges (see Figure 1) associated with detectors
used in instrumentation. The short-wavelength (Herschel) region extends from approximately 780–1100 nm (12,821–
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9000 cm−1), and the longer wavelengths, which fall between 1100 and 2500 nm (9000–4000 cm−1), compose the traditional
NIR spectral region. It is common to express the wavelength (λ) in nanometers (nm) and the frequency (v) in reciprocal
centimeters (wavenumber) as acquired by the instrument. Usually, Fourier-transform (FT) spectrometers report the x-axis in
wavenumber (cm−1), whereas a dispersive, monochromator-based instrument will show the x-axis in wavelength (nm).
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NIR spectra are dominated by C-H, N-H, O-H, and S-H overtone resonances and combinations of fundamental mid-infrared
vibrational modes from which they originate. Because molar absorptivities in the NIR range are low, radiation can penetrate
several millimeters into materials, including solids where it can be absorbed when the wavelength of the radiation corresponds
to a transition between the ground vibrational state of the analyte and either a harmonic of a given vibrational mode (an
overtone) or the sum of two or more different modes (a combination band). Fiber-optic technology is readily implemented in
the NIR range, which allows real-time, or near real-time, monitoring of processes in environments that might otherwise be
inaccessible. As is the case with other spectroscopy measurements, interactions between NIR radiation and matter provide
information that can be useful for both qualitative and quantitative assessment of the chemical composition of samples. In
addition, qualitative and quantitative characterization of a sample’s physical properties can be made because of the sample’s
influence on NIR spectra.
Measurements can be made directly on samples in situ in addition to applications during standard sampling and testing
procedures. Applications of qualitative analysis include identification of raw material, in-process control testing, and
finished-product release testing. NIR measurements can be performed off-line, but also at-line, in-line, and on-line for process
analytical technology. These applications often involve comparing an NIR spectrum from a sample to a reference spectrum and
assessing similarities against acceptance criteria developed and validated for a specific application. In contrast, applications of
quantitative analysis involve the development of a predictive relationship between NIR spectral attributes and sample properties.
Because of the highly covariant nature of the NIR signal, these applications typically use chemometrics models to quantitatively
predict chemical and/or physical properties of the sample on the basis of its spectral attributes.
The most common measurements performed in the NIR spectral range are transmission and reflection spectroscopy. Incident
NIR radiation is absorbed or scattered by the sample and is measured as transmittance or reflectance, respectively.
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The measurement of transmittance is dependent on a background transmittance spectrum for its calculation. Examples of
background references include air, a polymeric disc, an empty cell, a solvent blank, or in special cases, a reference sample. The
method generally applies to gases, liquids (diluted or undiluted), dispersions, solutions, and solids, including tablets and
capsules. For transmittance measurements of solids, a suitable sample accessory is to be used. Tablets and capsules can be
analyzed using suitably engineered holders, thereby ensuring reproducible measurements. Liquid samples are examined in a
cell of suitable path length (typically 0.5–4 mm) that is transparent to NIR radiation, or alternatively by immersion of a fiber-optic
probe of a suitable configuration. Gases are usually measured using dedicated long path-length, multiple reflection cells.
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2.2 Reflection Modes
2.2.1 REFLECTANCE
Reflectance (R) is the ratio of the intensity of light reflected from the sample, I, to that reflected from a background or reference
reflective surface, IR.
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It is composed of both the specular (mirror) and the diffuse components (see Figure 2).
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The determination of reflectance requires the measurement of a reference reflection spectrum to determine the attenuation
of reflected light relative to the unattenuated incident beam. The reflectance spectrum is calculated as the ratio of the
single-beam spectrum of the sample to that of the reference material.
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R= �
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Most reflection measurements in the NIR spectral region are made of scattering samples such as powders and slurries. For
such materials, NIR radiation can penetrate a substantial distance into the sample, where it can be absorbed when the
wavelength of the radiation corresponds to a transition between the ground vibrational state of the analyte and either a
harmonic of a given vibrational mode (an overtone) or the sum of two or more different modes (a combination band).
Nonabsorbed radiation is scattered back from the sample to the detector. NIR reflectance spectra typically are accessed by
calculating and plotting log (1/R) versus wavelength. Other abscissa data transformations can also be used. This logarithmic
form is the pseudo-absorbance of the material and is commonly called absorbance.
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I = intensity of light diffusively reflected from the sample
Ir = intensity of light reflected from the background or reference reflective surface
This mode generally applies to solids. The sample is examined in a suitable device. For process monitoring, material can be
analyzed through a polished glass (e.g., sapphire) window interface, or using an in-line probe. Care must be taken to ensure
that the measuring conditions are as reproducible as possible from one sample to another. The reflected radiation of a
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background reference is scanned to obtain the baseline, and then the reflectance of one or more analytical samples is measured.
Common reflectance references include ceramic tiles, thermoplastic resins, and gold. Other suitable materials may be used. In
some process-analysis situations, it may be impossible to remove a probe for reference background data collection; in these
cases, consider various options including internal referencing; measurement of a background reference using a second detector;
and others. Only spectra measured against a background possessing the same optical properties can be compared directly with
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one another.
back to the detector is doubled, compared with a transmission measurement of a sample of the same thickness. Nonabsorbed
radiation is reflected back from the sample to the detector. The light may be reflected from a diffuse or specular (mirror) reflector
placed behind the sample.
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T* = �
�*
This mode generally applies to liquids and clear plastic materials. This configuration can be adapted to share the same
instrument geometry with reflectance and fiber-optic probe systems where the source and the detector are on the same side
of the sample. The sample is examined through a cell with a mirror or a suitable diffusive reflector made of either metal or an
inert substance (e.g., dried titanium dioxide) not absorbing in the NIR region. Liquids can also be measured using in-line
transflectance probes to increase intensity levels for more sensitive applications.
NIR spectroscopy is advantageous because, as a result of lower molar absorptivities in this region of the electromagnetic
spectrum, accurate measurements can often be made quickly without destroying the sample, and with minimal or no sample
preparation; this applies whether the samples are solid, semi-solid, liquid, or gas. The NIR spectrum contains information on
overtone resonances and combination of fundamental vibrational modes of the sample that can yield both sample and process
understanding. Samples may be analyzed directly through packaging or directly in media that is transparent to wavelengths
in the NIR spectral region. In addition, by definition NIR spectra are produced using the corresponding NIR radiation, and
therefore standard glass/quartz and fiber optics may be used.
The following discussion is not exhaustive, but it includes many of the major factors that affect NIR spectra.
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• Ensure that there is not fouling of the sensor, for example, with build-up of material or contamination
• When measuring through packaging material, consider the variability of content and thickness
• Where multiple crystalline forms are present, care must be taken to ensure that the model calibration samples have a
distribution of forms relevant to the intended application
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3.2.1 SAMPLE PRESENTATION AREA
The sample presentation area or probe end must be clean and free of residue prior to the measurement. Similarly, the in-line
or on-line interface to the sample should not have significant product or contamination build-up, which would interfere with
the desired measurement.
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3.2.2 SAMPLE TEMPERATURE
Sample temperature influences spectra obtained from aqueous solutions and other hydrogen-bonded liquids, and a
difference of a few degrees may result in significant spectral changes. Temperature may also affect spectra obtained from less
polar liquids, as well as solids that contain solvents and/or water.
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NIR spectral data to be used in qualitative or quantitative applications often need preprocessing to attenuate environmental
or sampling factors, enhance a certain signal, or for other purposes that may include transformation, normalization, or other
mathematical treatment. Preprocessing of samples (rows of data) may include mean or median centering, scaling, and other
procedures. NIR responses (columns of data) also can be transformed, centered, or scaled. Because of the highly covariant
nature of the NIR signal, it is common to remove linear or polynomial trends or apply filtering or smoothing techniques such
as derivatives, wavelets, or a Savitzky–Golay filter. Spectral pretreatment techniques may include the numerical calculation of
the first- or second-order derivative of the spectrum. Higher-order derivatives are not recommended because of increased
spectral noise. For more detail, see Chemometrics á1039ñ.
5. INSTRUMENTATION
5.1 Apparatus
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All NIR measurements result from exposing material to incident NIR light radiation and measuring the attenuation of the
emerging (transmitted, scattered, or reflected) light. Spectrophotometers for measurement in the NIR region consist of a
suitable light source, such as a highly stable quartz–tungsten lamp, a monochromator or interferometer, and a detector.
Common monochromators are acousto-optical tunable filters, gratings, or prisms. Traditionally, many NIR instruments have
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had a single-beam design, although some process instruments use internal referencing and can therefore be dual beam (for
example, in diode array instruments). Silicon, lead sulfide, and indium gallium arsenide are examples of detector materials.
Examples of sampling devices include conventional cuvette sample holders, fiber-optic probes, transmission dip cells, neutral
borosilicate vials, and spinning or traversing sample holders. The choice is made on the basis of the intended application, with
particular attention paid to the suitability of the sampling system for the type of sample to be analyzed. Suitable data processing
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and evaluation units (e.g., software and computer) are usually part of the system.
of an illumination source, an imaging optic, a spectral encoder selecting the wavelengths, and a focal plane array. NIR imaging
in particular has a huge potential for gaining rapid information about the chemical structure and related physical or
biopharmaceutical properties of all types of pharmaceutical dosage forms, thus improving product quality and enhancing
production speed.
Within a given material, the distribution of the various compounds can be characterized three-dimensionally by using
imaging. Use of NIR imaging allows for the collection of detailed chemical information. NIR microscopy techniques have the
following advantages:
• No preparation of the sample required
• Good spatial resolution
• Clear image quality
• Excellent chemical differentiation
It is possible to collect a signal from the entire sample (e.g., a tablet), disperse it into a spectrum using a spectrometer, and
detect the spectrum using a multi-channel detector such as a charge couple detector or photo-diode array. In this case, instead
of obtaining trivial cumulative information about the spot signal intensity, one can obtain a signal spectrum which can be
transformed into detailed information about the chemical composition of the given spot on a sample. The three-dimensional
array of data sets, two spatial and one spectral, recorded in such an imaging measurement has become known as a hypercube
or data cube. These microscopy systems are capable of determining a spatial resolution down to approximately 1–5 µm.
NIR imaging systems are capable of characterizing the structure and distribution of the active components, and excipients
within formulations, dosage forms, and delivery devices, to name a few. For example, chemical mapping for homogeneity
testing of solid oral dosage forms, creams, and ointments may be useful in select applications.
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spectrometers are capable of higher resolutions (2 cm−1 or 1 cm−1).
Standard certificates will indicate resolution and possibly even peak assessment algorithms. The choice of reference standard
for a performance test should always match the resolution and environmental conditions expected for the execution of the test.
Additional standards may be necessary, depending on the range of wavelengths or reference standards meeting these
conditions.1 Refer to Table 1 and Table 2 for additional information.
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5.3.3 PHOTOMETRIC LINEARITY AND RESPONSE STABILITY (Y-AXIS)
Calibration of the photometric axis can be critical for successful quantification. Both FT-NIR and dispersive NIR spectrometers
should undergo similar instrument calibration procedures. The tolerance of photometric precision acceptable for a given
measurement should be assessed during the method development and validation stages.
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NIR spectra from samples and/or reference standard materials with known relative transmittance or reflectance can be used
to demonstrate a suitable relationship between NIR light attenuation (resulting from absorption) and instrument response.
Verification of photometric linearity and verification of photometric noise are not required for instruments using methods to
perform simple identifications that do not use the photometric absorbance as part of the model strategy (e.g., simple correlation
with absorbing wavelengths). The USP Near IR System Suitability RS is recommended, but other certified traceable standards
exist in the market and may be used. For reflectance measurements, commercially available reflectance standards with known
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1 Burgess C, Hammond J. Wavelength standards for the near-infrared spectral region. Spectroscopy. 2007;22(4):40–48.
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Verification of wavelength scale (ex- For FT instruments, the calibration of the wavenumber scale may be performed using a narrow, isolated water-vapor line
cept for filter apparatus) (for example, the line at 7306.74, 7299.45, or 7299.81 cm−1).
Verification of wavelength repeatabili- The standard deviation of the wavelength is consistent with the specifications of the instrument manufacturer, or oth-
ty (except for filter apparatus) erwise scientifically justified. Verify the wavelength repeatability using a suitable external or internal standard.
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Measure 4 photometric standards across the working method absorbance range. Analyze 4 reference standards, for
example, in the range of 10%–90%, including 10%, 20%, 40%, and 80% with respective absorbance values of 1.0,
0.7, 0.4, and 0.1. Evaluate the observed absorbance values against the reference absorbance values (for example, per-
form a linear regression). Acceptable tolerances are 1.00 ± 0.05 for the slope and 0.00 ± 0.05 for the intercept for the
Verification of photometric linearity first verification of photometric linearity of an instrument. Subsequent verifications of photometric linearity can use the
and response stabilitya initial observed absorbance values as the reference values.
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Determine the photometric noise using a suitable reflectance or transmittance standard (for example, white reflective
ceramic tiles or reflective thermoplastic resins [i.e., polytetrafluoroethylene (PTFE)]). Follow the manufacturer’s meth-
odology and specifications. Scan the reflectance standard over a suitable wavelength range in accordance with the
Verification of photometric noise manufacturer’s recommendation and calculate the photometric noise as peak-to-peak noise.
a Burgess C, Hammond J. Wavelength standards for the near-infrared spectral region. Spectroscopy. 2007;22(4):40–48.
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Table 2. Control of Process Instrument Performance
Measurement Mode Reflection Transflection Transmission
If it is not practically possible to measure a traceable standard material at the point of sample measurement, use internal
material such as polystyrene, fiberglass, or solvent and/or water vapor. Alternatively, adopt a second external fiber/
probe. For FT instruments, the calibration of the wavenumber scale may be performed using a narrow, isolated wa-
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Verification of wavelength scale ter-vapor line (for example, the line at 7306.74, 7299.45, or 7299.81 cm−1) or a narrow line from a certified reference
(except for filter apparatus) material.
Verification of wavelength
repeatability (except for filter The standard deviation of the wavelength is consistent with the specifications of the instrument manufacturer, or oth-
apparatus) erwise scientifically justified. Verify the wavelength repeatability using a suitable external or internal standard.
a Burgess C, Hammond J. Wavelength standards for the near-infrared spectral region. Spectroscopy. 2007;22(4):40–48.
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internal calibration approach, the relative performance of an internal versus an external calibration approach should be
evaluated periodically. The purpose of this test is to check for changes or drifts in components (e.g., the process lens or
fiber-optic probe) that might not be included in the internal calibration method; this could, for example, affect the photometric
calibration of the optical system.
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6. APPLICATIONS
NIR spectroscopy has a wide variety of applications for chemical, physical, and process analysis.
For chemical analysis, the applications include:
• Identification of active substances, excipients, dosage forms, manufacturing intermediates, chemical absorbance materials,
and packaging materials
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• Qualification of ingredients, intermediates, and drug products, including batch-to-batch spectral comparison and supplier
change assessment
• Quantification of active substances and excipients; determination of chemical values such as hydroxyl value; determination
of absolute water content; determination of degree of hydroxylation; and control of solvent content
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For physical analysis, the applications include:
• Crystalline form and crystallinity, polymorphism, solvates, and particle size
• Analysis of intact pharmaceutical dosage forms: tablets, capsules, lyophilized products, and implants (e.g., polymeric and
microspheres)
• Dissolution behavior, disintegration pattern, and hardness
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maximum or minimum absorbance at which an analyte absorbs. Also, in-process control of a drying operation may use a
qualitative approach around a specific absorbing wavelength. Appropriate spectral ranges and pretreatments (if used) must be
shown to be fit for purpose.
6.1.6 SPECIFICITY
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The relative discriminatory power and selectivity of a limit test must be demonstrated. The extent of specificity testing is
dependent on the application and the risks being controlled. Variations in matrix concentrations within the operating range of
the method must not affect the measurement.
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6.2 Trend Analysis
6.2.1 RELATIVE COMPARISON OF SPECTRA
NIR-based models can also be used to assess process trajectories. An example application is the use of NIR-based models to
determine the endpoint of blending operation. Typically, a reference trajectory is defined based on a pool of batches that are
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deemed to present nominal variability; then each new batch trajectory gets compared with the reference trajectory and
associated tolerances.
A model calibration is not necessarily required when comparing a set of spectra for trend analysis purposes, for example,
using the moving-block approach to estimate statistical parameters such as mean, median, and standard deviation. For example,
blend-uniformity monitoring using NIR spectroscopy has adopted such data analysis approaches. Appropriate spectral ranges
and algorithms must be used for trend analyses.
6.2.2 SPECIFICITY
The relative discriminatory power and selectivity for trend analysis must be demonstrated. The extent of specificity testing
is dependent on the application and the risks being controlled. Variations in matrix concentrations within the operating range
of the method must not affect the trend analysis.
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7. PROCEDURE VALIDATION
Validation of NIR methods will follow the same protocols described in Validation of Compendial Procedures á1225ñ in terms of
accuracy, precision, and other suitable parameters. It may be necessary to determine QL for methods of detection and
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quantification of an impurity or polymorphic form.
Detector linearity must be confirmed over the range of possible signal levels. Method precision must also encompass sample
position. The sample presentation is a critical factor for both solids and liquids, and must be either tightly controlled or accounted
for in the calibration model. Sample-position sensitivity can often be minimized by appropriate sample preparation or sample
holder geometry, but will vary from instrument to instrument on the basis of excitation and optical configuration. In addition,
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many suitable chemometric algorithms for data pretreatment and calibration are available. Selection of an algorithm should be
based on sound scientific judgment and suitability for the intended application.
and the nature of corrective action needed to establish suitable method performance. Appropriate change controls should be
implemented to document ongoing method improvement activities.
Revalidation of a qualitative model may be necessary as a result of the following:
• Changes in instrument hardware
• Addition of a new material to the spectral reference library
• Changes in the physical properties of the material
• Changes in the source of material supply
• Identification of previously unknown critical attribute(s) of material(s)
Revalidation of a quantitative model may be necessary as a result of the following:
• Changes in the composition of the test sample or finished product
• Changes in the manufacturing process
• Changes in the sources or grades of raw materials
• Changes in the reference analytical method
• Major changes in instrument hardware
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GLOSSARY
[NOTE—This section refers to the technique of NIR in general. Please see Analytical Instrument Qualification á1058ñ and á1039ñ
for additional information.]
Absorbance: Absorbance (A) is represented by the equation:
where T is the transmittance of the sample. Absorbance is also frequently given as:
A = log (1/R)
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Installation qualification: The documented collection of activities necessary to establish that an instrument is delivered
as designed and specified and is properly installed in the selected environment, which is suitable for the instrument’s intended
purpose.
Instrument bandwidth or resolution: A measure of the ability of a spectrometer to separate radiation of similar
wavelengths.
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Operational qualification: The process of demonstrating and documenting that an instrument performs according to
specifications and that it can perform the intended task. This process is required following any significant change, such as
instrument installation, relocation, or major repair.
Overall reflectance: The sum of diffuse and specular reflectance.
Performance qualification: The process of using one or more well-characterized and stable reference materials to verify
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consistent instrument performance. Performance qualification may employ the same or different standards for different
performance characteristics.
Photometric linearity: Also referred to as “photometric verification”, it is the process of verifying the response of the
photometric scale of an instrument.
Pseudo-absorbance: A, is represented by the equation:
O
in which I is the intensity of radiation reflected from the surface of the sample and IR is the intensity of radiation reflected from a
background reference material and its incorporated losses due to solvent absorption, refraction, and scattering.
Root-mean-square (RMS): Calculated using the equation:
2
� − ��
RMS = ∑�
�=1 �
where  is the mean absorbance over the spectral segment; Ai is the absorbance for each data point; and N is the number of
points per segment.
Specular (surface) reflectance: The reflectance from the front surface of the sample, where the angle of reflection
matches the angle of incidence (mirror effect).
Standard error of calibration (SEC): A measure of the capability of a model to fit reference data. SEC is the standard
deviation of the residuals obtained from comparing the known values for each of the calibration samples to the values that are
calculated from the calibration. SEC should not be used as an assessment tool for the expected method accuracy (trueness and
precision of prediction) of the predicted value of future samples. The method accuracy should generally be verified by
calculating the Standard error of prediction (SEP) using an independent validation set of samples. An accepted method is to mark
a part of the calibration set as the validation set. This set is not fully independent but can be used as an alternative for the
determination of the accuracy.
Standard error of the laboratory (SEL): A calculation based on repeated readings of one or more samples to estimate
the precision and/or accuracy of the reference laboratory method, depending on how the data were collected.
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Standard error of prediction (SEP): A measure of model accuracy of an analytical method based on applying a given
calibration model to the spectral data from a set of samples different from, but similar to, those used to calculate the calibration
model. SEP is the standard deviation of the residuals obtained from comparing the values from the reference laboratory to those
from the method under test for the specified samples. SEP provides a measure of the model accuracy to be expected when one
measures future samples.
Surface reflectance: Also known as “specular reflection”, it is that portion of the radiation not interacting with the sample
but simply reflecting back from the sample surface layer (i.e., the sample–air interface).
Transflection: A transmittance measurement technique in which the radiation traverses the sample twice. The second time
occurs after the radiation is reflected from a surface behind the sample.
Transmittance: Represented by the equation:
�
T = � or T = 10−A
0
where I is the intensity of the radiation transmitted through the sample; I0 is the intensity of the radiant energy incident on the
sample ; and A is the absorbance.▲ (USP 1-May-2020)
al
ci
ffi
O
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