SHORT FORM CATALOG

INTRINSICALLY SAFE SIL CERTIFIED INSTRUMENTATION FOR HAZARDOUS AREAS

DTS0262 Rev. 5 (09-2016)
© G.M. International Srl 2016
Subject to revisions
INDEX
Company Profile 2
Manufacturing Excellence 4
Innovation 6
Training and Development 8
Approvals and Certifications 10
Worldwide Presence 11
Products 13
Product Selector 16
D5000 Series 21
Safety Relays 33
D1000 Series 45
El1000ADP Series 56
D6000 Series 59
D2000 Series 67
Power Supplies 75
D9000 Series 83
T3000 Series 87
Online Information 90
COMPANY
PROFILE

History
In 1970 Glisente Landrini founded Elcon Instruments, which has been
acknowledged as an international leader in the design and manufacturing of
Intrinsically Safe products and systems.
Mr. Landrini started G.M. International to provide state of the art SIL rated
products and services to support Intrinsically Safe applications in Oil & Gas,
Petrochemical and Pharmaceutical Industries.
The Company was founded in 1993, but the core Management experience
remarkably exceeds over 40 years of qualified activity in hazardous locations
and industrial electronics. Glisente Landrini
President and Managing Director
G.M. International’s products have been successfully installed in plants all over the
world, including Europe, Russia, North America, Middle and Far East and China.
G.M. International’s products interface all wiring between safe and hazardous
areas and represent a fundamental, yet often under-estimated, layer of the
instrumentation package.
Intrinsically Safe isolators provide energy limitation to protect from risks of
explosion while providing the highest grade of availability to guarantee both
continuous operation and effectiveness of the safety layer.
G.M. International has obtained SIL 3 FSM approval by TÜV according to
IEC61508:2010 standard, and its products are certified up to SIL3, offering the
greatest levels of functional safety for high integrity and critical applications.

2
 Headquarters in Italy

Goals and Values

• Designing and manufacturing Intrinsically Safe Instruments certified up to SIL 3
• Understanding, managing and reducing risks
• Preventing accidents
• Achieving 100% customer satisfaction
• Demonstrating social responsibility and contributing to sustainable
development
• Minimizing impact on environment and climate, and creating a safe and
healthy working environment
• Being imaginative and stimulating new ideas
• Being truthful and acting with integrity
• Working together and sharing experience
• Striving for simplification and clarity, focusing on value-adding activities

Health Safety Environment

G.M. International conforms to latest HSE standards and to all local Health and
Safety regulations and requirements with continuous and extensive personnel
formation and hands-on training. Management is committed to the highest
achievable HSE level throughout all stages of our activities and, it is our policy to
protect our employees, customers, subcontractors and the community.
Our objective is to reduce risks to the lowest level in order to reach a HSE goal of
zero incidents, confirmed by OHSAS 18001:2007 certification.

Code of Ethics
All personell is highly qualified, experienced and continuously trained.
G.M. International employees adhere to a strict code of ethics approved by the
Board of Directors.

3
 COMPANY PROFILE

MANUFACTURING EXCELLENCE
Laser Marking
All markings are engraved using a state-of-the-art laser etching machine;
permanent in every environmental condition.
Marking includes complete wiring diagrams, terminal block number
assignments and certification data.

Product Traceability
All products follow a strict traceability standard. From the batch of components
to customer assignment through every manufacturing and testing steps, all
data of individual modules are stored.
Starting from the serial number, the complete history of any module can be
traced through all production phases.

Protective G3 Coating
All units are treated with a “G3” compliant silicon based coating.
Such tropicalization is applied to improve electrical characteristics, as well as to
protect from harsh environmental conditions.

4
MANUFACTURING EXCELLENCE

C D

Made in Italy
The whole product range are proudly assembled, calibrated and tested in our
own facilities in Villasanta, near Milan in ITALY, utilizing the latest technologies
and machinery.

Manufacturing Facilities
Having complete control on the manufacturing process ensures the highest level
of quality and guarantees the greatest flexibility for all customers’ requirements
with improved delivery time for large or small orders alike.
Manufacturing equipments are constantly renewed and updated;
Automatic Test Equipment, specifically developed by our engineering team,
are constantly checked and calibrated against traceable standards to ensure
accuracy and repeatability.
The entire manufacturing process is SIL 3 certified by TÜV.

100 % Testing
Each and every manufactured product undergoes rigorous and automated
test and calibration procedures. Test bench calibration is verified several times
during the day to guarantee correct and repeatable results. Product field return A. G3 Coating
rate, verified according to ISO 9000:2008 records, is lower than 0.1%. B. Assembly Line
C. Automated Pick and Place
D. Visual Inspection

5
 COMPANY PROFILE

B C

INNOVATION
Design
D5000 and D6000 series modules use embedded Planar Transformers to
guarantee the greatest reliability, accuracy and stability, as well as
low manufacturing costs.
We strive to use the best industry components, qualified as a minimum for
operations up to 85°C, and use advanced designed techniques to improve
performances and quality. D5000 series does not use electrolytic capacitors and
has obtained TÜV certification for 20 years lifetime.

Assembly Technology
We make use of the latest assembly technology such as SMD mounting of most
components including terminal blocks and transformers.
Soldering is performed using reflow technology, industry highest standard.
Automatic optical verification of all assembled plates is performed at the end of
the assembly process to eliminate all flaws at the earliest stage.

Cutting Edge Technology

Automated assembly lines allow us to improve quality and delivery time
thus lowering manufacturing defects. Constant investments are made in the
production line to keep abreast with the latest technology.

6
INNOVATION

Research and Development

G.M. International gives strategic importance to R&D activities and delivers
products conforming to the latest standards.
Research, development and manufacturing are strengthened through large
investments. Over 20% of the company employees are devoted to research,
development and engineering of our products.
R&D personnel works closely with other company teams and keeps tight
relationships with customers worldwide; together with our many years of
experience in all fields of applications, these are key factors to deliver excellent
products that fulfill requirements and anticipate market trends.
R&D department is also covered by a FSM SIL 3 Certification by TÜV.

Quality
Quality is crucial to achieve customer satisfaction and market success.
G.M. International’s products satisfy customers’ expectations and meet the
specifications of international standards.
Safety, performance, reliability and product documentation are the basic principles
of product quality. G. M. International has obtained ISO 9001:2008 in 2006.

A. Automated Pick and Place

B. Selective Soldering
C. Laser Marking
D. Product Traceability

7
 COMPANY PROFILE

TRAINING AND DEVELOPMENT

Continuous Education
Continuous training and improvement of the staff ’s skills and capacities are key
points to enhancing company performances and customer’s satisfaction.
G.M. International offers extra courses to raise our employees awareness of the
company products and their use, in addition to mandatory training on HSE,
Quality and manufacturing/testing practices.

Customer Support
G.M. International considers service as an integral part of customer’ s
requirements and satisfaction.
Among the services we offer:
• Cabinet assembly according to customer’s specification and worldwide
EX standards
• System Engineering
• Custom solutions tailored to customer’s special requests
• ISO 9000:2008 certified post sales assistance service
• Factory Acceptance Tests (FAT) on products and assembled cabinets that can
be staged in our facilities in Villasanta (MB) – Italy, at any of our subsidiaries
or in the facilities of our worldwide system integrator partners

8
TRAINING AND DEVELOMPMENT

Customer Training
Special courses for engineering companies, end users and system integrators
are also given both in-house and at customers sites on topics such as Intrinsic
Safety (I.S.) and SIL levels of a Safety Instrumented System (SIS). Specifically, our
SIL courses based on our SIL manual, have proven to be highly informative and
have gained strong popularity.
G.M. International is a course promoter of the TÜV Rheinland Functional Safety
Program for Safety Instrumented Systems (SIS) trainings, see our website for
available dates. The main objective is to provide engineers involved in safety
instrumented systems with elementary and necessary knowledge of functional
safety, based on IEC61508 and IEC61511.

Safety Instrumented Systems

This Manual is a pratical aid for the analysis, installation and maintenance of
safety instrumented systems and associated components and will hopefully
serve as a guide for understanding and implementing procedures into pratical
applications.
It represents an effort to share the results achieved in many years of research and
experience in the field, with anyone willing to approach Safety Related Systems. C
The manual is for the thousands of professionals employed in process industries
who work with safety instrumented systems and who are expected to follow the
appropriate industry standards.
A. Global Sales Team
B. Funcional Safety Engineer course
held by Tino Vande Capelle,
Functional Safety Services Director
C. SIL Manual

9
 CERTIFICATIONS

APPROVALS AND CERTIFICATIONS

Intrinsically Safe Products
G.M. International’s products have been granted I.S. certificates from the most
credited Notified Bodies in the world.
Certificates are available for ATEX (Europe), IECEx (International), USA and Canada,
EAC-EX (Russian and Ukrainian), China, India, Japan, Brazil.
All certificates are available for download from our website.

IEC61508:2010 SIL Certifications

G.M. International offers a wide range of products that have been proved to comply
with the most severe quality and safety requirements.
IEC61508 and IEC61511 standards represent a milestone in the progress of industry
in the achievement of highest levels of safety through the entire instrumented
system lifecycle.
The majority of our products are SIL certified as well as our design, manufacturing
and administrative facilities (FSM); reports and certificates from TÜV and EXIDA are
available for download from our website.

Maritime Type Approval

G.M. International offers Type Approval Certificates for its line of Intrinsically Safe
Isolators and Power Supplies for use in Maritime and Offshore applications.
Certificates were issued by Det Norske Veritas and by Korean Register of Shipping.

10
WORLDWIDE

LYON
MILAN
TEHERAN TOKYO
SHANGAI
HOUSTON DUBAI

SINGAPORE

WORLDWIDE PRESENCE
We are there, wherever you need
G.M. International provides local pre and post sales support through its 7 direct
subsidiaries and numerous agents and distributors in more than 55 countries.
Our authorized sales network ensures a fast response wherever you are.
Visit our website www.gmintsrl.com to find an expert near you and take advantage
of a global partnership with G.M. International.

Americas Asia - Pacific Europe Middle East

• Argentina • Australia • Austria • Iran
• Canada • Cambodia • Estonia • Jordan
• Chile • China • France • Kuwait
• Colombia • India • Germany • Libya
• Mexico • Indonesia • Greece • Oman
• Trinidad and Tobago • Japan • Hungary • Qatar
• USA • Korea • Ireland • Saudi Arabia
• Laos • Italy • United Arab Emirates
• Malaysia • Latvia
• Myanmar • Lithuania
Africa • New Zeldand • Norway
• Algeria • Philippines • Poland
• Egypt • Singapore • Romania
• Morocco • Thailand • Russia
• Nigeria • Vietnam • Spain
• Tunisia • Sweden
• The Netherlands
• Turkey
• Ukdraine
• United Kingdom

11
12
 D2000 SERIES

Enhanced Intrinsically
Safe Isolators
D5000

Safety Relays for High

Integrity Applications

Intrinsically Safe
Isolators
D1000

Non Intrinsically Safe

Isolators
D6000

Intrinsically Safe
Multiplexer System
D2000

SIL Certified Enhanced

Power Supply

Surge Arresters
D9000

Intrinsically Safe
Loop Indicator
T3000
PRODUCTS
13
PRODUCTS
OVERVIEW

Safety, performance and reliability: our products, our promises

From the latest instrinsically safe isolators to safety relays for high integrity
applications, to enhanced power supply units and systems, here you can find a
complete overview of the product range of GM International.
A product selector will help you find the correct series or product for your
systems. Detailed descriptions of our product series with general features, related
accessories and technical selection tables to support you with the product that
suits your application.
Our products are certified up to SIL 3, offering the highest levels of functional safety
for high integrity and critical applications.

Get inspired!
Visit our website for further information: www.gmintsrl.com

14
PRODUCTS

ICONS
The following is a descriptive list of the icons that appear in this section:

Intrinsically Safe Non Intrinsically Safe Features

5+.
MODBUS
Transmitter Switch or Proximity Safety Relay  SIL 3 Level according to
IEC 61508, IEC 61511

SIL 2 Level according to

I/P Converter Proximity Electrovalve IEC 61508, IEC 61511

Current or Voltage Magnetic Pickup or

Signal Proximity LED Pulse Test compatible

Load Cell
Current Signal Strain Gauge Fire and Gas System Diagnostics available

Thermocouple or MODBUS
RTD 4-wires Vibration Sensor Visual Alarm MODBUS RTU available

Thermocouple or
RTD 3-wires
RS-485
RS-422 Serial Comunication
Protocol Audible Alarm
TB Only for Termination
Board

D2010M
Thermocouple or D2030M For connection to field Isolated AC/DC
Voltage Signal units D2010M, D2030M Power Supply Configurable via PC

Isolated AC/DC
RTD 3-wires Power Supply

Electrovalve

LED

Switch-over Relay

15
 PRODUCT SELECTOR

D5030
D5032
Relay D5036
output D1030
D1032
D1080

D5031
D5035
D5037
Transistor D5231
24 Vdc
output D1031
D1033
D1035
D1081
No Line
Current D5034
Monitoring
output D1034

D1130
115-230
Vac
D1180

D5030
D5032
Relay
D5036
output
D1030

Local and D1032

Bus alarm
D5031
D5037
DIGITAL Transistor
D5231
INPUT output
D1031
D1033
24 Vdc
D5030D

Relay D5037D
output D1030S
D1032D
Remote
Line
alarm or D5031D
Monitoring
duplicator
D5037D
Transistor
D5231
output
D1031D
D1033D

D5034
Transistor
Transparent
output
D1034

Relay output Relay output D1130S

115-230
Vac
Relay output Relay output D1130D

Non IS Loop powered 24/220 Vac/Vdc Relay output D5093D

16
PRODUCT SELECTOR

D5040
D1040
Loop DC NE/ND
output D1041
powered load
D1042
D1043

D5240
No Line D1040
I.S.
Monitoring
D1041
NE/ND
DC output D1042
load
D1043
24 Vdc D1045
D1046

Relay D5244
output D1044

DIGITAL
OUTPUT

Loop D5048
DC output NE/ND load
powered D1048
I.S.
24 D5049
DC output NE/ND load
Vdc D1049

D5293
Line NE load
Monitoring D1093

D5294
Non Relay
24 Vdc ND load D5096
I.S. output
D1093

NE/ND load D5295

inverter D5097

17
 PRODUCT SELECTOR

D5011
D5014
D5015
D5212
D1010
D1012
D1014

D5254
+ Alarm
D1054

D5014D
D5015D
Duplicator D1010D
ANALOG D5212
INPUT D1012

D5014
D5014
D1010

4 Wire D5254
ĐƟǀĞdx + Alarm
D1054
D1053

D5014D
Duplicator D5015D
D1010D

D5020
24 Vdc
No Line D1020
Monitoring
Loop
D1022
powered
ANALOG
OUTPUT
Open/short
D5020
circuit
4 Wire
24 Vdc
Tx
Open circuit D1020

D5072
D1072

D5273
TC, RTD, Pot + Alarm
D1073

TEMPERATURE D5072D
Duplicator
D1072D

RTD In/Out D5072-087

18
PRODUCT SELECTOR

D5263
Transparent
D1063

WEIGHING Current D5264

analog out D1064

D5035
D1035
FREQUENCY
D5060
Analog out + Alarm
D1060

D5062
VIBRATION
D1062

ND D5294
Load D5295
FULL
ĚŝĂŐŶŽƐƟĐ D5293
NE D5294
ŝĂŐŶŽƐƟƐĐ Load
D5295

D5096
Line monitoring NE/ND
D5097
only Load
D1093

D5090-086

SAFETY D5091
RELAY D5094
OUT
ND D5095
Load D5290-078
D5291
D1092
D1092-069

No D5090
ŝĂŐŶŽƐƟĐƐ D5094
D5095
D5098
D5290
D5290-078
NE
Load D5290-079
D5290-080
D5290-084
D5290-091
D5290-092
D1092
D1092-069

19
20
D5000 SERIES

D5000
SERIES
ENHANCED INTRINSICALLY SAFE ISOLATORS
SUITABLE FOR SIL 2 AND SIL 3 APPLICATIONS

21
D5000 Termination Board connector

CHARACTERISTICS
Power Bus connector

Guides for Termination

board mounting DIN-Rail lock
Safe Area Terminal blocks
with engraved identification

Lexan detachable front cover

LEDs for power, status and fault

120 mm indication are visible through
the transparent cover

Modules are SIL 3 certified

123 mm Hazardous Area Side indicator

Laser engraving on entire enclosure

and terminal blocks to provide accurate,
safe and permanent marking of Intrinsic 12.5 mm
Safety parameters, schematic diagrams,
connections and instructions.

120 mm

D5200
DIMENSIONS
123 mm

22.5 mm

22
D5000 SERIES

High Performance General Features

• High signal transfer accuracy and repeatability • More than 25 modules suitable for SIL 3
• Advanced circuitry provides very low heat dissipation, applications according to IEC61508, IEC61511
ensuring modules run cool despite their high density • Independent power supply circuits for each
and functionality channel on most modules
• SMD manufacturing for a long, reliable life • Dual channel units are equivalent to two single
• Complete absence of electrolytic capacitors ensures units because of the absence of common
minimum 20 years lifetime circuitry on most modules
• Single channel versions available when
required, to provide single loop integrity
• Configuration components are easily accessed
by removing the side cover or via connector
front panel
• DIP switch configurability for easy field setup
• LED indication for power, signal status and line
fault conditions
Wide Functionality • Modules accept DC power supply over a wide
• Wide range of digital and analog I/O range for 24 Vdc (18-30 Vdc) applications
• SIL 3 Safety Relay contacts rated for 4 A or 10 A for • Wide operating temp. range: -40 to +60/+70 °C
direct switching of high loads • Installation in Zone 2 / Division 2
• Three port galvanic isolation to eliminate noise, • Certified for Offshore and Maritime applications
ground loop problems and to provide Intrinsic Safety
without a high integrity safety earth connection
• Line fault alarm detects open or short circuit of field cables
• Optional power bus DIN-Rail connector
• Standard Termination Board with custom connectors
for integration into customized Boards
• EMC Compatibility to EN61000-6-2, EN61000-6-4,
EN61326-1, EN61326-3-1 for safety system

High Packing Density

• High packing density
• 35 mm (Top Hat) DIN-Rail
• Ultra slim 2 channels 12 mm wide DIN-Rail and
Termination Board mounting modules
• Power and fault on bus connectors
• 6 mm per channel means 50% space reduction
• 3 mm per channel on DI module D5231E

23
 D5000 SERIES

FEATURES
Blue Terminal Blocks Grey Terminal Blocks Enclosure Characteristics
for Hazardous Area for Safe Area
connections connections • High channel density result from innovative circuit
design using advanced surface mount components
• Plug-in screw terminal blocks to secure termination
up to 2.5 mm2
• Configuration components are easily accessed by
removing side cover

Detachable Cover for

direct access to
configuration components

Enhanced Power Bus mounting

24 Vdc Power Supply Voltage can be applied to the
module by directly connecting to the plug-in Terminal
Block of each module, or via the Power Bus System.
The system consists of standard DIN-Rail modules
mounted on DIN-Rail Bus connectors.
The maximum allowed powering capacity per trunk is 8 A.
It is always possible to remove modules, without
disconnecting the bus connector which remains attached Bus plug-in connector
to the DIN-Rail.
Communication bus is provided, on suitable models, to
transmit via Modbus to DCS PLC logic solver to read input
variables, diagnostic conditions, etc.
Cumulative Fault Alarm indication is provided on the
Bus connection. This signal can be fed to a common unit
(D5202S) which provides SPST Relay contact for common
faults.
Both supply voltages are independently monitored
Bus connector terminal
and over or under condition are signaled via SPST Relay
contact for power good (supply within operating range).
D5202S is also capable of operating as a redundant
4 A supply module for the system.

DIN Rail stopper

24
D5000 SERIES

TERMINATION BOARDS
Characteristics
• Suitable to host 8/16/32 D5000 or D5200 SIL 3 modules
12.5mm/22.5mm wide, single or double channel, for up to a total
of 32 channels
• AI - AO - DI - DO Temperature: single or double channels
• Signal converter, Safety Relay: single channel
• 24 Vdc redundant power supply, with window voltage monitoring
and corresponding relay fault output
• Boards are available with custom connectors to directly interface
any system PLC / DCS / ESD
• Cumulative fault relay output

Diagnostic signal for

power supply

Supply line 2 Common fault output signal

Supply line 1 HART Multiplexer connector

16 ch output connector

Power ON LEDs 1 - 2
Fault signaling LEDs

Termination Board Modules

Spare fuse

Space for Board tag

25
 D5000 SERIES

CONFIGURATION

SWC5090 Software
SWC5090 software is designed to provide a PC user interface to configure
suitable D5000, D5200 modules, via PPC5092 adapter.

It easily allows the user to:

• Read and write configuration parameters to the unit
• Store and restore data to and from local hard drive for backup or archive
• Load factory default configurations
• Monitor real time Input values for debug or test
• Print a report sheet containing configuration parameters and additional
information

SWC5090 is freely distributed at our website: www.gmintsrl.com

PPC5092 interface allows the

configuration of D5000, D5200
modules via SWC5090 software.
Modules are supplied via USB for
programming and therefore do not
need any external power supply.
PPC5092 USB Adapter Power Supply is requested for input
monitoring or analog output check.

PPC5092 comes with mini-USB

dedicated cable and CD-Rom
containing SWC5090 software.

26
D5000 SELECTION TABLE

Field Ch. SIL

Model Hazardous Area Safe Area Supply
device per unit level

5+.
D5011S 1 MODBUS
4-20 mA 
4-20 mA 24
2-Wires Passive Tx
(source) Vdc
Smart compatible 5+.
D5011D 2 MODBUS

5+.
D5014S 1 MODBUS
4-20 mA 
4-20 mA (source or sink)
2-Wires Passive Tx + 1-5 V (not SIL) 5+.
24 MODBUS
D5014D 4-Wires Active Tx 2
Smart compatible
Vdc 
Two 1 in 5+.
D5014D MODBUS
duplicated outputs 2 out 
4-20 mA
D5015SS 1
(source)
ANALOG IN

4-20 mA
D5015SK 1
(sink)

4-20 mA
D5015DS 4-20 mA 2
(source)
2-Wires Passive Tx 24
4-Wires Active Tx Vdc
Smart compatible 4-20 mA
D5015DK 2
(sink)

Two 1 in
D5015DS
duplicated outputs 2 out

Two 1 in
D5015DK
duplicated outputs 2 out

0/4-20 mA 0/4-20 mA (source)

24
D5212Q 2-Wires Passive Tx + I/O mapping 4
Vdc
4-Wires Active Tx + Modbus
0/4-20 mA 0/4-20 mA (sink/source)
24
D5254S 2-Wires Passive Tx + 2 SPDT Trip amplifiers 1
Vdc
4-Wires Active Tx + Modbus

27
 D5000 SELECTION TABLE

Field Ch. SIL

Model Hazardous Area Safe Area Supply
device per unit level
Universal TC, 4-20 mA (source or sink)
24
D5072S 3/4-Wires RTD, Indep. set point via Solid 1
Vdc
Potentiometer, mV State Relay + Modbus
TEMPERATURE CONVERTERS

4-20 mA (source or sink)

1 in
AND TRIP AMPLIFIERS

D5072D Universal TC, + Modbus

2 out
3-Wires RTD, Duplicator 24
Potentiometer, Vdc
mV 4-20 mA (source or sink)
D5072D 2
+ Modbus

D5072S 24
2/3/4-Wires RTD 2/3/4-Wires RTD 1
-087 Vdc

Universal TC, 4-20 mA (source or sink)

24
D5273S 3/4-Wires RTD, Indep. set points via SPDT
Vdc
Pot, mV Relay each + Modbus
4-20 mA
ANALOG OUT

D5020S 4-20 mA 1
Analog Signal to I/P
Bus powered
Converters, 24
signal from DCS, PLC or
Electrovalves, Vdc
other control devices.
D5020D Actuators and Displays; Two duplicated outputs. 2
Smart compatible

5+.
D5040S 1 MODBUS

NE solenoid valve,
Loop Powered control 
signal from safety Loop
other control devices.
PLC, DCS 5+.
D5040D 2 MODBUS

Loop Powered control 5+.
NE solenoid valve,
DIGITAL OUTPUT DRIVER

D5048S signal from safety 1 Loop MODBUS

other control devices. PLC, DCS

Line open/short fault
detection reflected on Logic level control 5+.
24 MODBUS
D5049S signal from safety 1
PLC.
PLC, DCS
Vdc 
Control signal from
NE solenoid valve, 24
D5240T safety PLC, DCS 3
other control devices. Vdc
+ Modbus

D5244S Voltage free Contact, 1

Logic Level, Indipend.
24 channels
SPDT (relay contact) Loop powered 24 Vdc
Vdc 5+.
from DCS, PLC or MODBUS
D5244D other control devices 2 
1002
channels

28
D5000 SELECTION TABLE

Field Ch. SIL

Model Hazardous Area Safe Area Supply
device per unit level

SPDT (relay contact) 5+.

D5030S 1 MODBUS
+ LED (fault status) 
Voltage free Contact, SPST (relay contact) +
Proximity Switch SPST (alarm or 1 in 24 5+.
D5030D MODBUS
Line fault detection duplicator) 2 out Vdc 
Isolated inputs + LED (fault status)

SPST (relay contact) 5+.

D5030D 2 MODBUS
+ LED (fault status) 
Open Collector 5+.
D5031S 1 MODBUS
+ LED (fault status) 
Voltage free Contact,
Proximity Switch Open Collector 5+.
1 in 24 MODBUS
D5031D Line fault detection + O.C. (alarm duplicator)
Isolated inputs + LED (fault status)
2 out Vdc 
Open Collector 5+.
D5031D 2 MODBUS

DIGITAL IN

+ LED (fault status)

Voltage free Contact, Open Collectors

24
D5231E Proximity Switch + LED (fault status) 8
Vdc
Line fault detection + Modbus

TB Voltage free Contact,

Proximity Switch SPDT (relay contact) 24 5+.
D5032S 1 MODBUS
Line fault detection + LED (fault status) Vdc 
Isolated inputs
TB SPST (relay contact) +
SPST (alarm or 1 in 5+.
D5032D MODBUS
Voltage free Contact, duplicator) 2 out 
Proximity Switch + LED (fault status) 24
Line fault detection Vdc
TB Isolated inputs 5+.
SPST (relay contact) MODBUS
D5032D 2
+ LED (fault status) 
5+.
D5034S 1 MODBUS
Voltage free Contact, Transparent repeater of 
24
Proximity Switch input status
Vdc
Isolated inputs 0 to 8 mA range 5+.
D5034D 2 MODBUS


29
 D5000 SELECTION TABLE

Field Ch. SIL

Model Hazardous Area Safe Area Supply
device per unit level
Voltage free
D5036S Contact, 1
Proximity Switch SPST (relay contact) 24
Line fault + LED (fault status) Vdc
D5036D detection 2
DIGITAL IN

Isolated inputs

Voltage free
D5037S Contact, 1
Proximity Switch SPST (relay contact) 24
Line fault + LED (fault status) Vdc
D5037D detection 2
Isolated inputs
0-50 KHz
Magnetic Pickup mA (source), 24
CONVERTERS

D5060S 1
or Pulse repeater Output Vdc
SIGNAL

Proximity Switch
4-20 mA / 0-20 mA 4-20 mA / 0-20 mA
(source/sink) 24
D5254S 2/4 wires Tx + 2 independent alarms via 1
Vdc
0.3 V to ± 30 V SPDT relays + Modbus
Vibration
INTERFACE
VIBRATION

Transducers, Transparent 24
D5062S 1
Accelerometers, input repeater Vdc
2/3-Wires sensors
mA (source/sink)
ISOLATOR CONV.
LOAD CELLS

D5264S Output and 1

Up to 4, 350 Ω, Modbus RTU 24
6-Wires Load Cells
Vdc
in parallel. Transparent
D5263S 1 -
input repeater
SUPPLIES VARIOUS

Power Distribution 5+.

24 MODBUS
D5202S and 1
Diagnostic Module
Vdc 
POWER

for more information and details about Power Supplies, see section at page 75
SAFETY
RELAYS

for more information and details about Safety Relays, see section at page 33

30
D5000 ACCESSORIES

Image Code Description

12 mm Power Bus Connector for DIN Rail Mounting.

JDFT049
1 needed for each BUS Module.

22 mm Power Bus Connector for DIN Rail Mounting.

JDFT050
1 needed for each BUS Module.

Bus End Stopper.

MCHP196
One needed for each end of Bus.

MOR015 Plug-in terminal block male, vertical out, for Power Bus.

MOR017 Plug-in terminal block male, horizontal out, for Power Bus.

MOR022 Plug-in terminal block female, horizontal out, for Power Bus.

Kit for Bus Mounting.

OPT5096
Includes: 1 x MOR017, 1 x MOR022, 2 x MCHP196.

PC Adapter required to configure programmable units;

PPC5092
Mini USB Male cable to USB Port.

PC Software for Configuration.

SWC5090
Freely downloadable from www.gmintsrl.com.

31
32
 SAFETY
RELAYS
HIGH INTEGRITY SAFETY RELAYS
SUITABLE FOR SIL 3 APPLICATIONS ACCORDING TO IEC61508

33
SAFETY RELAYS
CHARACTERISTICS
Introduction
When a load cannot be driven directly by a safety
controller, an interposing relay becomes a requirement.
For example, if the controller cannot handle the
amount of power required to switch the load; or the
voltage is different from 24 Vdc; or multiple contacts
are required to be driven by the same control signal.
SIL certified safety relays are a requirement to meet
the necessary Risk Reduction Factor (RRF) when
switching a load ON or OFF, in an IEC61508/61511
Safety Instrumented Function (SIF). SIL certified
relays guarantee that the safety function is met with a
suitable and known probability of failure (PFD).
The market for SIL certified relays is growing very
fast in all fields and applications and is no longer
an exclusivity of the Oil & Gas sector, thanks to
the increased implementation of functional safety
standards. Controls and braking systems for trains are
an example.

Safety Function
In order to properly select a SIL relay, special attention Combinations:
must be given to the Safety Function (SF) of the SIF Sometimes the relay function must be inverted to
where the SIL relay will be used, since different relay achieve the required SF. Meaning that the control
matrixes are used to achieve the required Safety signal is 1 but the load must be 0, or vice versa.
Integrity Level.
The two most typical SFs are De-Energize to Trip (DTS)
and Energize to Trip (ETS), however, combinations of
the two are also possible. Applications
DTS:
Used mostly in ESD systems to disconnect power Some of the most common applications for a SIL 2 or
to safety valves which are Normally Energized; SIL 3 relay are the controlling of:
it is achieved by removing power to the load through • Solenoid Valves (SOV) in ESD and F&G systems
the opening of the DO signal (0 Volts or “0”) and the • Beacons, Horns, and similar signaling devices
consequential opening of the relay contacts. • Burner Management Systems (BMS)
• AC or DC Motors
ETS:
Used mostly in F&G systems to energize deluge valves SIL certified relays are also used for feedback signals
which are Normally De-Energized or dormant; it is and as interposing relays between different systems.
achieved by providing power to the load through
the closing of the DO signal (24 Volts or “1”) and the
consequential closing of the relay contacts.

34
SAFETY RELAYS

Relay Functions Coil Voltage

There are four kinds of SIL relay functions defined by the SIL certified relays are available with a variety of coil
status of the relay coil and the relay contacts in normal voltages either in DC or AC. The correct one should be
working conditions; not during a Safety Demand (SD). chosen to match the coil driving signal.
1. Energized Coil (1) - Closed C ontacts (1):
Load Normally Energized; DTS Safety Function. Contact Form
2. De-Energized Coil (0) - Open Contacts (0): The contact form and state of the relay output (NO/
Load Normally De-Energized; ETS Safety Function. NC) should be determined by the SF; however, most of
3. Energized Coil (1) - Open Contacts (0): the time the SF is not known or not clearly specified.
Load Normally De-Energized; DTS Safety Function. Additionally, the load can be interfaced by interrupting
4. De-Energized Coil (0) - Closed Contacts (1): a single wire (+ or -) or both wires (+ and -).
Load Normally Energized; ETS Safety Function. Many solutions are available and in some cases
multiple outputs are made available in a single SIL
Energized Relay Coil means a 1 High condition (power relay for a field configurable solution.
ON) at the relay coil terminals; De-Energized Relay Coil However a load can often be driven with a single relay.
means the opposite, a 0 Low condition (power OFF) at
the relay coil terminals. Contact Rating
Closed or Open Relay Contacts determine if power Once the correct Safety Function is chosen, the relay
is available to the load under normal operating contacts rating for both AC and DC loads must be
conditions: when contacts are closed the load is taken into consideration.
powered (NE) and when contacts are open the load is Maximum contact rating of the SIL certified relay
not powered (ND). should not be exceeded to retain the certified SIL level.
The Safety Function consists in reverting normal Special care must be given to Inductive (overvoltage)
operating conditions. or Capacitive (in-rush current) loads.
For example, when the relay coil is energized and SIL relays are typically de-rated and capable of
contacts are closed, the load is Normally Energized withstanding in-rush current or overvoltage spikes,
and the Safety Function is met when power is removed but the normal working conditions must be below
from the load; from High to Low condition. maximum specified to maintain the required SIL level.
Some additional effort is required for DC loads since
relay specification can be quite confusing.
ND Load For example GMI D5290S SIL 3 relay DC Rating is:
10 A / 250 Vdc / 300 W.
Input However, 10 x 250 is equal to 2.500 W and not 300 W!
The difference is that the relay can either handle 250
Vdc or 10 A and not the combination of the two. The
NE Load DC load graph provided in the Data Sheet must be
used to verify the maximum allowed Load in various
SAFETY RELAY BASIC OPERATIVE PRINCIPLES DC voltage levels. As shown here:
Three relays in series for safety disconnection of NE Loads.
Three relays in parallel for safety connection of ND Loads.

D5294S

35
 SAFETY RELAYS

Line & Load Monitoring

SIL certified relays are used in SIFs which are always trip) or its anchors can partially move degrading and
critical loops and careful consideration should be shortening the life of the relay itself. If a pulse test is
given to the requirement of Line and Load Monitoring. required, a SIL certified relay with a filtering circuit on
If it is true that in a DTS SF a wire or a coil failure will lead the front-end should be used. GMI D5000 series are
to safety, the same cannot be said of an ETS SF where fully compatible to Line Monitoring pulses from all
a failure would lead to a dangerous condition which, system manufacturers.
if undetected, would lead to an unsafe status and Extension of Line Monitoring through the SIL Relay:
consequential loss of SIL level. Some useful applications Control system diagnostic capabilities are designed to
for Line Monitoring in DTS SFs are also possible; perform line monitoring when no relay is interposed
for example, monitoring the status of the coil to between the control system and the load. As soon as
prevent spurious trips or to verify the condition of the a relay is placed in the loop, the diagnostic function
individual coil in a redundant coil SOV. Line monitoring stops at the relay input circuit (coil). To perform full line
is also useful in Normally De-Energized systems such as monitoring a SIL relay with built-in diagnostic circuit
F&G where it is not possible to perform line monitoring is required. These relays are able to diagnose a failure
through conventional methods. When Line & Load in the field wiring and load providing an alarm to the
Monitoring is required, three separate considerations control system or other dedicated alarm channels.
must be made:
Line Monitoring Functions:
Pulse Test Compatibility: A SIL relay with built-in diagnostics can perform two
The majority of today’s control systems such basic types of line monitoring: detection of open
as ESD or F&G can generate a pulse (active or circuit and/or short circuit; both will lead to an unsafe
passive) to verify line integrity. Its length and condition for a Normally De-Energized SIF and can
frequency varies from system to system but, in all lead to a spurious trip in a Normally Energized SIF.
cases, it can negatively affect relay functionality! Monitoring of the supply line should also be taken
A relay is not designed to be pulsed and, depending on into consideration since loss of power leads to unsafe
the pulse length, the relay can change status (spurious condition in an ETS SF.
Application Example
diagnostics
configuration

FIELD

diagnostics
24 Vdc
From 24 Vdc
up to 250 Vac

DCS/PLC DI
(2 dry contacts)

DCS/PLC DO

diagnostics
configuration

Solenoid Valve DCS/PLC

MODBUS

36
SAFETY RELAYS SELECTION TABLE

Field Application Examples

Model Rating Features
device (Figures show Normal Operation)
+ / AC + / AC

D5090S
5A
PLC
Output ON
250 Vac
Service NE
PLC
Service 24 Vdc 1250 VA
Output ON 5+.
Load Load Load MODBUS
24 Vdc
(Not SIL) SIL 3 (Not SIL)
5A

NE
Load
250 Vdc
SIL 3 140 W

- / AC - / AC 24 Vdc
Coil
Normal Operation: NE Relay Coil and NE Load (1-1).
Safe State: Load is disconnected by disconnecting input (0-0).

+ / AC + / AC

D5090S-
5A
086 PLC 250 Vac
Output OFF
Service NE
PLC
Service 0 Vdc 1250 VA
Output OFF 5+.
Load Load Load MODBUS
0 Vdc
(Not SIL) SIL 3 (Not SIL)
5A 
NE 250 Vdc
Load
SIL 3 140 W

- / AC - / AC 24 Vdc
Coil
Normal Operation: ND Relay Coil and NE Load (0-1).
SAFETY RELAYS

Safe State: Load is disconnected by connecting input (1-0).

+ / AC + / AC
D5091S
5A
250 Vac
PLC PLC
Output OFF Output ON 1250 VA 5+.
0 Vdc 24 Vdc MODBUS

5A
ND ND
Load
Service Load Service Load Load 250 Vdc
SIL3 SIL3
140 W
- / AC - / AC
24 Vdc
Coil
Normal Operation: ND or NE Relay Coil and ND Load (0-0 or 1-0).
Safe State: Load is connected by connecting input (1-1) or
by disconnecting input (0-1).

+ / AC + / AC
D5094S
Out 1 Out 1

5A
PLC PLC
250 Vac
NE F&G/ND
Output ON Load Service Output OFF Load Service 1250 VA
24 Vdc SIL 3 Load 0 Vdc SIL 3 Load 5+.
(Not SIL) (Not SIL) MODBUS

Out 2 Out 2
5A 
250 Vdc
140 W
- / AC - / AC

24 Vdc
Normal Operation: NE Relay Coil and NE Load (1-1) or Coil
ND Relay Coil and F&G/ND Load (0-0).
Safe State: Load is disconnected by disconnecting input (0-0) or
Load is connected by connecting input (1-1).

37
 SAFETY RELAYS SELECTION TABLE

Field Application Examples

Model Rating Features
device (Figures show Normal Operation)
+ / AC + / AC

D5095S Out 1 Out 1

5A
250 Vac
PLC NE PLC F&G/ND
Output OFF Load Service Output ON Load Service 1250 VA
0 Vdc SIL 3 Load 24 Vdc SIL 3 Load 5+.
(Not SIL) (Not SIL) MODBUS

Out 2 Out 2
5A 
250 Vdc
140 W
- / AC - / AC

24 Vdc
Normal Operation: ND Relay Coil and NE Load (0-1) or Coil
NE Relay Coil and F&G/ND Load (1-0).
Safe State: Load is diconnected by connecting input (1-0) or
Load is connected by disconnecting input (0-1).

+ / AC + / AC
D5096S

5A
PLC NE PLC F&G/ND 250 Vac
Output ON Load Service Output OFF Load Service 5+.
24 Vdc SIL 3 Load 0 Vdc SIL 3 Load 1250 VA MODBUS
(Not SIL) (Not SIL) 
5A
250 Vdc
- / AC - / AC
140 W

Normal Operation: NE Relay Coil and NE Load (1-1) or 24 Vdc

SAFETY RELAYS

ND Relay Coil and F&G/ND Load (0-0). Coil

Safe State: Load is disconnected by disconnecting input (0-0) or
Load is connected by connecting input (1-1).
Smart line and load diagnostics functions.
+ / AC + / AC

D5097S
5A
PLC NE PLC F&G/ND 250 Vac
Output OFF Load Service Output ON Load Service 5+.
1250 VA MODBUS
0 Vdc SIL 3 Load
(Not SIL)
24 Vdc SIL 3 Load
(Not SIL) 
5A
250 Vdc
- / AC - / AC 140 W

Normal Operation: ND Relay Coil and NE Load (0-1) or 24 Vdc

NE Relay Coil and F&G/ND Load (1-0). Coil
Safe State: Load is diconnected by connecting input (1-0) or
Load is connected by disconnecting input (0-1).
Smart line and load diagnostic functions.
+ / AC

D5098S PLC 5A
Output ON
24 Vdc 250 Vac
1250 VA
Service 5+.
Load MODBUS
(Not SIL)
5A 
NE 250 Vdc
Load
SIL 3 140 W

- / AC 24 Vdc
Coil
Normal Operation: NE Relay Coil and NE Load (1-1).
Safe State: Load is disconnected by disconnecting input (0-0).

38
SAFETY RELAYS SELECTION TABLE

Field Application Examples

Model Rating Features
device (Figures show Normal Operation)
+ / AC + / AC
D5098D
PLC PLC PLC 5A
Output A ON Output B ON Output ON
24 Vdc 24 Vdc 24 Vdc 250 Vac
1250 VA
5+.
MODBUS

Service Service Service Service 5A 

Load Load Load Load
(Not SIL) NE (Not SIL) NE (Not SIL) NE (Not SIL) NE 250 Vdc
Load A Load B Load A Load B
SIL 3 SIL 3 SIL 3 SIL 3 140 W

- / AC - / AC 24 Vdc
Coil
Normal Operation: Dual channel. NE Relay Coil and NE Load (1-1).
Safe State: Load is disconnected by disconnecting input (0-0).

+ / AC + / AC
D5290S
10 A
PLC 250 Vac
Output ON
PLC 24 Vdc 2500 VA
Service NE Output ON Service 5+.
Load Load Load MODBUS
(Not SIL) SIL 3
24 Vdc
(Not SIL)
10 A 
NE 250 Vdc
Load
SIL 3 300 W

- / AC - / AC 24 Vdc
SAFETY RELAYS

Coil
Normal Operation: NE Relay Coil and NE Load (1-1).
Safe State: Load is disconnected by disconnecting input (0-0).

+ / AC + / AC + / AC
D5290S
5A
-078 PLC
250 Vac
Output OFF

Service PLC Service

0 Vdc 1250 VA
Load NE Output ON
NE 5+.
A Load Load B Load MODBUS
(Not
SIL) SIL 3
24 Vdc
SIL 3 (Not SIL)
Service
Load
5A 
(Not SIL) 250 Vdc
ND
Load 175 W
SIL 3

- / AC - / AC - / AC 24 Vdc
Coil
NE or ND Relay Coil and NE-ND or ND Load for interrupting up to 4 loads.
SIL 3 function: configurable via external wiring.

+ / AC + / AC + / AC + / AC

D5290S
5A
-079 250 Vac
PLC
Service
NE
PLC
NE Service
Output ON 1250 VA
Load Output ON 115 Vac
(Not A Load Load B Load
115 Vac (Not SIL)
SIL) SIL 3 SIL 3
Service Service 5A 5+.
ND MODBUS
Load
SIL 3
A Load
(Not SIL)
Load
(Not SIL)
B ND
Load
SIL 3
250 Vdc 
175 W

- / AC - / AC - / AC - / AC 115 Vac
Coil
NE Relay Coil and NE or ND Load for interrupting up to 4 loads. AC Coil.
SIL 3 function: configurable via external wiring.

39
 SAFETY RELAYS SELECTION TABLE

Field Application Examples

Model Rating Features
device (Figures show Normal Operation)
+ / AC + / AC

D5290S
10 A
-080 PLC 250 Vac
Output ON
Service NE
PLC
Service
115 Vac 2500 VA
Output ON
Load Load Load
115 Vac
(Not SIL) SIL 3 (Not SIL) 5+.
10 A MODBUS
NE 250 Vdc 
Load
SIL 3 300 W

- / AC - / AC 115 Vac
Coil
Normal Operation: NE Relay Coil and NE Load (1-1). AC Coil.
Safe State: Load is disconnected by disconnecting input (0-0).

+ / AC + / AC

D5290S
10 A
-081 PLC 250 Vac
Output ON
Service NE
PLC
Service
110 Vdc 2500 VA
Output ON
Load Load Load
110 Vdc
(Not SIL) SIL 3 (Not SIL)
10 A 5+.
MODBUS
NE
Load
250 Vdc 
SIL 3 300 W

- / AC - / AC 110 Vdc
SAFETY RELAYS

Coil
Normal Operation: NE Relay Coil and NE Load (1-1).
Safe State: Load is disconnected by disconnecting input (0-0).

+ / AC + / AC + / AC + / AC
D5290S
5A
-084
250 Vac
PLC
Service PLC Output ON 1250 VA
NE NE Service
Load Output ON 110 Vdc
(Not A Load Load B Load
110 Vdc (Not SIL)
SIL) SIL 3 SIL 3 5+.
ND Service Service 5A MODBUS
Load
SIL 3
A Load
(Not SIL)
Load
(Not SIL)
B ND
Load
SIL 3
250 Vdc 
175 W

- / AC - / AC - / AC - / AC 110 Vdc
Coil
NE Relay Coil and NE or ND Load for interrupting up to 4 loads. AC Coil.
SIL 3 function: configurable via external wiring.

+ / AC + / AC

D5290S
10 A
-091 PLC 250 Vac
Output ON
Service NE
PLC
Service
230 Vac 2500 VA
Output ON
Load Load 230 Vac
Load 5+.
(Not SIL) SIL 3 (Not SIL) MODBUS
10 A 
NE
Load
250 Vdc
SIL 3 300 W

- / AC - / AC 230 Vac
Coil
Normal Operation: NE Relay Coil and NE Load (1-1). AC Coil.
Safe State: Load is disconnected by disconnecting input (0-0).

40
SAFETY RELAYS SELECTION TABLE

Field Application Examples

Model Rating Features
device (Figures show Normal Operation)
+ / AC + / AC
D5290S
-092 10 A
PLC 250 Vac
Output ON
Service NE
PLC
Service
48 Vdc 2500 VA
Output ON
Load Load Load
48 Vdc
(Not SIL) SIL 3 (Not SIL) 5+.
10 A MODBUS
NE 250 Vdc 
Load
SIL 3 300 W

- / AC - / AC 48 Vdc
Coil
Normal Operation: NE Relay Coil and NE Load (1-1).
Safe State: Load is disconnected by disconnecting input (0-0).

+ / AC + / AC
D5291S
10 A
250 Vac
PLC PLC
Output OFF Output ON
2500 VA 5+.
MODBUS
0 Vdc 24 Vdc

10 A
ND ND
Load
Service Load Service Load Load
250 Vdc
SIL3 SIL3 300 W
- / AC - / AC
24 Vdc
Normal Operation: ND or NE Relay Coil and ND Load (0-0 or 1-0). Coil
Safe State: Load is connected by connecting input (1-1) or
SAFETY RELAYS

by disconnecting input (0-1).

+ / AC
D5293S 5+.
MODBUS
4A 
250 Vac
1000 VA
PLC NE
Output ON Load
24 Vdc SIL 3
4A
250 Vdc
120 W MODBUS

- / AC
24 Vdc
Normal Operation: NE Relay Coil and NE Load (1-1). Coil
Safe State: Load is disconnected by disconnecting input (0-0).
Smart line and load diagnostic functions. Modbus output.

+ / AC + / AC
D5294S
5+.
4A MODBUS

250 Vac

PLC F&G/ND PLC NE
Output OFF Load Output ON Load 1000 VA
0 Vdc SIL 3 24 Vdc SIL 3

4A
250 Vdc
120 W
MODBUS
- / AC - / AC

24 Vdc
Normal Operation: ND Relay Coil and F&G/ND Load (0-0) or
Coil
NE Relay Coil and NE Load (1-1).
Safe State: Load is connected by connecting input (1-1) or
Load is disconnected by disconnecting input (0-0).
Smart line and load diagnostic functions. Modbus output.

41
 SAFETY RELAYS SELECTION TABLE

Field Application Examples

Model Rating Features
device (Figures show Normal Operation)
+ / AC + / AC
D5295S
5+.
MODBUS
4A 
PLC F&G/ND PLC NE 250 Vac
Output ON Load Output OFF Load
24 Vdc SIL 3 0 Vdc SIL 3
1000 VA

4A
250 Vdc
120 W MODBUS
- / AC - / AC

Normal Operation: ND Relay Coil and NE Load (0-1) or 24 Vdc

NE Relay Coil and F&G/ND Load (1-0). Coil
Safe State: Load is diconnected by connecting input (1-0) or
Load is connected by disconnecting input (0-1).
Smart line and load diagnostic functions. Modbus output.
+ / AC + / AC
D1092S PLC PLC
Output ON Output OFF
24 Vdc 0 Vdc
3A
250 Vac
750 VA
NE Service ND Service
Load Load Load Load 5+.
SIL 3 SIL 3 3A MODBUS

125 Vdc 
120 W
- / AC - / AC
24 Vdc
SAFETY RELAYS

Normal Operation: NE Relay Coil and NE Load (1-1) or Coil

ND Relay Coil and ND Load (0-0).
Safe State: Load is disconnected by disconnecting input (0-0) or
Load is connected by connecting input (1-1).
+ / AC + / AC + / AC + / AC

D1092D
PLC PLC PLC PLC
Output A ON Output B ON Output A OFF Output B OFF
24 Vdc 24 Vdc 0 Vdc 0 Vdc
3A
250 Vac
NE Service NE Service ND Service ND Service 750 VA
Load A Load Load B Load Load A Load Load B Load
SIL 3 SIL 3 SIL 3 SIL 3 5+.
MODBUS
3A 
125 Vdc
120 W
- / AC - / AC - / AC - / AC

24 Vdc
Normal Operation: Dual channel. NE Relay Coil and NE Load (1-1) or Coil
ND Relay Coil and ND Load (0-0).
Safe State: Load is disconnected by disconnecting input (0-0) or
Load is connected by connecting input (1-1).
+ / AC + / AC
D1092S PLC PLC
-069 Output ON Output ON 3A
24 Vdc 24 Vdc 250 Vac
750 VA
NE Service ND Service
Load Load 5+.
Load Load 3A MODBUS
SIL 3 SIL 3
125 Vdc

120 W
- / AC - / AC
24 Vdc
Normal Operation: NE Relay Coil and NE Load (1-1) or ND Load (1-0). Coil
Safe State: Load is disconnected by disconnecting input (0-0) or
Load is connected by disconnecting input (0-1).

42
SAFETY RELAYS SELECTION TABLE

Field Application Examples

Model Rating Features
device (Figures show Normal Operation)
+ / AC + / AC + / AC + / AC

D1092D
PLC PLC PLC PLC
-069 Output A ON Output B ON Output A ON Output B ON 3A
24 Vdc 24 Vdc 24 Vdc 24 Vdc
250 Vac
NE Service NE
Service
ND
Service
ND
Service
750 VA
Load A Load B Load A Load B
Load Load Load Load
SIL 3 SIL 3 SIL 3 SIL 3 5+.
MODBUS
3A 
125 Vdc
120 W
- / AC - / AC - / AC - / AC

24 Vdc
Normal Operation: Dual channel. NE Relay Coil and NE Load (1-1) or
Coil
NE Relay Coil and ND Load (1-0).
Safe State: Load is disconnected by disconnecting input (0-0) or
Load is connected by disconnecting input (0-1).
+ / AC + / AC

D1093S
3A
PLC NE PLC ND
Output ON Load
Service Output OFF Load Service 250 Vac
24 Vdc Load 0 Vdc SIL 3 Load
SIL 3
750 VA
5+.
MODBUS
3A 
125 Vdc
- / AC
120 W
- / AC

Normal Operation: NE Relay Coil and NE Load (1-1) or 24 Vdc

ND Relay Coil and ND Load (0-0). Coil
SAFETY RELAYS

Safe State: Load is disconnected by disconnecting input (0-0) or

Load is connected by connecting input (1-1).
Line and load diagnostic functions.

D5093S

24 to 220 PLC 0
PLC
VAC / VDC Input VAC / VDC
Input
from field from field

50 mA 5+.
MODBUS
35 Vdc 

Normal Operation: Solid state NE Relay, configurable from 24 to 220 VAC/VDC

input drive, 24 VDC rated voltage free output contact.
Safe State: PLC input circuit is open when AC/DC input drive is removed.
Input/Output isolation.

D5093D 24 to 220 PLC 0

PLC
VAC / VDC Input VAC / VDC
Input
from field from field

24 to 220 0 50 mA 5+.
PLC PLC MODBUS
VAC / VDC
from field
Input VAC / VDC
from field
Input 35 Vdc 

Normal Operation: Dual Solid state NE Relays, configurable from 24 to

220 VAC/VDC input drive, 24 VDC rated voltage free output contact.
Safe State: PLC input circuit is open when AC/DC input drive is removed.
Input/Output isolation.

43
44
D1000 SERIES

D1000
SERIES
INTRINSICALLY SAFE ISOLATORS
SUITABLE FOR SIL 2 AND SIL 3 APPLICATIONS

45
D1000
Safe Area Terminal blocks
with engraved identification

CHARACTERISTICS
Terminal Block identification

Intrinsic Safety parameters,

schematic diagrams, connections, 99 mm
instructions

LEDs for power, status and fault indication

Laser engraving on entire enclosure and

terminal blocks to provide accurate, safe and
permanent marking

114.5 mm

22.5 mm

Blue terminal blocks Grey terminal

on Hazardous Area blocks on Safe Area
Front panel and PCB
can be plugged out
by applying a slight
pressure on both
sides using a tool

46
D1000 SERIES

FEATURES
General Features High Performance
• More than 30 modules suitable for SIL 3 - SIL 2 • High signal transfer accuracy and repeatability
applications according to IEC61508, IEC61511 • Advanced circuitry provides low heat dissipation,
• Single channel versions available if required, ensuring modules run cool despite their high
to provide single loop integrity on Emergency functionality
Shut Down and Fire & Gas applications • Low power consumption
• Configuration via DIP switch for easy field setup • SMD manufacturing for a long and reliable life
• LED indication for power, signal status and line
fault conditions
• Modules accept DC power supply over a wide
range for 12 or 24 Vdc applications
• 2 modules (D1130 - D1180) can be powered from Wide Functionality
85 to 264 Vac, 50-400 Hz, or from 100 to 350 Vdc
• Wide operating temperature range (-20 / +60°C) • Wide range of Digital and Analog I/Os
• Relay contacts rated for 2 A to directly switch high loads
• Three port galvanic isolation to eliminate noise,
ground loop problems and to provide Intrinsic
Enclosure Characteristics Safety without a high integrity safety earth
connection
• High channel density resulting from innovative • Line fault alarm detects open or short circuit of
circuit design using advanced surface mount field cables
components • Optional Power Bus enclosure
• Single, dual or quad channel models
• Plug-in screw terminal blocks to secure
terminations up to 2.5 mm2
• Plug-in PCB can be removed for configuration
operations

PACKING
High Packing Density
• 35 mm (Top Hat) DIN-Rail
• Ultra slim 4 channels 22.5 mm wide DIN-Rail mounting
modules
• 6 mm per channel
• Up to 176 I/O channels per meter of DIN-Rail
• Power Bus enclosure allows a significant reduction in cables,
costs and space

47
 D1000 SERIES

POWER BUS
Enhanced Power Bus Mounting
24 Vdc power supply voltage can be applied to the
module, by connecting the voltage directly to the
plug-in Terminal Block of each module, or via Power
Bus System.
The system consists of a standard Din-Rail Bar and
modules with Bus Connectors (female on one side
and male on the opposite side) of 8 A Capacity. It
is always possible to remove modules, without
Power Bus Connector Power Bus Connector
Male Side Female Side disconnecting the connectors, because modules
are plug-in types. Contacts on the Terminal Block
are omitted to avoid accidental short circuits on the
Power Bus.

Module With Power Bus Male

Termination Block

TERMINATION BOARD
PBCO Series
G.M. International offers many solutions for Customized
Boards for an easy integration with instrumentation of
manufacturers like Invensys Foxboro, ABB, Triconex,
Yokogawa, Honeywell, HIMA and many more.
New Board models are engineered on customer request
for any system or application: contact us for details.

48
D1000 SERIES

CONFIGURATION
PPC 1090 Pocket Portable Configurator
The PPC1090 is a small and handy Pocket Portable Configurator suitable
to program configuration parameters of D1000 series modules like:
type of input Sensors, input and output Ranges, Burnout conditions,
High/Low Alarm mode, Relay NE/ND, Alarm Trip Point, Hysteresis value
and ON/OFF Alarm delays.
The Configurator is powered by the unit and can be plugged in without
disconnecting the module.

PPC 1092 Serial Adapter

The PPC1092 adapter is needed to interface the PC with
D1000 Series modules for a complete configuration of
Input, Output and Alarm parameters.
The package includes necessary cables and a USB to RS-232 Adapter;
a CD-Rom with the SWC1090 Software is also provided.
The SWC1090 can also be downloaded from our website.

D1000 Modules which can be configured via PC are:

D1052 Analog Signal Converter, Duplicator, Adder, Subtractor
D1053 Analog Signal Converter and Trip Amplifiers
D1054 Repeater Power Supply and Trip Amplifiers
D1060 Frequency-Pulse Converter, Repeater and Trip Amplifiers
D1064 Load Cell/Strain Gauge Bridge Isolating Converter
D1072 Temperature Signal Converter
D1073 Temperature Signal Converter and Trip Amplifiers

SWC1090 Software
The SWC1090 software is designed to provide
a PC user interface to configure programmable
D1000 modules.
It easily allows the user to:
• Read and write configuration parameters to
the units
• Store and restore data to and from local hard
drive for backup or archive
• Load factory default configurations
• Monitor Input values via USB/COM port
• Print a report sheet containing configuration
parameters and additional information

The SWC1090 is freely downloadable from our

website: www.gmintsrl.com

49
 D1000 SELECTION TABLE

Field Ch. SIL

Model Hazardous Area Safe Area Supply
device per unit level

4-20 mA
D1010S 0-20 mA 1
(source or sink)
0/4-20 mA or
D1010D 2-Wires Passive Tx 1-5 V 2 24
4-Wires Active Tx 0-5 V Vdc
Smart compatible
1 in
D1010D Two duplicated outputs
2 out

0/4-20 mA 4-20 mA
ANALOG IN

D1010S-046 2-Wires Passive Tx 0-20 mA 1

4-Wires Active Tx (source or sink) 24
Smart compatible. or Vdc
D1010D-046 Certified with lower 1-5 V 2
safety parameters 0-5 V

4-20 mA 4-20 mA 24
D1012Q 4 -
2-Wires Passive Tx (source) Vdc

D1014S 4-20 mA 1
4-20 mA
(source or sink) 12-24
2-Wires Passive Tx
or Vdc
Smart compatible
D1014D 1-5 V 2

4-20 mA
D1020S 0-20 mA 1
ANALOG OUT

4-20 mA
Analog Signal to
0-20 mA
I/P Converters, 24
Bus powered
Electrovalves, Vdc
signal from DCS, PLC or
D1020D Actuators and 2
other control devices.
Displays
Smart compatible

D1022S 1 -
FIRE & GAS
DETECTOR

1 to 40 mA Loop
1 to 40 mA
to DCS, PLC or powered
Fire/Smoke Detector
other control devices
D1022D 2 -

50
D1000 SELECTION TABLE

Field Ch. SIL

Model Hazardous Area Safe Area Supply
device per unit level
SPDT (relay contact)
D1030S Voltage free + SPDT (alarm or duplicator) 1
Contact, + LED (fault status) 24
Proximity Switch Vdc
Line fault detection SPDT (relay contact)
D1030D 2
+ LED (fault status)

SPDT (relay contact)

D1130S Voltage free + SPDT (alarm or duplicator) 1
Contact, + LED (fault status) 110-230
Proximity Switch Vac
Line fault detection SPDT (relay contact)
D1130D 2
+ LED (fault status)

Open Collectors
D1031D Voltage free + OC (alarm or duplicator) 2
Contact, + LED (fault status) 12-24
Proximity Switch Vdc
Line fault detection Open Collectors
D1031Q 4
+ LED (fault status)
DIGITAL IN

SPST (relay contact)

D1032D Voltage free + SPST (alarm or duplicator) 2
Contact, + LED (fault status) 24
Proximity Switch
Vdc
Line fault detection SPST (relay contact)
D1032Q Isolated inputs 4
+ LED (fault status)

Open Collectors
D1033D Voltage free + OC (alarm or duplicator) 2
Contact, + LED (fault status) 24
Proximity Switch
Vdc
Line fault detection 4 Open Collectors
D1033Q Isolated inputs 4
+ LED (fault status)

5+.
D1034S Voltage free 1 MODBUS

Contact,
Transparent repeater 
of input status 12-24
Proximity Switch
0 to 8 mA range Vdc
Line fault detection 5+.
D1034D 2 MODBUS
Isolated inputs 
0-50 KHz Voltage free
12-24
D1035S Magnetic Pickup SPST optocoupled 1 -
Vdc
or Proximity Switch OC transistor

51
 D1000 SELECTION TABLE

Field Ch. SIL

Model Hazardous Area Safe Area Supply
device per unit level

Electrovalve, Audible
D1040Q 4
Alarm or other devices

Bus
D1041Q LED Voltage free Contact, 4
Powered
Logic Level,
24
Loop powered 24 Vdc or
Vdc
Electrovalve, Audible from DCS, PLC or
D1042Q other control devices 4 5+.
Alarm or other devices MODBUS

Loop
Electrovalve, Audible Powered
D1043Q 4
Alarm or other devices
DIGITAL OUT

D1044S Voltage free Contact, 1

Logic Level, Indipend.
Bus/Loop powered 24 Channels
SPDT (relay contact)
24 Vdc Vdc 5+.
MODBUS

D1044D
from DCS, PLC or
other control devices 2

1oo2
Channels

Voltage free Contact, 2

D1045Y -
Electrovalve, Logic Level, alternate
24
Audible Alarm Loop powered 24 Vdc
Vdc
or other devices from DCS, PLC or 2
D1046Y other control devices -
alternate

Loop Powered 5+.

D1048S control signal 1 MODBUS
NE Electrovalve, 
Audible Alarm from safety PLC, DCS
24
or other devices Voltage free Contact, Vdc
Line/Load fault Logic Level, from DCS, 5+.
D1049S 1 MODBUS
detection PLC or other control 
devices. Bus powered
4-20 mA, 0-20 mA
4-20 mA, 0-20 mA
SIGNAL CONV.

D1052S 1-5 V, 0-5 V, 1 -

(source)
2-10 V, 0-10 V
or 12-24
1-5 V, 0-5 V, Vdc
from 3/4-Wires
D1052D 2-10 V, 0-10 V 2 -
powered Tx
or other instrument

52
D1000 SELECTION TABLE

Field Ch. SIL

Model Hazardous Area Safe Area Supply
device per unit level
4-20 mA, 0-20 mA
24
SIGNAL CONV. + TRIP AMPLIFIERS

D1053S 1-5 V, 0-5 V, 4-20 mA, 0-20 mA 1

Vdc
2-10 V, 0-10 V (source)
or
4-20 mA, 0-20 mA 1-5 V, 0-5 V, 12-24
D1054S 2/3-Wires Tx, 2-10 V, 0-10 V 1
Vdc
Smart compatible Independent
Universal TC, set points via
SPST Relays 24
D1073S 3/4-Wires RTD, 1
Vdc
Potentiometer, mV
0-50 KHz mA (source) or V Out,
12-24
D1060S Magnetic Pickup or Pulse repeater Output + 1 -
Vdc
Proximity Switch set point SPST Transistor
RS-485,
SERIAL
CONV.

RS-485 RS-485, RS-422 24

RS-422
D1061S RS-422, 1 -
up to 1.5 Mbit/s Vdc
RS-232
INTERFACE
VIBRATION

Vibration Transducers,
Transparent 24
D1062S Accelerometers, 1 -
input repeater Vdc
2/3-Wires sensors
ISOLATOR CONV.

Transparent
LOAD CELLS

D1063S 1 -
Up to 4, 350 Ω, input repeater.
24
6-Wires Load Cells
mA (source or sink) and Vdc
in parallel.
D1064S V Output and 1
MODBUS RTU

24
D1080D 2 -
Vdc
3-WIRES SENSOR

SPST (relay contact)

DIGITAL IN

3-Wires Sensors,
Electro-optic, 110-230
D1180D 2 -
photo-cells Vac
and other devices
Voltage free SPST
15-24
D1081D optocoupled OC 2 -
Vdc
transistor

53
 D1000 SELECTION TABLE

Field Ch. SIL

Model Hazardous Area Safe Area Supply
device per unit level

D1072S 4-20 mA, 0-20 mA 1

(source)
Universal TC, or
3/4-Wires RTD, 1-5 V, 0-5 V, 12-24
D1072D 2-10 V, 0-10 V 2
Potentiometer, Vdc
TEMPERATURE CONVERTRS

mV
Two duplicated outputs
D1072D Adder/Subtractor 1-2
Low/High pass

D1010S -5 to +55 mV 5+.

4-20 mA 1 MODBUS
-054 Thermocouple
(source)

D1010S -5 to +35 mV Fast response time 24 5+.
1 MODBUS
-056 Thermocouple. for temperature Vdc 
measurements
in critical applications
D1010S -5 to +10 mV 5+.
(i.e: gas turbines) 1 MODBUS
-057 Thermocouple. 
10 to 50 mV or
SHUNT RESISTOR

Separately powered
D1090Q 0 to 50 mV to 4 - -
4-20 mA, 0-20 mA
D2010M, D2011M
0 to 20 mV or
Separately powered
D1094Q 0 to 40 mV to 4 - -
0-5 V, 0-10 V
D2010M, D2011M
SUPPLIES
POWER

for more information and details about Power Supplies, see section at page 75
SAFETY
RELAYS

for more information and details about Safety Relays, see section at page 33

54
D1000 ACCESSORIES

Image Code Description

MCHP065 DIN-Rail Anchor for terminal block side of the Power Bus

MCHP139 5 mm spacer for modules on DIN-Rail

MOR016 DIN-Rail Stopper

MOR015 Plug-in terminal block male, vertical out, for Power Bus

MOR017 Plug-in terminal block male, horizontal out, for Power Bus

MOR022 Plug-in terminal block female, horizontal out, for Power Bus

OPT1091 Cold Junction Compensator for TC Input

Kit for Bus Mounting includes:

OPT1096
2 x MOR016, 1 x MOR017, 1 x MOR022, 2 x MCHP065

/B Power Bus Enclosure

Common Bus Alarm Module

D1091S
with SPDT Relay Fault Output indication

PPC1090 Pocket Portable Configurator with cables

RS-232 Serial Adapter for Configuration via PC,

PPC1092
includes USBADAPT and cables

USBADAPT USB to RS-232 Adapter for PC

PC Software for Configuration

SWC1090
(free of charge at www.gmintsrl.com)

55
EI1000ADP SERIES
G.M. International offers continuity in the service of Elcon Instruments 1000 series
(no longer available from the manufacturer).

Features
• ATEX, FM, FM-C Certifications
• Interchangeability with Elcon 1000 Series modules
• Possibility to replace Elcon modules without modifying
any wiring or connections
• Use of the same Elcon boards
• Identification using the same Elcon part-number

Model Description Ch.

Analog Input, Power Supply Repeaters
1021 Analog Input Repeater, Smart Tx Compatible (non Honeywell Compatible) 1
1022 Analog Input Repeater, Smart Tx Compatible (non Honeywell Compatible) 2
1023 Analog Input Repeater, Floating Output 1
1025 Analog Input Repeater, Smart Tx Compatible 1
1025G Analog Input Repeater, Smart Tx Compatible, 3 Port Isolation, Isc=93mA for wider applications 1
1026 Analog Input Repeater, Smart Tx Compatible 2
1026G Analog Input Repeater, Smart Tx Compatible, 3 Port Isolation, Isc=93mA for wider applications 2
1029 Analog Input Repeater, Smart Tx Compatible Sink/Source Output, Isc=93mA for wider applic. 1
1030 Analog Input Repeater, Smart Tx Compatible Sink/Source Output, Isc=93mA for wider applic. 2
Analog Input, Power Supply Repeater and Trip Amplifier
1020 Analog Input (Tx or Current Source), Analog Repeater and 1 Set point Trip Amplifier 1
1027 Analog Input (Tx or Current Source), Analog Repeater and 2 Set point Trip Amplifiers 1
Analog Output, Powered Isolating Drivers for I/P
1031 Analog Output Isolating Driver, Bus Powered 1
1032 Analog Output Isolating Driver, Bus Powered 2
1033 Analog Output Isolating Driver, Bus Powered (Not Loop Powered) 1
1034 Analog Output Isolating Driver, Bus Powered (Not Loop Powered) 2
1037 Analog Output Isolating Driver, Bus Powered for Smart I/P and Positioner 1
1038 Analog Output Isolating Driver, Bus Powered for Smart I/P and Positioner 2

56
EI1000ADP SERIES

Model Description Ch.

Fire and Smoke Detectors Repeaters
1035 Loop Powered Isolator for Fire and Smoke Detectors 1
1036 Loop Powered Isolator for Fire and Smoke Detectors 2
1039 Loop Powered Isolator for Fire and Smoke Detectors, Isc=93mA for wider applications 1
1040 Loop Powered Isolator for Fire and Smoke Detectors, Isc=93mA for wider applications 2
Analog Signal and Temperature Converters Fully Programmable
1011 mA or V Input, mA or V Output 1
1012 mA or V Input, mA or V Output 2
1061 TC or mV Input, mA or V Output (Temperature Linear Output) 1
1062 TC or mV Input, mA or V Output (Temperature Linear Output) 2
1065 TC or mV Input, mV Output (mV Linear Output) 1
1066 TC or mV Input, mV Output (mV Linear Output) 2
1071 RTD or Potentiometer Input, mA or V Output (Temperature Linear Output) 1
1072 RTD or Potentiometer Input, mA or V Output (Temperature Linear Output) 2
1073 RTD or Potentiometer Input, mA or V Output (Temperature Linear Output) and 3 Port Isolation 1
1074 RTD or Potentiometer Input, mA or V Output (Temperature Linear Output) and 3 Port Isolation 2
1090 Strain Gauge or Load Cell Input, mA or V Output 1
Digital Input Switch/Proximity Repeater
1821 Switch/Proximity Input Repeater, Relay Output (DPDT) 1
1822 Switch/Proximity Input Repeater, Relay Output (SPDT) 2
1841 Switch/Proximity Input Repeater, Transistor Output 1
1842 Switch/Proximity Input Repeater, Transistor Output 2
Digital Output Drivers for Solenoid Valves, LEDs, Horns
1861 SPDT Relay Output 1
1862 SPDT Relay Output 2
1871 Digital Output Driver for Solenoid Valves 1
1872 Digital Output Driver for Solenoid Valves 2
1873 Digital Output Driver for Solenoid Valves 1
1874 Digital Output Driver for Solenoid Valves 2
1881 Digital Output Driver for Solenoid Valves 1
1882 Digital Output Driver for Solenoid Valves 2
Frequency to Analog Converter + Pulse Repeater
1891 Pulse Input, Proximity or Magnetic Sensor, mA or V Output and Pulse Repeater 1
1893 Pulse Input, Proximity or Magnetic Sensor, Pulse Repeater 1
Analog Signal and Temperature Trip Amplifiers Fully Programmable
1310 mA or V Input, 1 Set point, Relay Output, 1 x DPST 1
1311 mA or V Input, 2 Set points, Relay Output, 2 x SPST 1
1360 TC or mV Input, 1 Set point, Relay Output, 1 x DPST 1
1361 TC or mV Input, 2 Set points, Relay Output, 2 x SPST 1
1370 RTD or Potentiometer Input, 1 Set point, Relay Output, 1 x DPST 1
1371 RTD or Potentiometer Input, 2 Set points, Relay Output, 2 x SPST 1
1901 mA or V Input, 2 Set points, Relay Output, 2 x SPST, Non Intrinsically Safe 1

57
58
 D6000
SERIES
ENHANCED GALVANIC ISOLATORS
SUITABLE FOR SIL 2 APPLICATIONS

59
D6000
CHARACTERISTICS

Termination Board connector

Power Bus connector

DIN-Rail lock

Guides for Termination

board mounting
Laser engraved
Control room Terminal Blocks

Lexan detachable front cover

LEDs for power, status and fault

120 mm indication are visible through
the transparent cover

Modules are SIL 2 certified

123 mm Field Terminal Blocks indicator

Laser engraving on entire enclosure 12.5 mm

and terminal blocks to provide
accurate, safe and permanent
marking of parameters, schematic
diagrams, connections and
instructions.

60
D6000 SERIES

D6200
DIMENSIONS

General Features
120 mm • Modules suitable for SIL 2 applications
according to IEC61508, IEC61511
• Single or multichannel versions available
• Configuration components are easily accessed
by removing the side cover
• DIP switch configurability for easy field setup
• LED indication for power, signal status and line
fault conditions
• Modules accept DC power supply over a wide
range for 24 Vdc (20-30 Vdc) applications
• Wide operating temp. range: -40 to +60/+70 °C

123 mm

22.5 mm

Terminal Blocks
Terminal Blocks for for connection
Field connections to control room

For enclosure characteristics, Power Bus,

Termination Board mounting and configuration
tools refer to D5000 Series (see pages 21-26)

61
 D6000 SERIES

High Performance
• High signal transfer accuracy and repeatability
• Advanced circuitry provides very low heat dissipation,
ensuring modules run cool despite their high density
and functionality
• SMD manufacturing for a long, reliable life
• Complete absence of electrolytic capacitors ensures
minimum 20 years lifetime

High Packing Density

• High packing density
• 35 mm (Top Hat) DIN-Rail
• Ultra slim 2 channels 12 mm wide DIN-Rail and
Termination Board mounting modules
• Power and fault on bus connectors
• 6 mm per channel means 50% space reduction

Wide Functionality
• Wide range of digital and analog I/O
• Three port galvanic isolation to eliminate noise,
ground loop problems
• Line fault alarm detects open or short circuit of field
cables
• Optional power bus DIN-Rail connector
• Standard Termination Board with custom connectors
for integration into customized Boards
• EMC Compatibility to EN61000-6-2, EN61000-6-4,
EN61326-1, EN61326-3-1 for safety system

62
D6000 SELECTION TABLE

Field Ch. SIL

Model In Out Supply
device per unit level

D6011S 1
4-20 mA
4-20 mA 24
2-Wires passive Tx;
(source) Vdc
Smart compatible
D6011D 2

D6014S 1
4-20 mA 4-20 mA
2-3-4 Wires (source or sink)
24
D6014D Active or Passive Tx; 2
Vdc
Smart compatible

Two 1 in
D6014D
ANALOG IN

duplicated outputs 2 out

4-20 mA
D6212Q 4
+ Modbus

Two duplicated outputs 2 in

D6212Q
4-20 mA + Modbus 4 out
24
2-Wires
One Triplicated Vdc
Passive Tx 2 in
D6212Q + One single outputs
4 out
+ Modbus
One
1 in
D6212Q Quadriplicated output
4 out
+ Modbus
4-20 mA,
4-20 mA, 2/3/4-Wires Tx
2 Trip Amplifiers each 24
D6254S Active or Passive; 1
whit 1 SPST (relay Vdc
Smart compatible
ontact) + Modbus
ANALOG OUT

D6020S 4-20 mA 4-20 mA 1

Analog Signal to I/P Bus powered
24
Converters, Electrovalves, signal from DCS, PLC or
Vdc
Actuators and Displays; other control devices.
D6020D Smart compatible Two duplicated outputs. 2

63
 D6000 SELECTION TABLE

Field Ch. SIL

Model In Out Supply
device per unit level

SPDT (relay contact)

D6030S 1
+ LED (fault status)
Voltage free Contact,
SPST (relay contact) +
Proximity Switch 1 in 24
D6030D SPST (alarm or duplicator)
Line fault detection 2 out Vdc
+ LED (fault status)
Isolated inputs
SPST (relay contact)
D6030D 2
+ LED (fault status)
DIGITAL IN

Open Collector
D6031S 1
+ LED (fault status)
Voltage free Contact,
Proximity Switch Open Collectors
1 in 24
D6031D Line fault detection + O.C. (alarm duplicator)
2 out Vdc
Isolated inputs + LED (fault status)

1 Open Collector
D6031D 2
+ LED (fault status)

Voltage free Contact, Open Collectors

24
D6231E Proximity Switch + LED (fault status) 8
Vdc
Line fault detection + Modbus
4-20 mA (source or sink)
Universal TC,
+ Modbus 24
D6072S 3/4-Wires RTD, 1
Independent set point via Vdc
Potentiometer, mV
TEMPERATURE CONVERTERS

Solid State Relay

AND TRIP AMPLIFIERS

4-20 mA (source or sink)

1 in
D6072D Universal TC, + Modbus
2 out
3-Wires RTD, Duplicator 24
Potentiometer, Vdc
mV 4-20 mA (source or sink)
D6072D 2
+ Modbus

4-20 mA (source or sink)

Universal TC,
Independent set points 24
D6273S 3/4-Wires RTD, 1
via SPDT Relay each + Vdc
Pot, mV
Modbus

64
D6000 ACCESSORIES

Image Code Description

12 mm Power Bus Connector for DIN Rail Mounting

JDFT049
1 needed for each BUS Module

22 mm Power Bus Connector for DIN Rail Mounting

JDFT050
1 needed for each BUS Module

Bus End Stopper

MCHP196
One required for each end of Bus

MOR017 Plug-in terminal block male, horizontal out, for Power Bus

MOR022 Plug-in terminal block female, horizontal out, for Power Bus

Kit for Bus Mounting includes:

OPT5096
1 x MOR017, 1 x MOR022, 2 x MCHP196

PC Adapter required to configure programmable units;

PPC5092
Mini USB Male cable to USB Port

SWC5090 PC Software for Configuration

65
66
D2000 SERIES

D2000
SERIES
INTRINSICALLY SAFE MULTIPLEXER
FOR ANALOG AND DIGITAL INPUTS FROM ZONE 0

67
D2000
CHARACTERISTICS
Features
• High density, up to 256 Analog Inputs (TC, RTD, mV) and
up to 128 digital inputs (contact / proximity) in the same
system (expandable up to 7936 inputs)
• High accuracy 18 bit A/D converter
• Robust Isolation (± 200 V test voltage channel to channel),
provides high immunity against interference and ground loops
• Intrinsically safe for installation in Zone 1 or 2
• Field units can be placed up to 4 km from Gateway
• Redundant communication lines
• Programmable via PC (RS232) and Modbus (RS485)
• Repeats input contacts via Relay or Transistor outputs
• Reduces field wiring and installation costs
• Eliminates the need of PLC - DCS I/O cards
• Field unit operating temperature: - 40 to + 60 °C
• AISI 316 stainless steel enclosures are available for field
units (Series GM2300)
• Gateway D2050M can be installed in Zone 1 / Div. 1 by
using an explosion proof enclosure

SWC2090 Software Configurator

• Configure and monitor the entire system with your
PC / Laptop via RS232 and/or RS485 connections
• Guided user interface
• Print complete report sheets
• Save configurations to file for backup
• Multilanguage

68
D2000 SERIES

D2050M
Gateway/Power Supply Multiplexer Unit
• II (1) G [Ex ia Ga] IIC
• Supply 24 Vdc
• Redundant MODBUS RTU - RS485 lines up to 115200 bauds
• RS-232 line for configuration via PC
• Suitable to drive contact/proximity output repeaters
• Safe Area Installation or Zone 1 / Div 1 when mounted in an D2010M
D2030M
explosion proof housing
• Operating Temperature - 20 to + 60 °C.

D2010M - D2011M
Analog/Temperature Multiplexer Unit
• II (1) 2G Ex ia [ia Ga] IIC T4 Gb
• 16 Channels per Unit, each for 2-3-4 wires RTD, Pt100, Pt50,
Ni100, Cu100, Cu53, Cu50, Cu46,
TC Type A1, A2, A3, B, E, J, K, L, Lr, N, R, S, T, U.
• Up to 16 Units per gateway
• 256 Channels are scanned in 1700 ms
• Redundant Communication with D2050M gateway
• PC Programmable via SWC2090 software
• Zone 1 / Div. 1 Installation
• Operating Temperature - 40 to + 60 °C

D2030M
Switch/Proximity Multiplexer Unit
• II (1) 2G Ex ia [ia Ga] IIC T4 Gb
• 32 Channels per Unit
• Input from Contact-Proximity Sensors
• Up to 4 Units per System
• 128 Channels are scanned in 50 ms
• Redundant Communication with D2050M Gateway
• PC Programmable via SWC2090 software
• Zone 1 / Div. 1 Installation
• Operating Temperature - 40 to + 60 °C

D2052M - D2053M
Contact/Proximity Output Repeater
• 32 Isolated Channels with SPDT Relay contacts (D2052M)
or Open Collector Transistors (D2053M)
• up to 4 Units per gateway
• 128 Channels are scanned in 50 ms
• Safe Area Installation or Zone 1 / Div. 1 when mounted in an
explosion proof housing
• Operating Temperature - 20 to + 60 °C

69
 D2000 SERIES

SYSTEM
ARCHITECTURE
D2000 Multiplexer accepts both analog and
digital inputs in the same system allowing the user
to choose whatever configuration fits his application
best in terms of cost and cabling.
The following are two examples of achievable
system architectures.

128 Analog and 64 Digital Inputs.

One of the two D2030M digital units
is repeated in safe area through
a D2052M or D2053M

128 Digital Inputs from 4 D2030M slave units in the

field and 128 Digital Outputs in Safe Area through
repeaters D2052M or D2053M

70
D2000 SERIES

MULTIPLEXING TECHNIQUE
Signal data acquisition Multiplexing in hazardous area
In industrial processes it is a common need to acquire For applications in classified Hazardous Areas each
a relevant number of temperatures, pressures, signal must be protected from the risk of causing
flows, levels and other process variables as well as an ignition of flammable mixtures: this requires a
the status of switches or proximitors and to collect safety barrier for each input channel. By using an
all these data in a single remo te collection area Intrinsically Safe multiplexer solution, protection
(i.e. in a control room) where PLC (Programmable must be applied only to the communication lines,
Logic Controller) or a Process Computer collects decreasing complexity, maintenance and costs.
all data for monitoring purposes and availability
to operators. SCADA (Signal Conditioning And
Data Acquisition) equipments are particularly
suited for this purpose. Typical applications are When multiplexing is the only solution
Furnaces, Cracking Towers, Gasifiers, Reactors,
Distillers, Separators, Oxidizers, Tank Monitoring, In case of revamping or expansion in the plant,
Flare Stacks. Mux system permit fast, accurate and the space for adding cables may be limited or
stable Analog to Digital conversion, high speed the few existing spare cables may be the only ones
computing, sophisticated intelligence and powerful that can be used.
measuring capabilities. All this performance can Radio Frequency links, beside costs and licensing
be packed into compact, reliable units that can problems, suffer data security and reliability issues.
operate in harsh environments. Multiplexing often becomes the only practical
Multiplexers are a typical SCADA multi channel solution.
equipment that can be located in the field close
to the process area where the input channels can
be connected with shorter lines. All input channel
signals are converted in a numeric form and
transmitted to a remote location via a single or
redundant communication line.

The advantages of multiplexing

When a consistent quantity of variables must
be made available to a distant location, instead
of wiring each process variable signal with long
individual connection lines up to the control room,
it is advantageous to connect all input signals
to a conveniently located field Multiplexer with
short connections lines to the sensors. Data is
then sent through a single communication line to
the remote monitoring area. Even when space for
cables is available, the saving in cable costs alone
justifies, most of the times, a multiplexer solution;
in addition, a tidy simple connection is obtained
avoiding cluttering of wires in the control room
area. Less cabling is not the only advantage; when
using a remote multiplexer there is no longer
the need to use Transmitters, Safety Barriers and
Analog Input channels providing for a drastic price
reduction.

71
 D2000 SELECTION TABLE

Field Ch.
Model Hazardous Area Safe Area Supply
device per unit

Universal TC,
D2010M 16
3/4-Wires RTD, mV
D2050M Gateway
Universal TC, via redundant Supplied
INTRINSICALLY SAFE MULTIPLEXER

D2011M 3/4-Wires RTD, mV communication line, 16 by D2050M

Connected to D2010M up to 4 Km away
Voltage free contacts,
D2030M proximity switches 32
Line Fault Detection

D2010M Up to 4 units RS-485 MODBUS, 24

D2030M
D2050M -
D2010M, D2030M. RS-232 Serial line Vdc

D2052M Relay, digital repeater 32

Digital signals 24
from D2030M Vdc
O.C. Transistor,
D2053M 32
digital repeater

72
D2000 ACCESSORIES

Image Code Description

D1090Q 4 channels shunt module for mA input

D1094Q 4 channels voltage divider module for V input

OPT2091 Cold Junction compensator for TC input

MOR016 DIN-Rail Stopper

CABF005
Flat cable to interconnect D2010M with expander units D2011M.
CABF006
Available in 15, 30, 50 cm lengths.
CABF007
CABF022
Flat cable to interconnect D2050M with repeater units D2052M/D2053M.
CABF023
Available in 15, 30, 50 cm lengths.
CABF024

Cable to interconnect D2050M

CABF008
with field units D2010M and D2030M

73
74
 POWER
SUPPLIES
INTRINSICALLY SAFE AND
NON-INCENDIVE POWER SUPPLIES

75
POWER SUPPLIES
MODELS
PSD1000
Universal Input Power Supply for D1000 Series Isolators (PS)
• Supply 90 - 265 Vac
• Output 24 Vdc, 500 mA
• 2 Units can be paralleled for redundancy or additional power
• Remote indication for Power Failure for PSD1000F
• Installation adjacent to D1000 Series Modules, without Safety distance
of 50 mm, because Supply and Output Terminal Blocks are on the same side
• Zone 2 / Div. 2 installation

PSD1001
SIL 2 / SIL 3 4 Channels Intrinsically Safe Power Supply (PS)
• Supply 24 Vdc
• 4 Independent Outputs 15 V, 20 mA
• Output to Zone 0 / Div. 1
• Zone 2 / Div. 2 installation
• Flexible modular multiple output capability
• Output short circuit proof and current limited
• High Reliability, SMD components
• High Density, four channels per unit
• Simplified installation using standard DIN Rail and plug-in terminal blocks

PSD1001C
SIL 2 / SIL 3 1 Channel Intrinsically Safe Power Supply (PS)
• Supply 24 Vdc
• Output 13.5 V - 100 mA
• Input from Zone 0 / Div. 1
• Zone 2 / Div. 2 installation
• Output short circuit proof and current limited

PSD5201
SIL 3 1 Channel Intrinsically Safe Power Supply (PS)
• Supply 24 Vdc
• 1 Output 14.5 V - 150 mA
• Output to Zone 0 / Div. 1
• Zone 2 / Div. 2 installation

76
POWER SUPPLIES

PSW1250
SIL 3 Universal Input Power Supply
24 Vdc, 50 A, Zone 2 / Div. 2 Installation Suitable for Parallel Operations
• Supply 100 - 264 Vac
• Power Factor correction
• Output 24 Vdc, 50 A; regulated and adjustable from 21 to 28 Vdc.
• Efficency better than 89% at 230 Vac supply
• Two or more Units can be paralleled for Redundancy or additional power with
automatic load sharing
• Two Units in parallel offer AC1 or AC2 redundancy
• Remote indication for Power Failure
• Zone 2 / Div. 2 installation
• ATEX: II 3G Ex nA nC IIC T4 Gc
• IECEx: Ex nA nC IIC T4 Gc
• Three over-voltage redundant protections
• Mosfet Active Ideal Diode instead of Schottky diode reduces power dissipation
• High load fuse breaking capability without interrupting operations
• Wall mounting
• Stainless steel AISI 304 enclosure

Function Diagram Dual AC Supply wiring architecture for PSW1250

PSW1250, dual AC supply, one 50 A Output + one redundant 50 A Output
Two modules connected in parallel to provide full redundancy on AC lines (AC1, AC2); one 50 A redundant output.

77
 POWER SUPPLIES

PSS1250
SIL 3 Power Supply System Universal Input,
24 Vdc, 50-100-150 A, Zone 2 / DIV. 2 Installation
The Power Supply System type PSS1250 is an anodized aluminum 19”, 9” or 7” Rack unit (4U high) suitable
to accept up to six (for 19” rack) or two (for 9”/7” rack) plug-in Power Supply Modules type PSM1250.
PSO1250 Overview module for diagnostic functions is available on 19” and 9” racks.

Features
• Supply 100 - 264 Vac
• Power factor correction
• Output 24 Vdc, 50 A per module
• Regulated and adjustable output voltage from 21 to 28 Vdc
• Efficiency better than 89% at 230 Vac supply
• Two or more Units can be paralleled for Redundancy
or additional power with automatic load sharing
• Input and Ouput redundance
• Remote indication for fault or Power Failure
• Zone 2 / Div. 2 installation
• ATEX: II 3G Ex nA nC IIC T4 Gc
• IECEx: Ex nA nC IIC T4 Gc
7” Rack Enclosure
• Hot swappable modules (certified for Zone 2) available (HS option)
• Three over voltage redundant protections
• Mosfet Active Ideal Diode instead of Schottky diode
reduces power dissipation
• High load fuse breaking capability without interrupting operations
• Wall mounting

Ordering options
• 19”, 9” or 7” Rack enclosure
• Hot Swapping (HS) capability
• PSO1250 Diagnostic Module (19” or 9”)
• Multiple Output configurations (see data sheet)

9” Rack Enclosure

19” Rack Enclosure

78
POWER SUPPLIES

CONFIGURATION EXAMPLES
PSS1250-HS-7-3-D
Two AC supplies, three redundant 50 A Outputs, PSO1250 overview module
Six modules connected in parallel in groups of two.

DC1 DC2 DC3

PSS1250-HS-7-2-D
Two AC supplies, one redundant 100 A + one redundant 50 A Outputs, PSO1250 overview module
One group of four modules and one of two modules.

DC1 DC2

79
 POWER SUPPLIES

PSS1250-HS-7-1-D
Two AC supplies, one redundant 150 A Output, PSO1250 overview module
Six modules connected in parallel.

DC1

PSS1250-HS-3-D
Two AC supplies, one redundant 50 A Output, PSO1250 overview module
Two modules connected in parallel.

DC1

PSS1250-HS-2
Two AC supplies, one redundant 50 A Output
Two modules connected in parallel.

DC1 DC2

80
SELECTION TABLE

Ch. SIL
Model Hazardous Area Output Supply
per unit level
24 V, 500 mA to power
PSD1000 Zone 2 / Div. 2 1 95-264 Vac -
D1000 Series Modules

PSD1001 Zone 0 / Div. 1 15 V, 20 mA 4

5+.
POWER SUPPLIES

24 Vdc MODBUS

PSD1001C Zone 0 / Div. 1 100 mA at 13.5 V 1

5+.
PSD5201 Zone 0 / Div. 1 14.5 V, 150 mA 1 24 Vdc MODBUS

5+.
PSW1250 Zone 2 / Div. 2 24 V, 50 A 1 100-264 Vac MODBUS

24 V, 50-100-150 A 5+.
PSS1250 Zone 2 / Div. 2 up to 6 100-264 Vac MODBUS
Redundant 

81
82
T3010 SERIES

D9000
SERIES
SURGE PROTECTORS

83
D9000
CHARACTERISTICS

D9000 series provides surge protection for all kinds of applications in different
industries such as Oil&Gas, Petrochemical, Steel etc. avoiding signal interruption and
protecting control room equipment.

D9024S
Modular Terminal Block DIN Rail surge protector
D9024S modules provide two-stage surge protection
for floating I/ 0 signals of measurement and control and
safety systems. Its depth of 6mm allows for easy fitting
into any marshalling or distribution cabinet.
With disconnect knife on both signal paths features for
easy testing of the loop.

D9024S
Features
• SIL 3 according to IEC 61508:2010 Ed.2
• Input from Zone 0 (Zone 20), installation in Zone 1 and 2
• Disconnection of signal circuit by disconnect knife
• Protection of a floating double wire in intrinsically
safe circuits
• High Density, 6.2 mm per channel
• HART compatible
• Covers available to terminate a row of D9024S

84
D9000 SERIES

a
b

a
2 4

IN OUT
b
1 3

a. Screwdriver operable switch on line between terminals 2 and 4.

b. Screwdriver operable switch on line between terminals 1 and 3.

D9024S

D9324S
½ inch NPT connection screw-on surge protector
D9324S provides surge protection for floating I/ 0
signal circuit in screw-on module with IP67 protection
for sensor heads, connection ½ inch 14 NPT
Its capability to be installed on explosion proof
enclosures guarantees suitability also for a wider range
of applications
D9324S

Features
• SIL 3 according to IEC 61508:2010 Ed.2
• Input from Zone 0 (Zone 20), installation in Zone 1 and 2
• Protection of a floating double wire in intrinsically
safe circuits
• Suitable for explosion proof enclosures
• HART compatible
Blue and brown: Floating circuit lines
Black: Earth connection

85
T3010 SERIES

T3000
SERIES
4 ½ DIGIT LOOP INDICATOR
INSTALLATION IN ZONE 0

87
 4 ½ Digit Loop Powered Indicator

T3000 T3010S offers process variable reading in Hazardous

Area.
It is a loop powered 4-20 mA unit with less than 1 V voltage
drop and monitors 4-20 mA current, 0-100 % percentage
CHARACTERISTICS or process variables between -19999 to +19999 range
with a 20 mm height 7-segments LCD display.
Signal Data Acquisition Blinking display indicates over-range or under-range
• ATEX, FM & FM-C, Russian certifications condition.
• Large LCD Display, 20 mm high An internal protected slot-in label is provided, after the
• Limited voltage drop (less than 1 V) last digit, to allow unit measurement indication.
• IP66 Enclosure with 2 separated chambers Loop tag indication can be also provided.
• Wall, Pipe-Post, or Panel mounting The indicator is housed in a molded reinforced polyamide
• Zone 0, IIC T5 / T6 or Div. 1 Installation 66 / polycarbonate IP 66 case to allow installation in field
• In-field configurability via dedicated push-buttons area. It can be mounted on flat surface, front panel or
- decimal point 2” pipe or post. The housing is divided in two parts,
- indicated range between -19999 and +19999 one for cable connection and the other for indicator
- direct or reverse indication parameters setting.
• Under and Over range detection via blinking
display
• Protected slot available for engineering value label
Function Diagram
T3010S units can be connected in series to a
4-20 mA loop (figure A) or can be driven from Safe Area
to provide local indication in Hazardous Areas up to
Zone 0 / Div. 1 (figure B).

In both cases, the unit must be protected by a suitable

intrinsically safe barrier.
Please check data sheet for further information.
Figure A

Mounting options
Figure B

88
IMMAGINE

89
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90
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